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8 7 6 5 4 3 2 1

VENT1 VENT2 VENT3


CARATT.IMFT INVERTER
VENT4 14 13 14 13 14 13
3213 B3504M72
COND1 14 13 CARATT.IMF1-IMF2
IA2
3913 R2
P1
T1 T4 C4 +4

25
R1
S1 S4 C6 C10
D4 D41 CARATT.TRASF.
24 D1
R1 R4 C11 C11A
C15 R22 R9
C E
TC5
50 CN2 R20
3832
D 51 D
LA-125 IMF2
F4 D2 C E
PD1 +A +C +1 +2 +3 B3661-1\2 B3661-2\2
2 3
CN1
Q1 +6
+5
JP

1
B2488 TI
FL1 3193 R14 C1 C1 130584
IN1 1 B1765
IA1 JP1 2 Q2 MC-INV1

2
R23 3 CF1 CF1A Q3
L1 4
L1 L1' R R1 R2 R3
5
8 G1 1 1 G1 A1
RL1 C17 DZ1

3
IMF1 2488 9 E1 E1
R5 RF1 RF1A A2
R1 C5 11-Q2
+B DZ2 A3
L2 L2 L2' S S1 S2 S3 C2E1 C2E1 10-Q2
D3 A4
R21 R6 DZ3

S1 R7

2
L3 L3 L3' T T1 T2 T3
RSC1 R15 C1 DZ4
RSC3 RSC5 RSC7 TC1 CF2 CF2A
E 11 G2 1 1 G1 A5

3
T1 7 ALIM. 10 E2 E1
DZ5 A6
JP2 RF2 RF2A
C2 C2A C2B E2 E2 8-Q2
SOTTO TENSIONE BS1 DL1 -2 A7
ENERGIZED TERM1 D9 9-Q2
C18 -1 A8
F3 LED TERM2 Q4 JP17
RSC4 RSC6 RSC8
2AT 6x32mm
CF1 9 TC2 TC3 TERM3
2AT 5x20mm JP1
C C3 C3A C3B CN1 12 10 R13 C
D6 C9 C14 D61 TERM4
F1 2487
11 220 14 13 13 R27
RSC2 14

RF1 R12 R18


TR1
2AT 5x20mm - 3984
380V F2 NEON
110 12 B3506

VOLC[4CNVOL] C[3JPSBC] TR-VOL


TEMP1 220VAC
CN1 MAX 220W M[2CNVOL] M[2JPSBC]
LP1 CN2 16 JPSBC 1[JPVOL1] U2
LINE 13 VOLI[1CNVOL] I[1JPSBC]
15 JPVOL1 3[JPVOL1] U1 U1 U2
RL1 IA3 136-600
RL1 CVOL1
19 14 1766
21
20 17 18
LP2
GEN.ON RC1 V.OUT IMFT
RC2 SB-IGBT-ET200 B2640

S1 JP1 GROUND I.OUT


13 TEMP1 CN2 BS1 CN1 VENT5
JP-LEM1
14 13 2 3 1
JP2

14 14 CNVOL1
TR2
13 13
2136 MC-CHOPP1 USCITA A.T.
CN1 CN3
11 F3 T1 2960
B B
14 R26
+1 +1 2136 MC-INVERT1 ELETTRODO

- - CN2 CN4
3418 1[JP4] +VCC +1 13 13
- GROUND
4[JP4] -VCC -
R2 R2 JP4
6[JP4] +VDC +4 TC4
S2 S2 RULLO

T2 T2 1JP3 4JP3
INTERF. ET200 3[JP1]VOUT 3
13 13 25P 25P CONNECTIONS
U8 U11 2[JP1]GND 2
13 13 JP1 51 52
CN2 1[JP1]IOUT 1
13 13 24[5JP3] 24
(SEGNALE DI RITORNO
13 13 25[6JP3] 25 PER ON GENERATORE)

13 13 [1JP3] 50 RA1 CA1


JP3
12 F2 110 [4JP3] 52
25P 4078
12 12 ALL' ALIMENTATORE TEST
1[JP-ALIM] +15V U12
12 12 SYSTEM ET200M CONNECTIONS
2[JP-ALIM] M
12 JP-ALIM JP2
3[JP-ALIM] -15V
14 F1 220 JP3

14 14

14 14 AL1
C16 1[JP4] R2
A 14 14 A
8 220V 14 3[JP4] S2 3417
20 20 7 13
100\120ohm 5[JP4] T2
SOTTO TENSIONE 21 21 SU R30 6 -15V -15V
ENERGIZED JP4 8[JP4] (AL1) 12
24 24 4 0V 0 ME.RO S.r.l PONTE A MORIANO LUCCA ITALY
2643 10[JP4] (ONG2) 21
25 25 1 +15V +15V 55029-VIA BALESTRERI N.430
L3 TEL.0583-406060
50 50 3416 FAX.0583-406050
L2 ALIMENTARE CON
51 51 Title
L1 3x380V 50Hz GENERATORE MR\B 50K-IGBT
52 52
PE MASSIMO ASSORBIMENTO 56KVA Size Document Number Rev
C 4077\A3 COM.1347-SWI BRUCKNER

Date: Tuesday, March 25, 2003 Sheet 1 of 1


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

BRUECKNER
ET-100\T72
BRUECKNER SUPPLIED
CNB ST.1
CNB ST.1
ELECTRIC CONNECTION STATION N.2
PULLROLL DISCHARGE STATION N.1
ELECTRIC CONNECTION
BRUECKNER SUPPLIED

