Putzmeister.

Services
and solutions.
The power to get more done

Putzmeister is synonymous with effective problem solving anywhere that

concrete and other media need pumping, delivering or distributing.
Our innovative products and proven equipment have made us a world-
wide leader in the following markets:
• construction industry
• mining and tunnelling
• major industrial projects such as
• nuclear power stations, effluent treatment plants and
refuse incineration facilities

We manufacture concrete pumps, tunnelling machinery, industrial pumps,

mortar machinery and, since 2001, high-pressure cleaners. We also pro-
vide our customers with sound advice, services and tailor-made solutions
for increased productivity.

Our customers rely on being able to meet the most exacting demands.
They know they can expect 100 % performance from us. And they can be
sure that we renew their faith in us every day – willingly.

We’d like to show you in the next few pages exactly how we do this and
what you can expect from us.

The M 63 large boom is the first choice for jobs requiring an extreme Mixokret M 760 floor screed Auto-climbing stationary boom on a high-rise Land reclamation off the coast of Japan
vertical or horizontal reach conveyor in use building concrete pour in Cologne

2
Truck-mounted concrete pumps

Powerful delivery, strong on site

Putzmeister offers a wide range of truck-mounted concrete pumps world-

wide: there’s one for every kind of application, with booms from 16 to
63 m vertical reach. Output up to 200 m3/h and concrete pressures up to
130 bar possible.

Whether underground or high-rise, at small sites or on large projects –

with their powerful delivery, Putzmeister truck-mounted concrete pumps
are the preferred option on construction sites throughout the world. They
are „the one“ under the most extreme conditions, and often over a decade
of use. It’s no wonder, then, that our truck-mounted concrete pumps are
often compared to elephants, incorporating strength, sturdiness, man-
oeuvrability and endurance.

M 20-4

M 36-4

M 6X

C-transfer tube S-transfer tube

4
Ergonic® Systems

Placing efficiency increased through technical innovation

Mechydronic is the term for the ultimate combination of mechanical,

hydraulic and electronic systems. Putzmeister’s years of experience in
these areas have enabled to us to develop the innovative Ergonic® Boom Smooth and accurate
Control (EBC), a computer-based system for controlling booms. The raising and lowering of
pump operator has an easier job and can service the construction site the end hose speeds up
more effectively. Boom arms are moved using an infinitely variable, remo- the concrete pour and
te-control joystick. The boom and end hose move smoothly, thanks to guarantees more efficient
EBC. This is a decided advantage for high output. performance from the
concrete pump.
EBC means more all-round comfort, safety and cost-savings because of
the high productivity of the concrete pump. All in all, it’s an innovation
from Putzmeister that sets industry standards. What more could you want
on a construction site?

Following on from EBC, there are further Ergonic® modules that facilitate
day-to-day work on the concrete pump and make its operation more
efficient. EOC, for example – the Ergonic® Output Control maintains the
engine's speed of rotation at an efficient rate. Or EPS – Ergonic® Pump
System undertakes the control of the concrete pump and ensures an
optimised pumping process.

Without EBC
with EBC

EBC reduces vertical movement of the boom by approximately one-third, while simultaneously limiting end
hose deflection in all directions

6
 PUMI® truck mixer concrete pumps

The Original

The PUMI® pump and mixer has long been a part of the truck mixer fleet
of a service-orientated supplier of ready-mixed concrete. It has revolution-
ised work on small and narrow construction sites throughout Germany
since 1976.

The PUMI® is an especially economical solution where large truck-moun-

ted concrete pumps would be too expensive or lack manoeuvrability, and
truck mixers are unable to reach with a conveyor belt. The new PUMI®s
offer features which increase their flexibility enormously: greater horizon-
tal reach with reduced space requirements, improved delivery lines for
lower wear, plus continually improving booms for greater efficiency, easier
operation and a wider range of applications.

The PUMI® comes with booms with a 16 to 31 m vertical reach and two
pumping systems (rotor or piston) with outputs up to 60 m3/h.

