ROLL TABLE

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CCM OVERVIEW

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CCM LAYOUT

L/D AND
TURRET STRAND
ROLL
GROUP
T/D AREA

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MATERIAL FLOW

Shortly after the hot strand and dummy bar exit the last
horizontal segment, the dummy bar is disconnected from
the strand by disconnecting device using winch and
controlled automatically. The dummy bar up to dummy
bar car on the casting platform.
The casting process continuous and the strand is cut to
the preselected length with an automatic torch cutting
machine. The torch cutting machine is equipped with a
granulation system.
After torch cutting machine, the slab is transported the
the roller table via deburring system and marked by
marking machine.
Then the slab is delivered to the secondary cutting and
hot charging to rolling mill. The slabs will be delivered to
secondary cutting machines for cutting max. Three
daughter slabs. Then daughter slabs are deburred and
pilled up to 4 pieces with pick up crane. The pilled 4
pieces of slabs are transported and loaded onto the
transfer car for transportation to plate mill.

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CCP

ROLL GROUP AREA

Roll Group Area consist Of :

•Approaching R/T
•Shifting R/T
•Run Out R/T
•Transportation R/T
•Slitting cutting R/T
•Discharge R/T

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APPROACHING R/T

TCM
Main Components :
•Roller table frame
•Rollers with bearings
•Drive unit unit per driven
roller
•Dummy bar guide
•Dummy bar safety basket
•Machine attached piping
Approaching R/T

Approaching roller table serves to support the dummy bar to top feeding hoist and strand down to the
runout area.
During casting the rollers are synchronize with casting speed. And move together with the same speed.
The torch approach roller table is located between the exit pinch roll and the shifting roll table. The
frame are fixed on the foundation with M30 anchor bolts

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APPROACHING R/T

No. Of rollers 5
Roller type full face roller
Roller diameter 400 mm
Barrel length 2500 mm
Roller pitch 2000 mm
Roller table speed max. 30 m/min
Bearing type roller bearing in plummer block
Bearing size ø150 / ø320 108
Type of drive single roller drive with electric gear motor 11 kW x 6 P
No. Of drive 5
Roller cooling internal cooling (closed machine cooling circuit)
Lubrication air-oil lubrication

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APPROACHING ROLL TABLE

Main dimension of approaching roller table (without cover)

Length (in casting direction) approx. 8990 mm
Width (transvesally to casting direction) approx.11412 mm
Height : with guide (without safety basket) approx. 3298 mm
Dead weight: (with covers and safety basket) approx. 58199 kg
Roller pitch: 2000 (1900,2200) mm
Roller diameter 400 mm
Barrel width 2500 mm
Roller material S355J2+N
Roller table speed 30 m/min
Roller cooling inner – spray headers arrangement

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MOTOR SPECIFICATION

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 PHOTOELECTRIC SENSOR

Optical sensor based on the modulation of travelling between a light source and a light deector. The transmitted
light can travel along an air path. Form of transmission gives immunity to electromagnetically induced noise, and
also provides greater safety than electrical sensors when used in hazardous environments.
Light sources suitable for transmission accros an air path include tungsten-filament lamps, laser diodes and light-
emitting diodes (LEDs). However, as the light from tungsten lamps is usually in the visible part of the light
frequency spectrum, it is prone to interference from the sun and other sources. Hence, infrared LEDs or infrared
diodes are usually preferred. The emit light in a narrow frequency band in the infrared region are not affected by
sunlight or other sources.

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PHOTOELECTRIC SENSOR

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APPROACHING R/T

The roller is hollow (inner cooling) with smooth surface roller. The roller is supported on self- aligning roller bearing
and bearing housing. The bearing are screwed on the roller table frame. The roller is driven by plug- on gear motor.
The three- phase motor is flanged to the plug-on gear. The motor is slipped on roller via the hollow shaft.
The coverings serve to protect the sensitive concrete of the frame foundation below the strand against heat
radiation.

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APPROACHING R/T

The spray header arrangement consist of rotary joint and pipe made by stainless stell. The arrangement is
installed between the frame girders in the connecting tube, under the roller. The arrangement is installed to
interior rollers.
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APPROACHING R/T

ELECTRIC
MOTOR
SAFETY BASKET

The safety basket consists of steel structure with screwed I-beams. The arrangement is
installed between the roller table frame and the casting platform.

