Trade Standard of the Power Industry of the People’s Republic of China P DL/T 5047-95 THE CODE OF ERECTION AND ACCEPTANCE OF ELECTRIC POWER CONSTRUCTION SECTION OF STEAM BOILER SET Compiled by: The Center of Technical & Economic Consultancy for Electric Power Construction under the Ministry of Electric Power Industry The Standardization Department of the Federation of Chinese Electric Power Enterprises Approved by: The Ministry of Electric Power Industry of PR.C Beijing 1996Note This book is the English translation of The Code of Erection and Acceptance of Electric Power Construction Section of Steam Bi between the Chinese-language text of the Code and the present the Chinese-language text shall be taken as ruling, r Set DLIT 5047.95. in the event of any inconsistency lish-language text of the Code,Preface Since The Code for Erection and Acceptance of Electric Power Construction (Section of Steam Boiler Sei) (SDJ245-88) was issued and implemented, it has played an active role in promoting the electric power industry construction and the quality of the boiler construction of power stations. With the rapid development of socialist market economy in China, the development in electric power industry and improvement in power generation quality have provided essential guarantee for development of social economy. In order to meet the requirements for safe, economical, stable and full” operation of thermal power plant on, adapt to the demand for the construction of large sets and new equipment, we have organized the personnel concemed to modify and supplement the previous Code, and have made large alteration to it, for which, we have organized three seminars and assessments. The national standards, industrial standards and documents used or cited by this Code are ones currently in use that were issued before Jan, 1996, 36 new standards are issued, and 14 former ones are replaced, one standard, which was numbered 26 in appendix XVI in the former standard, was cancelled. With the introduction of new standards, much modification are made to this Code, such as connection by high- strength bolts, pump mounting, start-up commissioning of the whole set, chemical cleaning, adjustment of relief valve, and steam flushing, etc nstallation of oil tank, welding process and quality, erection of piping, With development of new equipment, technique and materials, more new articles are added to the Code, where 10 articles are added for “3.5 Circulating Pump” under “3 Heating Surface”; and 20 articles are added to “5.5 Smoke Desulfurization Device” under “5 Smoke, Wind, Coal Piping and Attachment”; 10 sub-articles are added to “73,5MPS (ZGM) Medium-Speed Coal pulverizer” under “7.3 Coal Pulverizer”; and 6 appendixes are newly added; 4 appendixes are modified and updated; and one appendix is canceled This Code is examined and approved by the Ministry of Electric Power Industry, and was issued on Jan. 4, 1996 in form of No. 6 DJ [1996] File, numbered DL/TS047-95, and which will be enforced as May 1°, 1996, the former Standard SDJ245-88 is abolished immediately. Compiled by: The Consulting Center for Electric Power Construction Technology & Economy of the Ministry of Electricity Industry ‘The Standardization Department of the Federation of Chinese Electric Power Enterprises Co-editors: Electric Power Construction Research Institute of the Ministry of Electric Power Industry Chief editors: Fan Jiuzhou, Tao HengshengContents | GENERAL PROVISIONS TL GENERAL REGULATIONS . scene 1.2. REQUIREMENT FOR COORDINATION IN THE BUILDI THE BOILER sen 7 4 ENGINEERING BEFORE ERECTING 2 BOILER FRAMEWORK AND RELATIVE METALLIC STRUCTURE... 2.1 GENERAL REGULATIONS. EK FOUNDATION AND ERECTION OF EDGE IRONS.ecse.o.. 13 2.2 CHECKING, RULING FoR Be 2.3. BOILER FRaMEWORK COMBINATION ca 1d 24 ERECTION AND SECONDARY GROUTING FOR ROILER FRAMEWORK... 4 BOILER DUOK, INSPECHON HOLE AND FURNACE WALL PARTS scones 18 SEALING COMPONENTS FOX A BOILER. Comaustin Unit AIR PRE-HEATER... ACCEN TANCE OF TIIE ENGINKERING. 3 IIEATING SURFACE. 3.1 GPNERAL REGULATIONS... 3.2 STEAM DRUM AND HEADER sssscu 3.3 WATER CoouNG WALL eee 3.4 OVER-HEATER, RE-HEATER, COAL ECONOMIZER AND DESUPERHEATER 3.5 CIRCULATING PUMP ..ese 3.6 HYDRAULIC PRESSURE Tesr. 34 3.7 ACCEPTANCE OF THE ENGINEERING 35 4 AUXILIARY PIPES OF BOILER 35 4.1 GENERAL REGULATIONS.. 35 4.2 BLOW-DOWN, SAMPLING, HEATING, DRAINAGE AND DISCHARGE, AND EXHAUSTION PIPE OF A BOWER neneesone 43° WATER LEVEL Gace 44° RELIEF VALVE.. 4.5 SOOT-BLOWING SYSTEM. 4.6 ACCEPTANCE OF THE ENGINEERING ws 5 SMOKE, AIR, COAL PIPES AND ATTACHMENTS ... 5.1 GENERAL REGULATIONS . 7 40 5.2 ASSEMBLING AND ERECTION OF SMOKE, AIR AND COAL PIPES .sessnssessansne 40 5:3 ACCESSORIES AND UNITS FOR SMOKE, AIR AND COAL PIPES -uscseu cones 5.4 COAL POWDER SEPARATOR AND DUST ARRESTOR... _ 43 $.6 ACCEPTANCE OF THE ENGINEERING... SI 6 FUEL SYSTEM DEVICE AND PIPE 526.1 GENERAL REGULATIONS 52 6.2 FUFI.DISCHARGER AND UNLOADING PIPE 63 OIL TANK ANDITS Accessortes 6.4 FUeL SuPPLy UNIT AND PUMP House Pires: 6.5 PIPES IN THE PLANT PROPER... 38 6.6 — FUPE PIPrSIN THE BOILER ROOM. 55 6.7 ‘TESTING AND PURGING OF THE FUEL SYSTEM... 56 6.8 PRECONDITIONS FOR THE FURL SYSTEM TO RECEIVE FUEL 37 6.9 ACCEPIANCEOF THE ENGINEERING, 37 7 AUXILIARY MACHINERIES FOR THE BOILER. $8 7.1 GENERAL REGULAHIONS 58 7.2 GENERAL REGULATIONS FOR INSTALLING MECHANICAL COMPONENTS, 58 7.3 COAL PULVERIZER... 66 7A AIRBLOWTR. 7.5 CONL FEEDER... 85 7.6 POWDER FEEDER... . es 87 7.7 HELICAL PowpER CoNvEvOR oo 88 82 7.8 AIR COMPRESSOR 88 7.9 EQUIPMENT CONCERNING CLINKER (ASH)... 91 7.10 ACCEPTANCE OF THE ENGINEERING. o 8 COAL TRANSFERRING EQUIPMENT. 95 8.1 GENERAL REGULATIONS. 95 8.2 ADHESIVE TAPE TYPECOAL TRANSFERRING MACHINE nnn 95, 8.3 COAL UNLOADER FOR ADHESIVE TAPE TYPE COAL TRANSFERRING MACHINE, 99 8.4 MAGNET SEPARATOR 100 BS COAL CRUSHIER.. 100 8.6 COAL SIEVING MACHINE iol 8.7 WAGON UNLOADER AND COAL YARD FACILITIES, 102 8.8 ACCEPIANCE OF 1HE ENGINEERING. 105 9HEAT INSULATION PAINT FOR THE BOILER’S FURNACI 'HERMAL DEVICES AND PIPES 107 ou GENERAL REGULATIONS. 107 9.2 FURNACE WALL AND HEAT INSULATION MATERIALS... 109 9.3 CONSTRUCTION OF REFRACTORY CONCRETE es 10 9.4 CONSTRUCTION OF HEAT-INSULATION CONCRETE 14 9.5 FRAMEWORK TYPR REFRACTORY CONCRETE FURNACE WAL mare 9.6 FURNACE WALL IN WHICH TUBES LAID... us 9.7 LIGHT MASONRY FURNACE WALL . 16 9.8 CONSTRUCTION OF THE GUARD LAYER FOR THT FURNACE WALL ng 9.9 HEAT INSULATION FOR THERMAL DEVICES AND PIPES, 120 9.10 CONSTRUCTION OF PAINT. 123 9.11 WINTER CONSTRUCTION, 1249.12 ACCEPTANCE OF THE ENGINEERING. 125 10 START-UP COMMISSIONING AND ACCEPTANCE FOR BOILER SET 126 10.1 GENERAL REGULATIONS... 126 10.2 ESSENTIALS FOR COMMISSIONING OF BOILER, 127 103 BAKING THF BomrR oe soe 130 10.4 CHPMICAL CLEANING OF BOILER «sco 13 10.5 FLUSHING AND PURGING oF Pires i 133 10.6 Steam TiGitrNess TEST AND ADJUSTMENT OF RELIED VALVE. 135 10.7 START-UP AND COMMISSIONING FOR THE WHOLE KIT. 136 APPENDIX A “TIE MANUFACTURING AND ASSEMBLING TOLERANCES OF STEEL STRUCTURES FOR A BOILER (THE APPENDIX FOR THE STANDARD), er APPENDIX BT REFURENCE DATA FOR CRITICAL TEMPERATURE OF STEEL COMMONLY USED IN THERMAL POWER PLANT (HE APPENDIX FOR TIP) M46 APPENDIX. C THE ALLOWABLE DEVIATION OF OVERALL SIZF OF FOUNDATION FOR BOILER (THE APPENDIX FOR STANDARD) ent? APPENDIX DD THE ALLOWABLE DEVIATION OF STEEL CONCRETE SIRUCTURE FOR BOILER AFTER HOISTING (THE APPENDIX FOR STANDARD), as APPENDIX E MANUFACTURING AND ASSEMILING TOLERANCE OF PIPE TYPE AIR PRE-IIEATER (VILE APPENDIX FOR STANDARD). . soos 150 APPENDIX E THE ALLOWABLE DEVINIION FOR OUTER DIAMETER AND WALL THICKNESS OF HEATING SURFACE PIPE, THE APPENDIX FOR STANDARD). i soa52 APPENDIX G THE ALLOWABLE DEVIATION OF MANUFACTURING DIMENSION FOR FLUE PIPE, AIK VIP AND COAL PIPE : 153 APPENDIX H_ THE ALLOWABLE DEVIATION FOR MASONRY CONSTRUCTION(THE APPENDIX FOR APPENDIX), : 14 APPENDIX THE ALLOWABLE DEVIATION OF FOUNDATION FOR HEAVY DUTY POWER /QUIPMENT( THE APPENDIX FOR STANDARD) svomennaenel 36 APPENDIX K CALCULATING THE AREA OF EDGE IRON GROUP. 