Technical quotation no. | 13.02.

2024

CCL

Your contact:

Sandipan Majumdar
+91 943 201 3174
sandipan@allmineral.asia
-1
Follow us on:

Your contact in [Territory/Country]

:

Tom Gregson [Opp.

Owner]
+44 7738 636910
INDEX

1. Application Data ........................................................................................ 3

2. Technical Data of Feeder Breaker .............................................................. 4
3. Scope Matrix .............................................................................................. 8
 1. Application Data

Feed material Coal

Feed material properties Friable, not-sticky, low-abrasive
Bulk density t/m3 0.99
Moisture % 10 max
Feed size mm 0 to 1000 mm (homogenous)
Max. lump size mm 1200 (corner to corner)
Product size mm 100
Compressive strength of coal MPa 45
Compressive strength of shale/
psi 100
stone
Shale/ stone % 5-6
Capacity tph 500 (at continuous feed)
25 ton tipper, 2500 mm wide
Feed by (unloading one after other, not to
be combined)
Discharge to Swiveling Conveyor

NOTE:

1. Machine selection has been done based on the above application data.
2. In case of more percentage of shale/ stone (10 to 15%) comes in feed then the
machine is able to crush the same but wear & tear of consumables like crushing
bits, holders, circlip/pins etc. will increase. There will be an oblivious wear
impact on flight bars & its fixing pin also.
3. It is always good to remove the shale/stone/shovel teeth/ impurities etc., which
gets visible while material is being unloaded into the crusher conveyor bed for
crushing.
4. It is always recommended to maintain all bits and holders’ condition healthy in
the crusher rotor, to get efficient crushing. Otherwise, the rotor won’t be able
to do efficient crushing.
5. If bigger size feed material (more than the size mentioned above) comes in
feed, then the same need manual intervention and at that time the capacity
may go down.
2. Technical Data of Feeder Breaker
Machine : Feeder Breaker
Model : 1014
Make : HAZEMAG
Quantity : 1 no.

Technical Description:
The Feeder Breaker FB 1014 mainly consists of:

• Complete Housing
• Crusher Roll with round
shank Bits and Holders
• Crusher drive
• Frame/ Pan
• Reverse unit
• Chain assembly
• Conveyor drive unit

Main components:
Complete Housing:

The housing of the Feeder Breaker

consists of the crusher housing and
the discharge housing. These
components are designed in welded
construction. They are screwed
together.
Crusher Roll

The Crusher Roll is designed in welded

construction.
The Roll is equipped with welded bit
holders.
The bit holders will be equipped with
changeable round shank bits . It is possible
to adjust the crusher roll in its height. The
round shank bits will be fixed to the bit
holders with circlip /dowel pin. The Roll
shaft is supported in antifriction bearings
with increased load carrying capacity in
dust proof housing with labyrinth seals.
The connection to the crusher housing is
via threaded spindles.
Crusher drive

The crusher roll is driven by one drive

section; mainly consist of the electrical
motor, Pulley and V-belt drive.

Frame/ Pan

The pans are a welded construction and are

screwed together. Welded on guides in the
top and bottom race will create a
controlled, faultless movement of the
chain. The pan is specially designed to
protect the chains from heavy impact of
boulders dumped on the conveyor pan.
There shall be cast profile arrangement in
the feeder side pan to protect the chain
from direct material unloading.
The top bed plate (which takes direct
impact load) shall be constructed from 400
BHN wear resistance plate and shall have
30 mm thickness.
Reverse unit

The reverse unit is equipped with the

return shaft and the two sprockets. Also
the chain tensioning device (spindle and
nut, manual operated) is located at the
reverse unit.

Chain assembly

The chain assembly contains the two outer

chain strands, the Flight bars and the chain
connectors.
The chain assembly will be tightened
respectively loosened by means of two
manual type threaded spindle/ rod along
with threaded nut arrangement, which are
located at the reverse unit. Removal and
replacement of Flight bars, chain are very
easy.

• Chain shall be link type of minimum breaking force 850kN.

• Flight bars/ scraper bars will be connected to heavy duty link chain with
the help of dowel pins.
• The chain drive shall be fixed with planetary gearbox for the torque
transmission.
• Auto lubrication arrangement for all the bearing points.
Conveyor drive unit

The single sided conveyor drive consists of

a planetary gearbox, V-belt pulley, the
drive shaft and the two split sprockets. The
sprockets are fixed onto the shaft by spline.
The drive shaft is supported by one no.
bearing at the non-drive end and by spline
arrangement at drive end.

