TIRUPATHI MINI TEXTILE PARK LLP

Established under

THE MINI TEXTILE PARK SCHEME OF

GOVERNMENT OF TAMILNADU

DETAILED PROJECT REPORT

Submitted to
THE COMMISSIONER OF TEXTILES
Government of Tamilnadu, Chennai

Prepared by

MAGRO PROJECTS
PROJECT MANAGEMENT CONSULTANT
58/2 New Teachers colony Road, Erode 638011 India.
 2

INDEX

S.No Page No.

CONTENTS

Executive Summary
1 3
Background of the project
2 11
Special Purpose Vehicle (SPV)
3 16
Project Components
4 21
4.1 Land
21
4.2 Common Infrastructure
26
4.3 Common Facilities
28
4.4 Factory Buildings for Production purposes
30
4.5 Plant and Machinery
38
4.6 Consolidation of Project Components
40
Power and Water Requirements
5 42
Statutory Compliances
6 43
Means of Finance
7 44
Viability of the Project
8 47
Socio-Economic Benefits
9 53
Sustainability of the Project
10 55
Implementation Schedule
11 57
Other Details
12 58
Affidavit by SPV
13 59
Annexures ( Relevant Documents)
14 60
 3

TIRUPATHI MINI TEXTILE PARK LLP

EXECUTIVE SUMMARY

Name of the A Mini Textile Park to cater to the needs of four Entrepreneurs of
Project the Tiruvallur Textile Cluster has been planned to be established
to meet the Processing, Packing requirements of their Products like
Lungi, Churidhar and Sarees @ TIRUPATHI MINI TEXTILE PARK
LLP, in Tiruvallur Dt.
Name of SPV TIRUPATHI MINI TEXTILE PARK LLP

About Special TIRUPATHI MINI TEXTILE PARK LLP, As mandated by the

Purpose guidelines of MTP, a Special Purpose Vehicle has been proposed to
Vehicle (SPV) be Registered under the Companies Act 2013 with its registered
office at Vengampet, Nediyam Village, Pallipattu Tk, Tiruvallur
District, Tamil Nadu. Four Members are participating in the Park.

The name has been blocked at ROC and Documents submitted to

ROC for Registration.
Project R. Jeyamohan, Magro Projects
Management Project management Consultant,
Consultants Erode and Chennai
Phone : 9790038383 email : erojai @ gmail.com
Promoters / 4 Members have expressed interest to participate in the Park and the List
Participating of Members are as below :
units in the 1) Mr. K.G. Govindasamy
Park 2) Mr. T.G.Ramakrishnan
3) Mr. M.Yuvaraja
4) Mr. K.N. Annamalai

Activities 1.Sizing, Warping – Preparation of yarn for Weaving

2.Winding - Preparation of Yarn for Dyeing and Warping
3.Dyeing – Processing and Coloring of yarn before Weaving the fabrics
4.Packaging – After Weaving, the Fabrics will be cut into pcs as per their
requirement like Lungi, Churidhar, Saree and Packed into single bags and
bundled as per their market needs to distribute to various Markets.
Backward & Tiruvallur Textile Cluster consists of more than 15,000 Weavers doing Job
Forward work for Lungi, Saree and Churidhar Material Manufacturers and Master
Linkage Weavers.

The SPV members has more than 60 Years’ Experience collectively, in

yarn Sourcing, Dyeing , Sizing , Warping, Winding , Packing , Marketing
and Sales of Lungi, Saree and Churidhar Materials across Tamilnadu and
various parts of Southern & Northern States.
 4

Based on their experience, and present market linkages, the SPV

members don’t see any challenge in Sourcing the Raw material for own
consumption and Jobwork, as well as Sales of finished products. The
Members have wide market linkages across Tamilnadu and various parts
of Southern & Northern States to sell their products directly as well as
marketing Agents.

The above facility in MTP will enhance their Product quality and increase
their Production in green and clean environment and support to meet the
large demands in the domestic market.

The proposed Park is to be situated at 16/1 part, Nediyam Village

Pallipattu taluk, Tiruvallur District, Tamil Nadu. The connectivity details
Location are tabulated below:
DISTANCE
DESTINATION (Major landmarks)
IN KM
National Highway NH 716 CHENNAI - KADAPA 12
Railway Station – TIRUTHANI 29
Nearest Metro City - Chennai 90
Nearest Airport Chennai 100
Nearest Sea Port Chennai 110

As such, the location of the proposed Park is well placed in terms of Road,
Railway, Sea Port and Airport connectivity.
 5

Land for the above park is proposed at an area of 2.22 acres and it has been
registered in the name of the SPV. The proposed Land use distribution pattern
for the park is presented in the Table below:

Land
THE LAND DISTRIBUTION %
LAND
% OF
NAME OF THE FACILITY REQUIRED IN
DISTRIBUTION
ACRES

Factory buildings 0.90 40.54%

Common infrastructure 0.95 42.79%

Common facilities 0.15 6.76%

Open & Green area 0.22 9.91%

Total land area 2.22 100.00%

The proposed land use pattern will be in line with the development guidelines
laid out by the Government of Tamil Nadu in the Directorate of Town and
Country Planning (DTCP) norms.

The value of the registered land is Rs. 3.96 Lakhs Lease Value For 33 Years
The market value of the land is Rs 2.22 Crores for 2.22 Acres
 6

Proposed The proposed Integrated Textiles Park would have

infrastructure
planned
within the 1. Common Infrastructures:
park
S. Common Land required in Amount
Infrastructures Acres (Rs in lakh)
No

1 Road 0.30 15.00

2 Compound Wall -- 15.00

3 Drainage -- 06.00

4 Water supply 0.12 20.00

5 Streetlights -- 03.00

6 Electricity 0.04 07.00

Common Effluent
7 0.30 120.00
Treatment Plant

Total 0.76 186.00

2. Common Facilities:

Amount
Common Building Land
S.No (Rs in
Facilities required required
lakh)
1 Testing Lab 250 0.03 10.90
2 Trade center 1000 0.07 23.60
3 Canteen 500 0.04 11.80
4 Office 250 0.04 5.90
5 Parking 0.15 5.00
Total 0.33 57.20
 7

3. Buildings for production purpose:

Land Amount
Name of the Building
S.No Activity required (Rs in
member unit Area
in Acres lakh)
SIVAKUMAR
1 DYEING 0.29 6000 90.00
TEXTILES
SIZING &
2 T.G.R TEX 0.29 6000 90.00
WARPING
YUVARAJA
3 0.15 3000 45.00
TEXTILES PACKAGING
4 ANNAMALAI TEX WINDING 0.15 3000 45.00

BOILER
5 COMMON UNIT 0.03 1000 08.75
UNIT

Total 278.75

4. Plant and Machinery:

Amount
Name of the
S.No Activity Capacity Units (Rs in
member unit
lakh)
SIVAKUMAR
1 DYEING 600 Kgs 90.00
TEXTILES
SIZING &
2 T.G.R TEX 7000 Mts 45.00
WARPING
YUVARAJA
3 PACKAGING 2000 Pcs 15.00
TEXTILES

4 ANNAMALAI TEX WINDING 1000 Kgs 45.00

BOILER
5 COMMON UNIT 27.00
UNIT

Total 222.00
 8

The details of aggregate power demand, Capacity of Transformers,

Power Backup are given below :
Power

Backup
Power
Transformer Power /
S.No Activity Requirement
Capacity Standby
in HP
Capacity
1 DYEING 120
SIZING &
2 40
WARPING
3 2 150 KVA 150 KVA
PACKAGING
4 WINDING 60
TOTAL 222

Total Water Requirement for the park 50,000 LITRES

Water Source of water GROUND WATER

Statutory The status of the statutory approval for the proposed project is
Compliances given under:
S. Statutory Status
No Approval

TO BE APPLIED AFTER INPRINCIPLE

1 C.T.E for CETP of 100 KLD
LAYOUT & BUIDLING PLAN
2
APPROVAL
3 POWER SUPPLY
4 WATER SUPPLY
APPROVAL OF THE PARK
TO BE APPLIED AFTER INPRINCIPLE
APPROVAL OF THE PARK
TO BE APPLIED AFTER INPRINCIPLE
APPROVAL OF THE PARK
BOREWELL WILL BE DIGGED AFTER
SUBMISSION OF THE DPR TO
DEPARTMENT
 9

S.N Project Component Project Cost % of

o Details (Rs. In Lakhs) Share
Total Project
Cost 1 Land 3.96 00.52%

Common
2 186.00 24.54%
Infrastructure

3 Common Facilities 57.20 07.55%

Factory buildings for

4 278.75 36.78%
production purposes

5 Plant and Machinery 222.00 29.29%

Prelim & Preoperative

6 10.00 01.32%
Expenses
Total 757.91 100.00%

Project Cost
S.No Details % of Share
Eligible Project (Rs. In Lakhs)
Common
Cost 1 186.00 35.64%
Infrastructure

2 Common Facilities 57.20 10.96%

Factory buildings for

3 278.75 53.41%
production purposes

Total 521.95 100.00%

State Government Grant proposed: Rs. 250.00 Lakhs.

The Means of Finance have been estimated under the MTP scheme as below:

Means of Amount
S.N
Finance Means of Finance (Rs in % of Share
o Lakh)

1 SPV Contribution 100.00 19.16%

Loan from Institutions

2 171.95 32.94%
(if any)

3 State Government Grant 250.00 47.90%

4 TOTAL 521.95 100.00%

 10

Socio – • Expected Investment in the Park Rs 7.57 Cr

Economic
Benefits • Expected Revenue Generation per Year : RS 20.30 CR

• Expected Employment Generation (both direct and indirect): 120

• Expected Tax Revenue to Government: Rs 75.00 Lakhs/ Year

Implementation SL COMPLETION
ACTIVITY DESCRIPTION STATUS START DATE
Schedule NO DATE

1 FORMATION OF SPV Completed Wed 18-Jan-23 Tue 31-Jan-23

2 Completed Sun 01-Jan-23 Wed 25-Jan-23

IDENTIFICATION OF LAND

3 Completed Wed 18-Jan-23 Tue 31-Jan-23

SUBMISSION OF DPR
APPROVAL OF THE PARK BY STATE
4 Planned Wed 18-Jan-23 Tue 28-Feb-23
GOVERNMENT

5 Planned Wed 01-Mar-23 Tue 04-Apr-23

STATUTORY APPROVALS

6 Planned Wed 01-Feb-23 Fri 31-Mar-23

CTE FOR CETP

7 Planned Wed 01-Mar-23 Wed 15-Mar-23

DESIGN AND DETAIL ENGINEERING

8 Planned Wed 15-Mar-23 Fri 31-Mar-23

TENDER / BID MANAGEMENT

9 Planned Tue 04-Apr-23 Thu 06-Apr-23

AWARD OF CONTRACT

10 Planned Fri 14-Apr-23 Sun 14-Apr-24

COMMENCEMENT OF CONSTRUCTION

11 Planned Fri 14-Apr-23 Sun 14-Apr-24

BANK LOAN DISBURSEMENTS

12 Planned Wed 01-Nov-23 Thu 30-Nov-23

CTO FOR CETP

13 Planned Sat 01-Jun-24 Fri 07-Jun-24

TRIAL RUN OF DYEING AND CETP
COMMENCEMENT OF COMMERCIAL
14 Planned Sat 15-Jun-24 Mon 17-Jun-24
PRODUCTION
 11

2. BACKGROUND

BRIEF NOTE ON MINI TEXTILE PARK SCHEME : The Textile Department

of Tamil Nadu Govt has introduced this Disruptive and Transformative
Scheme that looks beyond Cluster development at Large and Mega Project
level, and aims at building Prosperity and sustainability of rural / Micro /
Small Textile communities by promoting them as enterprise of national
standards to compete Globally with required Common infrastructure and
Common Facilities along with environmentally and Socially compliant
Manufacturing Units .

