LAYOUT INSPECTION REPORT FORMET NO-BINOLA/QA/F/71

PART NAME- Cylinder head Model KTM Date 16.08.2023

PART NO- 63536020000R24 Customer Name KTM Part Revision No. N

Cavity No.-AC-1
Bubble Inspection
Characteristic Specification Tole. Class Judgement Remarks
No Method Observations
1 2 3 4 5
1 DIA. Ø4.85 ±0.20 DVC 4.98 OK

1.1 POSITION Ø0.5 wrt RST Max. CMM 0.175 OK

8.04 OK
2 DIA. * 2 Pls. Ø8.00 ±0.20 DVC
8.03 OK

3 DIM. 81.50 ±0.15 CMM 81.541 OK

4 DIA. Ø10.0 (R1) ±0.20 CMM 10.002 OK

5 DIA. Ø4.00 ±0.1 DVC 4.06 OK

5.1 POSITION Ø0.4 wrt XST Max. CMM 0.143 OK

5.2 DIM. 0.5 Max. Max. DVC 0.44 OK

6 DIM. 112.50 ±0.15 CMM 112.551 OK

7 DIM. 6.10 ±0.5 DVC 6.15 OK

8 DIM 11.01 ±0.5 DVC 11.41 OK

9 DIA. Ø4.85 ±0.20 DVC 5.01 OK

9.1 POSITION Ø0.5 wrt RST Max. CMM 0.329 OK

10 DIM. 6.63 ±0.5 DVC 6.79 OK

11 DIM. 23.00 ±0.25 CMM 23.063 OK

8.1 OK

12 DIA. *3Pls. Ø8.00 ±0.20 CMM 8.12 OK

8.11 OK

13 DIM. 6.10 ±0.5 DVC 6.49 OK

14 DIM. 32.38 ±0.5 DVC 32.79 OK

15 C.D 52.0 ±0.25 CMM 52.054 OK

16 C.D 52.65 ±0.1 CMM 52.641 OK

17 DIM. 21.40 ±0.5 DVC 21.73 OK

18 DIM. 1.50 ±0.37 DVC 1.58 OK

19 WIDTH 7.37 ±0.20 DVC 7.26 OK

20 C.D 95.00 ±0.1 CMM 95.04 OK

21 C.D 119.0 ±0.25 CMM 118.972 OK

22 DIM. 6.63 ±0.5 DVC 7.13 OK

15.05 OK

23 DIA. Ø15.00 ±0.1 CMM 15.02 OK

15.04 OK

0.209 OK

23.1 POSITION X3 Ø0.4 wrt XST Max. CMM 0.205 OK

0.21 OK

24 DIM. 194.00 ±0.1 CMM 193.959 OK

25 DIM. 164.25 ±0.1 CMM 164.233 OK

26 C.D 150.00 ±0.25 CMM 150.077 OK

27 C.D 145.00 ±0.25 CMM 145.099 OK

28 DIA. Ø10.0 (R3) ±0.20 CMM 10.01 OK

29 C.D 125.75 ±0.1 CMM 125.733 OK

30 C.D 97.00 ±0.25 CMM 97.089 OK

31 C.D 68.25 ±0.1 CMM 68.293 OK

32 C.D 49.00 ±0.25 CMM 49.093 OK

33 C.D 44.00 ±0.25 CMM 44.085 OK

34 C.D 29.75 ±0.1 CMM 29.662 OK

35 DIM. 21.39 ±0.5 DVC 21.03 OK

36 DIA. Ø10.0 (R2) ±0.25 CMM 10.001 OK

37 DIM. 0.000 ±0.1 CMM 0 OK

38 DIA. Ø8.00 ±0.20 CMM 8 OK

39 DEPTH MP-1 (6.45)wrt R ±0.12 H.G 6.53 OK

40 DEPTH MP-2 (6.45)wrt R ±0.12 H.G 6.51 OK

41 DEPTH MP-3 (6.45)wrt R ±0.12 H.G 6.42 OK

42 DEPTH MP-4 (6.45)wrt R ±0.12 H.G 6.44 OK

 LAYOUT INSPECTION REPORT FORMET NO-BINOLA/QA/F/71

PART NAME- Cylinder head Model KTM Date 16.08.2023

PART NO- 63536020000R24 Customer Name KTM Part Revision No. N

Cavity No.-AC-1
Bubble Inspection
Characteristic Specification Tole. Class Judgement Remarks
No Method Observations
1 2 3 4 5
43 DIM. 32.38 ±0.5 DVC 32.76 OK