The conveyor drive consists of the electric

motor, which is preferably driven by
frequency converter (VVVF drive), Pulley,
V-belt drive and planetary gearbox.

Equipment Protection System with a Unique Logic Control:

The crushing system includes a Control Unit utilizing various safety and automatic
circuits. In case any hard material / un-crushable is encountered by the crusher roll for
a certain duration then only the crusher roll will stop, and subsequently chain conveyor
will stop automatically to prevent the machine from any damage. The control will have
provision to run the chain conveyor in the reverse direction manually.

Overall dimension of Feeder Breaker FB 1014

1. Length of m/c 8,655 mm (approx.)

2. Width 2,740 mm (approx.)
3. Height 3,700 mm (approx.)
4. Static Weight 32.0 tons (approx.)

Dimensions of Rotor:

Rotor Dia : 1,100 mm (approx.)

Rotor width : 1,400 mm (approx.)
Motor : 1x132 kW

Dimensions of Integrated Chain Conveyor

Internal width of conveyor : 1,400 mm (at housing area)
Chain : Twin outboard chain
Motor : 1x75 with VVVF Drive
 Technical Data of Swiveling belt conveyor
Inclined length : approx. 24,000 mm
Horizontal lingth : approx. 22,000 mm
Inclination : approx. 16°
Belt width : 1200 MM
Rotation : 100 to 105°
Motor : approx. 37 kW
Stocking capacity : approx. 3000 ton

NOTE:

1. Details for the above equipment and drive motor powers may vary at the time of
detail engineering.
2. Do not compare the equipment with the picture; pictures are used for better
understanding. It may vary from model to model.

3. Scope Matrix
SI HIPL Purchaser
Description
No. SCOPE SCOPE
Feeder Breaker complete with conveyor frames, drive & return unit,
1 √ -
roll assembly, drive arrangements.
2 Feeder Breakers GA drawing and load data √ -
3 Drive motor 1 x 132 kW for Rotor √ -
4 Drive motor 1 x 75 kW for Chain Conveyor suitable for VVVF drive. √ -
5 Canopy for motors √ -
6 Auto Lubrication unit with accessories & canopy √ -
7 Drive protection plate, support structure, platform/ staircase - √
Drawing Drive protection plate, support structure and maintenance
8 √ -
platform
9 Material for Drive protection plate - √
Swiveling Conveyors for product handling and Feeder Breaker
10 √ -
discharge chute
11 First fill lubricant - √
Commissioning spares (2 nos chain connectors, 5 nos bit, 2 nos
12 √ -
holders, 10 nos flight bar pins, 10 nos holders pin)
13 Erection & commissioning. - √
Free 15 mandays (10 mechanical mandays, two visit + 5 electrical
mandays, one visit). Supervision of erection & commissioning will
14 √ -
start after completion of retaining wall, maintenance platform,
ramp, drive protection plate, control room etc.
15 Boarding, lodging, local transportation of our engineers. - √
 All structural, civil (drawing & materials) related to HAZEMAG
16 - √
supply equipment
Electricals

17 Motor Control Center (MCC) for Feeder Breaker √ -

18 Local Push Button Station (LPBS) √ -
415V, 3 phases, 4 wire power supply, laying of incoming cable to
19 - √
the MCC and all interconnecting cables from MCC to machine.
20 Earthing and Lightning Protection system - √
21 Cable, Cable tray and other cable fixing arrangement - √
22 Cable termination hardwares - √
Cranes, Tools & Tackles, skilled and un-skilled manpower,
23 √
consumable etc. Required for Erection and Commissioning
Airconditioned Electrical Control Room and it‘s furniture, lighting
24 - √
etc.
Soil investigation, Unloading of material, Store and security of HIPL
25 - √
supply material
26 Any other item not specifically mentioned under scope of supply. - √
Additional requirement (Customer scope):

1. A Retaining wall and

drive protection plate to
place the machine.

Sincerely yours,
for HAZEMAG Allmineral India Pvt. Ltd.,

(Hilajit A. Mahapatra) (Sandipan Majumdar)