The project will primarily target Micro and Small Textile Enterprises who
engaged in unorganised sector and uplift them to organised sector with plug
and play infrastructure.

The Scheme Provides Financial assistance to a group of entrepreneurs to

establish Common infrastructure and facilities for setting up their units in
this Mini textile park and enable the growth of the Textile industry in that
region.

To Facilitate the Textile Entrepreneurs to establish their units in the Mini

Textile Park with required common Infra and facilities, in Tamilnadu,
financial assistance up to Rs 2.50 Cr will be provided ( 50% or Rs 2.5 Cr
whichever is less) by the Government of Tamilnadu.

Major Textile hubs in India

 12

2.1 BRIEF HISTORY OF THE TEXTILE INDUSTRY IN THE AREA

Tiruvallur Textile Cluster consists of more than 20,000 Weavers doing Job work
for Lungi, Saree and Churidhar Material Manufacturers and Master Weavers.

The district consists of more than 500 Master Weavers, who regularly engaging
the 20,000 Weavers across these three segments.

Tiruvallur district is one of the fastest developing districts in Tamil Nadu in

terms of Industrial Development as the district is adjacent to Chennai
district. The district has 10 Industrial Estates which are developed by the
Government of Tamilnadu.

There are 43485 Micro enterprises and 3586 Small enterprises and 44 large
scale enterprises engaged in the manufacturing of various products like
Leather/ Textiles/ Chemical/ engineering. Some of the economic activities
undertaken by the rural artisans are manufacturing of jute, coconut shell
and palm leaf based products, paper cups, leather, Rexene works etc.
 13

2.2 VOLUME OF PREVAILING TEXTILE ACTIVITY IN THE CLUSTER

In Thiruvallur district, R.K.Pet, Pallipet, Tiruttani and Sholavaram blocks

have large number of handloom and power looms. Handloom and
Powerloom activities are done by families as a traditional occupation and
there is a huge potential in promoting these Textile industries. The details
of the handloom and Powerloom clusters are as follows;

No. of the families

S.No Name of the Block
engaged in handlooms
1. R.K.Pet 15,000
2. Pallipet 18,000
3. Tiruttani 6,000

Tiruvallur district is situated on the North Eastern part of Tamil Nadu and is
surrounded by Kancheepuram district in the South, Vellore district in the
West, Bay of Bengal in the East and Andhra Pradesh State in the North. The
district spreads over an area of about 3422 Sq.km. This district consists of
1 Corporation, 9 taluks, 14 blocks, 4 Municipalities and 10 town Panchayats.

The Coastal region is mostly flat while certain areas in Tiruttani and
Pallipattu taluks are undulated and even hilly. The types of soil
predominantly found are red non calcareous and coastal alluvial.

The main occupation of people in this district is agriculture and allied

activities. Nearly 47% of the total work force is engaged during the
agricultural sector. Paddy is the principal crop extensively cultivated in three
– seasons Viz. Sornavari (April - July), Navarai (Dec-Jan) and Samba (July-
Aug) Pulicate Lake was identified as a site of international importance by
the International Union for the Conservation of Nature (IUCN).

Thiruvallur district ranked the 3rd highest population size in Tamil Nadu.
Thiruvallur district has the urban population share of 64.97%. In terms of
population density, Thiruvallur district has recorded 1098 persons per
sq.km. The district Sex Ratio is 987, lower when compared to the State Sex
Ratio of the State. The district has recorded higher literacy rate (84%) as
compared with State literacy rate of 80.1%. The decadal population growth
during 2001 - 2011 was 35.3%.
 14

2.3 OBJECTIVES OF THE PROPOSED MTP - TIRUPATHI MINI TEXTILE

PARK LLP

A Mini Textile Park to cater to the needs of four Entrepreneurs of the

Tiruvallur Textile Cluster has been planned to establish to meet the Yarn
Preparation, Processing, Packing requirements of their Products like Lungi,
Churidhar and Sarees @ Tirupathi Mini Textile Park LLP, in Tiruvallur Dt.

The Following activities in the park is being planned to be implemented

1.Sizing, Warping – Preparation of yarn for Weaving

2.Winding - Preparation of Yarn for Dyeing and Warping
3.Dyeing – Processing and Coloring of yarn before Weaving the fabrics

4.Packaging – After Weaving, the Lungi, Saree and Churidhar length ( Length
between 60 to 600 Mts) Fabrics will be cut into pcs as per their requirement like
Lungi, Churidhar, Saree and Packed into single and Multiple Pieces bag and bundled
as per their market needs to distribute to various Markets under various supply
chain mode.
 15

2.4 JUSTIFICATION FOR SETTING UP OF THE PROPOSED MTP -

TIRUPATHI MINI TEXTILE PARK LLP AND SUSTAINABILITY OF THE
LOCATION.

The SPV members has more than 60 Years’ Experience collectively, in yarn
Sourcing, Dyeing, Sizing, Warping, Winding, Packing, Marketing and Sales of
Lungi, Saree and Churidhar Materials across Tamilnadu and various parts of
Southern & Northern States.

Based on their experience, and present market linkages, the SPV members don’t
see any challenge in Sourcing the Raw material for own consumption and Job
work, as well as Sales of finished products. The Members have wide market
linkages across Tamilnadu and various parts of Southern & Northern States to sell
their products directly as well as through marketing Agents.

The above facility in MTP will enhance their Product quality and increase their
Production in green and clean environment and support to meet the large demands
in the domestic market.
 16

3. SPECIAL PURPOSE VEHICLE - SPV

3.1 DETAILS OF SPV : A Mini Textile Park to cater to the needs of four
Entrepreneurs of the Tiruvallur Textile Cluster has been planned to be
established to meet the Processing, Packing requirements of their Products
like Lungi, Churidhar and Sarees @ TIRUPATHI MINI TEXTILE PARK LLP, in
Tiruvallur Dt.

3.2 CERTIFICATE OF INCORPORATION : Tirupathi Mini Textile

Park LLP, As mandated by the guidelines of MTP, a Special Purpose Vehicle

has been proposed to be Registered under the Companies Act 2013 with its
registered office at Vengampet, Nediyam Village, Pallipattu Tk, Tiruvallur
District, Tamil Nadu. Four Members are participating in the Park.

The name has been blocked at ROC and Documents submitted to ROC for
Registration. The Acknowledgement of application for LLP has been
enclosed as Annexure 1

3.3 MOA / AOA : Main Objects:

1. To undertake, identify, design, construct, erect, operate, maintain,

manage the integrated textile parks inter-alia comprising of
composite textile units, textile plant and machinery, ginning factories,
pressing factories, Printing and Processing factories, Garment and
Home textile Manufacturing units, power looms, effluent treatment
plants, drainage, sewerage, waste management, water supply works,
transport facilities, marketing systems, laboratories, roads, bridges,
captive powerplants, warehouses, yards, parks, parking facilities,
training centres and other social and Commercial infrastructure and
social services and associated services of any description.
 17

2. To act as a Special Purpose Vehicle (SPV) for implementing different

schemes of the Central/State Governments to carry on the business
of developing, operating, maintaining and upgrading various
infrastructure facilities at different industrial locations and to engage
in the activities of development of physical infrastructure (water,
Power, transport, road, communication), common facilities for
fuel/gas supply system, effluent treatment, solid waste disposal,
product design, captive Power generation, infrastructure for bench
mark any other physical infrastructure as may be approved under any
of the schemes, present and future and to engage in textile and allied
Industrial research, Training and Development activities.

3. To Collect required O & M charges from SPV members , borrow Loan

from bank(s) or any other institutions or Organisations and repay as
per Terms.

4. To Receive Govt grants and transfer grant to appropriate Agencies

and SPV members.

5. To assist the members of the SPV / Company to set up the

manufacturing units and to provide them with all infrastructure
facilities, latest technologies, Provide adequate training to the
manpower and assist in the overall manufacturing of textiles of all
kinds.
 18

3.4 SPV MEMBER DETAILS

BRIEF BACK GROUND OF THE PROMOTERS

A group of Entrepreneurs from Tiruvallur District having Micro enterprises

producing Lungi, Saree and Churidhar material have come forward to
establish their units in a Mini Textile park with state of the art CETP with
100 KLD .

4 Members have expressed interest to participate in the Park and the List of Members are
as below :
1) Mr.K.G. Govindasamy – Engaged in Lungi manufacturing since 1980. Going to
establish Yarn processing unit in the MTP with Cheese dyeing Technology.
2) Mr.T.G. Ramakrishnan – He is a long term Saree manufacturer and Sales person ,
having more than 20 years experience
3) Mr.M. Yuvaraja – He is a Core Lungi manufacturer and distributer with more than 15
years experience
4) Mr.K.N. Annamalai – He is engaged in the Lungi and Dress material distribution and
sales coordinator since 2014.