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SHIFTING R/T

SHIFTING
SHIFTING CYLINDER
ROLL
CROP CAR

The shifting roller table serves to transfer the hot strand to the torch cutting area. When the
torch arrives at the roller area, the roller table is shifted and the cutting oxygen supply of
the torch cutter is shut off at the same time.
The driven rollers run synchronously to the casting speed (idle running) or at the roller table
speed (roller speed) upon completion of cutting.

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SHIFTING R/T

No. Of rollers 5
Roller type disc roller
Roller diameter 400 mm
Roller pitch 2000 mm
Roller table speed max. 30 m/min
Bearing type roller bearing in plummer block
Type of drive single roller drive with electric gear motor
No. Of drive 5
Shifting drive hydraulic cylinder
Shifting distance 600 mm
Roller cooling internal cooling (closed machine cooling circuit)
Lubrication air-oil lubrication

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SHIFTING R/T

ELECTRIC
MOTOR

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RUN OUT ROLL TABLE
The runout roller table split into several groups serves to support and transport the hot slabs to secondary cross cutting area.
The runout roller table is located after the torch cutting roller table (shifting roller table) and consist of several roller tables.
The frames are fixed on the foundation with M30 anchor- bolt’s.
The roller runout table with marking machine serves for support and transfer the cut slabs from the torch cutting roller table to
the end of the roller table and stopped by movable stop.
The runout roller table consist of 2x19 driven rollers where 2x 7 rollers are equipped with spray header arrangement.

No. Of rollers 19
No. Of driven roller with cooling 11 – 17
No. Of driven driven roller without cooling 18 - 29
Roller type disc roller
Roller diameter 400 mm
Roller pitch 2000 mm
Roller table speed Approx. 60 m/min
Bearing type roller bearing in plummer block
Type of drive single roller drive with electric gear motor, 11kW / 6P
No. Of drive 1 per roller
Roller cooling internal cooling (closed machine cooling circuit)
Lubrication central grease lubrication

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RUN OUT ROLL TABLE

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HMI CONTROL

TCM 운전
Mode
TCM 운전
위치 주조
TCM Tracking
Lifting
Position Click 시
Torch 선택
Pop-Up

TCM 절단
Mode

절단 길이 입력
토치절단 Speed

자동절단길이

TCM 상단에 TCM Home~

주행거리 표시

Shifting R/T #4 R/O R/T

Approach R/T
#3 R/O R/T

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ROLL TABLE CONTROL
APPROACHING R/T SHIFTING R/T

RUNOUT R/T 1 RUNOUT R/T 2

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 STEAM EXHAUST FAN PANEL(1) ROOM(2 FLOOR ) STEAM EXHAUST FAN PANEL(3)
L/T 비상회전 PANEL
T/D PREHEATER PANEL L/D LOADING BAY PANEL T/D PREHEATER PANEL

T/D CAR OPER’ PANEL T/D CAR OPER’ PANEL T/D CAR ARGON PANEL
OS-01 PANEL OS-01 PANEL
T/D CAR ARGON PANEL 1472
L/D SHROUD PANEL

L/D SHROUD ARGON PANEL LP-01 PANEL L/D SHROUD ARGON PANEL(INCL. REGULATOR)
L/D SHROUD PANEL

L/D TRACKING BOARD

D/B CAR OPER’ PANEL(OS-0301) D/B CAR OPER’ PANEL(OS-0302)

MCR CONTROL DECK PANEL
DEWATERING PUMP OPER’ PANEL
MCR ROOM
STEAM EXHAUST FAN PANEL(2) ROOM(2FLOOR )
WATER ROOM STEAM EXHAUST FAN PANEL(4) ROOM(2 FLOOR )
D/B CAR OPER’ PANEL(OS-0401) D/B CAR OPER’ PANEL(OS-0402)
M/D CASTER MOV PANEL
WITHDRAWAL/STRAIGHTENER(OS-0501) WITHDRAWAL/STRAIGHTENER(OS-0502)
M/C CASTER MOV PANEL

TCM LOCAL PANELOS-0601/02

HYDRAULIC ROOM
SPRAY CASTER MOV PANEL T/D CAR & LS-GATE HYD’ PUMP
CONTROL PANEL
MIST AIR MOV PANEL STRAND HYD’ PUMP CONTROL PANEL

DYNAFLEX OSCILLATOR HYD’ PUMP

CANAL FLUSHING OPER’ PANEL CONTROL PANEL

FILLING MOV PANEL

 LOCAL TCM PLC COMPUTER TCM EMCY COOLING 1 BURNER 2 BURNER TCM HOME TCM FWD END Measuring
FAULT FAULT STOP WATER MIN HOME HOME POSITION POSITION Roll fault