7 137 APPENDIX L_ END FACE. CLEARANCE OF FLEXIBLE CYLINDER PIN COUPLING (IHE APPENDIX: For TIP) osm on 138 APPENDIX M_ EXPANSION CLEARANCE OF SUPPORTING BEARING (THE APPENDIX FOR TIP)...159 APPENDIX N AXIAL RUN-OUT OF MAIN BEARING (THE AP NDIX FOR APPENDIX). os .ccsee 160 APPENDIX P STANDARD FOR COAL-UNIOADING PLATFORM AT COAL-UNLOADING QULLET. 161APPENDIX Q STANDARD FOR SET RAILAAY . 162 APPENDIX R- CURRENT NATIONAL STANDARDS, INDUSTRIALREGULATIONS, RULES RELATIVE TO THIS CODE. se « 163 APPENDIX $ OPTIONAL CLEANING MEDIUM (1ilK APPENDIX FOR TIP)... 166 APPENDIX T RULES OF SAFETY FOR BOILER (THE APPENDIX FOR APPENDIX) 169 APPENDIX U_ TERMINOLOGY RELATIVE TO THE RULE. 170 Appendix ¥ Description on words in therLl LLL 112 1124 1.1.2.2 1.1.2.3 1.1.2.4 1125 1126 General Provisions General regulations ‘The Code is applicable to the constraction and acceptance of domestic power station boiler set with a capacity of 65~2100Uh, main steam pressure of 3.82~25MPa, and main steam temperature of 450~550°C: as for the construction and acceptance of the machine set with a highe: or lower capacity and parameters than the above, this Code may be used for reference; and for the construction & acceptance of sets imported from abroad, specification from the manufacturer shall be followed, and if a manufacturer has not such clear specification, this Code shall be followed. The installation of a boiler set shall be carried out according to the design and technical documents of equipment. In addition to this Code, the documents concerning piping, welding, pump, and thermal measuring instruments shall be used in conjunction with related technical standards under this Code; The installation of steam pipe, water supply pipe and industrial water Pipe in range of a boiler shall follow The Code of Erection and Acceptance of Electric Power Construction (Section of Piping) (DL5031-94); The welding operations during the preparation and installation of pressure-bearing pipes shall follow The Code of Erection and Acceptance of Electric Power Construction (Section of Welding for Thermal Power Plant) (DLS007-92), the welding for not-pressure- bearing parts on important siecl structures and_ pressure-beuring components shall be catried out by qualified and proper welders; The installation of pumps shall follow The Code of Erection and Acceptance of Electric Power Construction (Section of Turboset) (DLS011-92 The installation of thermal measuring instruments shall follow The Code of Erection and Acceptance of Electric Power Construction (Section of Thermal Instruments and Controlling Devices) (SD3279-90): The anti-corrosion requirement for the heating surface on boiler shell and other concerned piping shall follow The Code of Erection and Acceptance of Electric Power Construction (Section of Chemistry of Thermal Power Plant) (DLIS8-81); The installation of such mechanical devices as boiler elevator and hoisting devices shall follow the related regulations of The Code for Erection and Acceptance of Elevator (GB10060-93), The Code for Erection and Acceptance of Installation Engineering for Mechanical Equipment, (1), (IV), (V) and VI) (3231-75 (I), TI231-78 (WV), TI231- 78 (V) and TI231-78 (VI)] and Standard for Quality Inspection and Evaluation of Erection Engineering of Elevator (GBI310-88);1.1.2.7 113 Lid 115 1.7 11.8 11.9 11.10 For the steel structures of a boiler and auxiliary machines and equipment, if the connection by welding and rivets is adopted, the related regulations of The Code for Erection and Acceptance of Steel Structure Engineering (GBJ205-83) shall be followed. Any design alteration can be conducted only after going though the formalities concemed, The technical materials for design alteration shall be sorted timely and kept properly. The technical requirements for construction of new product and equipment, if the manufacturer has provided no clear specification, shall be discussed and jointly worked out by the builder, operator, designer and manufacturer, and shall be followed during the construction. In addition to this Code, the erection construction of a boiler set shall also follow the safety technology, boiler supervising, labor protection and fire protection regulations issued by the State Council and related departments as well as “Zechnical Management Rule for Eleciric Power Industry” [(80) No. 26 DJZ file], “Management Discipline for Construction Technology of Electric Power Building” [(80) No. 5 HIFZ file], Before assembling and erection, the boiler set shall be checked and found to be qualified for the “Menufacture under Supervision” and “Safety Check” department organized by the operator (employer), and be re-checked according to this Code. If any defect is found, it shall be submitted to the employer and manufacturer for discussion and confirmation. If the erection quality is not up to the specification in this Code due to such manufacture defect, it is subject to the signatures of representatives of the employer and the manufacturer. For any boiler components within the boiler supervising range, the technical document from the manufacturer must be obtained to prove that the materials employed and manufacturing quality are in compliance with Safery Technology Supervising Instructions for Steam Boiler (No.4 LRG (1987) File] issued by the Ministry of Labor Personnel or The Boiler Supervising Insiruetions for Electric Power Industry (SD\67-85) issued by the former Ministry of Water Conservancy and Electric Power; only after that, can the construction be carried out All the erection equipment and materials shall be equipped with product quality certificates, and they shall be checked and certificated based on this Code; they can be put into use only after checking to be qualilied on-site, The finished or semi-finished products (including smoke, air and coal pipes, ete.) processed by oneself and materials produced and prepared by one-seif on-site (including boiler furnace wall, heat-insulation materials, etc.) shall be checked in accordance with this Code and related regulations, and can be put into use only after they are checked and found to be qualified. Before hoisting the equipment, a check shall be cartied out on the temporary fixing installation for the equipment, and there shalll be a close 8LL 1112 11.13 Wits 15.2 LL15.3 1115.4 1Ld5.5 1.1.15.6 1.1.16 1117 1.1.18 visual inspection for the force-bearing welded seam, When erecting the equipment, checking and acceptance shall be cartied Out timely; the next operation shall not be conducted if the previous operation is not checked and accepted to be qualified. Any hidden enginecring, before being hidden, must be checked and accepted to be qualified, and signature from the related parties shall be furnished During construction, the site shall be kept tidy. After erecting equipment, before enclosing equipment and starting the boiler set, a thorough check and cleaning shall be done, and there shall be never any foreign matters existing inside, The start-up and acceptance of the boiler set must follow The Start-up and Completion Acceptance Instructions for Capital Consiruction Works for Thermal Power Plant (No. 159 DI [1996] File) issued by the Ministry of Electric Power. After the boiler set is erected, complete construction technology record shall be fumished, which shall be in compliance with the design document, equipment’s technical document and this Code, Afier the boiler set is erected, it shall be furnished with the following technical documents: Record for equipment defect(s) and signed certificate(s) for that; Design alteration material(s) (including necessary drawings attached); Imermediate acceptance record and signed certificate(s) for hidden engineering (see the following chapters); Erection technical record and signed certificate(s) (see the following chapters); Quality verification and evaluation sheet; Drawing at completion of erection. The design, manufacturing, maintenance and use of hoisting and wansporting machines shall follow the