3.5 INCLUSION OF ALL MEMBER IN THE BOARD

The incorporation of the Company under LLP is in progress , once the

incorporation is completed, All the 4 members will be inducted in the
Company and proof of the same will be submitted to the Competent
authority.
 19

3.6 DETAILS OF EQUITY CONTRIBUTION

Land EQUITY
Name of the Building
S.No Activity required CONTRI
member unit Area
in Acres BUTION
SIVAKUMAR
1 DYEING 0.29 6000 25%
TEXTILES
SIZING &
2 T.G.R TEX 0.29 6000 25%
WARPING
YUVARAJA
3 0.15 3000
TEXTILES PACKAGING 25%

4 ANNAMALAI TEX WINDING 0.15 3000 25%

Total 100%

3.7 ISSUANCE OF SHARE PROPORTION TO THE ARE ALLOCATED

All The 4 SPV members have been allocated with equal shares as mentioned
in the Table below :

ISSUANCE OF
Name of the
S.No SHARE
member

1 Mr. K.G.Govindhasamy 25%

2 Mr. T.G.Ramakrishnan 25%

3 Mr. M.Yuvaraja
25%

4 Mr. K.N.Annamalai 25%

100%
 20

3.8 SHARE HOLDERS AGREEMENT

SHARE HOLDERS AGREEMENT has to be entered with SPV and the

Process of entering into SHARE HOLDERS AGREEMENT is in progress

3.9 BRIEF DESCRIPTION OF RESPONSIBILITIES / OBLIGATION

( during implementation and future)

Since The SPV has only 4 members , they are responsible as per the for the
following table

Responsibility
Name of the
S.No
member unit

1 Mr. K.G.Govindhasamy CETP

2 Mr. T.G.Ramakrishnan O&M

3 Mr. M.Yuvaraja
Finance & Admin

4 Mr. K.N.Annamalai Over all Management

 21

4. PROJECT COMPONENTS
4.1 LAND

Land for the above park is proposed at an area of 2.22 acres and it has
been registered as lease for 33 Years in the name of the SPV. The Copy of
the Land Document has been enclosed as Annexure 1

Location

The proposed Park is to be situated at 16/1 part, Nediyam Village Pallipattu taluk,
Tiruvallur District, Tamil Nadu. The connectivity details are tabulated below:

DISTANCE
DESTINATION (Major landmarks)
IN KM
National Highway NH 716 CHENNAI - KADAPA 12
Railway Station – TIRUTHANI 29
Nearest Metro City - Chennai 90
Nearest Airport Chennai 100
Nearest Sea Port Chennai 110

As such, the location of the proposed Park is well placed in terms of Road, Railway,
Sea Port and Airport connectivity.
 22

Area of the land

The Land is situated in the State Highway and near to the Industries
cluster . Hence the Location is ideal for the industry development

Land use classifications

The proposed land is in non-planning area as per the development plan of

Tiruvallur District. Hence, it is not difficult to obtain change of land use of
classification.

The proposed land use pattern will be in line with the development
guidelines laid out by the Government of Tamil Nadu in the Directorate of
Town and Country Planning (DTCP) norms.

Possession of land by the SPV

Land for the above park is proposed at an area of 2.22 acres and it has
been registered as lease for 33 Years in the name of the SPV. Hence the
Land is under the possession of the SPV.
 23

Type of acquisition ( purchase / lease )

The Land has been purchased by the SPV members on outright

purchase. The type of acquisition of the Land to an extent of 2.22
has been registered as lease for 33 Years in the name of the SPV.

Sustainability of setting up MTP

The MTP is envisaged to implement a Common ETP with backward

linkages like Dyeing, Sizing and Warping.

Since the CETP and other manufacturing units has advantage over
other units outside the park in terms of Operation and Maintenance
Cost, capital cost advantage, maintaining the CETP and critical
Infrastructure of the park is not a challenging factor.

The Park SPV will collect the user charges from the Sizing, Warping
Unit and Dyeing unit as per their output water to CETP and with
reference to the input water. A flow meter will be fixed at both
Collection point at unit level and inlet point at CETP.

Other unit will be charged as per their Water and Power Consumption
and Watch and ward expenses.

The User charges will be collected as per actuals + 10% additional

charges for asset replacement cost for consumables and periodical
repair and maintenance. The units are bound to pay the charges
through an the subscription agreement, by which they are binding
legally , otherwise the SPV has rights to take appropriate action
against the SPV members who default the user charges and other
Charges
 24

Statutory clearances

The status of the statutory approval for the proposed project

is given under:

S. Statutory Status
No Approval

AN ONLINE APPLICATION PROCESS IS IN

1 C.T.E for CETP of 100 KLD PROGRESS. WILL BE OBTAINED AFTER
INPRINCIPLE APPROVAL OF THE PARK
LAYOUT & BUIDLING PLAN TO BE APPLIED AFTER INPRINCIPLE
2
APPROVAL APPROVAL OF THE PARK
TO BE APPLIED AFTER INPRINCIPLE
3 POWER SUPPLY
APPROVAL OF THE PARK
BOREWELL WILL BE DIGGED AFTER
4 WATER SUPPLY
SUBMISSION OF THE DPR TO DEPARTMENT

Site photographs and MTP layout

 25

Land document with Patta

The Land Document is enclosed in the Annexure – 2

Land Distribution

Land for the above park is proposed at an area of 2.22 acres and it has been registered
in the name of the SPV. The proposed Land use distribution pattern for the park is
presented in the Table below:

THE LAND DISTRIBUTION %

LAND
% OF
NAME OF THE FACILITY REQUIRED IN
DISTRIBUTION
ACRES

Factory buildings 0.90 40.54%

Common infrastructure 0.95 42.79%

Common facilities 0.15 6.76%

Open & Green area 0.22 9.91%

Total land area 2.22 100.00%

The proposed land use pattern will be in line with the development guidelines laid out by
the Government of Tamil Nadu in the Directorate of Town and Country Planning (DTCP)
norms.
 26

4.2 COMMON INFRASTRUCTURE

The proposed Integrated Textiles Park would have Common

Infrastructures:
S. Common Land required in Amount
Infrastructures Acres (Rs in lakh)
No

1 Road 0.30 15.00

2 Compound Wall -- 15.00

3 Drainage -- 06.00

4 Water supply 0.12 20.00

5 Streetlights -- 03.00

6 Electricity 0.04 07.00

Common Effluent
7 0.30 120.00
Treatment Plant

Total 0.76 186.00

ROAD Description : The MTP has proper Village approach road

20 Mts wide running between Vepagunta and Nediyam Villages.
Hence an 7 M drive way to approach all the Units and facilities has
been planned.

Area allotted : An area of 0.30 Acres has been earmarked for

Road Infrastructure .

Necessity for the infrastructure : The drive way with 7m

BT top is a spine for the MTP to access all the units and Facilities.

Detailed Specification and Cost Estimate for CETP and Road

has been enclosed as Annexure 5. The Estimate for CETP is Rs
120.00 lakhs
 27

Detailed Specification and Cost Estimate for Road has been

enclosed as Annexure 6 . The Estimate for Road is Rs 15.00 lakhs

Compound Wall : A precast RM Compound wall of Height 6 Ft

and length 500 Mts has been planned with 16ft wide MS Gate and
Security room. Estimate : 7 x 1640 x 130 = Rs 15.00 Lakhs

ITEM OF AMOUNT
INFRASTRUCTURE LENGTH RS / SQ FT INR

COMPOUND WALL
HEIGHT 7 1640 130 1492400
ROAD
LENGTH WIDTH AMOUNT
175 7 1225 1500625
SWD
LENGTH 350 MTS 1450 507500

WATER SUPPLY
LITRES RS / LITRE
50000 40 2000000
STREET LIGHT
NOS RS
12 25000 300000
ELECTRICITY
75 KVA TRANSFORMER 300000
INTERNAL SUPPLY SYSTEMS 400000
700000

A Storm Water Drainage for Channelising the Storm water into

Rai water harvesting is being planned in the MTP for a length of
350 Mts in Ready made Pre cast SWD system.

Water facility : A borewell with overhead tank with 50,000 Litres

has been planned for one day storage and an UGS for 50,000 Litre
for Standby has been planned.
 28

12 street lights at the side of the internal drive way and CETP
yard, RO plant, Boiler and parking area has been planned with
Solar lights with automatic on and off at regular time intervals.

The Electricity Supply has been planned to be obtained directly

from TANGEDCO for required Load for the Park. The Cost
estimates for Transformer and Supply board has been arrived
tentatively.

4.3 COMMON FACILITIES

The proposed Integrated Textiles Park would have

common Facilities a below :

Amount
Common Building Land
S.No (Rs in
Facilities required required
lakh)
1 Testing Lab 250 0.03 10.90
2 Trade center 1000 0.07 23.60
3 Canteen 500 0.04 11.80
4 Office 250 0.04 5.90
5 Parking 0.15 5.00
Total 0.33 57.20

Description

Area allotted : An area of 0.33 Acre has been allotted for the
above common facilities in the MTP.

Necessity for the infrastructure : The Testing of Lungi and

Sarees for Colour fastness and Shrinkage has been a mandatory
criteria in recent times.

Hence a Testing facility with Shrinkage and fastness testing

Equipment is an vital facility in the park.

The Trade display centre to attract large Scale buyers who

wish to source directly from the Manufacturers need to be
facilitated to show case the products near the Production centre
become an important facility for Marketing and Sales.
 29

The canteen will be serving as an refreshment centre for the

workers as well as unit members , which saves time and cost
for the SPV.

The Office space will be a centre for managing the Finance and
Operations of the park with minimum staff workstation.

The parking is an important facility for the safety of the

Vehicles from Sun and Rain.

Detailed Cost Estimate for Setting up

Amount
Facility Building
S.No Sq ft rate (Rs in
Description required
lakh)
1 Testing Lab 250 2360 10.90
2 Trade center 1000 2360 23.60
3 Canteen 500 2360 11.80
4 Office 250 2360 5.90
5 Parking 2000 250 5.00
Total 57.20
 30

4.4 FACTORY BUILDING FOR PRODUCTION PURPOSES

Land Amount
Name of the Building
S.No Activity required (Rs in
member unit Area
in Acres lakh)
SIVAKUMAR
1 DYEING 0.29 6000 90.00
TEXTILES
SIZING &
2 T.G.R TEX 0.29 6000 90.00
WARPING
YUVARAJA
3 0.15 3000 45.00
TEXTILES PACKAGING
4 ANNAMALAI TEX WINDING 0.15 3000 45.00

BOILER
5 COMMON UNIT 0.03 1000 08.75
UNIT

Total 278.75

Description of the Production units :

1. Sivakumar Textiles : The units is planned 6000 Sq. ft to

establish 600 Kgs Yarn dyeing as Cheese Technology.
2. TGR Tex : For preparing the Yarn for Weaving, an
indigenous make Sizing and Warping units in 6000 Sq ft has
been planned.
3. Yuvaraja Textiles : The unit with 3000 Sq ft will be
equipped with machines for finishing the Lungi fabrics with
Cutting and packaging as per the Market requirements. The
packaging machines will be installed to pack the Finished
products as per Buyer / Market requirements
4. Annamalai Tex : To prepare the yarn for Dyeing and
warping, the Winding Unit in 3000 Sq ft plays key role for
reducing the wastage of yarn with baby cones , which again
go for scrap at almost zero Cost. The Winding machine will
enable the Yarn usage at required packages of cones for
Dyeing and Warping.
5. A common Boiler unit in 1000 Sq ft has been planned to
support the Sizing and Dyeing with required Steam at
regular and correct pressure to maintain the Cheese dyeing
and Sizing at required quality standard.
 31

Area allotted : An area of 0.91 Acres has been planned to

establish 4 Production units and one support unit to install boiler
plant .