ELECTRODE INDUCTIVE SENSOR


TO CNB-ST2

BRUECKNER SUPPLIED

D INDUCTIVE SENSOR D
BRUECKNER SUPPLIED ROLL
BRUECKNER SUPPLIED

H.V. CABLE
ME.RO SUPPLIED

BRUECKNER SUPPLIED

BRUECKNER SUPPLIED

H.V. CABLE H.V. CABLE H.V. CABLE H.V. CABLE


ME.RO SUPPLIED ME.RO SUPPLIED ME.RO SUPPLIED ME.RO SUPPLIED

H.V. CABLE
ME.RO SUPPLIED

GENERATOR GENERATOR GENERATOR GENERATOR GENERATOR


1 2 3 4 5
C C

[BMS] [BMS] [BMS] [BMS]


SERIAL-OUTPUT SERIAL-OUTPUT SERIAL-OUTPUT SERIAL-OUTPUT SERIAL-OUTPUT

L1 L2 L3 L+ M L1 L2 L3 L+ M L1 L2 L3 L+ M L1 L2 L3 L+ M L1 L2 L3 L+ M

3x380+PE 24VDC 3x380+PE 24VDC 3x380+PE 24VDC 3x380+PE 24VDC 3x380+PE 24VDC
AWG4 (21mm2) (ET200) AWG4 (21mm2) (ET200) AWG4 (21mm2) (ET200) AWG4 (21mm2) (ET200) AWG4 (21mm2) (ET200)

ONE CONNECTOR FOR EACH STATION

CNB-ST1
CN1
+24VDC +24 1 24V (BROWN) OMRON
B SUPPLY FOR TL-X5MB1-GE B
INDUCTIVE SENSOR +24 2 OUTPUT (BLACK) N.1 INDUCTIVE SENSOR
SUPPLY FOR ON THE ELECTRODE N.1
INDUCTIVE SENSOR TLX1R5B1-GE 0VDC 0 3 0V (BLUE)
OMRON PNP
0
CN2
1 1 24V (BROWN) OMRON
ELECTRODE N.1 TL-X5MB1-GE
INDUCTIVE SENSOR OUTPUT 2 2 OUTPUT (BLACK) N.2 INDUCTIVE SENSOR
-1- LOGIC WHEN THE ELECTRODE ELECTRODE N.2 ON THE ELECTRODE N.2
IS IN WORKING POSITION 3 0V (BLUE)

A A

ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY

Title
GENERAL DIAGRAM CONNECTION ME.RO BRUECKNER

Size Document Number Rev


C 4078\A3 COM.1347-SWI

Date: Tuesday, March 25, 2003 Sheet 0 of 0


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

SERIAL OUTPUT CONNECTED TO BMS


A830 A831 A832 A833 A834
SIMATIC ET200M DIGITAL RELAY ANALOG ANALOG
INPUT OUTPUT INPUT OUTPUT
6ES7 6ES7 6ES7 6ES7
6ES7 153-1AA03-0XB0 321-1BH02-0AA0 322-1HF01-0AA0 331-7KB01-0AB0 332-5HB01-0AB0

SINELEC L2 L+ 1 L+ 1 L+ 1 L+ 1
6ES7972-0BA20-0XA0 10 2 2 8 2 2
D 11 3 3 3 0 3 4 3 D
12 4 2 4 7 4 4
9 5 5 0 5 0 5
13 6 6 5 6 0 6
14 7 1 7 0 7 7
15 8 0 8 6 8 8
16 9 9 0 9 9
10 10 10 10 6ES7 392-1AJ00-0AA0

TERMINAL x 4 P

6ES7 390-1BC00-0AA0 11 11 11 11
17 12 12 12 12
18 13 13 13 13
14 14 14 14
15 15 15 15
16 16 16 0 16
L+ 17 17 17 17
L+ 18 18 18 18
0 19 19 19 19
0 20 0 20 0 20 0 20

INTER. B2643

JP2
L+ +24VDC
0 1
2
1 R 3 RESET
2 R 4 ON+
3 R 5 ON
4 R 6 REGP
7
C C
5 R 8 OUTIDC
6 R 9 OUTVDC
7 R 10 OUTV
8 R 11 OUTI
12

JP3
9 R C N1
10 R 1 OUTFASI
11 R 2 OVERTEMP
12 R 3 OVERCURR
13 R 4 ONSTART
14 R 5 IGBT18
15 R 6 IGBT10
16 R 7 SHORTAT
17 R 8 OUTVCC
18 R 9 OUT15VDC
10
11
12

DIGITAL INPUT
50.0 MAIN LINE PHASES PRESENCE ( 1 LOGIC WHEN THERE ARE ALL LINE PHASES).