instructions and regulations concemed. The hoisting and transporting machines newly erccted, disassembled or overhauled shall go though load test before usage, and their protection, brake and light signal indication shall be inspected, can be put into use only after all of these are found acceptable. The driver and operator shall be examined and qualified for that. Before construction, the consiructer shall study this Code, The Safety Instruction for Electric Power Construction (Section of Thermal Power Plant) (D15009, 1-92) and concerned parts of the technical operation instructions, and they are allowed to go to their posts only after they have passed the examination in safety. The device storage before erection shall follow The Mainrenance and Storage Instructions for Thermal Power Devices for Basic Electric Power Construction (SDJ68-84) issued by the Basic Construction Office of the former Ministry of Water Conservancy and Electric Power as well as the technical documents of the devices according to the natural Condition, climatic condition, surrounding environment and storage time, ete, of the storage place1.1.19 #120 11.21 11.22 12 124 LZ 1.2.1.2 1.2.1.3 1214 1215 12.16 122 When construction is conducted in winter and in a very-hot season, measures shall be made up to avoid damage of devices and guarantee the quality in accordance with the device features and technical requirement ‘The device-storing place shall be based on the design specification of construction organization, and avoid secondary handling as much as possible. When unpacking the devices, a joint check with concemed parties shall be carried out, with records taken. After checking the devices, they shall be stored properly in a timely manner, so as to avoid loss, damage and deterioration. The technical document for unpacked devices shall be kept separately. For the devices for a boiler set that will be stored for a long time or Stored in an environment with corrosive gas, before erection, an overall check of corrosion shall be carried out and the treatment shall be conducted based on actual conditions. Requirement for Coordination in the Building Engineering before Erecting the Boiler Before starting the erection of a boiler set, the installation site shall yet ready as follow: The device foundation, underground ditch, facilities and all the concrete platforms within the factory buildings shall be completed, and floor in the plant shall be backfilled and tampered; and the frosted concrete floor shall be made as much as possible, the road or railway entering into the plant shall be finished, and they shall meet the design requirement of construction organizations as much as possible; The device foundation shall be checked and aecepted to be qualified in accordance with the national standard—The Code for Construction and Acceptance for Concrete Struciure Engineering (GB50204-92); and if the foundation strength is not up to 70% of the design strength class, it shall not bear force: If indoor erection is adopted, generally, the room shall be ceiled, and waterproof engineering for the roof shall be done in a timely manner: when open erection is carried out, the construction scheme shall be considered in advance in the design and organization of construction so as to facilitate both the building and erection engineering; Reliable coving plates and rails shall be installed at the erection holes and open parts on each floor of the building: Reliable firefight devices, adequate lighting and water drainage shall be in place at the erection site; The residual materials and foreign matters left by the civil engineering shall be removed timely Before the construction of boiler framework adopting the reinforced concrete, the organizations in charge of erection and the civil works shall 101.2.3 124 determine, through negotiations, the mutual coordination and special requirements for the construction of reinforced concrete framework for the boiler and that of the boiler body. Before hoisting the boiler body, the construction deviation of the framework shall be overall re-checked, Do not drill hole(s) on the building, damage the bearing reinforcements and pre-stressed reinforcements arbitrarily, or apply welding on it. If it is required as a result of need of the construction, the consent shall be obtained from the concemed departments in advance, and hole(s) shall be made with proper tool(s). When an expansion project is implemented, proper insulation measures Shall be taken between the expanded and the production facilities.21 2A 242 243 21.3.1 213.2 2.1.3.3 2134 214 21.4.1 21.4.2 Boiler Framework and Relative Metallic Structure General Regulations This chapter is applicable to the construction and acceptance of boiler framework (including steel pillar, stecl-pipe concrete pillars, reinforced concrete pillars, beams, top plates, truss and guard plate framework, etc.), sealing components (including cover, wall plates, ctc.), platform, ladder, boiler door, furnace wall parts, combustion unit, ash (clinker) chamber, air pre-heater, and other metallic structures. For the measurement and re-check of the main dimensions for the boiler framework and relative metallic structures, one must use steel rules calibrated to be qualified by a metrological department; and same kind of steel rules shall be used by the civil building, erection and construction unit. To make the measurement accurate, spring balance shall be used to Pull tight the steel rule, and when the measuring distance is the same, the pulling force shall be the same. Before erection of the steel boiler framework and relative metallic structures, the following inspections are required for main components according to the supply list, packing list and drawings The outer dimensions shall be in compliance with the drawings, and the allowable deviation shall be based on the manufacturing and assembling tolerances of steel structures for a boiler, see Appendix A. Appearance inspection including that of such defects as rust, scale and crack; Visual checking of the welding, riveting and bolting quality: Analysis and re-checking of alloy steel components one by one by using spectrum (excluding low alloyed steel such as 16Mn); When calibrating the steel boiler framework and relative metallic structures, attention shalll be given to the following: Afier cold calibration, it shall be free from such damage as concave/convex and crack, etc., when the ambient temperature is lower than -20°C, no hammering is allowed, to avoid the brittle fracture: The temperature for carbon steel when calibrating under heated state shall generally be no more than 1000°C, and for alloy steel, it shall he controlled helow A,., a critical temperature of steel; for the critical temperatures of steels commonly used in thermal power plant, see Appendix B. The stacking place for stecl structures and metallic structures shall be level and solid, and be furnished with necessary water drainage facilities: the structures shall be stacked smoothly, the distance between cushion woods shall not result in deformation in structures, and when the Structures are stacked in several layers, attention shall be given to the erection sequence.22 2241 2.21.2 22.13 2214 222 2.2.3 2.2.3.1 2.2.3.2 2.2.3.3 2234 Checking, Ruling for Boiler Foundation and Erection Of Edge irons Before erecting the boiler, a countercheck of foundation shall be carried ‘oul according to the acceptance record, and shall meet the following requirements: Be in compliance with the design and national standard—The Code for Construction and Acceptance of Concrete Structure En, allowable deviation of the boiler foundation, see appendix C; ‘The positioning axial line shall be checked against the reference point for building the plant and shall be free from error; The allowable deviations in the ruling of the boiler foundation are: ineering. For the a) Column spacing < 10m +imm >lom £2mm b) Corresponding diagonal lines of columns <20m Smm >20m 8mm When the foot bolts for the steel framework