Cost Estimate for Setting up the Production units :

Amount
NAME OF THE BUILDING RATE /
S.No (Rs in
UNIT AREA SQ FT
lakh)
SIVAKUMAR
1 6000 1500 90.00
TEXTILES

2 T.G.R TEX 6000 1500 90.00

YUVARAJA
3 3000 1500 45.00
TEXTILES

4 ANNAMALAI TEX 3000 1500 45.00

5 COMMON UNIT 1000 825 8.25

278.25
 32

Master Plan of the park

TANK VOLUME DETAILS

S.No DESCRIPTION LENGTH (m) WIDTH (m) HEIGHT (m) FB VOLUME ( KL)
1 Collection Well 2.5 1.5 2.5 0.5 9.375
N 1 Equalization.Tank 8 3 4 0.5 96
2 Aeration Tank 10 5 4 0.5 200
3 Sq.Sec.Clarifier 3 3 3.5 0.5 31.5
4 Sq.Ter.Clarifier 3 3 3.5 0.5 31.5
5 Filter Feed 4 1.9 3 0.5 22.8
6 UF Feed 4 1.9 3 0.5 22.8
7 RO 1 Feed 4 2 3 0.5 24
8 RO 2 Feed 4 1 3 0.5 12
9 RO 3 Feed 4 1 3 0.5 12
10 RO 4 Feed 4 1 3 0.5 12
11 RO Product 4 7 4 0.5 112
12 Sludge well 3 3 3 0.5 27

OSR
903.20 SQM

Screening
chamber
1.2000 0.2284

RWH SECTION (SAMPLE)

Rain Water Pipe

secptic
RWH_CAPACITY_L=5000LTRS 115 thk. brick wall

tank
8.8738

36.8903

7.0600
INSIDE
17.8814
Building Line

S.T.P
1.8147
Slope 1 in 20

5 to 7.5 c.m.
rounded size pebbles

ACF Perculation pit

TRANSFORMER
YARD
5MX5M Filter Feed tank

1.1998

WASTE
DISPOSAL

SECURITY
33.9759

2.45mx2.45m

ENTRY E
EXIT /
7.0m GAT
48.3336

21.1601

33.6111

PROPOSED FACTO
RY
BLOCK-III

25.2480
7.0m DRIVEWAY

ramp slope
SLOPE=1IN15
3.9867

1.0 Two wheeler

1 2.0000

1.8
parking 10
15
20
1.5M DRIVEWAY

1 Cycle 1.0
parking 10 1.0

1.8
15

1.8
20

PROPOSED FACTO BOILER

RY 9.0X12.0
BLOCK-II

ramp slope
SLOPE=1IN15
3.9867

1.0 Two wheeler

1
1.8

parking
2.0000

10
15
20
1.5M DRIVEWAY

1 Cycle 1.0
parking 10 1.0
1.8

15
1.8

20

PROPOSED FACTO
RY
BLOCK-I
ramp slope
SLOPE=1IN15

PROPOSED FACTORY
SLOPE=1IN15

OFFICE & CANTEEN

3.9867 3.9867

2.0000
7.0m DRIVEWAY

M
.0
10

3.
50 5
M
LORRY PARKING

M
.0
10

3.
50
M

M
.0
10

3.
50
1
M

0.30

GL SITE BOUNDARY

Plinth beam
EXISTING ROAD
RCC M25 Grade Concrete
3" 3" 6" tk.P.C.C. 1:5:10
Sewage
inlet
PROPOSED BUILDING
BAR
2.50 6" tk.Sand filling SCREEN

SECTION - 'AA'
EQUALIZATION FLUIDIZED TUBE CLARIFIED PSF ACF FINAL
As per design BED SETTLER WATER COLLECTION
BIO TANK TANK
ACTOR
BLOWER Sewage
SLOPE
outlet
SLUDGE LIQUID
COLLECTION TO
A A PUMP TANK FILTER EQUALIZATION
PRESS TANK
EDGE OF 10' PSF PRESSURE
SLOPE SLOPE
P.C.C SOLID
ACF ACTIVATED TO
0.30 CARBON
FILTER COMPOSIT
EDGE OF
R.C.C /DEPOSIT
SLOPE

2.50
PLAN

As per design
Typical Column Foundation Detail
As per design
0.15
0.40
Inlet
Scale -1:50

0.90
(1.05)

1500 HIGH
 33

PROCESS FLOW OF THE OF THE PRODUCTION UNIT

Winding
After being spun and plied, the cotton thread is taken to a warping room where the winding machine
takes the required length of yarn and winds it onto warpers bobbins

Warping or beaming

Racks of bobbins are set up to hold the

thread while it is rolled onto the warp bar
of a loom.

Sizing
This is the process of strengthening the
warp by adding starch to reduce breakage
of the yarns.

Drawing in, Looming

This is the process of drawing each end of
the warp separately through the dents of the
reed and the eyes of the healds, in the order
indicated by the draft.

Ends and Picks: Picks refer to the weft, ends refer to the warp. The coarseness of the cloth can
be expressed as the number of picks and ends per quarter inch square, or per inch square. Ends
 34

is always written first. For example: Heavy domestics are made from coarse yarns, such as 10's
to 14's warp and weft, and about 48 ends and 52 picks.

Inspection & Packing

PROCESSING

Processing – The grey cloth, woven cotton fabric in its loom-state, not only contains
impurities, including warp size, but requires further treatment in order to develop its full
textile potential. Furthermore, it may receive considerable added value by applying one or
more finishing processes.
Processing is a broad term used for processing and finishing of fabric. A wide range of
products can be created by following different steps of activities/processes.
The flow chart of the process is as follows:
 35

Processing
Grey Fabric
from Store

Singeing &
De sizing
The flow is for processing the
Batch Rotating Grey Fabric. An alternative is
& washing weaving Dyes Yarn. That
with enzymes involves dyeing the
Yarn before weaving
Mercerisati
on

Full Bleach /
Dyeing/ Printing?

Printing
Full Dyeing (Localized
Bleach

Finishing

Dispatch
/Store

Singeing
Singeing is designed to burn off the surface fibres from the fabric to produce smoothness. The
fabric passes over brushes to raise the fibres, then passes over a plate heated by gas flames.

De-sizing
Depending on the size that has been used, the cloth may be steeped in a dilute acid and then
rinsed, or enzymes may be used to break down the size.
 36

Washing/Scouring
Scouring, is a chemical washing process carried out on cotton fabric to remove natural wax
and non-fibrous impurities (eg: the remains of seed fragments) from the fibres and any added
soiling or dirt. Scouring is usually carried in iron vessels called kiers. The fabric is boiled in
an alkali, which forms soap with free fatty acids. (saponification). A kier is usually enclosed,
so the solution of sodium hydroxide can be boiled under pressure, excluding oxygen which
would degrade the cellulose in the fibre. If the appropriate reagents are used, scouring will
also remove size from the fabric although de-sizing often precedes scouring and is considered
to be a separate process known as fabric preparation. Preparation and scouring are
prerequisites to most of the other finishing processes. At this stage even the most naturally
white cotton fibres are yellowish, and bleaching, the next process, is required.

Mercerising
A further possibility is mercerizing during which the fabric is treated with caustic soda
solution to cause swelling of the fibres. This results in improved luster, strength and dye
affinity. Cotton is mercerized under tension, and all alkali must be washed out before the
tension is released or shrinkage will take place. Mercerizing can take place directly on grey
cloth, or after bleaching.

Bleaching
Bleaching improves whiteness by removing natural coloration and remaining trace impurities
from the cotton; the degree of bleaching necessary is determined by the required whiteness
and absorbency. Cotton being a vegetable fibre will be bleached using an oxidizing agent,
such as dilute sodium hydrochloride or dilute hydrogen peroxide. If the fabric is to be dyed a
deep shade, then lower levels of bleaching are acceptable, for example. However, for white
bed sheeting and medical applications, the highest levels of whiteness and absorbency are
essential.

Dyeing
Dyeing is commonly carried out with an anionic direct dye by completely immersing the
fabric (or yarn) in an aqueous dye bath according to a prescribed procedure. For improved
fastness to washing, rubbing and light, other dyes such as vats and reactive dyes are
commonly used. These require more complex chemistry during processing and are thus
more expensive to apply.
 37

Proposed Textile Equipment

The Park shall have modern production facilities for Warping , Winding, Processing as well
as Finishing and packaging of Finished Goods. Machinery proposed to be installed by unit
wise is presented in the Table below:

Key Equipment proposed in the Park

Capacity of the
S. No Machinery Type
Machines
1 Processing Machinery 600 Kgs
2 Warping and Winding 1000 Kgs
3 Finishing & Packaging 2000 Pcs
 38

4.5 PLANT AND MACHINERY

Amount
Name of the
S.No Activity Capacity Units (Rs in
member unit
lakh)
SIVAKUMAR
1 DYEING 600 Kgs 90.00
TEXTILES
SIZING &
2 T.G.R TEX 7000 Mts 45.00
WARPING
YUVARAJA
3 PACKAGING 2000 Pcs 15.00
TEXTILES

4 ANNAMALAI TEX WINDING 1000 Kgs 45.00

BOILER
5 COMMON UNIT 27.00
UNIT

Total 222.00

Description , Type Of Activity Machinery Required :

1. Sivakumar Textiles : The units is planned to establish 600

Kgs Yarn dyeing as Cheese Technology Dyeing Machines .
2. TGR Tex : For preparing the Yarn for Weaving, an
indigenous make Sizing and Warping units has been
planned.
3. Yuvaraja Textiles : The unit will be equipped with machines
for finishing the Lungi fabrics with Cutting and packaging as
per the Market requirements. The packaging machines will
be installed to pack the Finished products as per Buyer /
Market requirements
4. Annamalai Tex : To prepare the yarn for Dyeing and
warping, the Winding Unit plays key role for reducing the
wastage of yarn with baby cones , which again go for scrap
at almost zero Cost. The Winding machine will enable the
Yarn usage at required packages of cones for Dyeing and
Warping.
5. A common Boiler unit has been planned to support the
Sizing and Dyeing with required Steam at regular and correct
pressure to maintain the Cheese dyeing and Sizing at
required quality standard.
 39

Detailed Cost Estimate :

Amount
Name of the
S.No Activity Capacity Units (Rs in
member unit
lakh)
SIVAKUMAR
1 DYEING 600 Kgs 90.00
TEXTILES
SIZING &
2 T.G.R TEX 7000 Mts 45.00
WARPING
YUVARAJA
3 PACKAGING 2000 Pcs 15.00
TEXTILES

4 ANNAMALAI TEX WINDING 1000 Kgs 45.00

BOILER
5 COMMON UNIT 27.00
UNIT

Total 222.00
 40

4.6 CONSOLIDATION OF PROJECT COMPONENTS

Basis of Cost Estimation : The Cost Estimates have been

arrived as per the prevailing Market rates in accordance /
comparison with PWD rates .