50.1 OVERTEMPERATURE FROM THE HEATSINK OF THE POWER CIRCUITS ( 1 LOGIC WHEN THERE IS OVERTEMPERATURE ).
B 50.2 OVERCURRENT ( ABSORBED FROM THE INVERTER ) ( 1 LOGIC WHEN THERE IS OVERCURRENT ). B

50.3 CONTACT ON THE CN1 MAIN CONTACTOR ( 1 LOGIC WHEN THE CONTACTOR CN1 IS CLOSED ).

50.4 START SIGNAL FROM THE MAIN CONTROL BOARD ( 1 = THE START SIGNAL IS PRESENT ON INPUT OF THE MAIN CONTROL BOARD)

50.5 SIGNAL OF OVERCURRENT FROM THE MODULE IGBT OF THE CHOPPER ( 1 = OVERCURRENT )

50.6 SIGNAL OF OVERTEMPERATURE FROM THE MODULE IGBT OF THE CHOPPER ( 1 = OVERTEMPERATURE )

50.7 OVERCURRENT ( FOR SHORT CIRCUIT OR A.T.DISCHARGE ON THE DISCHARGE ELECTRODE) ( 1 = SHORT CIRCUIT OR A.T.DISCHARGE )

51.0 PRESENCE OF CONTINUOS VOLTAGE ON THE CHOPPER ( 1 = THE MAIN FUSE AND THE DEVICE AFTER THE FUSE ARE OK )

51.1 PRESENCE OF VOLTAGE FROM THE MAIN SUPPLY OF ALL CIRCUIT BOARDS ( 1 = OK )

RELAY OUTPUT
52.0 CONTACT CLOSED: TURN ON THE GENERATOR, CONTACT OPEN: TURN OFF THE GENERATOR.

52.2 CONTACT CLOSED = RESET ALL THE DEVICES AFTER FAULT

ANALOG INPUT
53.0 I.OUT 0-10V (10V = 15AMP. I.OUT).

53.1 V.OUT 0-10V (10V = 15KV V.OUT).


A A
53.2 I.DC 0-10V ( 10V = 120A )

53.3 V.DC 0-10V (10V = 450V VDC).

ANALOG OUTPUT ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY


L+
54.0 GENERATOR POWER ADJUSTMENT, 0V MINIMUM POWER 10V MAXIMUM POWER. L+ Title
SUPPLY WITH 24 VDC 0
BRUCKNER CPU INTERFACE

Size Document Number Rev


( SIMATIC S5-100U )
M C 3417\A3

Date: Tuesday, March 25, 2003 Sheet 0 of 1


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

D D

M1 M4

M2 M3

TRVOL1

14
13
8
VOLC 7

C RXC C
5x20mm 2,5A
FRS
390ohm 4W 1
JPSCB
1
9 JPVOL
2
3 3
VOLI 2
HEADER 3 10 1
CNN3
RXI HEADER 3
6 CNN3

390ohm 4W

B
12 B
RM14
16
15

RM14
130600

ME.RO S.r.l PONTE A MORIANO LUCCA ITALY

55029-VIA BALESTRERI N.430


TEL.0583-406060
A FAX.0583-406050 A

Title
REAZIONE PER SCHEDA CHOPPER E INVERTER

Size Document Number R ev


A 1766\A4

Date: Tuesday, March 25, 2003 Sheet 0 of 0


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

4,7ohm 2W
U42

10
TR5 6,8ohm

9
M1 R174 R175
5 A1
390ohm 2W
6,8ohm
D76 R176 R177 DZ1
D
M2 DZ2 D

1
IR31DF
U45
6 A2
4,7ohm 2W 6,8ohm
R178 R179
7 A3
390ohm 2W
6,8ohm
U44 2 D75 R180 DZ3
R181 DZ4

US1 IR31DF

JP17 8 A4
US2
1 2 US3
C C
3 4

3
4
US4 TERM3
TERM4 5 6 130581
7 8 VOL1
9 10
11 12 VOL2
13 14

U43 4,7ohm 2W

10
TR6 6,8ohm

9
R182 R183
5 A5
390ohm 2W
6,8ohm
D82 R184 DZ5
R185 DZ6
1
IR31DF
U46
B B
6 A6
4,7ohm 2W 6,8ohm
R186 R187
7 A7
U47 390ohm 2W
6,8ohm
2 D81 R188 DZ7
R189 DZ8

