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    010 DL 5031-94 The Code of Erection and Acceptance For Electric

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    邢焕震

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    ELECTRIC POWER TRADE STANDARD OF THE PEOPLE’S REPUBLIC OF CHINA THE CODE OF ERECTION AND ACCEPTANCE FOR ELECTRIC POWER CONSTRUCTION PIPING SECTION DL 5031-94 Chief Editorial Department: Construction Cooperating Department of the Ministry of Power Industry Approved Department: the Ministry of Power Industry of PR.C 1994 Beijing Note This book is the English translation of The Code of Erection and Acceptance for Electric Power Construction Piping section DL 5031-94 In the event of any inconsistency between the Chinese-language text of the Code and the present English-language text of the Code, the Chinese-language text shall be taken as ruling. The Ministry of Power Industry of the People’s Republic of China The Notification of Issuing the Electric Power Trade Standard The Code of Erection and Acceptance for Electric Power Construction (Piping section) Electric Power Technology [1994] No.208 All electric power administrations, all electric power bureau, electric power planning institutes, and electric power construction institutes of provinces (municipalities directly under the Central Government, autonomous regions) and Water and Electric Power Press: For adapting the development of electric power industrial technology and insuring the erection quality of pipes of thermal Power plant, the Code of Erection and Acceptance for Electric Power Construction (Piping section) DJ 56-79 issued in 1979 had been revised by the ministry ‘The new code should be looked upon as electric power trade standard and the code number is DL 5031-94. The standard is approved and issued now and will be go into effect from Oct. 1, 1994 and the older version should be abolished at the same time. Any question in the performing should be notified the Construction Cooperating Department of the ministry please. Apr. 9, 1994 Contents 1.0 General rules 2.0 Glossary... 3.0 Checking of pipes, pipe fittings, pipe accessories and valves. 3.1 General regulations. 3.2 Checking of pipes... 3.3 Checking of pipe fittings 34 Checking of pipe accessories.. af Checking of valves .. 4.0 Preparation of pipes, pipe fittings and pipe accessories 4.1 General regulations.. 42 Elbow pipe... 43 Processing of reel pipes, pipe fitings and pipe accessories .... 44 Processing of supporting and suspending bracket 5.0 _ Installation of pipes.. 5.1 General regulations... 5.2 Installation of high pressure pipe. 5.3 Installation of medium and low pressure pipe. $5.4 Installation of water drainage pipe .... sama 2 5.5 Installation of valve and flange. 21 5.6 Installation of supporting and suspending bracket .. 6.0 Test and clean of pipe system 6.1 Tightness test of pipe system. 62 Cleaning of pipe system 7.0 Acceptance of works... Appendix A Typical data in the construction and acceptance of pipe system in power plant = 30 Appendix B Installation regulation of oxygen pipe and acetylene pipe system .. Supplementary instruction: 1.0.1 1.0.1.1 1.0.1.2 1.0.1.3 1.0.2 1.0.21 1.0.2.2 1.0.2.4 1.0.2.5 1.0.2.6 1.0.3 1.0.3.2 1.0.3.3 1.0.3.4 1.03.5 1.0.3.6 1.0.4 1.0.5 1.0.6 1.0 General rules The code applies to the configuration, construction and acceptance of following pipes of thermal power plant and thermal power network: The main steam pipes of 600MW or lower subcritical parameter thermoelectric generating set and corresponding re-heating steam pipes and main water supply pipes; General steam and water pipes, thermal power network pipes and compressed air pipes in thermal power plant; ‘Temporary pipes used in construction. ‘The code does not apply to the following: Cast iron pipes; Reinforced concrete pipes; Non-ferrous (titanium, copper and etc.) pipes; Nonmetal (plastic and etc.) pipes; Nonmetal lining pipes; ‘Composite metal pipes. For the special construction and acceptance of following types of pipes, regulations in corresponding section of the Code of Erection and Acceptance for Electric Power Construction should be also complied besides the technology requirements in this All types of pipes in the steam turbine and electric generator body; All types of pipes in boiler body, and pipes of fume exhaust system, ventilation system, coal system, fuel system, gas burning system and dust removal system; Oil pipes and all types of water treatment pipes; All types of pipes of hydrogen generating system and hydrogen supply system: ‘Thermal meter pipes; Oxygen and acetylene pipes. Except the sections with other concrete stipulations in construction contract, the provisions in this code must be observed in the construction and acceptance of pipes of imported thermoelectric generating set. The piping installation of power plant must be carried out by professional construction