MET M ENGG TOOLS

PDI INSPECTION REPORT

Customer Name : HI-LEX INDIA PVT. LTD. Sample Size : 05 T.C No.
Part Name : UPPER BRACKET ASSY L Lot Size :- 1000 NOS
Part No: CA0C10000 Invoice No. : 2085 Date :04.02.2022
S. INSPECTION INSPECTION RESULTS
SPECIFICATION Method
NO. PARAMETER 1 2 3 4 5 STATUS
Height Gauge /
1 DIM 6.0(±0.10)
Receiving Gauge OK OK OK OK OK OK
Height Gauge /
2 DIM 8.0(±0.10)
Receiving Gauge OK OK OK OK OK OK
vernier / Receiving
3 DIM 55.0(±0.30)
Gauge OK OK OK OK OK OK
4 Inner Dia Ø6.20(+0.05/-0.15) Pin GAUGE OK OK OK OK OK OK
5 True Position 1.40 A B C Receiving Gauge OK OK OK OK OK OK
6 Thread 2XM6X1.0 Thead Plug Gauge OK OK OK OK OK OK
7 Perpendicularty 0.25 A Receiving Gauge OK OK OK OK OK OK
8 True Position 1.0 A B Receiving Gauge OK OK OK OK OK OK
9 Perpendicularty 0.25 A Receiving Gauge OK OK OK OK OK OK
10 DIM 5.0(±0.50) vernier 5.25 5.13 5.19 5.17 5.21 OK
11 DIM 0.40(+0.10/-0) Height Gauge 0.47 0.49 0.46 0.47 0.46 OK
12 Identification Mark L Visual OK OK OK OK OK OK
13 Dim 9.20(±0.50) Height Gauge 9.37 9.28 9.24 9.35 9.28 OK
14 Dimple Height 4X0.60(±0.10) Height Gauge 0.66 0.68 0.64 0.65 0.69 OK
15 Dimple Outer Dia 4XØ3.0(+0.30/-0) vernier 3.15 3.17 3.19 3.17 3.15 OK
16 DIM 6.0(±0.30) Height Gauge 5.92 6.02 5.98 5.97 6.05 OK
Height Gauge +
17 DIM 3.0(+0.20/-0) Vernier 3.14 3.14 3.15 3.12 3.16 OK
18 DIM 10.0(±0.50) vernier 10.12 10.15 10.14 10.1 10.15 OK
Height Gauge + Puppy
19 Flatness 0.20 Max
DialGauge 0.16 0.18 0.15 0.16 0.14 OK
20 DIM 8.0(+0.20/-0) vernier 8.15 8.15 8.14 8.16 8.16 OK
Height Gauge /
21 DIM 12.50(±0.20)
Receiving Gauge OK OK OK OK OK OK
3.0(+0.10/-0) X 3.09 3.08 3.06 3.08 3.07
22 DIM (Slot) 4.0(±0.30) vernier 4.14 4.11 4.16 4.08 4.11 OK
23 INNER DIA Ø3.0 (+0.10) PIN GAUGE OK OK OK OK OK OK
SHEAR STRENGTH OF
24 WELD NUT
1.96 KN MINI. T.T.M. 2.06 2.14 2.10 2.15 2.10 OK
NO BUMP ON
25 AFTER WELDING
SURFACE A
VISUAL OK OK OK OK OK OK
TIGHTENING 12.70 NM MINI. IN 3 M6 FLANGE BOLT +
26 TORQUE TIMES TORQUE WRENCH 13.1 13.05 13.18 13.08 13.04 OK
PLATING THICKNESS
27 PLATING THICKNESS 8μ MINI
TESTER 14μ 10μ 11μ 12μ 14μ OK