IR31DF
TERM3 TERM4 8
A8
3
4

130581
ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY
A A

TERM3 TERM4 TERM5 TERM6 Title


MODULO PILOTAGGIO INVERTER

Size Document Number R ev


A 3984\A4

Date: Tuesday, March 25, 2003 Sheet 0 of 0


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

CAUX*
1nF
PIN1
U1
D
6 1 D
5
C2 C3
CAUX*1 10uF 1uF PIN5
4 2
1uF 4N27

PIN2

JP1
C1 R3
1 2 150pF C4
3 4 1K 1uF PIN3
5 6
7 8

8
R1
9 10
11 12 2
13 14 470
C PIN4 C
15 16 R2 U2
17 18 7
19 20 470

3
HCPL2300

6
B B

P1 P2 P3 P4

ME.RO S.r.l PONTE A MORIANO LUCCA ITALY

55029-VIA BALESTRERI N.430


TEL.0583-406060
A FAX.0583-406050 A

Title
ACCOPP. OTTICI PILOTAGGIO IGBT PM400HSA120

Size Document Number R ev


A 2488\A3

Date: Tuesday, March 25, 2003 Sheet 1 of 1


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

TP1 TP2

JP1 JP2
OUT1
D 1 2 MASSA 1 2 D
3 4 3 4
5 6 5 6
7 8 110V 7 8
9 10 9 10
11 12 110 11 12
13 14 13 14
15 16
17 18
19 20

C C
TERM1 TERM2

5x20mm 500mA
F1 T1
PD1
4 5

4
U1
0,1uF 630V L78S15
R1 C1 3 6 3 1 1 3 R2
2 7 1,5K
100ohm 3W
C3 C2 LED 3mm VERDE
2

2
1 8 D1
C5 C4 0,1uF
B 0,1uF POL B
1000uF 470uF
TR188215

P1 P2 P3 P4 P5 P6

ME.RO S.r.l PONTE A MORIANO LUCCA ITALY

55029-VIA BALESTRERI N.430


TEL.0583-406060
A FAX.0583-406050 A

Title
2487 ALIMENTATORE PER IGBT MITSUBISHI

Size Document Number R ev


A 2487\A3

Date: Tuesday, March 25, 2003 Sheet 1 of 1


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

220K
JP4 VDD D17 1N4148 +VDC
R27 R26 R25 R46
+VCC CNVOL1
1 VOLC -VCC
2 22K 3W 22K 3W 22K 3W 4 VDD VDD
3 -VCC 3
D19 R48 R41 D13
4 2 STOP
R22 R23 R24 3 4
5 +VDC 1
6 C20
DL4 R37 100 U12B 1K 1N4148
15K 3W 15K 3W 15K 3W 1N4148

5
VOLI CNN4 4,7K 1uF 4584 JP-LEM1
VDD U4C R36 -HT +HT U1
VDD LV25P 3
8 2
10 C17 VDD LV 25-P
VDD 1K 1
R29 9

3
C7 R28 +VCC 0,1uF M + - HEADER 3
0,1uF 2,2K R40 4011 D11 CNN3
D9 1K TRIM3

3
2,2K 2 -15
D12 10K +15

3
1K A U4D U9 12V IDC
D D

4
D7 R39 12 LM311 C1
TRIM2

1
1 2 1N4148 11 R35 1 - 3 V DC C11 0,1uF
1K 47K TP3
U6F BC337 13 7 TP1
10K R33 R44 R43 R1 0,1uF
6 + 2
D8 D15 4011 1K R34
12 13 4 Q4 C16 5 1K R30

1
1N4148 R38 1K VDD C32 100ohm\\120ohm
2,2nF

8
C6 1N4148 56nF R42 R49 200
-VCC 100K 4,7K 47K
4584 2
U7
22uF C14
H11L1
TP4
5

VDD VDD VDD 0,1uF

CN1 C15 D20 VDD


-15 +15 DL3 R15 VOUT
17 2C 2A 1 0,1uF
18 2 4,7K C18
4C 4A STOP
19 3 U4A R12 BA159 U12A
6C 6A RESET 10uF
20 4 1 D21
START 8C 8A TEMP RESET
21 5 3 C21 1 2
FLUSS 10C 10A UTEMP 1K
22 12C 12A 6 2
UFLUSS 23 7 URES 0,1uF
USTART 14C 14A R14 D14 R45
24 8 4011 D5 4584
16C 16A V DC
25 9 2,2K 100K 1N4148
18C 18A IDC
26 10 D6 1N4148
VOLC 20C 20A REGP A
27 11 U4B U3 12V 1K
22C 22A

4
28 12 R13 5 LM311 D22
VCH 24C 24A OUT1 R9 R32 IOUT
29 13 1N4148 4 R11 1 - 3
26C 26A
30 28C 28A 14 BC337 6 7 1K
10K R21 C13
31 30C 30A 15 6 + 2 1N4148
A 4011 1K R10 22K
32 32C 32A 16 Q3 C12 5 1nF
D16 1K VDD
2,2nF R31

8
VDD
VDD 100K
1N4148
C3
CN2

3
-15 17 1 +15 C10 0,1uF
2C 2A
18 4C 4A 2 0,1uF
PONT1 TRIM1
C 19 6C 6A 3 2 C
20 4 UI NV 10K
8C 8A
21 5 JP1
10C 10A 0ohm OUT1
22 12C 12A 6 1 2

1
VOLI 23 7
14C 14A 3 4
24 16C 16A 8 5 6
25 18C 18A 9 7 8
US1 26 10 110V
20C 20A 9 10
27 22C 22A 11 11 12
US2 28 12 110
24C 24A 13 14
29 26C 26A 13
US3 30 14
28C 28A VDD
31 30C 30A 15
US4 32 16 D4
32C 32A VDD
US1 1N4148
D23 R20
4,7K
JP2 DL1 R8
R51 US2 1K
STOP R53 1 2 US3
1 2 3 4 5 6 U2A R2 D2
US4 3 4 A RESET
C33 5 6 1
U10A 100K U10B 10K U10C
7 8 3 C2
4584 1uF 4584 4584 1K 1N4148
9 10 2
VDD 0,1uF
11 12 R5
D25 4011
13 14
2,2K
R50 D24 D1
2,2K U2B
JP3 R4 5
R52 1N4148 4 R19
6 FLUSS
9 8 11 10 13 12 5 BC337 6
10K
100K C34 4 Q1 4,7K
U10D U10E U10F 4011 C5
1uF 3
4584 4584 4584 220pF
2 TEMP
U6E 1 VDD VDD
10 11 HEADER 6 TP2
B B
CN6 VDD
4584 C9
0,1uF R18
100K
DL2
USTART
VDD U2C R3
C22 8
U6D 0,1uF 10 C19 JP-ALIM
C8 1K +15
9 1
8 9 URES 0,1uF 0,1uF VDD
C25 R6 -15 2
4011
3
U6C 0,1uF 2,2K
4584 D3 HEADER 3
6 5 UTEMP U2D R17 C29 CNN3
R7 12 10K C28
U6B U6A C23 1N4148 11 R16 100uF 0,1uF
4584 0,1uF BC337 13
UFLUSS 10K
4 3 2 1 Q2 C4
4011 150K
C24 1uF
4584 U5 4584 0,1uF