team with essemtial technical force, checking means and management level. The piping construction of power plant should be carried out according to the basic construction program, and following conditions are necessary: 1.0.6.1 1.0.6.2 1.0.6.3 1.0.6.4 1.0.6.5 1.0.6.6 1.0.7 1.08 1.0.9 1.0.10 1.041 Designing files and other technology documents should be fully ready, and a joint checkup must have been made for construction drawings; The construction organizing design and construction plan of piping project of electric power plant should have been compiled, checked and approved; Real technology communication and required technical training and examining should have been finished; Labor force, materials, machineries and checking means should be completed on the whole; Construction should satisfy the demands of environment; ‘Water, power and compressed air used in construction should satisfy the demands of construction, Active national or trade (or special) technical standards must be complied for the ‘manufacturing quality and choosing of pipes, pipe fittings and pipe accessories. Active SDJ68 the Maintenance and Keeping Regulation for Electric Power Basic Construction Thermal Power Devices and corresponding additional regulations should be observed for the store of all types of pipes, pipe fittings and pipe accessories. All types of pipes should be constructed according to the design drawings, and it should be submitted to designing unit to treat in term of relevant regulation if the design should be modified or substitute material should be adopted. The relevant regulation in active DL 5007 the Code of Erection and Acceptance for Electric Power Construction (Welding Section of Thermal Power Plant) should also be observed in the cutting and welding operation of pipes construction besides the relevant regulations in this code. Regulations in SDJ 245 the Code of Erection and Acceptance for Electric Power Construction (Boiler Unit Set Section) should be complied for the heat preservation and painting of pipes. And the painting of pipes should be carried out according to the regulation of DL S011 the Code of Erection and Acceptance for Electric Power Construction (Steam Turbine Unit Set Section). Relevant regulations of active DL $009.1 the Safety Operating Regulation of Electric Power Construction (Thermal Power Plant Section) must be observed for the safety, environment and fire protection in the piping construction of electric power plant, Z# Glossary 2.01 Pipe fittings —— the general designation of parts and elements which composing, piping system with pipes together, including elbow, elbow pipe. tee pipe, converging tube, pipe connecting saddle, flange, dead end, end plate and ete. 2.02 Pipe accessories —— external supporting parts of piping system, including supporting and suspending bracket, shim, sealing parts, fastening parts and so on. 2.03 Elbow pipe —— refers to the pipe with bending axial line. 2.04 Elbow —— refers to the elbow pipe which bending radius is no more than 2D, and straight section is less than ID. 2.0.5 Miter elbow —— elbow made up of two or more straight pipe sections which welding together in the plane of equal bend angle (also called welding elbow or shrimp elbow). 2.0.6 Calculation wall thickness of straight pipe —— the Min. wall thickness of straight pipe plus the negative deviation value of the wall thickness of straight pipe. 2.0.7 Monitoring section —— pipe section used to monitor creep, which installed on horizontal section of main steam pipes that designing temperature is above 450°C, or reheating high temperature steam pipes. 2.08 Creeping expansion measuring — equipments or marks to measure the creep deformation of pipes, which installed on monitoring section pipes or steam pipes. 2.09 Pipe classification —— electric power plant pipes can be classified according to designing pressure p as main parameter, refers to table 2.0.9. Table 2.0.9 _ Pipe classification Pipe classification Main parameter High pressure pipe p>8 Mpa Medium pressure pipe 8 Mpa>p>1.6 Mpa Low pressure pipe pS1.6 Mpa Note: reheating section and heating section pipes should be looked upon as high pressure pipes 3.0 3.11 342 3.13 3.1.3.1 3.1.3.2 3.1.3.3 314 3.21 3.213 3214 3.22 3.23 3.24 Checking of pipes, pipe fittings, pipe accessories and valves 3.1 General regulations Qualified certificate of manufacturer must be provided for pipes, pipe fittings, pipe accessories and valves, and corresponding indexes should be in concordance with active national or trade technical standards. Specification, material and technical parameter must be checked according to the design requirements prior to the using of any pipe, pipe fitting, pipe accessory and valve. Appearance inspection is required prior to the using of any pipe, pipe fitting, pipe accessory and valve, and the appearance demands are as following: Without any defects such as crack, shrinkage cavity, i folding, missing welding, coldlap and so on: luded slag, adhering sand, The surface should be smoothness without any sharp scratches; Concave depth should not be more than 1.5mm, and the Max. dimension should not be 5% more than the pipe perimeter, and not be more than 40mm. Spectrum reexamining is required and material marks should be made prior to the using of pipes, pipe fittings, pipe accessories and valves which made of medium and low alloy steel. 