Rotary-PUMI®

CS-PUMI®

Unique to Putzmeister – the economical rotary The CS piston pump: compact, robust and
pump: smooth, quiet and leaves behind hardly any powerful
residual concrete

9
Telebelt® –
the mobile telescopic belt conveyor
Feed and distribute the pour quickly and economically

On modern construction sites, it is increasingly important for a variety of

different, not necessarily pumpable, materials to be supplied economically
and easily – preferably using the same equipment.

This is where the Telebelt® comes into its own. It offers a new and econ-
omical solution for supplying and distributing materials of all kinds,
including gravel, sand, substrate, soil and all kinds of concrete.
Its range of application is huge: landscaping and agriculture, low build-
ings, embankments, tanks and pipelines, railway lines, and much more.

If the material placement site is closed to traffic or difficult to reach, the

Telebelt® is your first choice. With a telescopic conveyor belt reaching up
to 39 m and 275 m3/h delivery output, it is often the only economical
option.

The Telebelt® mobile telescopic conveyor belt has a reach of up to 39 m from a material Telebelt® filling intermediate spaces during tunnel Telebelt® supplying substrate for interior and
placement site construction rooftop landscaping

10
Stationary concrete pumps and booms

Who can transport one million buckets of concrete

to the 55th floor?

600 metres up? Or two kilometres away? It doesn’t really matter – our stat-
ionary concrete pumps and booms bring the concrete to wherever it’s
needed. And they continue to set records for height and reach.

We have a wide range of pump varieties: from compact

trailer concrete pumps with S transfer tubes used for
concrete spattering or to make work on small con-
struction sites more efficient, to the high-perform-
ance 14000 HP-D compact trailer concrete pump with
S transfer tube with an output of 200 m3/h and
concrete pressures up to 260 bar.

Additional horsepower and sound advice are available for large pro-
jects, if needed. Everything to make machines, concrete distributors,
accessories and service a comprehensive and cost effective
solution.

P 715

BSA 14000 HP

Stationary concrete pumps and boom accesso- S-transfer tubes for outputs up to 200 m3/h and
ries on the new Rhein/Main ICE rail link concrete pressures up to 260 bar

12
 Putzmeister equipment
for dense materials
Coal? Sludge? Special waste? We pump it!

Putzmeister systems for handling the most difficult dense materials are
today’s optimal solution for numerous industrial applications. We offer
turnkey systems for the storage, preparation and transport of many dense
materials.
Pumps operating at pressures up to 200 bar, with outputs of 500 m3/h are
used. Silo designs can involve storage capacities up to 1,000 m3.

Reliable continuous operation, economic considerations

and, not least of all, the materials to be pumped place high
demands of each system solution. However, our customers
have close to three decades of practical experience to rely
on. Comprehensive care and know-how from the same
source means operators are well equipped to handle even
complicated projects.

HSP

KOS

KOV

EKO

Pumping of screenings in New York/USA Supply of sewage sludge for burning in coal-fired The right pumping system for every application
power stations

15
Putzmeister systems for underground
applications
Supply and safety in tunnels and mines

Underground applications are a significant area of operation for

Putzmeister Industrial technology – with tailor-made solutions for earth
removal, and injection or supply and spattering of concrete.

Aside from the use of concrete injection systems and earth-removal

pumps, Putzmeister ring slot injection systems have long been an
integral part of modern full-width tunnelling machinery.
Putzmeister also supplies high-volume long-stroke pumps for backfilling
as part of continuing developments in mining engineering.

When it comes to the delivery of pit water, seat valve pumps are among
the equipment used.

Concrete spraying using wet-spray manipulators forms an essential part

of modern tunnelling and mining operations.

The common denominator of all Putzmeister machinery is its high

performance and reliability in hard use above and below ground. Not least
because Putzmeister engineers provide customers with advice based on
specialist know-how.