1 INP1 OUT1 18
+12V
2 INP2 OUT2 17
VDD LM7812
3 INP3 OUT3 16
VCC U11
4 INP4 OUT4 15
3 1
5 14 R47
INP5 OUT5
6 INP6 OUT6 13
4,7K

2
7 12 C30 C27 C31 C26
INP7 OUT7 D18 100uF 100uF
0,1uF 0,1uF
A 8 INP8 OUT8 11 A

+24VDC 9 10 U8 VSS
V+ M 1N4148 +15
-15 1 2 USTART
D10
START 3 4 STOP
TD62784AP
RESET 5 6 URES
DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8 FLUSS 7 8 UFLUSS
C N1 9 10 REGP
TEMP 11 12 OVERTEMP ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY
1N4148 13 14
UTEMP OVERCURR
V DC 15 16 ONSTART
IDC 17 18 IGBT18 Title
+24VDC 19 20 IGBT10 SB-IGBT-ET200 PER MR\B 45K-IGBT
VOUT 21 22 SHORTAT
IOUT 23 24 Size Document Number Rev
25 26 C 3416\A3

Date: Tuesday, March 25, 2003 Sheet 1 of 1


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

R39
4,7K
C12 C13 R1 D1 D6
JP2
JP4 +24VDC
D17 D18 1
C11 C10 R2 D2 D5
1 2
4007 R40
2 +15V RESET 3
3 47 1W 4
C8 C9 R3 D3 D4 ON+
4 DAUX1 DAUX2 RL1 ON 5
5 1 5 6
4007 4007 12V REGP
6 7
7 AL1 DAUX3 OUTIDC 8
8 R43 R41 R42 OUTVDC 9
4007 2
9 ONG2 ONG2 OUTV 10
D 10 3 11 D
AL1 4 OUTI
12
HEADER 10

1
CN10
U3 U4 U5
JP3
+15V C N1
H11L1 H11L1 H11L1 1
OUTFASI
OVERTEMP 2
5 6 5 6 5 6 3
+15V OVERCURR
ONSTART 4
VDD IGBT18 5
IGBT10 6
+15 R30 SHORTAT 7
OUTVCC 8
4,7K
9

4
OUT15VDC
10
+15V +15V +15V C5 11
C40 12
D16 R11 R12 R13 0,1uF
C29 0,1uF
470uF VSS +15V
1K 1K 1K
JP1
D7 R10 D8 R9 D9 R4 C6 VOUT
R29 GROUND 3
4148 4148 4148 0,1uF
IOUT 2
C41 4,7K
47K 47K 47K 1
R7 R5 U2A
C30 0,1uF -15V R6 1 R8 HEADER 3
470uF 2 9 CNN3
-15 D15 1K 1K 8
1K 10K
4025 RAUX*
C4 C3 C2 47K 1W
1uF 1uF 1uF
+15V

0,1uF
C
C14 C
100uF
R14 C16
+15V 47K 1W
V DC

8
U1B U1A U7A
1

C25 D10 3 D11 R17 U7B


8

STOP +
U9A 4 3 2 1 TRIM1 10K R15 1 5
1uF + OUTV
2 3 R23 U9B 2 7
50K

3
+ - CA3240 47K
1 5 C1 4148 6 C38
+ OUTVDC 100K - CA3240
1nF 2 7 4584 4584 R16

4
- CA3240 47K C15 D12
TRIM3 6 1N4148 2 100K 1uF
3

C36 - CA3240 C18


C32 C34 470pF 4148 C31
4

R24 R35
47K 1uF 1uF 0,1uF 1uF 0ohm

1
R31
10K -15V
C17
R25 R36
47K 100uF NON MONTATA
R22
R32 OUTFASI
10K
4,7K +15V
DL1
C26 0,1uF
U6
-15V C19
1 18 CAUX* 100uF
INP1 OUT1 R18 C21
4,7nF 2,2K
+15 2 17 OUT15VDC
INP2 OUT2

8
+15V 3 16 U8A
INP3 OUT3
3 D13 R21 U8B
IDC +
4 15 TRIM2 20K R19 1 5
INP4 OUT4 + OUTI
2 7
1

3
- CA3240 47K
C27 5 14 4148 6 C39
INP5 OUT5
8

100K - CA3240
U10A R20

4
2 3 R26 U10B 6 13 DAUX1 DAUX2 2 C20 D14 100K 1uF
B 50K + INP6 OUT6 C24 B
1 5 470pF 4148 C22
1nF 2
+
7 OUTIDC 7 12 R37
- CA3240 47K INP7 OUT7 4148 4148 10K
TRIM4 6 0,1uF 1uF
3

1
C37 - CA3240
C33 C35 8 11
INP8 OUT8
4

R27 -15V
47K 1uF C23
1uF +24VDC 9 10
R33 V+ M R38
10K 100uF 3,3K
TD62784AP
R28 DAUX*
47K
R34 CAUX*
3,3K +15V
1N4007
1uF

C28 U12

-15V -15 1 2 ON+


+24VDC 3 4 ON
ON+ 5 6 C N1
REGP 7 8 OUTFASI
OUTIDC 9 10 OVERTEMP
OUTVDC 11 12 OVERCURR
OUTV 13 14 ONSTART
OUTI 15 16 IGBT18
RESET 17 18 IGBT10
START 19 20 SHORTAT
STOP 21 22 OUTVCC
23 24 OUT15VDC
25 26