32 Checking of pipes items must be checked to determine if they are in accordance with active national or trade technical standards prior to the construction of pipes which designing pressure is more than or equal to |.6Mpa: Analysis results of chemical composit Test results of mechanical property (tensile strength, yield strength and ratio of elongation), Test results of impact ductility for high pressure alloy steel pipes which wall thickness is more than or equal to 12mm; Heat treatment condition or metallurgical phase analysis results of alloy steel pipes. Welding seam checking report must be examined prior to the using of seamed pipe which designing pressure is more than 0.1 Mpa. Local defects such as scratches, concave cavities and corrodes on pipe surface should be checked; pipe wall thickness which had been treated should not be less than the calculation wall thickness of straight pipe, and the checking report must be recorded and submitted. Thickness of no less than 3 cross sections should be measured and checked for medium or low alloy steel pipes which used as high pressure, and the recording is required. 325 33.11 33.12 33.1.3 332 333 334 335 341 342 343 344 345 34.6 34.7 ‘Qualified stee! pipes should be stored according to their materials and specifications, to avoid corrosion. 3.3 Checking of pipe fittings Following items must be checked to determine if they are in accordance with active national or trade technical standards prior to the pipe fittings used in the construction of medium or high pressure pipes: Analysis results of chemical composition; Heat treatment condition or metallurgical phase analy'is results of alloy stee! pipes; Nondestructive flaw detection results of high pressure pipe fittings. Sealing surface of flange should be smooth and clean without radial groove, and air cavity, crack, burr or other defects that can reduce strength and connecting reliability are forbidden. Flanges with concave/convex surface or concave/convex ring should be snapped naturally, and the height of concave surface should not be less than the depth of notch. Supporting area of connecting bolts on flange end face should be parallel to the junction surface of flange, to insure even force acted on flange end surface when connecting. mensions of each part should be checked according to the design drawing and examined to determinate its conformity with flange on device to be connected, to ensure proper connection. 3.4 Checking of pipe accessories Threads of bolts and nuts should be undamaged without any defects such as scratches, burrs and etc. and the matching between bolt and nut should be in good condition without loosen or blocking. Each alloy steel bolt, which designing temperature is above 430°C, and diameter is more than or equal to M30, should be numbered and its hardness should be checked, and unqualified one must not be used. Pad material of flange should be in concordance with the designing requirement. Table AS in Appendix A can be used to select material in case of no concrete requirement provided Asbestos rubber pad should be soft and pliant, without any aging or delaminating; and any defect such as buckle and wrinkle is forbidden on surface. Visual inspection should be made for the surface of metal shim with leveling rule, the good contact is necessary and defects such as crack, burr, rust or coarse processing are not allowed; and its hardness should be less than the flange's. Radial scratch, loosen and other defects are all not allowed for the cladding metal and winding shim. Assembling dimension and welding type of steel structure of pipe supporting and suspending bracket should be concordance with the regulation of the code 4.4 34.8 34.9 35.1 35.11 3.5.1.2 35.13 35.14 352 a3 354 355 3.5.6 35.7 35.8, 358.1 3.5.8.2 Working surface of any blocking. ing bracket should be smooth and move flexibly without Spring of pipe supporting and suspending bracket should be checked according to the article 4.4.4 and 4.4.5 of the code. 35 Checking of valves Following examining is necessary prior to the installation of all types of valves: If padding material is in concordance with the requirement of design, and if Padding method is correct or not. Sealing padding material can be selected according to the Table A6 in Appendix A in case of no design requirement provided; ‘Whether corrosion occurs on the valve stem wherever padding sealing; If the action of