28 COLOUR TRI-VALENT CHROME VISUAL OK OK OK OK OK OK

29 DEFECTS NO BURR, RUST ETC. VISUAL OK OK OO OK OK OK

30 LOT IDENTIFICATION LABEL VISUAL OK OK OK OK OK OK

MATERIAL/ AS PER IS:513 2008
31 THICKNESS
CRC -D/ t-1.60 (± 0.11) STANDERD/VERNIER 1.59 1.59 1.59 1.58 1.59 OK
32 RM Width 97.0 ± 0.50 vernier 97.29 97.19 97.31 97.11 97.15 OK
Remarks:- OK (√) Deviation (∆) Reject (X)
Prepared By:- Approved By:-
FORMATE NO.:-SF-QA-012, REV. NO.:-00, DATE:-01/01/2021
 M. ENGINEERING TOOLS
PDI INSPECTION REPORT
Customer:- HI-LEX INDIA PVT. LTD. Sample Size:- 05 Nos
Part Name:- UPPER BRACKET ASSY. 6 Lot Size:- 1000 Nos
Part No.:- CA0C010000 Invoice No.:- 2233 Date:- 16.02.2022
INPSCTION INSPECTION RESULTS
S. NO. SPECIFICATION Method
PARAMETER 1 2 3 4 5 STATUS
1 DIM 6.0(±0.10) DHG/RCG OK OK OK OK OK √
2 DIM 8.0(±0.10) DHG/RCG OK OK OK OK OK √
3 DIM 55.0(±0.30) DVC/RCG OK OK OK OK OK √
4 Inner Dia Ø6.20(+0.05/-0.15) PG OK OK OK OK OK √
5 True Position 1.40 A B C RCG OK OK OK OK OK √
6 Thread 2XM6X1.0 T.PG OK OK OK OK OK √
Perpendiculart
7 0.25 A RCG OK OK OK OK OK √
y
8 True Position 1.0 A B RCG OK OK OK OK OK √
Perpendiculart
9 0.25 A RCG OK OK OK OK OK √
y
10 DIM 5.0(±0.50) DVC 5.25 5.13 5.19 5.17 5.21 √
11 DIM 0.40(+0.10/-0) DHG 0.47 0.49 0.46 0.47 0.46 √
Identification
12 L Visual OK OK OK OK OK √
Mark
13 Dim 9.20(±0.50) DHG 9.37 9.28 9.24 9.35 9.28 √
14 Dimple Height 4X0.60(±0.10) DHG 0.66 0.68 0.64 0.65 0.69 √
Dimple Outer
15 4XØ3.0(+0.30/-0) vernier 3.15 3.17 3.19 3.17 3.15 √
Dia
16 DIM 6.0(±0.30) DHG 5.92 6.02 5.98 5.97 6.05 √
17 DIM 3.0(+0.20/-0) DHG/DVC 3.14 3.14 3.15 3.12 3.16 √
18 DIM 10.0(±0.50) DVC 10.12 10.15 10.14 10.1 10.15 √
19 Flatness 0.20 Max DHG/DVC 0.16 0.18 0.15 0.16 0.14 √
20 DIM 8.0(+0.20/-0) DVC 8.15 8.15 8.14 8.16 8.16 √
21 DIM 12.50(±0.20) DHG/DVC OK OK OK OK OK √
3.0(+0.10/-0) X 3.09 3.08 3.06 3.08 3.07
22 DIM (Slot) DVC 4.14 4.11 4.16 4.08 4.11 √
4.0(±0.30)
23 INNER DIA Ø3.0 (+0.10) PG OK OK OK OK OK √
SHEAR
24 STRENGTH OF 1.96 KN MINI. T.T.M. 2.06 2.14 2.10 2.15 2.10 √
WELD NUT
AFTER NO BUMP ON
25 VISUAL OK OK OK OK OK √
WELDING SURFACE A
M6 FLANGE
TIGHTENING 12.70 NM MINI. IN 3 BOLT +
26 13.1 13.05 13.18 13.08 13.04 √
TORQUE TIMES TORQUE
WRENCH
PLATING
PLATING
27 8μ MINI THICKNESS 14μ 10μ 11μ 12μ 14μ √
THICKNESS TESTER
28 COLOUR TRI-VALENT CHROME VISUAL OK OK OK OK OK √