U11
1 2 USTART
START 3 4 STOP
A A
RESET 5 6 URES FF1 FF2 FF5
FLUSS 7 8 UFLUSS
C N1 9 10 REGP
TEMP 11 12 OVERTEMP
UTEMP 13 14 OVERCURR +15V
V DC 15 16 ONSTART ME.RO S.r.l PONTE A MORIANO LUCCA ITALY
FF3 FF4 FF6
IDC 17 18 IGBT18
+24VDC 19 20 IGBT10 C7 55029-VIA BALESTRERI N.430
VOUT 21 22 SHORTAT TEL.0583-406060
23 24 0,1uF
IOUT OUTVCC FAX.0583-406050
25 26
Title
INTERFACCIA MR\B **-IGBT E SIMATIC

Size Document Number Rev


C 2643

Date: Tuesday, March 25, 2003 Sheet 1 of 1


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

DZX1 TP18
R121
VOLC 10K
12V R106 R107
DX1 R134 10K
22K 22K TP15
4148 D51
R136 C65

3
U26F 4148
TRIMX1 -12V 22nF
12 13 2 390ohm 2W
R135 R115 +12V
4584 1K 10K TP16
10pF CX2 1 C87
0,1uF 15K

11
U24A
D D
2 - D50 R108 UI NV
U24B
1 6 - R123
4148 TP19 3 + 7
TL084 4,7K

3
DX2 4148 5 +
A 14DIG300 680 TRIM4 +12V

4
TL084 2
R125 TPA +12V D43 D44
V DC 1K 4148
4148 D55
C86
R112

1
2,2K 0,1uF 4148
TRIM5 +12V 100K
TP24
C76

1
10K DL7
0,22uF R124 Daux** C75
2 U22A U26B U26A 1K
2,2nF
1 R122
10K URES 3 4 3 2 1 RESET
4148
2 D56

3
R105 D59 D57 R81 4011 4584 4584 C68 4148 C67
2,2K 14DIG300 14DIG300 0,1uF
+12V 4,7K U22B 10uF
BC337 R82 5
4148 4,7V Q10 4
4148
100K 6 A
D49 10K U26C
D6 R104 CA
4011
D48 R102 5 6 2,2nF
100
R103
C63 4148 4584
BC337 14DIG300
15K
C74 Q9 TP22
22nF 10uF R78 +12V +12V
R101 C62 18K
+12V
C C
10K 0,1uF R137
R138
10
1

C61 C64 R1A1 10K


D53 D52 10K
1nF 2,2nF 4,7K DL4 TP25
2 U23 15 C48 1N4148
12 0,1uF U22C 1N4148
13 D54 8
SG3524 D42 USTART R133
5 11 10
14 OUT1 9 STOP
TP17 1N4148
C59 R88 4011 B C85 1K C84
4148 2N2907
1nF 2,2K 0,1uF 0,1uF TP26
9

8
16

Q11
U22D
R99 680nF C72 R86
R79 12
R100 11 R113
C60 2,2K START
BC337 13
4,7K 10K
1

4148 R116 15K 4,7nF Q8 1K


D47 +12V 4011 C51 C69
R98 2 0,1uF 0,1uF
C58 4,7K
0,1uF TRIM3 CX1 DL6
5K R109
3

100
22nF UTEMP +12V
RX2 R118 +12V
2,2K
C73 R94 VDD LM7812
4,7K 4,7K R80
56nF
10K VCC U27
U26D
R92 R130 3 1
2N2907 8 9 TEMP
220pF
Q12 10K 1K
4

C57 TPB 4584 C49 C78


R96 R97 U25

2
3 - 1 D46 0,1uF 0,1uF C81 C89 C80 C53 C52
7 A 10uF 0,1uF 0,1uF 10uF 0,1uF
B 1K 1K 4148 B
+12V 2 + 6
220pF C66 5 +12V
2

LM311 R117 B
R119 TRIM2 VSS
8

1 3 1K
10K DL5
C56 6,8K D45
10uF 10uF
C88 100nF 4148
+12V UFLUSS +12V C82 C54
0,1uF C83 C55
0,1uF 0,1uF

1
R95 100K
-12V 3 2
R91
2,2K R89
10K
1nF C71 RX3 U26E
R90 R131 U28
2N2907 10 11 FLUSS
1K
2

R110 Q13 10K 1K


IDC 1 3 TP23 LM7912
10K 4584 C50 C79
100nF 3,3K
C70 0,1uF 0,1uF
TRIM6
12 U24D
U24C +
4,7K 10 R126 14
TP21 +
R111 R114 8 13 -
9 TL084 CN3
- 2,2K
TL084 17 2C 2A 1
10K D58 18 4C 4A 2
19 3 STOP
6C 6A RESET
20 8C 8A 4
4148 R84 DL8 START 21 5 TEMP
10C 10A
2

R128 R127 FLUSS 22 6 UTEMP


REGP UFLUSS 12C 12A URES
1 3 23 14C 14A 7
2,2K USTART 24 8 UI NV
10K 2,2K 10K 16C 16A
25 9 V DC
C70A 100nF TRIM7 18C 18A IDC
26 20C 20A 10
CRP C77 -12V VOLC 27 11 REGP
R129 22C 22A
3,9K 28 24C 24A 12
A TP20 0,68uF 29 13 OUT1 A
10uF 26C 26A
+12V 30 28C 28A 14
31 30C 30A 15
-12V 32 16 A
R85 DL9 32C 32A

2,2K

+12V ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY

Title
SCHEDA DI COMANDO TIPO MC-CHOPP2

Size Document Number Rev


C 2960\A3 (B2136 MR\B 30K-IGBT)