switches are flexible and the indications are all correct; ‘Obvious manufacturing defect is forbidden on the appearance of casting valve. Tightness checking must be made prior to the installation of valve used as closed circuit element (acting as isolation), to check the tightness of joint surfaces between valve seat and valve core, valve cover and padding chamber. Water pressure, which 1.25 times more than pressure marked on nameplate, should be applied in the tightness test of valve. No less than 10% (at least | vale) in the same batch (the same manufacturer, specification and model) must be checked by sampling for tightness test for low pressure valve; additional 20% should be checked by sampling in case of someone is unqualified, and if someone does still not pass, ali valves should be checked one by one. Tightness test must be done one by one for all valves used on high pressure pipe. Tightness test of sealing surface of valve core can be carried out with color painting method for safety valves and valves which nominal pressure no more than 0.6 Mpa and inside nominal diameter no less than 800mm; water pressure method can be replace by oil or water penetration method to perform tightness test for large caliber welding valve whicl side nominal diameter is more than or equal to 600mm. Paints such as grease are strictly prohibited on the joint surface prior to the tightness test of valve. Method of water pressure tightness test must be in concordance with the requirement of valve manufacturer. In the test, water should be filled in from the upstream of valve flap for shut off valve, and all sealing surface should be checked with valve closed for gate valve. All qualified valves should be kept well according to their classification after tightness test, and any water reminding in chamber must be remove completely. Dismounting checking is necessary for following valves: Valve which designing temperature is more than or equal to 450°C; Safety valve and throttle valve; 3.5.8.3 3.5.9 3.5.10 35.101 3.5.10.2 35.103 35.104 3.5.10.5 3.5.10.6 3.5.10.7 3.5.11 35.111 3.5.12 35.113 35.114 3.5.12 3.5.13 3.5.14 3.5.15 Unqualified valve in the tightness test. Any dirt and foreign material must be removed thoroughly prior to dismounting valve, or opening/closing operation and dismounting are forbidden; dismounting order specified by manufacturer must be observed when valve with special structure is been dismounted, to avoid damaging parts or hampering personnel safety Following checking is necessary for valve dismounted: ‘Spectrum rechecking should be carried out for interior parts of alloy steel valve (no marks noted on parts is allowed, while check results must be recorded); Whether the joint between valve seat and valve case is firm, without loosen; ‘Whether the joint surface between valve stem and valve seat is coincide, and without defects; Whether the connection between valve stem and valve core is flexible and reliable; Whether the valve is bend and corrosion, and the tightness degree of matching between valve stem and padding material cover is suitable, and there are some defects such as broken thread on the thread of valve stem; ‘The contacting condition of valve cover flange surface; Opening/closing stroke and end position must be checked for throttle valve, and mark should be made as far as possible. Following quality requirements should be satisfied after the dismounting checking and ting defects had been finished: Material of alloy steel should meet the requirement of design; Correct assembly, flexible action, and the indicating position of opening indicator should be accurate; Specification and quality of each pad and padding material should be in concordance with technical requirement; Padding material should be filled correctly, and the inclined mouthpiece should be made, and mouthpiece of each layer should be staggered. Tightness must be ensured after the compactness of padding material and the motion of valve stem should not be hampered. Flow channel of valve of cil system should be cleaned to remove any molding sand, paint and etc, and oil proof packing set and shim should be replaced. When reassembling, screws of valve cover can only be fastened when valve flap is at opening position after the dismounting checking of gate valve and shut off valve has finished. Tightness test is required after the reassembly of valve. Dismounting test and tighiness checking can only be omitted if manufacturer can provide the quality guarantee of products or qualified and operating certificate is provided, or check should te done according to the regulations in this chapter. 3.5.16 For operating mechanism and drive mechanism, required check and adjustment must be carried out according to designing requirement, to make them act flexibly and indicate accurately. 