HSP 3080 seat valve pit water pump Concrete spraying using Putzmeister Sika 500 wet spray
in shaft at Vouteurs/France manipulators is a part of modern tunnel construction

16
PM mortar machines

The best mixing and pumping system for any application –

proven world-wide since 1959

SP 5, SP 11-series, SP 20 worm pumps: for onsite mixing and dry mortars

up to 6 mm granulation

Sprayboy: the ideal machine for fine mortars up to 3 mm – easy to handle

and to operate

MP 22, MP 25: universal mixing pumps for continuous preparation of dry

mortars up to 4 mm, from bag or silo. Patented in 1965 as the Gipsomat,
today’s mixing pumps can prepare all modern dry mortars based on gyps-
um, lime and cement. They can be dismantled into portable, easily manag-
ed assemblies for easy transport.

P 13: the twin piston pump with ball valves is very robust and pumps
smoothly with minimal wear, even at high pressures with more difficult
mortars with a granulation of up to 8 mm.

P 715 trailer concrete pump with S transfer tube: the fine concrete pump
with S transfer tube. Pumps and sprays fine concrete with up to 16 mm
granulation and liquid screed at rates up to 20 m3/h.

Mixokret: uses compressed air to deliver granular mixes such as screed,

fine concrete, and sand or gravel up to 16 mm, thick plastic or damp-
earth.

P 13 EMR
P 715 TD

Sprayboy P 12

S 5 EVTM

SP 11 BMR Mixokret M 760 DHBS

18
 Dynajet

High pressure for cleaner solutions

The Dynajet professional high-pressure cleaners come in powerful „trol-

lies“ with 150 – 500 bar pressures, in electric, petrol and diesel versions.

Single-axle „Dynajet Trailer“ hot-water cleaners operate at pressures of

350, 500 and 800 bar.

Used as cold-water cleaners, they can deliver pressures of 1,200 – 2,800

bar, intended mainly for cleaning and stripping concrete, and for special
industrial applications.

Then, there are versatile Dynajet accessories, including a variety of

nozzles and spray lances, plus wall, floor and roof cleaning systems.

In short: each Dynajet high-pressure cleaner offers almost unlimited

possibilities.

Cleaning of construction machines Dynajet 150 to 2,800 bar high-pressure Removal of latex paint
cleaners for hot and cold water

21
Research & Development

We never stop thinking. On principle.

Research to us means looking beyond the boundaries. Skywash is a good

example. Mobile aircraft washing robots contain a lot of know-how deriv-
ed from concrete spraying booms and are, in turn, technology
carriers for new applications.

Putzmeister’s Data Information System (Daisy) fleet-management software

collects operating data, issues quotations, prepares invoices and monitors
machinery inspection intervals.

The Ergonic® remote control is the central interface between the concrete
pump operator and the machine. Two proportional joysticks control six
directions of boom movement without the operator having to intervene
once. Tangible innovation!

Skywash aircraft cleaner Putzmeister Data Information System (Daisy) fleet The Ergonic® Boom Control (EBC) revolutionised
management software for economical management the operation of concrete distribution booms
of onsite applications

22
Putzmeister Services

Top service with all manufacturer benefits – world-wide

Even the most reliable machines can break down sometimes. Fast and
professional advice is needed to prevent all work coming to a halt at the
construction site. Putzmeister Services provides for the unexpected:
with a high-performance emergency breakdown service, with remote diag-
nosis technicians, 24-hour delivery service of original spare parts, plus
top-class training and education – to prevent the emergency occurring in
the first place.
All from the one source: Putzmeister and its partners throughout the world
know their products and solutions inside out and can provide first-rate
service.

Putzmeister Service sectors:

• Parts Service: Putzmeister supplies tested and guaranteed original

parts through their 24-hour delivery service directly to the site.

• Technical Support: Putzmeister support its customers in Germany

with a 24-hour emergency breakdown service which is being expanded
elsewhere in Europe and overseas.

• Knowledge Transfer: The Putzmeister Academy uses professional,

individual training and seminars to promote safety and economic
efficiency in the concrete pump profession.