Detailed Total Project Cost Estimate ( Component wise)

S.N Project Component Project Cost % of

o Details (Rs. In Lakhs) Share

1 Land 3.96 00.52%

Common
2 186.00 24.54%
Infrastructure

3 Common Facilities 57.20 07.55%

Factory buildings for

4 278.75 36.78%
production purposes

5 Plant and Machinery 222.00 29.29%

Prelim & Preoperative

6 10.00 01.32%
Expenses

Total 757.91 100.00%

 41

Eligible Project Components and Cost Estimates

Project Cost
S.No Details % of Share
(Rs. In Lakhs)
Common
1 186.00 35.64%
Infrastructure

2 Common Facilities 57.20 10.96%

Factory buildings for

3 278.75 53.41%
production purposes

Total 521.95 100.00%

Eligible Government Grant as per the Guidelines of MTP is Rs

2.50 Cr
 42

5. POWER AND WATER REQUIREMENTS :

he details of aggregate power demand, Capacity of Transformers,

Power Backup are given below :
Backup
Power Transfor
Power /
S.No Activity Requirement mer
Standby
in HP Capacity
Capacity

1 DYEING 120
SIZING &
2 40
WARPING
3 2 150 KVA 150 KVA
PACKAGING
4 WINDING 60

TOTAL 222

Water Requirement of the park :

Total Water Requirement for the park 50,000 LITRES

Source of water GROUND WATER
 43

6. STATUTORY COMPLIANCES :

The Project includes a 75 KLD CETP for which CTE and CTO are the
main Statutory requirements.

Apart from this The Masterplan and Building Plan approval required
to be obtained from the LPA of Tiruvallur Dt. The SPV has already
Finalised the plan and ready for submission .

The SPV doesn’t expect any difficulty in obtaining the Power and
Water supply form local panchayat , which is available nearest to
the site.

The status of the statutory approval for the proposed project is

given under:
S. Statutory Status
No Approval

TO BE APPLIED AFTER INPRINCIPLE

1 C.T.E for CETP of 100 KLD
APPROVAL OF THE PARK
LAYOUT & BUIDLING PLAN TO BE APPLIED AFTER INPRINCIPLE
2
APPROVAL APPROVAL OF THE PARK
TO BE APPLIED AFTER INPRINCIPLE
3 POWER SUPPLY
APPROVAL OF THE PARK
BOREWELL WILL BE DIGGED AFTER
4 WATER SUPPLY SUBMISSION OF THE DPR TO
DEPARTMENT

The SPV will obtain required statutory approvals from concern

competent authorities with the support of Department of textiles Govt
of Tamilnadu.
 44

7. MEANS OF FINANCE :

The Means of Finance have been estimated under the MTP scheme as below:

Amount
S.N
Means of Finance (Rs in % of Share
o Lakh)

1 SPV Contribution 100.00 19.16%

Loan from Institutions

2 171.95 32.94%
(if any)

3 State Government Grant 250.00 47.90%

4 TOTAL 521.95 100.00%

The Project involved with Rs 1.61 Cr debt component and SPV

will obtain the same from the concerned bank .
 45

Detailed description and tabulation of Mode of Finance for the

Total Project Cost and Eligible Project cost ( Including details
of contribution from various promoters) :

INFRASTRUCTURE &
TYPE OF MACHINERY FACTORY UNITS
Name of the SUB SUB COMMON FACILITIES SUB
S.NO MACHINERY TO
member unit TOTAL TOTAL TOTAL
BE INSTALLED
LOAN MARGIN LOAN MARGIN LOAN MARGIN

SIVAKUMAR
1 DYEING 67.50 22.50 90.00 22.50 67.50 90.00 43.56 14.52 58.08
TEXTILES
SIZING &
2 T.G.R TEX 33.75 11.25 45.00 22.50 67.50 90.00 43.56 14.52 58.08
WARPING
YUVARAJA
3 PACKAGING 11.25 3.75 15.00 11.25 33.75 45.00 43.56 14.52 58.08
TEXTILES
ANNAMALAI
4 WINDING 33.75 11.25 45.00 11.25 33.75 45.00 43.56 14.52 58.08
TEX
COMMON BOILER
5 20.25 6.75 27.00 2.19 6.56 8.75
UNIT UNIT
Total 166.50 55.50 222.00 69.69 209.06 278.75 174.24 58.08 232.32

The Total Project Cost including Machinery, Infrastructure, facilities,

land and Preoperative Expenses is Rs 747.00 Cr. The SPV will meet
the Project cost by the Way of Own Margin Money and Loan from their
individual sources. As such the SPV as a whole, will not propose for
any loan collectively. Each unit will match their contribution as per
above table at required time interval .
 46

Letter / Acknowledgement from the banker in case of SPV

availing Loan: The MTP is Proposing Term loan of Rs 161.05 Lakhs
for the Park. Balance The SPV members will be investing their margin
in proportion to their share as per the required funds, once the Project
is sanctioned in principle by the Competent Authority.

Details of Escrow Account : The Escrow account will be opened

once the approval of the MTP by both the committees accorded . The
Escrow will be opened before grant release or before SPV margin
being spent in the Project.
 47

8. VIABILITY OF THE PROJECT :

8.1 Technical Viability :

The Process and Products being produced in the Park are familiar
with the current trend and all the SPV members are well
experienced and having long term experience in operating the
business.

The Technology to be implemented is a Conventional model and

being used by the Existing SPV members and also aware of all the
O & M factors.

The Technical Knowhow of the Machineries and Equipment to be

installed and its O & M systems are well know to the SPV
members. The SPV members don’t foresee any challenges in
operating the Units and Infrastructure. ,Hence the Project is
Technically feasible.

The required resources and required Skills to complete the

Project is available within the reach and Timeline and the
Cost of the Same has been considered in the Project .

The Technology is reliable and there is no potential risk or

compliances issues involved in the Implementation of the
Project. The SPV has capability to mitigate any kind of risks
during implementation or running the Project with
required additional resources.
 48

8.2 Financial Viability : Key Operational and Financial

Assumptions

Assumptions for Profitability Projections

Factory Buildings
Factory Building + Common 19000 + Sq.Ft.
Building Area 1750 =
20,750
Lease Rental (Land Area & Rs.28.771 20 Rs per sq. ft. and 5%
Factory Sheds + Common increase in every 2 year
Area) Average rate for 30 Yrs
Occupancy 100% from 2023-24
Revenue from Water Charges Rs.300.00 per KLD and 5% increase in
every 3 year
Power 6.5 RS / 10% ADDITIONAL CHARGE
UNIT
Water Requirement 0.05 MLD
Managerial, Security and Rs.6.6 lakhs and 10% increase in
admin salary every 3 year
Admin, Operation & 1.0% of Project Cost
Maintenance
Asset Replacement Cost for 5.00% of Equipment / Machines
Spares and Consumables
including insurance & IT
Interest On Term Loan 11% per annum
 49

Term Loan

The interest rate on Term Loan as well as on the Bridge Loan is considered
at 11% per annum and the repayment period is considered as 8 years with
a moratorium of 12 months.

RS IN
LAKHS
LOAN AMOUNT 161.05
INTEREST 11%
EMI PER MONTH 2.53
REPAYMENT 8 YEARS

OUTSTANDING
INTEREST
YEAR EMI/ MONTH PRINCIPAL PAID BALANCE
PAID
(in Rs)
2023 2,52,984.20 17,05,821.84 13,29,988.50 2,12,50,672.34
2024 2,52,984.20 15,51,917.11 14,83,893.22 1,82,14,861.94
2025 2,52,984.20 13,80,202.70 16,55,607.61 1,51,79,051.54
2026 2,52,984.20 11,88,617.72 18,47,192.59 1,21,43,241.14
2027 2,52,984.20 9,74,862.76 20,60,947.59 91,07,430.74
2028 2,52,984.20 7,36,372.30 22,99,438.05 60,71,620.34
2029 2,52,984.20 4,70,283.99 25,65,526.33 30,35,809.94
2030 2,52,984.20 1,73,404.28 28,62,406.05 NIL
TOTAL 2,42,86,483.20 81,81,482.70 1,61,04,999.94
 50

Projected Cash Flow Statement

TOTAL
OPERATING
FACILITY CHARGES / NET INCOME
QUANTITY UNIT INCOME = EXPENSES
DESCRIPTION UNIT (in Rs)
CHARGES /
MONTH

FACTORY 19000 SQFT 28.771 5,46,656.94

( 15 YRS AVERAGE) 5,46,656.94

COMMON 1750 SQFT 15.000 26,250.00

26,250.00

WATER
50000 LITRES 0.300 45,000.00
CHARGES 4,50,000.00 4,05,000.00

POWER
100 KVA 6.500 23,400.00
CHARGES 2,34,000.00 2,10,600.00
CETP
TREATMENT 75000 LITRES 0.300 1,68,750.00
6,75,000.00 5,06,250.00
CHARGES
TECHNICAL &
2
ADMIN STAFF 40,000.00

SECURITY STAFF 1
15,000.00

ON TOTAL
O & M EXPENSES @1%/YR
COP 42,587.50
ASSET ON
REPLACEMENT @5%/YR EQUIPMENT
62,500.00
COST & M/c

SUB TOTAL (A) 6,49,969.44

19,31,906.94 12,81,937.50

EMI TO BANK 3,96,969.44

2,53,000.00

TOTAL
(B)
EXPENSES 15,34,937.50

(A) /(B) = DSCR 1.26

 51

Debt Service Coverage Ratio (DSCR)

The weighted average DSCR for the proposed repayment schedule works
out to 1.260, which indicates that the term loan serviceability is good.

Based on the forgoing analysis and study thereof and profitability envisaged
in the financial statements, the following observations are made in respect
of the proposed MTP at Tiruvallur District:

Ø The units set-up in the park are expected to have tremendous cost
advantages since the infrastructure comes at a substantially subsidized
cost due to availability of grant to the tune of Rs.2.50 crores from
Government of Tamilnadu.
Ø The promoters/participating units in the park are already well entrenched
in the business of Processing, Weaving and garmenting activities and
have requisite experience, competence & financial strength to establish
and manage the park.
Ø The location of the park is well placed in terms of availability of raw
material, trained manpower, road connectivity, Rail connectivity,
Seaport, Airport, electricity, water, etc.
Ø The common facilities proposed in the park are considered critically
important and have direct bearing on improving the viability of the
individual projects.
Ø The Park will provide employment opportunities to landless labourers &
women and therefore has strong socio-economical relevance.
Ø The State Government policies are observed to be favorable for this
sector.
Ø The financial parameters work out to quite reasonable levels.