4.0 Preparation of pipes, pipe fittings and pipe accessories 4.1 General regulations 441 Preparation of pipe and the processing of supporting and suspending bracket should be in accordance with design drawings and relative regulations in standard. 412 Materials and specifications of steel pipes, steel plates and other shaped steels should be in accordance with design requirement. 413 Relevant regulations in active DL $007 the Code of Erection and Acceptance for Electric Power Construction (Welding Section of Thermal Power Plant) must be observed when cutting pipe. 414 Original marks should be transferred in time after high pressure steel pipe and alloy steel pipe had been cut off. 42 Elbow pipe 42.1 Pipe with positive tolerance of wall thickness should be adopted when pipe processing in case of no thickening pipe chosen. 42.2 Bend radius of elbow pipe must be in accordance with design requirement. Corresponding regulations in trade standard DL/T 515 Elbow Pipe Used in Power Station must be observed if no design requirement given for the Min. bend radius of elbow pipe. 423 Following regulations must be observed when elbow pipe is heated with medium frequency method: 42.3.1 The heating temperature should be 850~1000°C when low carbon steel is bent Water injection cooling cen be adopted in case of pipe wall thickness is no more than 25mm, otherwise, forced air cooling should be adopted, and heat treatment is, not necessary. 42.3.2 Heating temperature of back arc of pipe must not exceed 900°C when bending alloy steel pipe, and forced air cooling should be used. Normalization and temper treatment is required after bend is finished. 42.3.3 When bending new type of stee! pipe, test must be done for the Max. deformation of back arc of stee! pipe, and bending process can only be established to bend the pipe after it had been confirmed that no defects such as inter-crystalline fracture exists 424 Check by sampling (sample can be obtain at the place of bending section) is required after heat treatment is ended for the initial use of new steel type. or common steel type which ineat treatment specification had been changed, to obtain data specified in item (2), (3) and (4) in article 3.2.1 of this code. 425 External and internal surface must be cleaned after the preparation of bend pipe. 42.6 Data such as out of roundness, wave degree, angle deviation and reducing value of wall thickness must be in concordance with following rules after the preparation of bend pipe: 4.2.61 Out of roundness of bend section should not be more than: 5% for high pressure pipe; 7% for medium and low pressure pipe; 42.6.2 Allowable value of wave degree 5 of bend section refers to Table 4.2.6. 42.6.3 Allowable angle deviation is 0.5" after bending; 4.2.6.4 True wall thickness of outer arc section of bend pipe should not be less than the Min. wall thickness of straight pipe; 42.65 The out of roundness of straight section of bend pipe should be in accordance with technical requirement of steel pipe. Table 4.2.6 Allowable value of wave degree 5 (mi Method Bending with medium . a Sketch diagram of wave Outer dia. Dye 30 DAS30 S180 4 4 25 133 3 4 “25 159 6 3 3 219 - 5 3 273, = 6 33 325) = 6 35 a 5 z 2 Dy: outer diameter 2426 : 8 45 t: wall thickness 42.7 Defects such as crack, delamination, burnt on surface are all forbidden after the bending of pipe. Non-destructive flaw detection is necessary in case of any doubt. 428 ‘Non-destructive flaw detection is necessary for high pressure pipe after bending, and the detection should be carried out where heat treatment is required for pipe which needs heat treatment. Grinding is possible in case of defect, and wall thickness after grinding should not be less than the Min. thickness of straight pipe. 429 Metallurgical structure and hardness test must be done after the bending of alloy steel pipe and heat treatment, and the regulation of DL 438 Technology Supervision Regulation for Metal Parts in Thermal Power Plant must be observed. 42.10 Quality certificate of product should be provided if qualified processing has finished for high pressure bend pipe. 43 Processing of reel pipes, pipe fittings and pipe accessories 431 All types of pipes should be prepared and processed according to the design drawings, and materials used should be in accordance with the design requirement. 