Monitoring of condition data Manufacturer inspections Electronic spare parts list Individual training on site and in the The latest training modules
through Ergonic® Tele Service (ETS) increase work safety Putzmeister Academy

24
 Set-up sites: soon to be world-wide

If you want to be successful globally, you have to be at home in the world.

In addition to our headquarter in Aichtal near Stuttgart and our compon-
ent-manufacturing plants in Althengstett and Gründau, we are also re-
presented by numerous subsidiaries and branches throughout the world.
That’s getting close to your customers! It’s only though them that we can
really stay in touch with the requirements of individual markets.

China: Putzmeister Shanghai, Machinery Shanghai Co. / Shanghai

Japan: Putzmeister Japan / Togane
Korea: Putzmeister Korea / Seoul
South Africa: Putzmeister South Africa / Johannesburg
USA: Putzmeister America / Racine, Milwaukee
UK: Putzmeister / Chesterfield
Russia: Putzmeister RUS / Moskau
India: Dynajet Machinery India / Panjim
Turkey: Tatmak Makina / Istanbul
Putzmeister Makina / Çerkezköy
Italy: Putzmeister Italia / San Clemente
Spain: Putzmeister Ibérica / Madrid
France: Putzmeister France / Epinay sous Sénart
Lancy Mixjet / Floirac
Denmark: Putzmeister Dynajet / Middlefart

Germany:
■ Putzmeister AG in Aichtal / Gründau / Althengstett
■ Branches in Berlin-Basdorf, Hamburg-Seevetal, Essen-Kettwig,
München-Eching, Gera-Korbußen, Frankfurt-Gründau
■ Putzmeister Mörtelmaschinen GmbH / Aichtal
■ Brinkmann Maschinenfabrik GmbH & Co. KG / Schloss Holte-Stukenbrock
■ Strobl Beschichtungstechnik GmbH / Biberach

Other international representatives in Algeria, Argentina, Australia,

Austria, Bahrain, Belgium, Bolivia, Brazil, Bulgaria, Canada, Chile, CIS,
Columbia, Costa Rica, Cuba, Cyprus, Czech Republic, Denmark, Ecuador,
Egypt, El Salvador, Finland, Ghana, Greece, Guatemala, Hong Kong, Hungary,
Indonesia, Iran, Jordan, Korea, Kuwait, Lebanon, Libya, Luxembourg,
Malaysia, Malta, Mauritius, Mexico, New Zealand, Netherlands, Norway,
Oman, Pakistan, Peru, Philippines, Poland, Portugal, Qatar, Romania, Saudi
Arabia, Singapore, Slovakia, Sweden, Switzerland, Syria, Taiwan, Thailand,
Tunisia, Ukraine, United Arab Emirates, Uruguay, Venezuela, Vietnam, Yemen,
Former Yugoslav Republic.
Putzmeister founded in Aichtal