Date: Tuesday, March 25, 2003 Sheet 3 of 6


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

D D

U?
LA125

C - M + C

3
1

4
B B

ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY


A A

Title
SUPPORTO PER LEM LA 125-P

Size Document Number R ev


A 3193\A4

Date: Tuesday, March 25, 2003 Sheet 3 of 7


8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

C105

220pF C115 C101


TPA 1000uF
1uF

2
DAD1 R159

3
1 3 R147 1 1
+12V Q14 Q15
IRF9532
U31A 100K IRF9532
D R146 TRIM8 10K D
TP34 4528 U35B
2,2K 200K

2
R154 2 6 U31B C116
RC Q US1
C96 4528 2 7
+12V 1 10 14 US2
100K 33pF CX Q RC 2uF
IRF532

2
-12V 4 15 C104 ICL7667
+T CX Q17
5 1nF Q16
-T
R139AUX 7 12 1 IRF532 1
Q +T

R
-T 11

3
TP35 C91 9
6,8K TP31 Q

1
R
0,1uF U36 TRIM9

4
R139 R140 10K

13
VOLI R139A 2 5
- R142 U30A R148 2 U32C U35A TPB
6 470 8 R158
3,3K 1K TRIM 3296
3 8
+ 1 2 10 4 5
1K U32A U30D
D63 1 9
C2A

3
6,2V R141 AD518 1 D61 100K
7
1K 1K 40106 3 9 8 4001 ICL7667
NO U33 2
D64 3 1 4148
CIN PP C117 C102
R162 U30B 4 2 4001 40106
VCOUT P1 C97 1000uF
6,2V C92 C93 1uF
3 4 14 SIN P2 13 68pF TPC
NO R160
0,1uF

3
0,1uF TP33 6 R155 1 1
CX Q19 IRF9532
Q18
40106 47K
+12V 1,5nF C103 100K IRF9532
7 9 U34B
CX VCOIN

2
2
R153 5 C118
100K INH R151 US3
1 3 11 R1 DEMO 10 2 7
12 15 PONTICELLATA 5,6K US4
47K R2 ZEN 2uF

2
TRIM11 R150 4046 ICL7667 IRF532
68K +12V Q20
Q21
C100 1 IRF532 1
22nF

3
1
C99

1
C TRIM11A1 0,1uF TRIM10 C
2 100K 10K
470 R149 2 TRIM 3296 U32D U34A
12 R161
U30F 11 4 5

3
U32B U30C 13

3
13 12 5 D62 100K
4 5 6 4001 ICL7667
6
TP27 40106 4148 TPD
TP32 4001 40106
+12V R152 C98
TP28 68pF

+12V 100K
TP29 PONT1 R60A1
UI NV
U30E
R60B1 1K
TP30
11 10
-12V
1K DL10
40106

+12V

VDD LM7812

VCC U37
B B
3 1

2
C112 C111 C108 C107
10uF 0,1uF 10uF 0,1uF

VSS

10uF 10uF
C113 C109
C114 C110
0,1uF 0,1uF

1
-12V 3 2

U38

LM7912

CN4
-15 17 1 +15
2C 2A
18 4C 4A 2
19 6C 6A 3
R156 DL11 0 20 4 UI NV
8C 8A
21 10C 10A 5
22 12C 12A 6
1,5K 23 7
VOLI 14C 14A
24 16C 16A 8
US1 25 9
-12V 18C 18A
A 26 20C 20A 10 A
US2 27 11
22C 22A
28 24C 24A 12
US3 29 13
26C 26A
30 28C 28A 14
US4 31 15
R157 DL12 30C 30A
32 32C 32A 16

1,5K ME.RO S.r.l. PONTE A MORIANO LUCCA ITALY

+12V
Title
SCHEDA DI COMANDO TIPO MC-INVERT1

Size Document Number Rev


C 3418\A3 B1378mod. MR\B 45K-IGBT

Date: Tuesday, March 25, 2003 Sheet 4 of 6


8 7 6 5 4 3 2 1
GENERATORE MR\B 50K-IGBT
4077\A3 COM.1347-SWI BRUCKNER
Bill Of Materials March 21, 2003 8:45:28 Page 1