29 DEFECTS NO BURR, RUST ETC. VISUAL OK OK OO OK OK √

LOT
30 IDENTIFICATIO LABEL VISUAL OK OK OK OK OK √
N AS PER
MATERIAL/ IS:513 2008
31
THICKNESS CRC -D/ t-1.60 (± 0.11) STANDERD
1.59 1.59 1.59 1.58 1.59 √
/VERNIER
32 RM Width 97.0 ± 0.50 vernier 97.29 97.19 97.31 97.11 97.15 √
Remarks:- OK (√) Deviation (∆) Reject (X)
PREPARED BY:- APPROVED BY:-
Format No. : SF-QA-012, Rev. No. 00, Date: 01.01.2021
 M. ENGINEERING TOOLS
PDI INSPECTION REPORT
Customer:- HI-LEX INDIA PVT. LTD. Sample Size:- 05 Nos
Part Name:- UPPER BRACKET ASSY. 6 Lot Size:- 1000 Nos
Part No.:- CA0C010000 Invoice No.:- 2311 Date:- 22.02.2022
INPSCTION INSPECTION RESULTS
S. NO. SPECIFICATION Method
PARAMETER 1 2 3 4 5 STATUS
1 DIM 6.0(±0.10) DHG/RCG OK OK OK OK OK √
2 DIM 8.0(±0.10) DHG/RCG OK OK OK OK OK √
3 DIM 55.0(±0.30) DVC/RCG OK OK OK OK OK √
4 Inner Dia Ø6.20(+0.05/-0.15) PG OK OK OK OK OK √
5 True Position 1.40 A B C RCG OK OK OK OK OK √
6 Thread 2XM6X1.0 T.PG OK OK OK OK OK √
Perpendiculart
7 0.25 A RCG OK OK OK OK OK √
y
8 True Position 1.0 A B RCG OK OK OK OK OK √
Perpendiculart
9 0.25 A RCG OK OK OK OK OK √
y
10 DIM 5.0(±0.50) DVC 5.25 5.13 5.19 5.17 5.21 √
11 DIM 0.40(+0.10/-0) DHG 0.47 0.49 0.46 0.47 0.46 √
Identification
12 L Visual OK OK OK OK OK √
Mark
13 Dim 9.20(±0.50) DHG 9.37 9.28 9.24 9.35 9.28 √
14 Dimple Height 4X0.60(±0.10) DHG 0.66 0.68 0.64 0.65 0.69 √
Dimple Outer
15 4XØ3.0(+0.30/-0) vernier 3.15 3.17 3.19 3.17 3.15 √
Dia
16 DIM 6.0(±0.30) DHG 5.92 6.02 5.98 5.97 6.05 √
17 DIM 3.0(+0.20/-0) DHG/DVC 3.14 3.14 3.15 3.12 3.16 √
18 DIM 10.0(±0.50) DVC 10.12 10.15 10.14 10.1 10.15 √
19 Flatness 0.20 Max DHG/DVC 0.16 0.18 0.15 0.16 0.14 √
20 DIM 8.0(+0.20/-0) DVC 8.15 8.15 8.14 8.16 8.16 √
21 DIM 12.50(±0.20) DHG/DVC OK OK OK OK OK √
3.0(+0.10/-0) X 3.09 3.08 3.06 3.08 3.07
22 DIM (Slot) DVC 4.14 4.11 4.16 4.08 4.11 √
4.0(±0.30)
23 INNER DIA Ø3.0 (+0.10) PG OK OK OK OK OK √
SHEAR
24 STRENGTH OF 1.96 KN MINI. T.T.M. 2.06 2.14 2.10 2.15 2.10 √
WELD NUT
AFTER NO BUMP ON
25 VISUAL OK OK OK OK OK √
WELDING SURFACE A
M6 FLANGE
TIGHTENING 12.70 NM MINI. IN 3 BOLT +
26 13.1 13.05 13.18 13.08 13.04 √
TORQUE TIMES TORQUE
WRENCH
PLATING
PLATING
27 8μ MINI THICKNESS 14μ 10μ 11μ 12μ 14μ √
THICKNESS TESTER
28 COLOUR TRI-VALENT CHROME VISUAL OK OK OK OK OK √