27
The Putzmeister story
There is nothing which cannot be improved

1958 Engineer Karl Schlecht founds KS-Maschinenbau to build roughcast 1988 Construction of Eurotunnel with PM concrete, injection and waste-removal
machinery. pumps.
1961 First construction phase of Works I in Filderstadt near Stuttgart airport. 1989 Take-over of Wibau/Scheele in Rothenbergen.
1963 New name „Putzmeister“ - for professional roughcasting. 1990 Establishment of Putzmeister Halle.
1964 Establishment of Munich, Rhein-Ruhr, Hamburg branches. 1992 Putzmeister Japan founded.
1965 Creation of the Gipsomat, the first automatic, continuous roughcasting 1993 Foundation of Putzmeister Racine near Chicago, headquarters in the USA.
machine in the world for gypsum plaster – a revolution in casting 1994 World record: 532 m concrete lift at Riva del Garda power station in Italy.
technology. Formation of Putzmeister Berlin branch in Berlin/Basdorf.
1966 Mixokret screed machines go into production. 1995 Putzmeister Mörtelmaschinen becomes a limited company (GmbH)
1968 Start of manufacture of Putzmeister concrete pumps with 2 m concrete lift 1996 Founding of subsidiary in Shanghai/China and Putzmeister Gera branch,
for large, non-blocking outputs. new service support point for the new German states.
1971 Aichtal Works established. 1000th concrete pump supplied. 1997 Putzmeister becomes an AG (public limited company).
Elephant series transfer tube pump patented world-wide. New world record for remote supply with 2,015 m in Le Refrain, France
1972 20,000th roughcasting machine supplied. First Skywash equipment goes into operation at DLH.
1974 Other subsidiaries (production/sales) in France, Italy, Spain, GB and Brazil. 1998 Founding of Putzmeister Korea.
1976 High-rise pumping: 310 m to telecommunications tower in Frankfurt am 2001 The computer-controlled Ergonic® Boom Control revolutionises control of
Main. booms. The world’s largest KOS 25200 S piston pump transfer tube deliv-
Start of production of industrial pumps as 3rd sector. ers up to 550 m3/h.
1978 New world record with 340 m high-rise concrete pump from distance of 2003 Co-operation with Swiss company SIKA AG and development of
600 m in St. Gotthard Tunnel. SIKA Putzmeister 500 as tunnel spraying machine.
1980 Foundation of 4th sector: tunnel concreting machines. 2004 Introduction of the M 6X large boom as part of a new generation able to
1982 Delivery of the largest concrete pump in the world – close to 50 m boom reach a distance of more than 60 m. The Ergonic® family grows, with the
height and 150 m3/h output. addition of further systems, e.g. EPS (Ergonic® Pump System).
Take-over of Thomsen (USA) as Putzmeister America. 2005 Contract for the delivery of concrete pumps, booms and pipelines to the
1984 Another pioneering effort: the „Spritzbüffel“, the largest wet-spray concrete Burj Dubai. The BSA 14000 SHPD super high pressure pump is devel-
pump in the world with two huge spray arms. oped, for concrete pressures of over 300 bar.
1985 High-rise pumping: 432 m pump height in power station in Spain. Introduction of the PUMI 31.89 S.
1986 Supply of largest truck-mounted concrete pump in the world with 62 m 2006 Putzmeister Russia Moscow is established. The representative office in
boom. Putzmeister concrete pumps with special spray protection for secur- Dubai is established. Acquisition of Strobl Beschichtungstechnik GmbH in
ing Chernobyl reactor. Biberach, to complete the product range with paint pumps and small
1987 Delivery of 5000th Putzmeister Elephant. machines for painters and refurbishers.

1958 – Engineer Karl Schlecht founds KS- 1986 – Supply of largest truck-mounted concrete 2001 – The world’s largest KOS 25200 S piston 2006 – Putzmeister super high pressure concrete
Maschinenbau to build roughcast machinery pump in the world with 62 m boom pump transfer tube (delivery 550 m3/h) pumps participate in building the Burj Dubai

28 29
Facts & Figures

h Turnover growth
1000
900*
PM Group total
800 731

600 553

440 445 427

393 407
400 317*
241 PM Group in
210 192 218 Germany
200 131 151 163

0
‘98 ‘99 ‘00 ‘01 ‘02 ‘03 ‘04 ‘05 ‘06

3200*
Employee growth
3000
PM Group total

2800 2775

2600

2400 2357

2200
2019
2001
2000 1934
1822
1784
1800
1700*
PM Group in
1556 Germany
1600
1405
1400
1295 1301
1193
1200 1160
1109

1000

0 * 12/2006
‘98 ‘99 ‘00 ‘01 ‘02 ‘03 ‘04 ‘05 ‘06

30
 Putzmeister AG
Max-Eyth-Str. 10 · D-72631 Aichtal
P.O.Box 21 52 · D-72629 Aichtal
Tel. +49 (71 27) 599-0 · Fax +49 (71 27) 599-520
www.putzmeister.com
PM 3617-1 GB E-mail: pmw@pmw.de