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Type Spec
Title ELECTRICAL EQUIPMENTS TECHNICAL
SPECIFICATION

CNI-Glencore
Joint-Venture
HPAL PROJECT

ELECTRICAL EQUIPMENTS TECHNICAL SPECIFICATION

SPEC-00002

REV DATE DESCRIPTION ORIGINATOR REVIEWER APPROVER

01 02-03-24 Preliminary draft JM DF

This document is a controlled document prepared in accordance with AS /NZS ISO 9001:2008 Quality
Management Systems Requirements and is regularly reviewed and updated. Audits confirming the effective
implementation of the procedures / activities described herein provide verifiable evidence that XXX conforms to
specified requirements.

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SPECIFICATION

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TABLE OF CONTENTS

1. SCOPE...........................................................................................................................................6
2. SITE CONDITIONS........................................................................................................................6
3. STATUTORY REGULATIONS AND APPLICABLE STANDARDS................................................6
3.1 PRECEDENCE OF TECHNICAL DOCUMENTS...................................................................6
3.2 CODES AND REGULATIONS...............................................................................................6
3.3 STANDARDS AND CODES...................................................................................................6
3.4 ALTERNATIVE DESIGN CODES..........................................................................................8
3.5 DEFINITIONS AND ABBREVIATIONS..................................................................................8
3.6 MEASUREMENT UNITS......................................................................................................10
4. POWER & DISTRIBUTION SYSTEM...........................................................................................10
4.1 POWER DISTRIBUTION.....................................................................................................10
4.2 DESIGN FAULT LEVEL.......................................................................................................11
4.3 VOLTAGE DROP.................................................................................................................11
5. PROCESS CONTROL SYSTEM..................................................................................................12
5.1 General.................................................................................................................................12
5.2 8.2.2 Process Control Systems............................................................................................12
5.3 8.2.3 Power Management System.......................................................................................12
5.4 8.2.4 Marshalling Panels......................................................................................................12
6. NOMINATED ELECTRICAL EQUIPMENT SUPPLIERS.............................................................14

TABLES

Table 3.1................................................................................................................................................6
Table 3.2................................................................................................................................................8
Table 3.3................................................................................................................................................8
Table 4.1..............................................................................................................................................10
Table 4.2..............................................................................................................................................11
Table 4.3..............................................................................................................................................11
Table 4.4..............................................................................................................................................12
Table 6.1..............................................................................................................................................14

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Type Spec
Title ELECTRICAL EQUIPMENTS TECHNICAL
SPECIFICATION

1. SCOPE
This specification defines the minimum technical requirements for the design, engineering, and installation of electrical
equipment for the HPAL Project.
This specification shall be read in conjunction with the documents referred here.

2. SITE CONDITIONS
Refer to the Site Data Sheet for further information.

3. STATUTORY REGULATIONS AND APPLICABLE STANDARDS

All work performed and materials furnished shall comply with the applicable statutory regulations, codes and other requirements
of Indonesia.
The Supplier shall ensure that they are fully aware and informed of all Government laws, local ordinances, regulations and all
orders and decrees of bodies or tribunals having any jurisdiction or authority over the Project and/or Site, which in any manner
affect the Project and those engaged or employed on the Project, or the conduct of the Work. The Supplier shall at all times
observe and comply with all such Government and/or Ministry laws, bylaws, ordinances, codes, regulations, orders and
decrees.
3.1 PRECEDENCE OF TECHNICAL DOCUMENTS
Equipment shall be supplied in conformance to the following standards and codes in Sections 4.3 and 4.4. In the case of
conflicting information, the Principal’s Representative must be advised.
Precedence of documents shall be as follows:
• The relevant National Standards shall have primacy over all others
• Customer Standard Technical Specifications
• IEC Standards for electrical equipment
• ANSI/ASME Standards for pressure vessels, piping, valves and fittings
• API Standards
• ISO / ASTM Standards for quality and inspection
The Supplier shall advise of any non-conformances to relevant requirements of the applicable codes and standards and shall
give the Principal’s Representative written notification specifying the reason for the non-conformance and requesting
direction/approval.
Design not covered by design codes and this design criteria is left to the discretion of a designer reasonably familiar with the
plant process to use such information and judgement as will ensure fitness for purpose.

3.2 CODES AND REGULATIONS

All work performed and equipment procured shall comply with the following regulations and standards:
1. Indonesian Regulations
2. Indonesian Standards
3. IEC Standards
4. IEEE Standards.
5. ISA Standards

3.3 STANDARDS AND CODES

All equipment and systems shall conform to the following. The standard revision current shall apply, unless otherwise
specifically noted.