Therefore, the project may be considered technically feasible and

Financially viable and merits consideration for the sanction of MTP
by the Competent Authority.
 52

Backward Linkages : The main raw material for the entire value chain of the park
is yarn approximately 600 Kgs per day for Processing and 7000 Mts for Sizing,
Warping and Winding.

The SPV members have wide network of Clients and continuous orders and having
capacity to store the required yarn for the Processing, Sizing, Warping and Winding
for minimum 15 days capacity.

Forward Linkages : The SPV members are having own orders and marketing the
Products across states.

All the members are well versed in Marketing and Sales of the Products being
produced in the TMTP. They have strong market linkages across all northern and
Southern states.
 53

9. SOCIO ECONOMIC BENEFITS

• Expected Investment in the Park Rs 7.57 Cr

• Expected Revenue Generation per Year : RS 20.30 CR

• Expected Employment Generation (both direct and indirect): 120

• Expected Tax Revenue to Government: Rs 75.00 Lakhs/ Year

9.1 Quantification of benefits :

Increase in production : An additional 6.5 Lakhs Mts per year of

Lungi and Dress material fabrics will be produced in the MTP

Employment : An additional 150 Employment will be created in

this park

Exports : Since all the products are being produced for Domestic
market , Export is not envisaged in the park. However, the product
quality is at par with export standard with Environmental and
Social Compliances. Hence the MTP can handle Export orders
based on the market enquiry.

Investments : An investment of Rs 7.10 Cr is expected in the

park including machineries.

9.2 Revenue generation :

Revenue
Turnover
Name of the Generation
S.NO Activity Capacity Per Year
member unit Per Day
Rs In Lakhs
(Rs)
SIVAKUMAR
1 DYEING 600 Kg 105000 346.50
TEXTILES
SIZING &
2 T.G.T TEX 7000 Mts 42000 138.60
WARPING
YUVARAJA
3 PACKAGING 2000 Pcs 450000 1485.00
TEXTILES
ANNAMALAI
4 WINDING 1000 Kgs 10000 33.00
TEX

TOTAL 2003.10
 54

9.3 Employment generation :

The Direct Employment generation in the MTP is

expected to be 55 and Indirect is 100 .

Name of the
S.NO Activity Capacity EMPLOYMENT INDIRECT
member unit

SIVAKUMAR
1 DYEING 600 Kg 15 18
TEXTILES
SIZING &
2 T.G.T TEX 7000 Mts 12 70
WARPING
YUVARAJA
3 PACKAGING 2000 Pcs 15 15
TEXTILES
ANNAMALAI
4 WINDING 1000 Kgs 10
TEX

TOTAL 55 103
 55

10. SUSTAINABILITY OF THE PROJECT

Ø The SPV will collect the required Lease rental charges from the
Unit holders on sq ft basis as per the their area of occupancy of
each factory.
Ø The Charges for Power and Water will be calculated at actuals +
10% for overheads.
Ø The Charges for waste water treatment will be collected from the
units discharging the Effluents .
Ø The Staff cost on Common facilities will be apportioned as per the
area of the occupancy of the units .

Factory Building + 19000 + 1750 Sq. Ft.

Common Building Area = 20,750
Lease Rental (Land Area Rs.28.771 20 Rs per sq. ft. and
& Factory Sheds + 5% increase in every
Common Area) Average 2 year
rate for 30 Yrs
Revenue from Water Rs.300.00 / 10% ADDITIONAL
Charges KLD CHARGE
Power 6.5 Rs / Unit 10% ADDITIONAL
CHARGE
Water Requirement 0.05 MLD

Managerial, Security and Rs.6.6 lakhs and 10%

admin salary increase in every 3
year
Admin, Operation & 1.0% of Project Cost
Maintenance
Asset Replacement Cost 5.00% of Equipment /
for Spares and Machines
Consumables including
insurance & IT

The SPV will collect the user charges based on the Sq ft of the Units
occupied on monthly basis and service the Expenses and Debts to the
bank.

However, required Mechanical, Electrical and Plumbing (MEP) works, CETP

will be on AMC basis and will be shared equally by the beneficiary units of
particular infra and Facility Components.

The Maintenance charges will be collected 10% over and above the
actuals for future asset replacement cost for consumables and Spares
replacement.
 56

Project operation and Maintenance Expenditure and Means of

meeting them :

TOTAL
OPERATING
FACILITY QUAN CHARGE NET INCOME
UNIT INCOME = EXPENSES
DESCRIPTION TITY S / UNIT (in Rs)
CHARGES /
MONTH
FACTORY 19000 SQFT 28.771 5,46,656.94
( 15 YRS AVERAGE) 5,46,656.94
COMMON 1750 SQFT 15.000 26,250.00
26,250.00

WATER CHARGES 50000 LITRES 0.300 45,000.00

4,50,000.00 4,05,000.00

POWER CHARGES 100 KVA 6.500 23,400.00

2,34,000.00 2,10,600.00
CETP TREATMENT
75000 LITRES 0.300 1,68,750.00
CHARGES 6,75,000.00 5,06,250.00
TECHNICAL &
2
ADMIN STAFF 40,000.00

SECURITY STAFF 1
15,000.00
@1%/Y ON TOTAL
O & M EXPENSES
R COP 42,587.50
ASSET ON
@5%/Y
REPLACEMENT EQUIPMENT
R 62,500.00
COST & M/c
SUB TOTAL (A) 6,49,969.44
19,31,906.94 12,81,937.50

EMI TO BANK 3,96,969.44

2,53,000.00
TOTAL
(B)
EXPENSES 15,34,937.50

(A) /(B) = DSCR 1.26

 57

11. IMPLEMENTATION PROCESS

SL COMPLETION
ACTIVITY DESCRIPTION STATUS START DATE
NO DATE

1 FORMATION OF SPV Completed Wed 18-Jan-23 Tue 31-Jan-23

2 IDENTIFICATION OF LAND Completed Sun 01-Jan-23 Wed 25-Jan-23
3 SUBMISSION OF DPR Completed Wed 18-Jan-23 Tue 31-Jan-23
4 APPROVAL OF THE PARK BY STATE GOVERNMENT Planned Wed 18-Jan-23 Tue 28-Feb-23
5 STATUTORY APPROVALS Planned Wed 01-Mar-23 Tue 04-Apr-23
6 CTE FOR CETP Planned Wed 01-Feb-23 Fri 31-Mar-23
7 DESIGN AND DETAIL ENGINEERING Planned Wed 01-Mar-23 Wed 15-Mar-23
8 TENDER / BID MANAGEMENT Planned Wed 15-Mar-23 Fri 31-Mar-23
9 AWARD OF CONTRACT Planned Tue 04-Apr-23 Thu 06-Apr-23
10 COMMENCEMENT OF CONSTRUCTION Planned Fri 14-Apr-23 Sun 14-Apr-24
11 BANK LOAN DISBURSEMENTS Planned Fri 14-Apr-23 Sun 14-Apr-24
12 CTO FOR CETP Planned Wed 01-Nov-23 Thu 30-Nov-23
13 TRIAL RUN OF DYEING AND CETP Planned Sat 01-Jun-24 Fri 07-Jun-24
14 COMMENCEMENT OF COMMERCIAL PRODUCTION Planned Sat 15-Jun-24 Mon 17-Jun-24

A Gantt Chart for the above schedule has been enclosed as

Annexure 7.
 58

12. Other Details :

a. The SPV will dovetail Industrial Policy / Textile Policy of State Govt
for obtaining grant for the Production machineries which is not
covered under this MTP scheme.

b. The Stakeholders had detailed discussion among the members to

arrive at the Size of the factory buildings, Required facilities, and
Critical Infrastructure required for the MTP

c. The Stakeholders had detailed discussion with Regional DD and PMC

for Preparation of the DPR.
 59

13. AFFIDAVIT BY THE SPV

a. An affidavit to an effect that the SPV will abide by all the terms and
Conditions set forth in the Govt orders, General Financial rules and Scheme
guidelines and All the Information given are 100% correct, has been
enclosed as Annexure 3.

b. An affidavit to an effect that the SPV will incur the required margin money
from their own sources without any delay in implementation of the MTP has
been enclosed as Annexure 4.
 60

14. ANNEXURES

1. LLP Application filed with MCA / ROC

2. Land Lease Regd Document for 2.22 Acres

3. Affidavit by SPV to abide by Terms and Conditions

4. Affidavit by SPV For Margin Money investment

5. Specification and Estimation for CETP

6. Specification and Estimation for Road work

 61

ANNEXURE 1 : LLP NAME REGISTRATION ACKNOWLEDGEMENT

GOVERNMENT OF INDIA
MINISTRY OF CORPORATE AFFAIRS
OFFICE OF THE REGISTRAR OF COMPANIES
Central Registration Centre
Indian Institute of Corporate Affairs (IICA), Plot no. 6,7,8, Sector 5, IMT Manesar, Manesar, Haryana, 122050,
India

Dated : December 27, 2022

NOTE - THIS LETTER IS ONLY AN APPROVAL FOR RESERVATION OF NAME FOR A PROPOSED LLP. THE
APPLICANT CANNOT START BUSINESS OR ENTER INTO ANY AGREEMENT, CONTRACT, ETC. IN THE NAME OF
THE PROPOSED LLP UNTIL AND UNLESS A CERTIFICATE OF INCORPORATION IS ISSUED BY THE REGISTRAR OF

THEREUNDER.

To,
PONNUSWAMY VITCHULI

Subject: In Reference to Reservation of Name TIRUPATHI MINI TEXTILE PARK LLP

Reference: Your application dated 12/26/2022 vide SRN M27579570

Sir/Madam,

With Reference to your application, it is informed that:

1. The above mentioned name is made available for registration of the LLP for New Incorporation
2. The name is valid for a period of 3 months from the date of issue of this letter.
3. The name is liable to be withdrawn if at any time before registration of the LLP, it is found that the name
ought not to have been allowed.

Yours sincerely,

Vikram Singh
Assistant Registrar of Companies/ Deputy Registrar of Companies/ Registrar of Companies
Registrar of Companies

Central Registration Centre, Ministry of Corporate Affairs

Note: The corresponding form has been approved by Vikram Singh , Assistant Registrar of Companies/ Deputy
Registrar of Companies/ Registrar of Companies and this letter has been digitally signed by the Registrar
through a system generated digital signature under rule 36(3)ii of the Limited Liability Partnership Rules, 2009.
 62

ANNEXURE 2 LAND DOCUMENT

 63

ANNEXURE 3 AFFIDAVIT BY THE SPV TO ABIDE BY THE GUIDELINES

 64

ANNEXURE 4 AFFIDAVIT BY THE SPV TO CONFIRM THE MARGIN MONEY

INVESTMENT
 65

ANNEXURE 5.