44 DIA. Ø7.37 ±0.20 DVC 7.22 OK

45 DIM. 6.10 ±0.5 DVC 6.51 OK

46 DIM. 6.10 ±0.5 DVC 6.02 OK

47 DIM. 6.10 ±0.5 DVC 5.98 OK

48 DIM. 5.90 ±0.5 DVC 6.31 OK

49 DIM. 37.40 ±0.5 DVC 37.04 OK

50 DIM. 5.90 ±0.5 DVC 6.33 OK

51 DIM. 238.12 ±1.4 CMM 238.104 OK

52 DIM. 5.90 ±0.5 DVC 6.31 OK

53 DIM. 6.10 ±0.5 DVC 6.17 OK

54 DIM. 6.10 ±0.5 DVC 6.37 OK

55 DIM. 7.30 ±0.5 DVC 7.46 OK

56 DIM. 6.20 ±0.5 DVC 6.49 OK

57 DIM. 6.20 ±0.5 DVC 6.57 OK

58 DIM. 7.30 ±0.5 DVC 7.48 OK

59 DIM. 265.35 ±1.4 DVC 265.32 OK

60 DIM. 0.45 ±0.12 CMM 0.416 OK

61 DIM. 120.50 ±0.5 H.G 120.87 OK

62 ANGLE 22.5° ±0.30° CMM 22.541 OK

63 PARALISIUM 0.2 wrt R Max. CMM 0.148 OK

64 DIM. 115.50 ±0.1 CMM 115.6 OK

61.93 OK
65 DIA.*2 Pls. Ø62.00 ±0.2 DVC
61.98 OK

0.107 OK
65.1 POSITION *2 Pls. Ø0.2 wrt RST Max. CMM
0.098 OK

66 C.D 59.57 ±0.4 CMM 59.58 OK

67 C.D 18.55 ±0.4 CMM 18.55 OK

68 DIA. Ø40.00 ±0.2 DVC 40.08 OK

68.1 POSITION Ø0.2 wrt RST Max. CMM 0.122 OK

69 DIM. 3.00 ±0.1 CMM 3 OK

70 PARALISIUM 0.2 wrt R Max. CMM 0.138 OK

71 C.D 50.99 ±0.4 CMM 50.996 OK

72 C.D 48.89 ±0.4 CMM 48.896 OK

73 ANGLE 28° ±0.30° CMM 28.099 OK

74 ANGLE 28° ±0.30° CMM 28.039 OK

75 C.D. 36.32 ±0.30° CMM 36.249 OK

76 ANGLE 22.5° ±0.30° CMM 22.559 OK

77 C.D 29.0 ±0.2 CMM 28.931 OK

78 TAPPING DEPTH 10.0 0.5/-0 HG 10.05 OK

79 DEPTH 14.00 0/-0.5 HG 13.98 OK

80 C.D. 95.00 ±0.1 CMM 95.049 OK

81 C.D 127.34 ±0.2 CMM 127.346 OK

82 C.D 144.96 ±0.4 CMM 144.978 OK

83 ANGLE 12° ±0.30° CMM 12.235 OK

84 DIM. 101.88 ±0.2 CMM 101.88 OK

85 ANGLE 12° ±0.30° CMM 12.092 OK

52.09 OK
86 DIA.*2 Pls. Ø52.00 ±0.2 DVC
52.08 OK

0.094 OK
86.1 POSITION *2 Pls. Ø0.2 wrt RST Max. CMM
0.069 OK

87 C.D 39.94 ±0.40 CMM 39.955 OK

88 C.D 73.35 ±0.4 CMM 73.451 OK

89 DIM. 116.25 ±0.2 CMM 116.327 OK

90 ANGLE 12° ±0.30° CMM 12.102 OK

91 ANGLE 102° ±0.30° CMM 102.141 OK

92 DIA. 18.00 ±0.2 CMM 18.040 OK

 LAYOUT INSPECTION REPORT FORMET NO-BINOLA/QA/F/71

PART NAME- Cylinder head Model KTM Date 16.08.2023

PART NO- 63536020000R24 Customer Name KTM Part Revision No. N

Cavity No.-AC-1
Bubble Inspection
Characteristic Specification Tole. Class Judgement Remarks
No Method Observations
1 2 3 4 5
92.1 POSITION Ø0.2 wrt RST Max. CMM 0.083 OK