are pre-buried, the requirements for the positioning plates are: a) Distance deviation between columns 1/1000 of b) Deviation in corresponding diagonal lines of column tance 6.5m <3mm 3) 15m > diameter > 10m <4mm b) Stator: to measure the roundness at outer diameter of the casing, and the deviation shall meet the technical documents of the equipment, generally, the allowable deviations are as follows: HN) diameter < 6.5 m 10mm 2) 10m 2 diameter > 6.5m 2mm 3) 15m 2 diameter > 10m diameter > 6.5m <4mm c) 15m 2 diameter > 10m 6.5m <8mm ¢) 15m > diameter > 10m <10mm —r The distance between the TT connecting angle stecls of the all telescopic joints and the stator end | (fig.2.83.4) shall be in elon compliance with the technical Fig.2.8.3.4 Schematic diagram of the distance | documents of the equipment, and between the connecting angle steels of the | generally it shall be no more than telescopic joints and the sealing surface 4mm; 2.8.3.5 The upper and lower air shields shalll be aligned before they are fixed on the shaft, and be sure that the rotation should be synchronous. According to the measurement on periphery of the air shield, the deviation shall be no more than 10mm; 2.83.6 The clearance between the external circle of the rotary air shield and the internal wal] of the flue shall be even, and there shall be no friction during the rotation; 283.7 The neck joints of the dynamic and static parts of the air duct shall be concentric, and the allowable deviation of concentricity shall be no more than 3mm; 2.838 The seal unit at neck shall be erected exactly and reliably, and the contacting tightness of the seal surfaces shall ensure an overall contact. The dynamic and static joining points of the soot blowing and flushing Unit shall be in compliance with the technical document of equipment, and shall not be blocked and be five from leakage 28.4 Rotary heating-surface air pre-heater 2.8.4.1 The allowable deviations of flatness in assembling the upper and lower end plates are: a) diameter < 6.3m 2mm ) 10m > diameter> 6.5m mm c) 15m > diameter > 10m 4mm The allowable deviation in levelness of upper and lower beams shall be no more than 2mm; 284.3 The rotor shall be erected vertically. According to the measurement on upper end of the main shaft, the allowable deviation of levelness shall be xno more than 0.05mm. The rotor shall be concentric with the casing, and the concentricity deviation shall be no more than 0.05mm, and the peripheral clearance shall be even; . 2.8.44 The main shaft and the rotor, when assembled, shall be concentric, and the deviation of verticality of the main shaft and the rotor is: a) diameter <6.5 m simm b) — diameter> 65m <2mm 2.8.4.5 The cold-state sealing clearance of axial, radial and peripheral sealing 4shall be adjusted in accordance with the technical documents of the equipment; and the erection direction for the angle plate must be in compliance with the rotation direction of the rotor; 2.8.4.6 The erection of pressurized oil lubrication system shall be executed in accordance with 7.3.1.28~7.3.1.37 “Erection of oil system”; 2.8.4.7 ‘The heat insulation layer in the central tube shall be in compliance with the technical documents of the equipment; 2.84.8 The erection of the tracking unit for sealing clearance shall be in compliance with the drawing. 28.5 Sub-item commissioning of the rotary air pre-heater 285.1 The general requirement for the sub-item commissioning shall be in accordance with Clause 7.2.11; 2.8.5.2 The rotation direction of the air pre-heater shall be in compliance with the design one; 2853 The sealing clearance shall be in compliance with the technical documents of the equipment; 2.85.4 The axial and radial runout of rotor (or air shield’s flange outer diameter), generally, shall be no more than the value shown in Table 2.8.5.4 ‘Table 2.8.5.4 The Axial and Radial Runout of Rotor (air shield) ‘Outer diameter of for or airstaekd [si ufoar tam) — [Raia aoc — _ Ror Ror | Aitshiett ameter £65 2 > 28)" 10 10m iemeter > 65 - 3 6 0} 3 {Sar diameter > 10m ay 16 Note 1)Tthe values in brackets are radial ranouts when using Il-type eas iron sealing blocks. 29 291 2911 29.1.2 29.1.3 29.14 2.9.15 2.9.2 2.9.24 2.9.2.2 2.9.2.3 2.9.2.4 2.9.2.5 Acceptance of the Engineering The certification item regarding the erection of the boiler framework and relative metallic structures: Certificate allowing secondary grouting after the edge irons for columns and pedestal are fixed; Certificate for air-pressure test for air pre-heater (except rotary air pre- heater); Centificate for air-pressure test for boiler's hearth; Certificate for the adjustment test for explosion-proof door (cold state) of the boiler; Certificate for sub-item commissioning of the rotary air pre-heater: Record items concerning the erection of the boiler framework and relative metallic structures: Record on the re-check of the boiler foundation; Record on erection of the boiler framework; Record on erection of the combustion unit; Record on erection of the air pre-heater; Record on erection of the main thermal expansion displacement components (e.g. thermal expansion clearance of water- and sand-sealed 25trough and the cold-drawn value or shrinkage of the telescopic joints, ete.), %634 3.1 3.1 3.14 Heating Surface General Regulations Before erection, the heating surface equipment shall be completely checked against the supply list, packing list and drawing to check whether there are any defects such as crack, flaw, chap, flatiened sign, sand hole and lamination, ete.; if the depth of outer defect is more than 10% of the defined thickness of the pipe, Clause 1.1.6 of this Code shall be applied; emphasis shall be put on the inspection of force-bearing welded scam at components bearing heavy load, and the height of welded seam must be in compliance with the drawing(s). During the butt joint, attention should be given to inspection of the allowable deviation (which is shown in Appendix F) in outer diameter and wall thickness of the pipes on the heating surfece, if the deviation exceeds the specifications of national standard, Clause 1.1,6 of this Code shall be applied. The materials of the alloy steel components shall be in compliance with the technical document of equipment; before erection, the material must. be rechecked, and mark shall be made at obvious positions; after erection, the marks shall be checked, and if the marks are not clear, the materials shall be re-checked again. Before assembly and erection, the pigging test shall be cartied out for the heating surface pipe, the balls for which are steel ones, and shall be numbered and strictly managed. The ball shall not be left within the pipeline. After the pigging test, the pipes shall be reliably enclosed, and records shall be made; the ball diameters for ‘ball-pass’ test are as that shown in Table 3.1.4. Table 3.1.4 Diameter of Ball for the Pigging Test unit: mm Bending radius OD. of pine Dew 32 3000, 2/1000, max. not more than 15 T | Camedia andere esr ine ofthe jet Barner = 10 | Length of wssembly £0 6 | Planes ofthe assembiy #5 - 7 Fixing hook for the water-cooling wall Elevation — ~T Mismatch ‘| Vertical distance berweed central Ines of headers Table 3.3.3 Allowable Deviations for Rigid Beam Assembling or Erection unit: mm No. - Inspection item ‘Allowable deviation evan (base on upper heaey SEs Central distance tom heating sate pipe as S10 t 3__| Bending or distorion —_ | Connection 3.3.6 expansion clearance shall be reserved. Free expansion diaphragm walls must be in compliance with drawing. Economizer There shall be clearance between adjacent light tubes of water-cooling wall, and for pipe sections with relative displacement during operation, Be noted that the steel material used in splicing the gap between ll be in compliance with and 3.3.8 The cold drawing of the water-cooting wall the technical documents of the equipment, and records shall be made. 34 Over-heater, Re-heater, Coal Desuperheater 34.1 When assembling and erecting such snake-shaped tubes