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Table 3.1
Codes & Standards
IEC Codes/Standards Description
IEC 60038 IEC Standard Voltages

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Table 3.1
Codes & Standards
IEC Codes/Standards Description
IEC 61439 Low-voltage switchgear and control gear assemblies
IEC 60076 Power Transformers
Power cables with extruded insulation and their accessories for rated voltages from 1 kV
IEC 60502 (Um = 1,2 kV) up to 30 kV (Um = 36 kV)
IEC 60228 Conductors of insulated cables
IEC 60529 Degrees of protection provided by enclosures (IP Code)
IEC 60479 Effects of current on human beings and livestock
IEC 60598 Luminaires
IEC 60617 Graphical symbols for diagrams
IEC 60623 Secondary cells and batteries containing alkaline or other non- acid electrolytes
IEC 60644 Specification for high-voltage fuse-links for motor circuit applications
IEC 60664 Insulation coordination for equipment within low-voltage supply systems
IEC 60702 Mineral insulated cables and their terminations with a rated voltage not exceeding 750 V
Dimensions of low-voltage switchgear and control gear. Standardized mounting on rails for
IEC 60715 mechanical support of electrical devices in switchgear and control gear installations.
Short-circuit temperature limits of electric cables with rated voltages of 1 kV (Um = 1,2 kV)
IEC 60724 and 3 kV (Um = 3,6 kV)
IEC 60754 Test on gases evolved during combustion of materials from cables
IEC 60885 Electrical test methods for electric cables
IEC 60888 Zinc-coated steel wires for stranded conductors
IEC 60896 Stationary lead-acid batteries
Electrical accessories – Circuit-breakers for overcurrent protection for household and
IEC 60898 similar installations
IEC 60921 Ballasts for tubular fluorescent lamps – Performance requirements
IEC 60909 Short-circuit current calculation in three-phase AC systems
IEC 60947 Low-voltage switchgear and control gear
IEC 61000 Electromagnetic compatibility (EMC)
Residual current operated circuit-breakers with integral overcurrent protection for
IEC 61009 household and similar uses (RCBOs)
IEC 61034 Measurement of smoke density of cables burning under defined conditions
IEC 61131 Programmable controllers
Marking of electrical equipment with ratings related to electrical supply - Safety
IEC 61293 requirements
IEC 61537 Cable management – Cable tray systems and cable ladder systems
IEC 61558 Safety of power transformers, power supplies, reactors and similar products
Enclosed low-voltage switchgear and control gear assemblies - Guide for testing under
IEC TR 61641 conditions of arcing due to internal fault
IEC 61800 Adjustable speed electrical power drive systems
IEC 61850 Communication networks and systems for power utility automation
IEC 61897 Overhead lines – Requirements and tests for Stockbridge type aeolian vibration dampers
IEC 61936 Power installations exceeding 1 kV AC
Conduit systems for cable management – Outside diameters of conduits for electrical
IEC 61950 installations and threads for conduits and fittings
IEC 60255 Measuring relays and protection equipment
IEC 60050 International Electrotechnical Vocabulary (IEV)
IEC 60059 EC standard current ratings
IEC 60060 High-voltage test techniques
IEC 60079 Explosive Atmosphere (series)

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SPECIFICATION

Table 3.1
Codes & Standards
IEC Codes/Standards Description
IEC 62032 Guide for the Application, Specification and Testing of Phase-Shifting Transformers
IEC 62053 Electricity metering equipment (AC)
IEC 62054 Electricity metering (AC) – Tariff and load control
Insulators - Ceramic or glass – Hollow pressurized and unpressurized - Voltages greater
IEC 62155 than 1000 V AC
Polymeric insulators for indoor and outdoor use with a nominal voltage > 1000 V – General
IEC 62217 definitions, test methods and acceptance criteria
IEC 62271 High-voltage switchgear and control gear
IEC 62305 Protection against lightning
Characteristics of hollow pressurized and unpressurised ceramic and glass insulators for
IEC 62371 use in electrical equipment with rated voltages greater than 1000 V
Industrial systems, installations and equipment and industrial products – Structuring
IEC 81346 principles and reference designations
IEC/TR 61000 Electromagnetic compatibility (EMC)
SNI 04-0225-2000 General Requirements for Electrical Installations 2000 (PUIL 2000)

3.4 ALTERNATIVE DESIGN CODES

Alternative design codes may be used for Electrical Design if approved.