CETP ESTIMATE

TIRUPATHI MINI TEXTILE PARK LLP

CETP SPECIFICATIONS AND ESTIMATION
FOR 100 KLD

SYSTEMS IN THE SCOPE OF SUPPLY

• Dyeing ETP – 100 KLD

• Micro Filtration (Mf)- 100 KLD

• Reverse Osmosis Plant -100 KLD

• Dewatering System 45 KLD

• Sludge Dryer – 30 Kg/Day

• M V R – 4 KLD
 66

1) Technical Specifications –System

Ø BASIC DESIGN AND TREATMENTSCHEME

Removes colloidal particle like turbidity &TSS

Water Parameters – Dyeing:

ETP Inlet ETP Outlet

S.No Description
1. PH 9 – 11 9 -11
2. BOD 600 - 800PPM 20 - 30 PPM
COD 2500PPM 100 - 200 PPM
3.
Total Dissolve solids 8000 PPM 8000 PPM
4.
5. Total Suspended solids 50 PPM
200PPM
6. Silica NIL NIL
7 Chlorides 700PPM 700 PPM
8 Sulfates 3000 PPM 3000 PPM
9 Total Hardness 100 - 150 PPM 100 - 150 PPM

Water Parameters – Desizing+Printing:

ETP Inlet ETP Outlet

S.No Description
1. PH 5-7 7–8
2. BOD 3000 - 3500 PPM 30 PPM
COD 9000- 150 PPM
3.
1 0 5 0 0 PPM
Total Dissolve solids 4000 PPM 4000 PPM
4.
5. Total Suspended solids 50 PPM
1000 PPM
6. Silica NIL NIL
7 Chlorides 500 PPM 500 PPM
8 Sulfates 700 PPM 700 PPM
9 Total Hardness 100 - 150 PPM 100 - 150 PPM
 67

Water Parameters – Dyeing:

MF Inlet MF Outlet
S.No Description
1. PH 9 -11 7–8
2. BOD 20 - 30 PPM 25 PPM
COD 100 - 200 PPM 125 PPM
3.
Total Dissolve solids 8000 PPM 8000 PPM
4.
5. Total Suspended solids 50 PPM NIL
6. Silica NIL NIL
7 Chlorides 700 PPM 700 PPM
8 Sulfates 3000 PPM 3000 PPM
9 Total Hardness 100 - 150 PPM 100 - 150 PPM

Water Parameters – Desizing+Printing:

MF Inlet MF Outlet
S.No Description
1. PH 7–8 7–8
2. BOD 30 PPM 25 PPM
COD 150 PPM 125 PPM
3.
Total Dissolve solids 4000 PPM 4000 PPM
4.
5. Total Suspended solids 50 PPM NIL
6. Silica NIL NIL
7 Chlorides 500 PPM 500 PPM
8 Sulfates 700 PPM 700 PPM
9 Total Hardness 100 - 150 PPM 100 - 150 PPM
 68

RO PLANT
• Consisting low fouling brackish water membrane.
• 50% high pure reusable water confirming to processing industries water
requirement specifications.

• Reverse Osmosis Plant -Desizing+Printing:-

S.No Description Inlet Water RO Product water

1. PH 7 – 7.5 6.5 – 7.0
2. Total Dissolve solids 4000 PPM < 500 PPM
3. Total Suspended solids Nill Nill
4. Silica NIL Nill
5. Chlorides 500 PPM <50 PPM
6. Sulfates 700 PPM <50 PPM
7. Total Hardness 100 - 150 PPM < 10 PPM

• Reverse Osmosis Plant - Dyeing:-

S.No Description Inlet Water RO Product water

1. PH 7 – 7.5 6.5 – 7.0
2. Total Dissolve solids 8000 PPM < 500 PPM
3. Total Suspended solids Nill Nill
4. Silica NIL Nill
5. Chlorides 700 PPM < 50 PPM
6. Sulfates 3000 PPM < 50 PPM
7. Total Hardness 100 - 150 PPM < 10 PPM

CHARACTERISTICS OF PERMEATE WATER

• The Quality of permeate and reject depends on

• Feed Water Quality as specified in input parameter
• Any variables will impact the output water quality
• Operating Parameters and specifications maintained as per the operating manual
• If PVA Presents in Ro feed water it will reduce the flow and recovery frequently,
flow drop will be happened
• If Ammonia present in Ro feed water it will reflect in Ro permeate and in
Evaporator Condensate Water
 69

PROCESS SEQUENCE

DYEING 100 KLD

To screen the heavy TSS SCREENING

To collect effluent from LIFTING SUMP

process units

To homognize effluent EQUALIZATION TANK

To settle the TSS PRIMARY CLARIFER SLUDGE

WELL

To Remove NEUTRALIZATION / AERATION

COD/BOD/COLOR/TSS SCREW PRESS
TANK

SECONDARY CLARIFIER SLUDGE

To Settling Biomass DRYER

Colour GAS CHLORINATION

removal/disinfection

To settle the TSS

TERTIARY/ CONTACT TANK CL2

PRE AERATION
To liberate excess cl2 gas

To reduce TSS and MF

turbidity

RO 1& 2 (90% RECOVERY)

To reduce TDS

MVR+CHILLER+ATFD
To handle RO reject
 70

DESIZING + PRINTING

SCREENING

COLLECTION TANK

EQUALIZATION TANK

NEUTRALIZATION TANK

PRIMARY CLARIFER SLUDGE WELL

SCREW PRESS
ANAEROBIC (USBR)

SLUDGE DRYER
SETTLING TANK

AERATION TANK

SECONDARY SETTLING

FILTER FEED

SAND FILTER

MF

RO with 90% Recovery

MVR + ATFD
 71

ETP

Ø DYEING – 75 KLD
Ø DESIZING + PRINTING – 25 KLD

RO PLANT

Ø DYEING – 3 M3/HR
Ø DESIZING + PRINTING – 1 M3/HR
MF PLANT

Ø DYEING – 3 M3/HR
Ø DESIZING + PRINTING – 1 M3/HR

REJECT MANAGEMENT SYSTEM

Ø MVR - 0.225 M3/HR X 2 NOS(75 KLD)
Ø CHILLER - 0.50 M3/HR X 4 NOS (25 KLD)
Ø ATFD - 0.25 M3/HR X 6 NOS (1.5 KLD)

SLUDGE MANAGEMENT SYSTEM

DESIZING
Ø PRINTING SCREW PRESS - 7% SLUDGE AT 5% CONSISTENCY
Ø DESIZING PRESS - 5% SLUDGE AT 2.5% CONSISTENCY
Ø SLUDGE DRYER - 50 KGS
DYEING
Ø PRIMARY LAMELLAR SCREW PRESS - 3% SLUDGE AT 2% CONSISTENCY X 2 NOS
Ø SECONDARY PRESS - 3% SLUDGE AT 1% CONSISTENCY X 2 NOS
Ø SLUDGE DRYER - 100 KGS
EFFLUENT PARAMETER CONSIDERED
S.NO DYEING DESIZING + PRINTING
1 PH 9-11 PH 5-6

2 TSS 300 PPM TSS 1000 PPM

3 TDS 8000 TDS 4000 PPM
PPM
4 HARDN 150 PPM HARDNE 150 PPM
ESS SS
5 COD 2500 COD 9000-10500
PPM PPM
6 BOD 800 PPM BOD 3000-3500
PPM
 72

MICRO FILTRATION – CAPACITY –80 M3 /DAY OR 80 KLD

Feed water Quantity 95 m3/day

Product water Quantity 80 m3 /day
Reject Water Quantity (to 10 m3/day
UF feed Tank)
Backwash & Forward Flushing(to 7 m3 /day
collection Tank)
Recovery Water Quantity in % 90 %
Operating Hours 16.6

Reverse Osmosis Plant - Dyeing Capacity - 80 m3/day or 80 KLD

Feed Water Quantity 80 m3/day
Product Water Quantity 72 m3 /day
Reject Water Quantity 8 m3/day
Recovery Water Quantity in % 90%
Reject Water Quantity in % 10%
Feed Water TDS 8000PPM
Reject Water TDS 80000 PPM
Product Water TDS <500 PPM
Operating Hours 19

MF – Reverse Osmosis Plant – Desizing +Printing Capacity - 10 m3/day

Feed Water Quantity 10 m3/day
Product Water Quantity 9 m3 /day
Reject Water Quantity 1 m3/day
Recovery Water Quantity in % 95%
Reject Water Quantity in % 5%
Operating Hours 20
 73

DYEING ETP 80 KLD

Main collection tank 40 KL X 2 NOS

1. Collection Tank feed Pump 2 m3/hr, CI housing Johnson/ Equalent 4 Nos 2W + 2S
(SS Impeller)

2. Valves Butterfly valves Delval/mark /Equalent 4 Nos

3. Pipe line fitting Accessories Bolt nut, Flanges, UPVC Flanges, Bend 1 lot
bend & gaskets –Supreme/Equalent

Equalization Tank 40 KL X 2 NOS

1. Air Blower with motor. 23 m3/hr Robuschi 4 Nos 2W + 2S
/equalent motor

2. Pipe Line for Blowers UPVC Pipe Lines SS Header Line 1Lot
Internal - UPVC line
-Supreme/ Equalent
3. Diffuser Course SSI / Equalent As per
Bubble Design
Diffuser

PRIMARY LAMELLA CLARIFIER

10KL X 2 NOS
1. Clarifier 2 m3/hr LAMELLA 2 No
CLARIFIER

2. SIZE 2 M2 AREA 2 No

3. LAMELLA PVC/SS 2
CLARIFIER MOC SUPPORT LOT

4. Sludge Transfer Pump 0.25 m3/hr, CI Johnson/Equalent 4 nos 2W + 2S

housing
 74

Centralized Dosing system

1. Dosing pump – 0-75 LPH Prominent/ Xeed 4 Nos 2W +
ferrous chloride 2S
2. Dosing pump – PAC 0-150 LPH Prominent/ Xeed 4 Nos 2W +
2S
3. Dosing pump(Polymer) 25 LPH, PP pump Prominent/ Xeed 6 Nos 3W +
3S
4. Dosing tank 50 L, HTP tank Sintex/Equalent 8 Nos
5. Dosing Tank Stirrer Kirloskar / Equalent 5 Nos
polymer
Aeration tank with Neutralization Tank 80 KLD X 2
NOS
1. Air blower with motor 40 m3/hr Robuschi 4 Nos 3W +
/equalent motor 1S
2. Disk Diffuser EPDM SSI / Equalent As per
Membrane type Desig
n
3. Pipe Lines for blowers SS Lines All Lines in SS 304 As per
Desig
n
4. Valves Butterfly valves Delval/Mark /Equalent 2 Nos

SECONDARY CLARIFIER 12 KLD X

2NOS
1. Clarifier Mechanism 2 m3/hr Wetted Parts SS316 - 4 No
soft, SS Drum &
MS Bridge Materials
2. Clarifier motor with gear 3phase motor C Greaves / equivalent 1 No