93 TAPPING M-16x1.5 TPG OK OK

93.1 POSITION Ø0.2 wrt RST Max. CMM 0.148 OK

94 DIM. 52.00 ±0.20 CMM 52.083 OK

95 C.D. 67.96 ±0.2 CMM 67.937 OK

27.35 OK
96 DIA.*2 Pls. Ø27.20 ±0.2 DVC
27.38 OK

0.147 OK
96.1 POSITION*2 Pls. Ø0.2 wrt RST Max. CMM
0.127 OK

97 REST PAD R2 VISUAL OK OK

98 C.D 44.00 ±0.40 CMM 44.08 OK

99 C.D 97.00 ±0.40 CMM 97.08 OK

100 REST PAD R3 VISUAL OK OK

101 C.D 150.00 ±0.4 CMM 150.07 OK

102 DIM. 145.00 ±0.20 CMM 145.06 OK

103 DIM. 49.00 ±0.20 CMM 49.89 OK

104 DIM. 12.00 -0.40 DVC 11.69 OK

H.G 6.44 OK

H.G 6.48 OK
105 DIM.*4 PLs. 6.45 ±0.12
H.G 6.49 OK

H.G 6.51 OK

106 DIM. 8.95 ±0.12 CMM 8.92 OK

107 DIM. 4.00 ±0.2 CMM 4.091 OK

108 DIM. 17.05 ±0.1 CMM 17.034 OK

109 DIM. 116.50 ±0.2 CMM 116.457 OK

110 DIM. 26.00 -2.0 CMM 25.649 OK

8.011 OK
111 DIA *2 Pls. Ø8H7 +0.015 CMM
8.008 OK

0.016 OK
111.1 POSITION Ø0.05 wrt RST Max. CMM
0.022 OK

112 DIM. 12.00 0.5/-0 DVC 12.33 OK

113 DIM. 10.00 ±0.1 DVC 10.96 OK

114 Chamfer Length 1.00 ±0.2 CT 0.923 OK

114.1 Chamfer Angle 45° 1° CT 45.128 OK

115 DIM. 217.00 ±0.4 CMM 217.048 OK

116 DIM. 194.00 ±0.025 CMM 194.017 OK

DVC 7.83 OK
117 DIA *2 Pls. Ø7.80 ±0.05
DVC 7.84 OK

0.034 OK
117.1 POSITION*2 Pls. Ø0.05 wrt RST Max. CMM
0.014 OK

118 DIM. 140.00 ±0.4 CMM 140.15 OK

119 DIM. 54.00 ±0.4 CMM 54.08 OK

120 DIM. 16.00 ±0.2 CMM 16.09 OK

121 Radius R15 ±0.2 CT 14.99 OK

122 Radius R15 ±0.2 CT 15.14 OK

123 DIM. 22.50 ±0.2 CMM 22.56 OK

CMM 49.55 OK
124 DIA Ø49.5 ±0.2
CMM 49.52 OK

0.141 OK
124.1 POSITION*2 Pls. 0.2 wrt RST Max. CMM
0.142 OK

125 DIM. 22.50 ±0.2 CMM 22.48 OK

NOTES OK

Marking area for shift, cavity number,

127 OK
calendar pin, Alicon logo, KTM part number

Parting line width after

128 OK
deburring process max. 1mm

Parting line width after

129 OK
deburring process max. 1mm

Parting line width after

130 OK
deburring process max. 1mm
 LAYOUT INSPECTION REPORT FORMET NO-BINOLA/QA/F/71

PART NAME- Cylinder head Model KTM Date 16.08.2023

PART NO- 63536020000R24 Customer Name KTM Part Revision No. N

Cavity No.-AC-1
Bubble Inspection
Characteristic Specification Tole. Class Judgement Remarks
No Method Observations
1 2 3 4 5

Plug assembled by Alicon (M16x1.5 precote 80- 3), tightening

131 torque: (18 Nm) OK
after assembling: separately leak test for water-core and o

DMC gemaeß KTM Vorschrift/ regarding KTM requirements:

132 OK
QMS_FB190_DMC- LABELING REQUIREMENTS

133 RST reference for machining OK

134 Mounting points OK

135 / point of hardening measurement OK

136 Point of measurement OK

137 Before machining R the cylinder head must be powdercoated OK

138 Heat treatment: solution heated and overcured OK

139 GK III (GK II) pore-grade: KTM evaluation sheet OK

Tensile specimen: test bar acc. DIN ISO 50125 - B4x20 alternative
140 OK
DIN ISO- 5E031x285x 20
141 X-ray check ASTM E155: grade OK

142 X-ray check ASTM E155: grade OK

143 Compressed air test under water with 3 bar OK

144 Water jacket free of sand OK

145 Welding or pressure impregnation are not allowed OK

146 DIN EN ISO 8062-3 - DCTG 7 - GCTG 4 OK

147 Deviation of casting part max. OK

148 Missing dimensions according to 3D- data OK

149 After sandblasting OK

150 For intake, exhaust port, combustion chamber and water jacket OK

151 Alicon Material Specification OK

152 Colour and coating chart for decorative surfaces OK

153 Sandblast (stainless 0.4-0.6) OK

154 Mass: 5503 g OK

155 Material: AC4B OK

CHECKED BY APPROVED BY