Table 3.2
Alternative Standards
Code & Standard Description
EN 54 Fire detection and fire alarm systems
IEEE 399 IEEE Recommended Practice for Industrial and Commercial Power Systems Analysis
IEEE 1115 IEEE Recommended Practice for Sizing Nickel-Cadmium Batteries for Stationary Applications
IEEE 1159 IEEE Recommended Practice for Monitoring Electric Power Quality
ISO/IEC 80000-2009 Quantities and units
Acoustics – Test Code for The Measurement of Airborne Noise Emitted by Rotating Electrical
ISO 1680-1 Machines
ISO 3864 Graphical symbols – Safety colours and safety signs
NFPA 101 Code for Safety to Life from Fire in Buildings and Structures
NFPA 70E Standard for Electrical Safety in the Workplace
RAL 840-HR RAL Classic colour standard
NFPA 70 National Electric Code
NFPA 72 National Fire Alarm & Signalling Code
NFPA 30 Flammable & Combustible Liquids Code

3.5 DEFINITIONS AND ABBREVIATIONS

For the purpose of this specification, the following definitions and abbreviations shall apply:

Table 3.3
Definitions And Abbreviations
Abbreviation / Acronym Definition

A Ampere
AC Alternative Current
A/C Air Conditioning
ATS Automatic Transfer Switch

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Table 3.3
Definitions And Abbreviations
Abbreviation / Acronym Definition

CB Circuit Breaker
CCTV Closed Circuit Television
cos (φ1) Power Factor
Cu Copper
ºC Degree Celsius
DB Distribution Board
DC Direct Current
DCS Distributed Control System
DOL Direct On Line
EDG Emergency Diesel Generator
ELV Extra Low Voltage
EMC Electro Magnetic Capability
EMI Electro Magnetic Interference
FIP Fire Indicating Panel
FO Fibre Optic
GIS Gas Insulated Switchgear
GPO General Power Outlet
HV High Voltage
HVAC Heating, Ventilation and Air Conditioning
Hz Unit of frequency
IEC International Electrotechnical Commission
IEC-Ex IEC Certification Bodies
IEEE Institute of Electrical and Electronics Engineers
I/O Input/Output
IP Ingress Protection
ISO International Organization for Standardization
kA Kilo Ampere
km Kilo meter
kV Kilo Volt
kVA Kilo Volt Ampere
kW Kilo Watt
LV Low Voltage
Lux Unit of illuminance
MCB Miniature Circuit Breaker
MCC Motor Control Centre
MCCB Moulded Case Circuit Breakers
MEN Multiple Earthed Neutral
MV Medium Voltage
MVA Mega Volt Ampere
MVAr Mega Volt Ampere Reactive
MWh Mega Watt Hour
N Neutral

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Table 3.3
Definitions And Abbreviations
Abbreviation / Acronym Definition

NEMA National Electrical Manufacturers Association

NER Neutral Earthing Resistor
NFPA National Fire Protection Association
PCS Plant Control System
PF Power Factor
RMU Ring Main Unit

SF6 Sulphur Hexafluoride

SI Systems International
SS Stainless Steel
TN-C-S Earthing System
TN-S Earthing System
UPS Uninterruptible Power Supply
V Volt
VA Volt-Ampere
VCB Vacuum Circuit Breaker
VFCU Vacuum Fuse Contactor Unit
VSD Variable Speed Drive
VVVF Variable Voltage Variable Frequency”
W Watt

3.6 MEASUREMENT UNITS

Units shall be in accordance with the ‘Systems International’ (SI). Metric units shall be used for all design work and shall be
shown on all drawings and calculations as defined in ISO/IEC 80000-2009 unless otherwise stated.

4. POWER & DISTRIBUTION SYSTEM

4.1 POWER DISTRIBUTION

Electrical power shall be generated/ sourced and distributed at the voltages nominated in Table below.

Table 4.4
Power Generation & Distribution Voltages

Neutral Earth
Services Power Range Nominal Voltage Phase Frequency
Connection
Incoming Power Supply from 115 kV 3 50 Hz TBC
Utility
Primary Distribution 11 3 50 Hz Impedance earthed

On site Diesel Fired Power 525 V 3 50 Hz

Station and Solar Plant
Essential Power 11 kV 3 50 Hz Generator star point
Impedance earthed
Secondary Distribution 380 V 3+N 50 Hz Solid

Motors (DOL only) 0.38 - 250 kW 380 V 3 50 Hz Solid

(TBC)

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Motors (DOL only) Over 250 kW 11 kV 3 50 Hz Impedance earthed

Motors (VSD only) 0.38- 315 kW 380 V 3 50 Hz Solid

Motors (VSD only) Over 315 kW 11 kV 3 50 Hz Impedance earthed

Motors Less than 0.38 kW 220 V 1 50 Hz Solid

Generators (local Emergency Less than 1500 kW 380 V 3 50 Hz Solid

Gens)
Lighting and Small Power (In 3x1+N 380/220 V Solid 50 Hz
addition Emergency Lighting
battery backed)

Table 4.5
Control Voltages

Services Nominal Voltage Phase Frequency

MCC & Electrical Control Voltage 220 Vac 1 50 Hz

11kV power distribution station Control and 220 Vdc N/A DC

protection voltage
Analogue Signals (4 – 20 mA) 24 Vdc N/A DC

Digital Signals 24 Vdc N/A DC

Auxiliary Supplies 24 Vdc – UPS Supply or N/A DC

220 Vac – UPS Supply 1 50 Hz
PLC Equipment DCS & SCADA Supply 220 Vac – UPS Supply 1 50 Hz

Instrument and control system I/O 24 V N/A DC

4.2 DESIGN FAULT LEVEL

The standard design fault levels shall be as noted in Table below

Table 4.6
Standard Design Fault Levels
Nominal Voltage Maximum Short Circuit Current
115 kV Defined by the Utility Network
11 kV 50 kA for 1 seconds (TBC)
380 V 80 kA for 1 seconds (TBC)
The standard design fault levels are to be used as a guideline only, actual fault levels shall be checked according to the system
study results and equipment configuration.