3. Structure MS, Epoxy painted As

per
design
4. Sludge Transfer Pump 1.5 m3/hr, CI Johnson/Equivalent 8 nos 4W +
housing 4S
HOLDING TANK
1 Transfer Pump 2 m3/hr, CI Johnson/Equalent 4 nos 2W +
housing 2S

GAS CHLORINATION SYSTEM

Chlorine Leak 2.25 m3/hr 1 LOT
1. Absorption
(Scrubbing)System
1 LOT
40 kg/hr Vacuum feed Gas
2.
Chlorination System
1 LOT
Pump inlet and outlet line valve
3.
and fittings
 75

4. Safety accessories 1 LOT

Chlorine solution line ( 1 LOT

5 valves and fittings)

TERTIARY CLARIFIER 10 KL X 2 NOS

1. Clarifier Mechanism 2 m3/hr Wetted Parts SS316 - 2 No

soft, SS Drum &
MS Bridge Materials
2. Clarifier motor with gear 3phase motor C Greaves / equalent 1 No

3. Structure MS, Epoxy painted As

per
design
4. Sludge Transfer Pump 1.5 m3/hr, CI Johnson/Equalent 4 nos 2W +
housing 2S

PRE AERATION TANK 5 KL

1. Disk Diffuser EPDM SSI / Equalent As per

Membrane type Desig
n
2. Pipe Lines for blowers SS Lines All Lines in SS 304 As per
Desig
n
3. Valves Butterfly valves Delval/Mark /Equalent 2 Nos
 76

TECHNICAL SPECIFICATIONS

1. Process step
- Heating of feed & cooling of condensate
- Evaporation stage & Concentration stage

2. Technology Selection
SEDL has developed MVR based Evaporator to recover clean water by
concentrating Wastewater and reducing its mass/volume to negligible providing
environment friendly solution. This evaporator requires no boiler and external
steam input for operation and is capable of generating clean water at a minimal
cost.

Evaporation using steam is energy intensive when we burn fuel to generate steam.
Evaporationbased on MVR technology is a cost-effective alternative to concentrate
water-based solutions.

Mechanical vapor recompression is employed to recycle vapor required for

evaporation which offers wide range & precise control of heating steam
temperature according to process requirement. Temperature control is very vital
especially when dealing with heat sensitive material and avoids heat injury to
product which can impart colors or degrading product quality.
3. Mechanical Vapor Re-compressor (MVR)
MVR is used to recompress the spent vapor to a higher pressure, or we can say it
compress the low-pressure vapors equivalent to inlet steam pressure, resulting
temperature rise. This meansthat the recompressed vapor can be used as the fresh
supply of steam in conventional system. Heat of distilled condensate recovered in
multistage flashing and exchanging its remaining heat for preheating of the feed
product through plate type heat exchanger.

MVR TECHNICAL SPECIFICATION

Motor type : ACVFD

Material of Construction/ Accessories

Fan Casing : Carbon Steel
Impeller : High Strength Steel
Fan Pedestal : Carbon Steel
Shaft : EN24
 77

Bearing Housing : Mono Block Oil Lubricated

Seal : Five Carbon Floating
Ring Seal suitable for
Vacuum

Booster/Blower System
Type : Rotary twin lobe type/ Twin Lobe
Root Blower type
Drive

Motor : ACVFD
Type : TEFC Sq. cage
Make : Everest / Swam

Plate type Falling Film Evaporator

Falling Film Evaporator is based on Plate type heat exchangers instead of

conventional tube heat exchangers. Use of Plate Packs increases heating surface
density to a much higher level and makes it compact in size and weight as compared
to conventional evaporators. The shape of Plate Packs is specially developed for
evaporation and condensing applications, which produces two types of flow ducts
viz. tubular and corrugated. This design uses complete seamwelding of Stainless-
Steel plates and eliminates the use of seals and gaskets and improves overall heat
transfer coefficient.

Distributors are used to distribute feed material uniformly from top end of plate
packs. Thus, feed material flows pack to pack in thin film form from the tube sides
of Heat Exchanger and trickles down pack to pack. Concentrated feed and vapors
produced in evaporation process exittogether from the bottom of plate pack. This is
then utilized in next effect.
 78

COMMERCIAL TERMS & CONDITIONS, EXCLUSION OF SUPPLY DETAILS

• Dyeing ETP - 80 KLD
• DESIZING+PRINTING - 20 KLD
• Micro Filtration (MF) - 100 KLD
• Reverse Osmosis Plant - 100 KLD
= Rs. 40,00,000 /-
• DEWATERING System - 5 KLD
• SLUDGE DRYER - 30 Kg/Day
• Power Chiller - 2 KLD
• ATFD - 2 KLD
= Rs. 20, 00, 000 /-
• MVR - 5 KLD X 2
= Rs. 15, 00, 000/-
CIVIL = Rs. 27, 00, 000 /-

TRANSFORMER SSB CABLE = Rs. 2,00, 000/-

TRACTOR, FORKLIFT, SCREW COVERYOR = Rs. 1, 00, 000/-

ATFD, CHILLER, SLUDGE DRYER, MVR CIVIL = Rs. 2,00,000/-

RO SHED = Rs. 1, 00, 000/-

SALT, SLUDGE SHED = Rs. 1, 00, 000/-

INLET AND OUTLET PIPELINE (HDPP PIPE) = Rs. 10, 00, 000/-

RO WATER PUMPING SYSTEM = Rs. 1, 00, 000 /-

The total amount for 100 KLD CETP is Rs 120.00 Lakhs

Inclusive of all scope, Taxes and levies

 79

ANNEXURE 6

INTERNAL ROAD WORK ESTIMATE

S.No /
rate
BOQ Description Breath Depth Qty Unit Amount
/unit
Ref
TMTP ROAD DETAILS
B.1.3 Supplying and Laying good earth brought from
outside in layers not exceeding 300mm depth,
consolidating each deposited layer by ramming and
watering,etc.,(including all necessary
operations,)and as directed by engineer incharge
(Provisional Qty)
12.2 7.4 0.45 250
total qty 250 m3 990 247500
B.5.2 Providing and laying Granular Sub base with graded
materials confirming to specification,mixing in a
mechanical mix plant at OMC,carriage of mixed
materials by tipper to work site include all lead and
lift,spreading in uniform layers of specified
thickness with motor grader on prepared durface and
compacting with vibratopry roller to achieve the
desired density,complete as per specifications and as
directed by the Engineer incharge , and as per
drawing details.with material confirming to grade I
(seive range 75 mm to 0.075 mm ) having CBR
Value -30 well graded (GSB) Granular subbase 150
mm thick

10 5 0.15 200
total qty 200 m3 2250 450000
B.6.1 Providing and Laying Wet Mix Meccadam (WMM
) base course in layers 100 mm thick using well
graded un size stone aggregate ,of 40 mm -20mm of
approved quality mixing with quarry dust as per
specification.unit rate includes spreading metal and
rolling each layer by 10mt power roller all complete
ans as directed by Engineer incharge .

WMM 100 thick with compaction

10 5 0.1 150
total qty 150 m3 2250 337500
B.7.1 Prime coat -Bitumen
Providing and applying primer coat with bitumen
emulsion on prepared surfaces,on granular
Base,including clearing of road surface and
spraying primer,at the rate 0.75 kg/m2 using
mechanical means.
10 5 1 150
total qty 150 m2 82 12300
 80

B.7.2 40 mm thick - Dense Graded Bituminous

macadam.
Providing and laying dense bituminous
macadam,using crushed, aggregate,of specified
grading,premixed with bituminous binder @ 4.0% to
4.50% by weight of total mix and filler,transporting
the hot mix,to work site,laying with a hydrostatic
paver finisher,with sensor control to the required
grade,level,and alignment,rolling with smooth
wheeled ,vibratory and tandem rollers to achieve the
deaired compaction,as per MoRTH specification
Clause ;507 as specified in MORTH ,clause 507
complete in all and complete as directed by the
Engineer incharge .

10 5 0.045 63
total qty 63 m3 9990 629370
B.7.3 Bituminous carpet 25 mm thick
Providing and laying bituminous carpet layer of 25
mm thick ,Asphalt wearing course,with paving grade
biyumen, meetng the requirement, and laid to
required level,and slope,after cleaning the surface,
including providing anti-skid surface,with bitumen
precoated hard stone chip[pingof 13.20mm nominal
size at the rate .005 cumper 10sqm and at an approx
spacing 10 cm ceter to center,in both direction,rolled
etc…complete as directed by the Engineer incharge
.
10 5 1 150
total qty 150 m2 304 45600
B.7.4 Bituminous Seal coat 6 mm thick
Providing and laying slurry seal consisting of
amixture of fine aggrEgate ,portland cement
filler,bituminous emulsion,and water on
aroad,surface,icluding cleaning,of surface,mixing
slurry sealin asuitable mobile plant,laying &
compaction,to provide even riding surface.

10 5 1 150
TOTAL QTY 150 m2 144.65 21697.5

TOTAL AMOUNT 1496467.5

*The Above price is inclusive of all Taxes and
Charges
 81

ANNEXURE 7

IMPLEMENTATION SCHEDULE WITH GANTT CHART

SL COMPLETION
ACTIVITY DESCRIPTION STATUS START DATE
NO DATE

1 FORMATION OF SPV Completed Wed 18-Jan-23 Tue 31-Jan-23

2 IDENTIFICATION OF LAND Completed Sun 01-Jan-23 Wed 25-Jan-23
3 SUBMISSION OF DPR Completed Wed 18-Jan-23 Tue 31-Jan-23
4 APPROVAL OF THE PARK BY STATE GOVERNMENT Planned Wed 18-Jan-23 Tue 28-Feb-23
5 STATUTORY APPROVALS Planned Wed 01-Mar-23 Tue 04-Apr-23
6 CTE FOR CETP Planned Wed 01-Feb-23 Fri 31-Mar-23
7 DESIGN AND DETAIL ENGINEERING Planned Wed 01-Mar-23 Wed 15-Mar-23
8 TENDER / BID MANAGEMENT Planned Wed 15-Mar-23 Fri 31-Mar-23
9 AWARD OF CONTRACT Planned Tue 04-Apr-23 Thu 06-Apr-23
10 COMMENCEMENT OF CONSTRUCTION Planned Fri 14-Apr-23 Sun 14-Apr-24
11 BANK LOAN DISBURSEMENTS Planned Fri 14-Apr-23 Sun 14-Apr-24
12 CTO FOR CETP Planned Wed 01-Nov-23 Thu 30-Nov-23
13 TRIAL RUN OF DYEING AND CETP Planned Sat 01-Jun-24 Fri 07-Jun-24
14 COMMENCEMENT OF COMMERCIAL PRODUCTION Planned Sat 15-Jun-24 Mon 17-Jun-24