as over heater, re-heater and coal economizer, first the header shall be aligned and fixed, then the reference snake-shaped tube be erected, When erecting the reference snake-shaped tube, he shall carefully check the butt joint between the snake-shaped tube and the header pipes as well as the length deviation from the header center to the end of the snake-shaped tube, and erect the rest pipes after aligning and fixing the reference snake-shaped tube, 313.4.2 3.4.3 3.4.4 When heating and straightening the alloy steel components, the heating temperature is generally controlled under the critical temperature A, of the steel (refer to Appendix B). The allowable deviations for assembling and erecting the over heater and re-heater assembly are shown in Table 3.4.3. The allowable deviations for assembling and erecting the coal economizer are shown in Table 3.4.4. Table 3.4.3 Allowable Deviations for Assembling and Erecting Over-heater and Re-heater unit: mm De. Trespesiion tem ‘Allowable devietion ree ond of snake-thaped tube 210. Distance between tube row 25 latness of tabe row £20 Clearance between the end tube and furnace wall ‘According to drawi Table 4 Allowable Deviations for Assembling and Erecting the Coal- economizer unit: mm, inspection tem ‘Allowable deviation Width of assembly 35 Deviation in diagonal ine of the assembl 10 Distance om header cen 1 the Dend end ot the snike-shapeatune | Vertically of edge tube of the assembly ‘Clearance between the end twhe and furnace wall 3.4.7 348 3.4.9 3.5 3.8.2 3.5.21 For the anti-wear unit of the heating surface, expansion clearance shall be reserved at the joints, and it shall not hinder the circulation of smoke. The allowable deviation in flatness of over heater tube row for hover pipe is + Smm, and the distances between tubes shall be even. ‘The assembling and erection of the over heater of wall-wrapping pipe can refer to Clause 3.3 of this Code. Before erection, for the water-spraying temperature reducer, the assembling and enclosing certificate provided by the manufacturer shall be checked and visual inspection shall be carried out; each adapter socket shall be unblocked, and the welding shall be correct. For pipes of heating surface for which the fault can’t be treated after erection, a single-pipe water-pressure test or non-destructive flaw detection shall be carried out once before erection. The testing pressure is 1.5 times of the working pressure, and after the hydraulic pressure test, gathered water in the pipe shall be removed. Circulating Pump The circulating pump, arriving at the site, shall be kept properly in accordance with the technical document from the manufacturer. Before erection, overall all drawings of the equipment shall rechecked and the devices shall be checked, When erecting the circulating pump, it must meet the following conditions: It shall not lay any hea main flange; ‘insulation material on the bolts for motor and 3235.2.2 35.23 3.5.3.5 3.5.4 3.5.8 3.5.6 3.5.7 3.5.9 3.5.10 35.101 3.5.10.2 For the mounting length of the power cable of the motor, the expansion of the devices and pipes shall be taken into consideration: The pump body shall be so erected that it can be expanded freely with the water falling pipe, and the pump body shali not bear any external force; The lower part of the motor shall have enough expansion clearance. The connection between the pump and motor shall meet the following requirements: When the pump casing and the water falling pipe butt welding, make sure that the flange at pump cesing of the main motor is level., and the deviation shall be no more than 1°, and this shall be rechecked after welding; Clean and check that it has no burr at the pump casing flange: If after erection, the motor can’t be put into trial run, it shall be mounted in static condition; The main flange washer for the connection between pump casing and motor shall be in perfect condition, and shall be erected in place by one shot; The bolts on the flange shall be applied with high-temperature anti-wear oil, and the nuts shall be carefully tightened. ‘The erection for the heat exchanger of the circulating pump system shall be in accordance with the operation instruction from the manufacturer, and the bracket of the motor casing shall be firm and reliable: during construction, low-voltage exchanger/it is noted that the mistake in the washers for flange connection for high-/low-voltage exchanger does not be made. ‘The low-voltage cooling system connected with the heat exchanger must be equipped with a temporary filtering screen, meanwhile, the circulating path shall be checked; the circulating way must be in compliance with the technical requirement of the heat exchanger. After mounting the cooling system of the motor, it shall be cleaned with qualified demineralizing water, after that, fill qualified demineralizing water in the motor for purpose of maintenance. When the temperature is lower than 10°C, anti-cold and antifreeze measures shall be taken outside the motor, in case thet the isolation in the motor will be damaged The circulating pump motor shall not take part in the overall over- pressure test for the boiler., The erection clearance of the circulating pump must be in compliance with the technical drawing of the manufacturer. For the sub-item commissioning of the circulating pump, in addition to specification in Clause 7.2.11 of this Code, it shall also meet the following requirements; Only after the motor chamber is filled continuously with qualified demineralizing water, can the boiler body be supplied with water; For the first instantaneous start-up, it should be confirmed that the motor B3.5.10.3 3.6 3.6.1 3.6.13 3.6.2 3.6.3 3.6.5 3.6.6 uns in correct direction, and the current and sound are normal; When starting again the continuous sub-item commissioning, it must meet the following conditions: a) The water filling for the motor shall not be interrupted; b) ‘The water level of the steam drum is normal; c) The thermal protection is put into operation; 4) . The monitoring gage is correct and reliable, Hydraulic pressure Test After the heating surface system of the boiler is erected, hydraulic pressure test shall be conducted in accordance with The Supervision Instruction for Safety Technology for Stem Boiler issued by the Ministry of the Labor and Personnel as well as the technical documents of the equipment; when it has no clear specification, the testing pressure must meet the following requirements: For steam drum boiler, it is 1.25 times the working pressure of the stcam drum; For monotube boiler, it is 1.25 times the working pressure of the header at outlet of the over heater, and shall not be lower than 1.1 times the working pressure of the header at inlet of the coal economizer; For recheater, the pressure is 1.5 times the working pressure of the inlet header. Before carrying out hydraulic pressure test of the boiler, generally, one can have an air pressure test with 0.2 ~0.3 MPa. For hydraulic pressure test of the boiler, generally, the ambient temperature shall be more than 5°C, otherwise, reliable anti-cold and anti-freeze measures shall be taken, The water quality and incoming water temperature for hydraulic pressure test shall be in compliance with the technical documents of the cquipment. If without clear specification, it shall follow The Code of Erection and Acceptance of Electric Power Construction (Section of Chemistry for Thermal Power Plant), generally the water temperature shall be no more than 80°C; for alloy steel pressurized components, the temperature for hydraulic pressure test shall be in compliance with the technical documents of the equipment and “The Safety Technology Supervision Instructions for Steam Boiler”. During hydraulic pressure test, on the boiler, al least two pressure gages that are calibrated to be qualified and the accuracy is not lower than clas: 1.5 shall be mounted on the boiler, and the testing pressure will be based on the readout of the gage at the main steam drum or header at over