Item Quantity Reference Part

1 1 AL1 ALIMENTATORE,T60C MEAN WELL,


2 1 BS1 BOBINA DI LANCIO,3RV1902-1DPO SIEMENS,
3 1 B3506 CIRCUITO RESISTENZE SCARICA ELETTR.,B3506,
4 1 B3504M72 CIRCUITO FILTRI CHOPPER,B3505M72,
5 1 B3661-1\2 CIRCUITO FILTRO INVERTER,B3661-1\2,
6 1 B3661-2\2 CIRCUITO FILTRO INVERTER,B3661-2\2,
7 1 CA1 CAPACITA' CERAMICA,4,7nF,
8 8 CF1A,CF1,CF2A,CF2,C6,C9, CAPACITA' CERAMICA,4,7nF 3KV,
C10,C14
9 1 CF1 CAPACITA POLIESTERE,0,1uF 2000V ICL,
10 1 CN1 CONTATTORE PRINCIPALE,3RT1046-1A...0 SIEMENS,198064
11 1 CN2 CONTATTORE ,3RT1045-1A...0 SIEMENS + 2 CONTATTI 3RH1921-
1CA10,198064
12 1 COND1 CONDIZIONATORE,SK3310180 2500W 440V RITTAL,
13 1 CVOL1 CAPACITA' VOLANO,C200T 2,2uF 650V 400A,36214
14 1 C1 CAPACITA POLIESTERE,NCL GT1817 8uF 1300VDC,
15 6 C2B,C2A,C2,C3B,C3A,C3 CAPACITA ELETTROLITICA,5600uF 450VDC FX2
HITACHI
16 1 C4 CAPACITA CERAMICA,3\\4,7nF 1KV ,36197
17 1 C5 CAPACITA CERAMICA,2\\4,7nF 6KV ,
18 2 C11A,C11 CAPACITA' POLIESTERE,0.047uF 3KV PMB ICEL,
19 1 C15 CAPACITA CERAMICA,5\\4,7nF 3KV ,36197
20 1 C16 CAPACITA',0,1uF 630V,
21 1 C17 CAPACITA CERAMICA,4,7nF 1KV ,36197
22 1 C18 CAPACITA' CERAMICA,4,7nF 1KV,
23 1 DL1 LED,,
24 4 DZ1,DZ2,DZ3,DZ4 DIODE ZENER,200V 1W,
25 1 DZ5 DIODE ZENER,56V 1W,
26 2 D2,D1 MODULO 2-DIODI,DSEI2X101-12A IXYS,
27 5 D3,D4,D6,D41,D61 DIODE,SKKE 600F12 SEMIKRON,
28 1 D9 DIODE,1N4007,
29 1 FL1 FILTRO RETE ,FN 258-100-35 SCHAFFNER,68010
30 2 F1,F2 FUSIBILE,2AT 5x20mm,
31 1 F3 FUSIBILE,2AT 6x32mm,
32 1 F4 FUSIBILE RAPIDO,160A 00TN80 BUSSMAN,
33 1 IA1 INTERRUTTORE MAGNETOTERMICO,3RV1041-4MA10 80-100 Amp
SIEMENS
34 1 IA2 INTERRUTTORE MAGNETOTERMICO,5Sx23 C4 SIEMENS,
35 1 IA3 INTERRUTTORE MAGNETOTERMICO,5Sx21 C2 SIEMENS,
36 1 IMFT IMPEDENZA VARIABILE ,ME.RO,
37 1 IMF1 IMPEDENZA FILTRO,3,5uH ME.RO,
38 1 IMF2 IMPEDENZA CHOPPER,IMF2 0,732mH SAT 140Amp,
39 1 IN1 INTERRUTTORE DI LINEA,3LD2814-OTK53 SIEMENS,
40 1 LEM SENS.CORRENTE,LA125-P-03,
41 1 LP1 LINE,SEGNALE LUMINOSO 110V TELEMECANIQUE,
42 1 LP2 GEN.ON,110V,
43 1 NEON NEON,PS4138140 + SZ2507100 RITTAL,
44 1 PD1PONTE DIODO TRIFASE,POWERSEM PSD 192\12,
45 1 Q1 IGBT,PM600HSA120 MITSUBISHI,
46 2 Q2,Q3 IGBT DOPPIO,CM300DU-24F MITSUBISHI,
47 1 Q4 SCR,SKKH 162-16T SEMIKRON,
48 1 RA1 RESISTENZA,47ohm,
49 1 RC1 FILTRO RC,SIEMENS 3RT1936-1CC00,
50 1 RC2 FILTRO RC,SIEMENS 3RT1916-1CC00,
51 8 RF1A,RF1,RF2A,RF2,R9,R12, RESISTENZA,10ohm 6W,
R18,R20
52 1 RF1 RESISTENZA,100ohm 3W ,
53 1 RL1 RELE',MK3P5-S 110VDC OMRON,
54 8 RSC1,RSC2,RSC3,RSC4,RSC5, RESISTENZA ,RSMM25 22K,
RSC6,RSC7,RSC8
55 2 R1,R2 RESISTENZA,22ohm RCH25,136030
56 2 R6,R5 RESISTENZA,110ohm 50W RSC 16x90 IRE,
57 1 R7 RESISTENZA,22ohm RCH25,
58 1 R13 RESISTENZA,150ohm 1% 1\2W,
59 1 R14 RESISTENZA,22ohm 1\2W,
60 1 R15 RESISTENZA ,RFC 16x90 470ohm OFEL,
61 1 R21 RESISTENZA,22K 7W,
62 1 R22 RESISTENZA,8,2ohm PR100 REATE,136030
63 1 R23 RESISTENZA,22ohm 4W,136030
64 1 R26 RESISTENZA,3\\0,47ohm ATE RB50 R47,
65 1 R27 RESISTENZA,2\\47ohm 4W,
66 3 TC1,TC2,TC3 INTERR.TERMICO,67L070 AIRPAK,
67 2 TC4,TC5 INTERR.TERMICO,67L080 AIRPAK,
68 1 TEMP1 TEMPORIZZATORE,3RP1511-1AQ30 SIEMENS,
69 1 TR1 TRASFORMATORE,700VA PRIM.380V SEC.0-110-220V LEF,
70 1 TR2 TRASFORMATORE.A.T.,TIPO MR\T 50K-IGBT,
71 3 VENT1,VENT2,VENT3 VENTILATORE CHOPPER,W2E143-AB09-98 PAPST,
72 1 VENT4 VENTILATORE PONTE DIODI,NMB4715 MS-23T-B5A 230VAC,
73 1 VENT5 VENTILATORE TRASF.A.T.,W2E 250-HL06-01 230VAC EBM,

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