29 DEFECTS NO BURR, RUST ETC. VISUAL OK OK OO OK OK √

LOT
30 IDENTIFICATIO LABEL VISUAL OK OK OK OK OK √
N AS PER
MATERIAL/ IS:513 2008
31
THICKNESS CRC -D/ t-1.60 (± 0.11) STANDERD
1.59 1.59 1.59 1.58 1.59 √
/VERNIER
32 RM Width 97.0 ± 0.50 vernier 97.29 97.19 97.31 97.11 97.15 √
Remarks:- OK (√) Deviation (∆) Reject (X)
PREPARED BY:- APPROVED BY:-
Format No. : SF-QA-012, Rev. No. 00, Date: 01.01.2021
 M. ENGINEERING TOOLS
PDI INSPECTION REPORT
Customer:- HI-LEX INDIA PVT. LTD. Sample Size:- 05 Nos
Part Name:- UPPER BRACKET ASSY. 6 Lot Size:- 600 Nos
Part No.:- CA0C010000 Invoice No.:- 2362 Date:- 26.02.2022
INPSCTION INSPECTION RESULTS
S. NO. SPECIFICATION Method
PARAMETER 1 2 3 4 5 STATUS
1 DIM 6.0(±0.10) DHG/RCG OK OK OK OK OK √
2 DIM 8.0(±0.10) DHG/RCG OK OK OK OK OK √
3 DIM 55.0(±0.30) DVC/RCG OK OK OK OK OK √
4 Inner Dia Ø6.20(+0.05/-0.15) PG OK OK OK OK OK √
5 True Position 1.40 A B C RCG OK OK OK OK OK √
6 Thread 2XM6X1.0 T.PG OK OK OK OK OK √
Perpendiculart
7 0.25 A RCG OK OK OK OK OK √
y
8 True Position 1.0 A B RCG OK OK OK OK OK √
Perpendiculart
9 0.25 A RCG OK OK OK OK OK √
y
10 DIM 5.0(±0.50) DVC 5.25 5.13 5.19 5.17 5.21 √
11 DIM 0.40(+0.10/-0) DHG 0.47 0.49 0.46 0.47 0.46 √
Identification
12 L Visual OK OK OK OK OK √
Mark
13 Dim 9.20(±0.50) DHG 9.37 9.28 9.24 9.35 9.28 √
14 Dimple Height 4X0.60(±0.10) DHG 0.66 0.68 0.64 0.65 0.69 √
Dimple Outer
15 4XØ3.0(+0.30/-0) vernier 3.15 3.17 3.19 3.17 3.15 √
Dia
16 DIM 6.0(±0.30) DHG 5.92 6.02 5.98 5.97 6.05 √
17 DIM 3.0(+0.20/-0) DHG/DVC 3.14 3.14 3.15 3.12 3.16 √
18 DIM 10.0(±0.50) DVC 10.12 10.15 10.14 10.1 10.15 √
19 Flatness 0.20 Max DHG/DVC 0.16 0.18 0.15 0.16 0.14 √
20 DIM 8.0(+0.20/-0) DVC 8.15 8.15 8.14 8.16 8.16 √
21 DIM 12.50(±0.20) DHG/DVC OK OK OK OK OK √
3.0(+0.10/-0) X 3.09 3.08 3.06 3.08 3.07
22 DIM (Slot) DVC 4.14 4.11 4.16 4.08 4.11 √
4.0(±0.30)
23 INNER DIA Ø3.0 (+0.10) PG OK OK OK OK OK √
SHEAR
24 STRENGTH OF 1.96 KN MINI. T.T.M. 2.06 2.14 2.10 2.15 2.10 √
WELD NUT
AFTER NO BUMP ON
25 VISUAL OK OK OK OK OK √
WELDING SURFACE A
M6 FLANGE
TIGHTENING 12.70 NM MINI. IN 3 BOLT +
26 13.1 13.05 13.18 13.08 13.04 √
TORQUE TIMES TORQUE
WRENCH
PLATING
PLATING
27 8μ MINI THICKNESS 14μ 10μ 11μ 12μ 14μ √
THICKNESS TESTER
28 COLOUR TRI-VALENT CHROME VISUAL OK OK OK OK OK √

29 DEFECTS NO BURR, RUST ETC. VISUAL OK OK OO OK OK √

LOT
30 IDENTIFICATIO LABEL VISUAL OK OK OK OK OK √
N AS PER
MATERIAL/ IS:513 2008
31
THICKNESS CRC -D/ t-1.60 (± 0.11) STANDERD
1.59 1.59 1.59 1.58 1.59 √
/VERNIER
32 RM Width 97.0 ± 0.50 vernier 97.29 97.19 97.31 97.11 97.15 √
Remarks:- OK (√) Deviation (∆) Reject (X)
PREPARED BY:- APPROVED BY:-
Format No. : SF-QA-012, Rev. No. 00, Date: 01.01.2021