heater outlet. The rising and falling speed for pressure in the hydraulic pressure test, generally, shall be no more than 0.3 MPa/min; when it reaches to about 10% of the test pressure, one shall have preliminary check; if he finds no Jeakage, he can increase to the working pressure to check whether it has water leakage or abnormality; then, continue to increase to the testing 343.6.7 3.6.8 3.7.2.2 3.7.2.3 3.7.24 3.7.2.5 3.7.2.6 4.1 411 4.1.2 pressure, maintain that for Smin, after that, drop to the working pressure and have an overall check, during which period, the pressure shall be kept constant; if it finds no breakage, deformation and water leakage according to the check, one can deem that the hydraulic pressure test is acceptable. But for any big or small leakage at the welding seam, one shall repair them; whether to have over-pressure test again will depend onthe amount and points of the leakage. The hydraulic pressure test under test pressure for a boiler shall be made as less as possible. When the hydraulic pressure test of the boiler is acceptable, one shall have relevant certificates signed and drain the weter timely; when the time between the hydraulic pressure test and chemical cleaning time is more than 30 days, anti-corrosion measures shall be taken in accordance with The Code of Erection and Acceptance of electric Power Consiruction (Section of Chemistry for Thermal Power Plant). Acceptance of the Engineering Record items for the erection of the heating surface: Erection record for the steam drum; Record for assembling and erecting the water cooling wall; Record for assembling and erecting the over heater, reheater and coal economizer; Record of the thermal expansion clearance of the heating surface: Recheck record for the material of alloy steel; Erection record for the circulating pump; Record for cold drawing for the water-cooling wall. The items to be certificated regarding to the erection of the heating surface devices: Certificate showing qualified hydraulic pressure test for the coil pipe of the surface type heat exchanger; Certificate for the ‘ball-pass’ test for the heating surface pipe; Certificate for erection and check of the internal devices in the steam dram; Certificate for the sealing devices of the heating surface (refers to the boiler of positive pressure or slightly positive pressure); Certificate for hydraulic pressure test; Certificate for circulating pump commissioning. Auxiliary Pipes of Boiler General Regulations This chapter is applicable to the erection and acceptance for such pipes and devices as blow-down, sampling, heating, drainage and discharge, exhaustion, soot-blowing, water level meter and relief valve, ete, The pipe and supporting hanger arranged on site, generally, shall meet the following requirements: 354121 4.1.2.2 412.3 4124 413 413.1 413.2 44 42 42d 4.2.1 4212 42.2 4.2.3 4.24 424.1 4.24.2 4.2.43 4.2.5 Overall planning shall be made for the pipes, and they shall be arranged reasonably, the routine shall be short and fast, and they shall be equipped with drainage slant, They are beautiful in technical way, and will not influence the passage; ‘The supporting hanger shall be placed reasonably, and with firm structure, will not influence the expansion in pipe system; When erecting the valves, the flowing direction of the media shall be paid attention to; ‘The erection position of the valve and gearing devices shall make it easy for operation and maintenance. ‘The electric devices for valve shall meet the following requirements To adjust comectly the position of travel switch depending on the characteristic of the electric device, and the valve shall be able to close tightly and open fully; To carry out over-torque protection test in accordance with the technical documents of the equipment, and it shall act reliably when exceeding the specified torque. For a boiler with a working pressure of more than 9.8 MPa, the welding points for attached pipes (except for the exhaustion pipe) shall be welded in argon are way; and for a boiler with a working pressure of less than 9.8 MPa, the welding points for attached pipes (except for the exhaustion Pipe) shall better be welded in argon are way if it is available Blow-down, Sampling, Heating, Drainage and Discharge, and Exhaustion Pipe of a Boiler The erection of blow-down, drainage and discharge pipes of a boiler shall meet the following requirements: Under operation, the pipes themselves have a slant not less than 0.2%, can have thermal compensation freely and will not hinder the thermal expansion in the steam drum, header and pipe system; The blow-down, drainage and discharge pipes of different pressure shall not be connected to the same mother pipe. The regular blow-down pipes for the boiler shall be connected afier the inside of the header of the water-cooling wall is cleaned. For the drainage and discharge pipes that may form up closed circuit during operation, the selection of the pressure class shall be the same as that for the pipes connected. The erection of the sampling pipe shall meet the following requirements: The pipe shall have adequate heat compensation, and maintain even direction for the tube nests during operation; ‘The steam sampler shall be erected in correct direction; Before installing the cooler for the sample, the tightness of the snake- shaped pipe shall be checked. When erecting the exhaustion pipe, clearance for thermal expansion shall be noted, so that the steam drum, header and pipes can expand freely; 3%43 43.1 43.1.1 43.1.2 43.13 43.14 43.2 43.3 43.43 43.44 44 4.4.1 4.4.2 their supporting hangers shall be firm. The weight of the exhaustion pipe for the relief valve shall not press on the relief valve. Water Level Gage Before erecting the water level gage, the following items shall be checked: All stcam and water channels shall not be blocked by foreign matters; The faying surface between the glass pressing plate and mica sheet cover shall be flat and tight, and one shall lap it if necessary; All steam and water channels shall be filled with fillers, and shall be flexibly in switching, tight and free from leakage; Copper cushion shall be used as the faying surface. ‘The steam connection pipe between the water level gage and steam drum shall tilt toward the water level gage, and the water connection pipe skall tilt toward the stcam dram; the support for the connecting pipe between steam and water shall reserve clearance for expansion. During the erection of the water level gage, the normal, high, low water level line shall be clearly marked on the water level gage with the central line of the steam drum as the reference; and the deviation shall be no more than Imm. The mica sheet, glass plate, quartz glass pipes used for the water level gage shall meet the following requirements: The mica sheet must be of excellent quality, transparent, straight and flat, even, spotless, have no defects such as crack, wrinkle and bending, etc ‘The thickness of the mica sheet shalll be selected based on the pressure of the boiler. When the working pressure is less than 9.8 MPa, the total thickness is 0.8 ~ 1.0 mm; when the working pressure is more than 9.8 MPa, the total thickness is 1.2~ 1.5 mm; ‘The pressure-withstanding strength and heat stability for the glass plate and quartz glass pipe shall meet the requirement for working pressure of the boiler, and its sealing surface shall be good. The water level gage will only take part in the hydraulic pressure test with working pressure, but will not take part in the over-pressure test. Relief Valve Except for those otherwise specified in the technical documents of the equipment, generally, all relief valves shall be checked in disassembled state; the material, machining accuracy and roughness, fitting clearance of each component shall meet the requirement in the drawing; the weight hammer’s weight or spring feature, adjustable travel shall be suitable to the adjusting pressure of the relief valve; and the sealing surface shall be Joined well, tight and