10 433 434 43.5 43.5.1 43.5.2 43.6 43.8.1 43.8.2 483.3 43.9 43.10 Corresponding active national or trade technical regulations must be observed for forged piece. Surface transition area between forged pipe fitting and pipe accessory should be roundness and smoothness. Defects on surface, which can affect strength and tightness, such as crack, is forbidden after machining. Defects such as missing welding, incomplete fusion is prohibited for steel pipe, pipe fittings and pipe accessory that reeled by stee! plate. Welding seam should pass the examining of kerosene penetration test; and nondestructive flaw detection is required for pressure pipe according to relative stipulations. Following requirements should meet for steel pipe reeled by steel plate: Longitudinal welding seams should be staggered (no less than 100mm) for the butt joint of pipe sections; ‘Tapping position should not be at welding seam when drilling a hole on main pipe. Quality of welding seam of reel pipe should be guaranteed, and back run welding in pipe should be carried out in case of inside nominal diameter more than or equal to 100mm. No more than 2 longitudinal welding seams should be on ree! pipe with diameter less than 200mm, and the distance between seams should be more than 300mm. Dimension of reeled steel pipe should be in accordance with following requirements: Check should be made by replace outer diameter by perimeter which deviation should not exceed 40mm; For deviation out of roundness, round template with inner are equaling to 1/6~1/4 perimeter should be adopted for check, and clearance above Imm should not be allowable; 1} Figure 4.3.8 Diagram of the verticality Deviation 4 f (see figure 43.8) of ‘viation of pipe end surface verticality of pipe end surface should not be more than the specified value in Table 4.3.10. Mechanical damage on plate surface should be avoided during the processing of reel pipe, and places with serious scratch must be ground, and transition area should be roundness and smoothness. Ground depth of pressure pipe should exceed 10% of plate thickness, and the wall thickness after ground should not be less than the Min. thickness of straight pipe. Plane deviation P and end surface deviation Q of all types of elbow should not be more than the specified values in Table 4.3.10 (see figure 4.3.10). Out of roundness of pushed elbow and pressed elbow should be in accordance with following demands in case of no design requirement provided: Table 4.3.10 Plane deviation and angle deviation (mm) Pipe outer diameter D, AforQ P D,<133 #1 42 1331000mm; no more than +4mm in case of DN <1000mm; 43.13 Dimension of converging tube should be in accordance with following requirement: 4113.1 Diameter, out of roundness, verticality of end surface of both end ports should be checked according to the article 4.3.8; 4.1.13.2 Both end axial line of concentric reducer should be in coincidence, and its eccentricity [(a,-a)/2] must not exceed 1% outer diameter (D,, see figure 4.3.13) of butt end, and Figure4.3.13Diagram of eccentricity not be less than Smm. of concentric reducer 43.14 Dimension of welding tee pipe and heating pressure tee pipe should be in concordance with following requirements: 43.141 Verticality deviation 4 f of branch pipe should not be more than 1% height H, and not exceed 3mm, refers to figure 4.3.14 (a); 4314.2 Verticality deviation Af of each end surface should be checked according to the specified value in Table 4.3.10, to determinate if it is qualified or not. @ o Figure 4.3.14 Diagram of the verticality deviation of tee branch pipe and end surface 43.15 Following requirements musi be observed for high pressure welding tee pipe: 43.151 The processing and fastening type or tee pipe should be in accordance with the requirement of design drawing, and fastening material should be as the same steel brand as tee pipe body; 43.152 Quality of welding seam should be checked and passed according to the regulations in DL $007 the Code of Erection and Acceptance for Electric Power Construction (Welding Section of Thermal Power Plant); 4.3.15.3 Heat treatment required as per steel brand should be checked and passed. 43.16 Allowable deviation of pipe port perimeter of bellow expansion joint should be + 6mm if inside nominal diameter is more than 1000mm; and +4mm if inside 43.17 43.18 43.19 44 441 442 443 444 4441 44.4.2 4443 44d 44S nominal diameter is less than or equal to 1000mm. Diameter deviation of top is + Smm. Kerosene penetration test is necessary for welding seam before interior annular tube has been welded on bellow expansion joint, and the clearance between tube and interior wall of bellow expansion joint should be less than Imm. ‘Temporary positioning and protection measurements must be provided after the processing and checking of bellow expansion joint. Mechanical treatment is necessary for the ports of all types of high pressure and high temperature pipe fittings, and the inner diameter, outer diameter of port and ‘end bevel type should be in accordance with design requirement. Processing of supporting and suspending bracket ‘Type, material, dimension and precision of pipe supporting and suspending bracket should be in accordance with the requirement of design drawing. Assembly and welding type of the steel structure of pipe supporting and suspending bracket should be in accordance with the requirement of design drawing. And appearance check of welding seam must be carried out after processing, and defecis such as missing welding, lack of welding are not allowed, and crack