ROLLER
TCM BUZZER TABLE
EMCY STOP
POWER CLAMP CONTROL BURNER CONTROL TCM TRAVEL EMCY STOP TOUCH PANEL
UP 1 HEAT
ON 2 HEAT
G BACK O FWD
SLOW SLOW EMCY LAMP
EMCY LAMP G R BUZZER RESET
R
PRELOWER FAST FAST

R
OFF
G
CUT CUT R
FAULT LAMP W R R SHIFTING R/T
RESET TEST LOWER
8
OFF OFF 7 9
MEASURING ROLL G
UP APPROCH R/T 6 10 R/O A1 R/T
SCRAPER
CUT CYCLE BACK O FWD BACK O FWD R/O A1 R/T
G BWD OFF FWD BWD OFF FWD BWD OFF FWD SLOW SLOW SLOW SLOW R/O SELECTION
START STOP FAST FAST FAST FAST
DOWN BACK O FWD
SLOW SLOW

R W FAST FAST R W
W
 WITHDRAWAL/ STRAIGHTENER WINCH EMCY STOP
EMCY STOP LAMP
AUDIBLE WARNING
R

STRAND DRIVES
STRAND EMCY STOP
EMCY STOP LAMP
DUMMY BAY WINCH
R

OVERRIDE
SEGMENT 1 SEGMENT 2 SEGMENT 3 SEGMENT 4 SEGMENT 5 SEGMENT 6 SEGMENT 7 SEGMENT 8 SEGMENT 9 SEGMENT 10 2 STRAND
OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN

R G LOCAL REMOTE
G G G G G G G G G
CAST CAST CAST CAST CAST CAST CAST CAST CAST CAST
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
LOCAL REMOTE
W W W W W W W W W W CONTROL
AVAILABLE
D/B D/B D/B D/B D/B D/B D/B D/B D/B D/B
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
R
R R R R R R R R R R
P/R SPEED
WINCH SPEED
CASTING SPEED CASTING SPEED SET POINT
SEGMENT 11 SEGMENT 12 SEGMENT 13 SEGMENT 14 SEGMENT 15 SEGMENT 16 Exit Roll
SET POINT(M/Min) ACTUAL(M/Min)
OPEN OPEN OPEN OPEN OPEN OPEN OPEN
WINCH SPEED
G G G G G G G ACTUAL
DRIVE MODE P/R SPEED
NORMAL CAST CAST CAST CAST CAST CAST CLOSE
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
EM’CY PRESSURE LESS MORE
W W W W W W R WINCH SPEED
D/B D/B D/B D/B D/B D/B
LESS
0 MORE
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
KEY - +
R R R R R R
NSR SR

B/D &S/T DRIVE DIRECTION

LOCAL REMOTE
B/D &S/T
BWD
OFF FWD D/B WINCH DIRECTION
SLOW SLOW
B/D S/T LOWER O RAISE
FAST FAST

APPROCH R/T SHIFTING R/T

LAMP TEST ACKNOWLEDGE OFF OFF

BWD FWD BWD FWD
AUTO PICK-UP AUTO PICK-UP
SLOW SLOW SLOW SLOW START STOT
FAST FAST FAST FAST
G
R G

#5.6 Panel switch arrangement should be made as mirror type. 2006.11.16 revised
 TCM
EMCY STOP EMCY STOP
LAMP

R
SHIFTING TABLE CONTR’ MEASURING ROLL CONTR’ DISAPPEARRING STOPPER

UP DOWN
FWD BWD UP DOWN
OPERATION
SELECTION
LOCAL REMOTE W W W W W W
BURNER CONTROL FAULT RESET
ADDITIONAL CLAMP CONTROL
TOUCH PANEL CONTROL & LAMP TEST
NO.1 NO.2
LIFTING PRELOWERING LOWERING
UP UP
LAUER

W W W W W
F1 F2 F3 F4 F7 F8 F7 F8
DOWN DOWN

F9 F10 F11 F12 F13 F14 F17 F18 W W

1 2 3 CCP + HCP
. ROLLER TABLE GROUP #6~10
.. .
4 7 8 .
..
APPROCH R/T SHIFTING T/B SHIFING R/T RUN OUT R/T
7 8 9 0 - ENT
BACK O FWD ROLL SELECTION BACK O FWD BACK O FWD
SLOW SLOW SLOW SLOW SLOW SLOW
FAST FAST 7 8 FAST FAST FAST FAST
6 9

10

운전 PANEL 선택은 MCR PANEL 에 부여

 Thank You

감사합니다
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