free from leakage; the spring quality shall meet the technical requirement, For momentum type safety devices, after maintenance, records shall be made about the stroke of the main relief valve and clearance of the expander ring as well as the record on the spring compression tes! for the 3744.21 4422 44.23 443 444 44.6 44,7 448 44.8.1 44.8.2 4.4.8.3 44.8.4 44.9 4.4.10 pulse valve, they will be used as reference for the commissioning. When the manufacturer has no clear specification, generally, the clearances are: ‘The radial clearance between the fixed guiding wing on the valve body and valve flap of the main relief valve is 0.25 ~ 0.35 mm; The radial clearance between the movable guiding wing on the valve rod and runner at the valve seat of the main relief valve is 0.35 ~ 0.45 mm; The radial clearance between the pulse valve flap and guiding sleeve is 0.18 ~ 0.23 mm; and the radial clearance between the valve rod and the guiding sleeve is 0.1 ~ 0.18 mm. The pulse valve shall be mounted on a firm structure, the spool of the pulse valve shall be vertical; the mounting place shall be dry and clean, and the ambient temperature shall not be too high. The electromagnetic device of the pulse valve, driving lever and other driving parts shall be correctly mounted, so as to guarantee the flexible action, and adequate dragging force and travel The pulse pipes shall be as short as possible, and shall be properly fixed: all pipe insides shall be cleaned before erection, and for alloy stecl component, the material shall be rechecked. Proper distances shall be maintained in between the sampling point for the pulse valve, sampling point for the pressure relay and the main relief valve, so that the actions will not interfere with each other. The buffer for momentum type safety unit shall be vertically erected to avoid accumulated water; before erection, the inside shall be cleaned. The disc spring type relief valve shall also meet the following requirements in addition to Clause 4.4.1: The dise spring shall pass the spring compression test, the test pressure is LStimes the working pressure, and characteristic curve shall be drawn for the spring, the proper compression height shall be determined; When assembling disk spring, the eccentricity of the inner and outer circle shall be no more than 0.5 mm; the non-flatness of the supporting surface shall be no more than 0.5 mm; under a load of 300 N, the clearance between the supporting surface and the flat plate shall be no more than 0.2 mm; the clearance shall not exceed 1/3 of the outer periphery, The clearance between the washer and bolt on the small disk spring in the compressed air cylinder shall be in compliance with the technical documents of the equipment, and the three-way valve shall be flexible and tight; The bracket at bottom of the exhaustion shall be able to expand freely, The lever of the lever type relief valve shall be lever, and the blades at the force applying point and supporting point shall point directly to the blade edge but not skew; the guiding post supporting the lever shall be vertical, and it shall be no more than Imm per 100mm; after fixing, the bolt for the weight hammer shall be vertical, and shall not have collision with other components within its action range. For the relief valve of pure mechanical spring, when the boiler body is 3844.11 45 45.1 4.6 4.6.1 4.6.1.1 4.6.1.2 4.6.13 4.6.14 4.6.1.5 undergoing hydraulic pressure test, generally, it will use the special spool for hydraulic pressure test. Before the pressure for the body increases to 80% of the set value of the max, pressure for the relief valve, the pressure can be increased only when operating the pushing unit manually. Afier the hydraulic pressure test is completed, and when the pressure drops to the value for pushing, the pushing unit shall be dismantled Itis strictly forbidden to place directly the exhaustion pipe on the water- collecting tray of the exhaustion bend at outlet of the relief valve, and design clearance shall be reserved. Soot-blowing System When erecting the pipes for soot-blowing system, the downward expansion and heat compensation for the water-cooling wall shall be taken into consideration; the pips shall be furnished with a 2% slant for water drainage. After the erection of soot-blowing system, one shall blow clean with steam or flush with water; the pressure release valve and relief valve on the system shall be inspected and certificate shall be signed for that The erection of the soot-blowing system shall meet the following requirements: To recheck the material of alloy steel; The faying surface of valve and flange shall be tight and free from leakage; During the whole working travel, the soot-blowing gun shall act flexibly and smoothly; the action of the travel switch shall be in consistent with the travel of the soot-blowing gun; The deflection of the soot-blowing gun shall meet the requirements from the technical document: Between the soot-blowing unit and the heating surface, proper clearance shall be maintained in accordance with the drawing, so as to prevent blowing damage and wear. Acceptance of the Engineering The erection record and items needing certificate in regard to the pipes attached in the range of the boiler. Record on maintenance and commissioning of the relief valve, Recheck record for the alley steel component; Certificate for the completion of the attached pipes and supporting hangers; Certificate for the completion of the maintenance, erection and commissioning for the soot-blowing unit; Certificate for the debugging of the soot-blowing pipe system »S12 5121 5.1.2.2 5.1.23 5.2 5.2.1 5.2.2 5.2.3 5.24 5.2.5 Smoke, Air, Coal Pipes and Attachments General Regulations This chapter is applicable to the construction and aeceptance of such pipes for a boiler such as cold air, hot air, powder making, powder sending, smoke and raw coal, etc. (hervinafier short as smoke, air and coal pipes) as well as such attachments for a boiler such as coal powder separator, dust arrestor, and smoke desulfurizer, etc. Before erection, the smoke, air and coal pipes and attachments must pass examination and acceptance, and shall meet the following requirement All materials shall meet the design requirements, otherwise, they shall be furnished with design alteration formalities; The quantity and outer dimensions of parts and components shall be in compliance with the drawing, as for the allowable deviations, please refer to Appendix G; On surface of castings, it shall not have any defects such as pinholes, cracks and sand holes, etc.; the inspection report provided by the manufacturer shall be checked; Before erection, the air-heating unit must go through hydraulic pressure test, and it shall be tight and have no leakage. Hydraulic test should be carried out before the installation of ware air heater and a close tightness is required The bolt holes in the equipment and flange shall be machined in mechanical way, but not be cut with flame. After erection of the pipes and devices, one shall remove the foreign matters, dust and provisional fixing articles inside and outside in a timely ‘manner. Assembling and Erection of Smoke, Air and Coal Pipes The welding points of the smoke, air and coal pipes shall be flat and smooth, tight and free from leakage, all the welding slag and welding coating must be cleaned, the welding points for erection shall be reserved ata place that is convenient for construction and welding, The assemblies of the smoke, air and coal pipes shall be of proper rigidity, and provisional reinforcement shall be made if necessary; the temporary hoisting eyes shall be firmly welded, and shall have enough bearing capacity, There shall be scaling lining between the flanges of the pipes and the equipment, and the lining shall not extend into the pipes and equipment; sealing coating shall be applied at both sides of the lining; The combined pre-insulation part must be checked be acceptable by permeating oil before heat insulation. When erecting the