or serious undercut are also forbidden in welding seam and thermal affecting area. Any welding deformation should be rectified. The welding of alloy stee! structure should be in accordance with the regulations in DL 5007 the Code of Erection and Acceptance for Electric Power Construction (Welding Section of Thermal Power Plant). ‘Working surface of sliding bracket should be smooth and move flexibly without any blocking. Appearance and dimension check should be in accordance with following ‘requirements for the spring of pipe supporting and suspending bracket: Any defect such as crack, folding, lamination, rust, scratch is not allowed on spring surface; Dimension deviation of spring should be in accordance with the requirement in drawing: Deviation of spring working turning number should not exceed half turn; Pitch of each turn of spring should be evenness in free condition with deviation not above +10% average pitch; Both end supporting face and axial line of spring should be vertical with deviation 4 not above 2% free height H. (see figure 4.4.4) Figure 4.4.4 Diagram of verticality deviation between end face and axial line of spring 445 44.5.1 4452 Quality certificate should be provided when leaving factory for spring of pipe supporting and suspending bracket. Following tests are required in case of lack of quality certificate: Full compressed deformation test: if spring is compressed until tums contact each other and kept for 5 minutes, the permanent deformation should not exceed 2% original height after unloading. The secondary full compression is necessary in case of deformation exceeding 2% original height, and the sum of twice permanent deformations should not be more than 3% original height. Anyone unqualified should not be used; Working load compression test: compressed value of spring under working load should be in accordance with the requirement of design, and allowable deviation refers to Table 4.4.5. Table 4.4.5 Allowable compression deviation of spring Active tums of spring Allowable compression deviation 4 +12% 44.6 44.7 5-10 +10% 510 £8% Antirust treatment and classified store are required for qualified bracket. And material mark should be noted according to design requirement for alloy steel supporting and suspending bracket. Bores on the rootage structure of supporting and suspending bracket should be made by mechanical method. S13 S14 5152 5153 5.0 Installation of pipes 5.1 General regulations Following items are necessary for the installation of pipes: Building project related to piping should be checked and passed, and installation requirement must be observed; Devices connected to pipes should be spotted and fastened completely; Corresponding procedures which should be carried out prior to the installation of pipes, such as cleaning, degreasing, interior acid washing and etc., must have been finished; Parts such as pipe, pipe fitting, pipe accessory and valve should have been checked and passed, and relative technical certificates are required; Parts such as pipe, pipe fitting, pipe accessory and valve should be checked according to design requirements, and any dirt should be cleaned thoroughly without foreign material Enough rigidity is necessary if combination type is adopted in the pipe installation. Per permanent deformation should not be occurred after the hoisting, and temporary ‘measures should be firm and reliable. Pipe inside should be cleaned completely prior to the combining of pipes or installation of combining parts. Any foreign material must not be reminded in pipe. and temporary blanking cover is required, Slope direction and the degree of slope of straight pipe section should be in accordance with design requirement. Easy drain water and air exhaust can be the principle to determine pipe slope direction if no concrete design requirements had been given. The slope should satisfy with the requirement of DLGJ 23 Technical Specification for Steam and Water Piping Design of Thermal Power Plant. Pipe sections on both sides of compensator should be at horizontal and the direction of middle section should be in accordance with the direction of pipe slope if a horizontal positioning II type compensator is erected on pipe with slope. Position of pipe butt welding seam should be in accordance with requirement, or following should be observed: Distance between welding seam and the are starting point of elbow pipe should be less than outer diameter of pipe or 100mm; Distance between two butt welding seams of pipe should not be less than outer diameter of pipe and 10mm; Position of pipe of supporting and suspending bracket should be in coincide with the butt welding seam of pipe, and the distance between welding seam and edge of suspending bracket should not be less than 50mm, and it should not be less than 5 times welding width and no less than 100mm for pipe port which needs heat treatment after welding; 