4.3 VOLTAGE DROP

Voltage drop between the point of supply and any point in the electrical installation does not exceed 5% (TBC) of the nominal
voltage at the point of supply when the conductors are carrying the rated current (not including motor starting demands).
Where the actual volt drop within a vendor package is less than the assumed value listed in table 6.4, a higher volt drop
allowance on the feed to the vendor package is permissible given that the 4% overall volt drop from the supply is maintained.

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Table 4.7
Allowable Voltage Drop
From To Allowable Volt Drop

MCC & Electrical Control Voltage 220 Vac 50 Hz

Transformer HV Switchboard / LV 1%
Switchgear/MCC
MCC LV Switchgear Motor terminal box 4%

MCC LV Switchgear Vendor Package Panel 2%

Vendor Package Panel Vendor Package Equipment 2%

MCC LV Switchgear Lighting & Small Power DB & 4%

Furthest Light fitting/Outlet

5. PROCESS CONTROL SYSTEM

5.1 General

All PCS inputs/outputs required from field mounted control and monitoring devices shall be wired directly to a smart interface
module located in the individual starters inside the MCCs. Those devices that do not directly form part of the motor drive shall
be wired to I/O marshalling cubicles inside substations and from there wired directly to the PCS.

Personnel safety devices such as emergency stop buttons, conveyor pull wire switches etc. shall be “hard wired” into the
respective drive control circuit via fail safe relay circuitry with a relay contact input into the PCS.

The MCCs smart interface module on each starter shall interface directly with the PCS via the site standard communications
protocol ensuring all drives are controllable from the control room.

Power monitors on the 6.6 kV and LV switchboards and Motor Control Centres shall interface via the site standard
communications protocol to the Power Management System (PMS) depending on the selection of the power monitor.
5.2 8.2.2 Process Control Systems

A PCS suitable for operation in an industrial environment will be used to perform logic functions for the control of drives and
used to perform supervisory control of the process.

The PCS shall generally be housed in standalone cubicles and shall interface with the various supplier packages control
systems and field devices and will have the capability to be linked via data highways and communicate with other proprietary
software packages and management systems.

PCS equipment located inside the substation shall be segregated from other electrical equipment particularly VSDs and soft
starters to prevent Electromagnetic Interference problem.
5.3 8.2.3 Power Management System

Control, monitoring, and data acquisition functions associated with electrical equipment shall be performed by the Power
Management System (PMS). The PMS shall be operated/monitored at a stand-alone workstation in the central control room or
designated electrical control room.

The PMS shall include a load shedding system that shall protect the electrical power system against failure or instability. In
general, electrical power system control shall be controlled by the PMS, and process related control shall be controlled by PCS.

The specification, details, and interfaces between PMS and PCS will be detailed in separate equipment specifications.
5.4 8.2.4 Marshalling Panels

Marshalling panels shall be part of the PCS cabinet suite and shall be used to interface with the following:

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• Field digital and analog I/O.

• Field monitoring and control equipment.

The cores of each field equipment and other cables shall be terminated in consecutive terminals on one side only of each of the
terminal strips.

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6. NOMINATED ELECTRICAL EQUIPMENT SUPPLIERS

The preferred manufacturers for different categories on electrical equipment are shown in the table below. This table takes
precedence over all other specifications. In cases where a type of equipment is not specified, the contractor shall submit
alternatives for review and approval by the client.

Table 6.8
Preferred Vendor List
Electrical Equipment Type Preferred Manufacturer / Vendor
MV Switchgear Siemens, Schneider, ABB
Protection Relays Siemens, Schneider, ABB, SEL
LV Switchgear Siemens, Schneider, ABB
Transformers WEG, ABB
Electric Motors WEG, SEW
LV and MV VSDs Siemens, Schneider, ABB
UPS’s Schneider or Eaton
Diesel Generators Caterpillar
NER
PCS Emerson, Yokogawa
Level Transmitters E&H, Emerson
Pressure Transmitters E&H, Emerson
Flowmeters E&H, Emerson
Flow Switches E&H, Emerson
Level Transmitters E&H, Emerson
Level Switches E&H, Emerson

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