telescopic joints of the bushing (including angle steel, hinged type), adequate expansion distance shall be reserved in accordance with the drawing, and the sealing surface shall be smooth, 405.2.6 5.2.7 5.28 a9 5.3.1.2 5.3.1.3 5.3.14 53.1.5 5.3.1.6 5.3.2 5.3.21 the cushion shall be even and plump, When connecting the smoke, air and coal pipes with mechanical devices, it is strictly forbidden to butt with force, in case that displacements will occur in the mechanical devices. Afier erecting the smoke, air and coal pipes, the deviation in central line generally shall be no more than 30 mm, Aficr erecting the smoke, air and coal pipes, one shall remove the foreign matters both inside and outside of the pipes and dismantle the articles for provisional fixing, then he will carry out air pressure test to check their tightness; the points with leakage found in the air pressure test shall be treated in a timely manner; if the pipes have any vibration, one shall analyze the reason, carry out commissioning or modify the design to eliminate the vibration. Accessories and Units for Smoke, Air and Coal Pipes Baffles, flashboard and their operating Before erecting the baffles and flashboard, one shall first check them, and disassemble and repair them if necessary; clearance for thermal expansion shall be reserved in accordance with drawing, the shaft sealing shall be good; and at end of the shaft, marks corresponding to the actual positions of the baffles and flashboard shall be made and the switch shall be flexibly; for combined batfle door, the switching action of all baffles shall be in synchronous, and the switching angels shall be in consistent; the sealing clearance of the baffle door for the powder making system shall be no more than 0.1 5mm; The installation of a unit to be operated remotely shall be in compliance with drawing; its operation shall be convenient, indications shall be correct, the arrangement shell be in well order and shall not hinder passage; the base plate for the stand shall be fixed firmly, and maintain to be horizontal; For actuator using steel wire transmission, the position of guiding pulley shall be correct, and the steel wire shall have no block in its movement, the cable clamp shall be firm; For actuator connected by universal joint, its driving angle shall be no more than 30°; The operation handle or hand wheel for actuator generally shall be so installed that it will close in CW, and its operation shall be flexible and reliable; . The operating unit shall have ON, OFF mark, and be equipped with limit switch for full open and full close, its opening indication shall be clear and obvious, and be in compliance with actual opening indication. Flapper Before rection, the flapper shall be checked, and it shall be disassembled to repair if necessary; the sealing parts of the turning plate and taper plug shall contact evenly, and the clearance shall be proper, the movement is flexible, and the weight hammer shall be easy 10 adjust: 45.3.2.2 5.3.4 5.3.4.1 53.43 53.44 The weight hammer rod of the slant-placed flapper shall be level, and the taper of the tapered flapper shall be vertical; Before erecting the electric flapper, clearance shall be checked in accordance with the drawing. Commissioning confirms its flexible rotation, and then erection can be done. Explosion-proof door The erection of explosion-proof door shall meet the design specification, and the position and direction of the outlet pipe of the explosion-proof door shall be noted and that the action of the explosion-proof door will not injury personal body or cause in fire during operation shall be taken into consideration; The explosion-proof door in an open place shall be furnished with a slant angle not less than 45° to the level; and anti-rust protective layer shall be applied on the film of the explosion-proof door. Mechanical powder measuring unit The erection of the mechanical powder measuring unit in coal powder bin shall meet the design requirement; if without such requirement, the layout of the measured points for it shall be typical, e.g. to be placed at both sides or diagonal positions, etc.; the buoy for measuring powder shall not collision with the powder bin wall or the thermal measuring unit installed in the powder bin; The metallic tapered buoy for measuring powder shall pass tightness test and be qualified. On the buoy, it shall be provided with protecting rope in addition to operating steel wire; the adjusting height of the buoy shall be in compliance with the design, and if without any specification, one can adjust it so that its bottom is 200mm from the bottom of the powder bin, and its top is 500mm fiom top of the powder bin (please refer to fig. 53.42); ree Te Pewae ete Porciwntoanse tay | | pees Fig. 5.3.4.2 Fi for adjustment of height for buoy The operating apparatus for measuring powder shall be installed at proper place of the running layer for the boiler; the operating mechanism shall be firm, easy to operate, and the powder level indication shall be clear, consistent with the actual position of the buoy in the powder bin; The steel wire of the powder measuring unit shall be sofi, generally with a diameter of 3.6~4.8mm, and joining in the middle shall be avoided; it shall move smoothly in the guiding pulley; where the steel wire passes floor slab, it shall be equipped with wall-passing guide pipe; the number of guiding pulley shall be as few as possible, and the pulley itself shall run flexibly; 253.5 5351 53.5.2 5353 5.3.5.4 5.3.6 53.6.1 54 54.1 54.L1 5.4.12 5.42 5.4.21 Fire fighting device The injecting direction of the coal-powder fire-fighting device that extending into pipe or equipment must be the same as that for the coal powder, The inletting pipe head installed in the fire fighting unit at top of the coal bin top shall be equipped with spreading unit, and its injecting direction shall be parallel with the bin cover, so that the injected media can be spread and cover the whole coal bin but will not directly onto the coal powder; The inlet pipe head of the fire fighting unit at the heating surface at tail of the fuel (coal) boiler shall be equipped with diffusing unit, so that the injected media can be diffused and cover the whole tail space; After installing the fire fighting unit, the pipe before the secondary valve shall go though the water (steam, gas) pressure test with a working pressure and be qualified; before starting the boiler set, water= (steams, gas-) connected test shall be carried out; if the drawing specifies to use diaphragm, the diaphragm must go through pressure-breaking test with the working media, after it is checked to be qualified, it will be replaced by diaphragm with the same specification. Supporting hanger ‘The supporting hangers shall be erected in accordance with The Code of Erection and Acceptance of Electric Power Construction—Section of Pipe; ‘The supporting hanger with constant force shell be installed and adjusted in accordance with design requirement; During installation of pipes, it is strictly forbidden to overload the supporting hanger, so as to ensure the personal and equipment safety. Coal Powder Separator and Dust arrestor Coal povider separator Before erecting the assembled coal powder separator, its inside and outside shall be first checked; for the coal powder with adjustment core or bushing, it shall be able to rise and drop evenly and steadily in the adjusted travel; for the coal powder with guiding blade, the blades shall have consistent switching, and its actuator shall be flexible and easy to operate; proper thermal expansion clearance shall be reserved between blades and between the blade and casing, the indicator opening shall be in compliance with act ‘The allowable deviation of coal powder separator | situation; a) Elevation 420mm b) Central position 410mm ©) Verticality +10mm Cyclone separator Before building internal lining for cyclone separator, it shall meet the following requirements: a) The welded seam shall be tight and free from leakage; B