16 S154 5.15.5 5.16 ST 518 59 5.1.10 SLM S12 S113 5.1131 Pipe port should not be at the boring position of water drainage pipe, meter pipe and cic. and the distance between port and boring edge should not be less than SOmm, and no less than hole diameter; No ports on the pipe sections in wall or floor if pipe should pass through wall and floor. Additional stub pipe should be provided when two shaped parts of pipe are welded together. Defects such as clearance of port end surface, decline, hilo, misalignment and ete can not be eliminated with methods such as forced butt joint, heating pipe, padding or multi layer padding for pipe connection, except requirements of cold drawing or heating fastening had been provided in design. The connection of pipes and devices can be carried out naturally after the installation and positioning of devices has finished and all anchor bolts had been fastened. End bevel type and dimension of pipe should be decided according to design drawings. And DL 5007 the Code of Erection and Acceptance for Electric Power Construction (Welding Section of Thermal Power Plant) must be observed in case of no design requirement provided. Quality requirement for end bevel of pipes or pipe fittings can be executed according to DL $007 the Code of Erection and Acceptance for Electric Power Construction (Welding Section of Thermal Power Plant). Any paint, dirt, rust and others, which in end bevel of pipe and pipe fitting or within the range of 10~1Smm of outer wall or inner wall, must have been removed completely until metal luster appearing prior to the connection. End bevel which wall thickness above or equal to 20mm should be checked to find any defects such as crack, interlayer and so on. Pipes should be in horizontal and straight when welding connection, and welding angle deformation can be measured at the position of 200mm from connection center. Allowable deviation of port should be as followings except special requirements provided: a>+2mm in case of pipe inside nominal diameter DN<100mm; a%3mm in case of pipe inside nominal diameter DN> 100mm; Pipes should be fastened firmly after port welding position is in good condition, to avoid the motion in welding and heat treatment. Cold drawing of pipe should be in accordance with desi following requirements should be observed prior to cold drawing: requirement. And Figure 5.1.11 Deviation diagram of deformation dogleg port of pipe welding angle All fixing brackets of cold drawing area should be fastened; any weld junction of each fixing bracket should be welded and checked, and heat treatment should be performed for weld junction which heat treatment is required; 7 5.1132 After the installation of all supporting and suspending bracket has finished, sufficient alignment reserve should be remained for the suspension rod of suspending bracket nearby cold drawing port. Spring of supporting and suspending bracket should be pre-compressed according to design value and fixed temporarily. to cause spring not to bear load out of predetermined value; 5.1.13.3 Slope direction and slope of pipe should be in accordance with design requirements; 5.1134 Connecting bolts of flange and valve should have been fastened. Weld junction should be checked and passed afier the cold drawing of pipe. Drawing device can only be removed after heat treatment has finished for weld junction which heat treatment is required, S14 Tension or compression can be made for bellow expansion joint according to design requirement. ‘Tension device should be relaxed after the installation of pipes has finished. In case of annular tube in bellow expansion joint, it should be erected correctly according to flow direction of medium (fixed end of annular tube should be inlet side of medium). Expansion joint connected to device can only be mounted after the final fixing of device. SAIS In the installation and adjusting of flow hole plate (or nozzle), SDJ 279 the Code of Erection and Acceptance for Electric Power Construction (Thermal Meters and Controlling Equipments Section) should be observed for the technical requirement of matching pipe. 5.116 Port should be covered in time in case of any interruption in pipe installation. SLIT Allowable deviation of pipe installation should be in accordance with the specified value in Table 5.1.17. S118 Installation of piping and supporting and suspending bracket should be carried out simultaneity.. S.L19 Boring can not be carried out with gas cutting method if hole should be made on Pipe due to the installation of meter socket and drainage pipe saddle, and hole diameter lower than 30mm. Table 5.1.17 Allowable deviation in pipe installation] Ttem Allowable deviation (mm) - Indoor <£10 outed Outdoor <£15 Altitude Indoor 100 15/1000 and <100 Verticality of vertical z 2 ‘ <2/1000 and <100 - istance deviation between crossing

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