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3) Question.Explain the working principle of 500 kg biogas plant located behind Aravali
hostel block NITK with a process flow diagram with following details:
a) Type of the waste used,
b) Temperature inside the digester.
c) Number of days required for generating the gas
d) Quantity of gas produced.
e) Gas cleaning methods used
f) Calorific value of the Biogas.
Solution-
4) Evaluate the economics of a stand-alone remote electrification project. The solar PV
array has a Q.5 peak rating of 40 kW and an average output of 220 kWh/day. The battery
rating is equivalent to 600 kWh of storage capacity. The capital cost of module is Rs
200/W (p) and battery cost is Rs 10/ kWh. The balance of system cost is Rs 150/W(p).
Estimate the total capital cost of the solar PV power plant. The O& M cost is Rs 0.4/kWh.
Determine the ALCC of the discount rate of 12% f the PV plant with a) b) discount rate of
30%. Take the battery life to be 10 years and the PV array life to be 20 years. What is the
cost of electricity generated from the plant?
Given data:
Research in the field of thin-film silicon-based photovoltaics, particularly amorphous and microcrystalline
silicon, continues to advance, driven by the goal of improving efficiency, stability, and cost-effectiveness.
These technologies hold promise for a wide range of applications, including building-integrated photovoltaics,
portable electronics, and off-grid solar solutions, contributing to the global transition towards sustainable
energy sources.
6) Explain in detail the environmental, health, and safety (EHS) hazards associated with the
manufacture of solar cells in the PV industry.
Manufacturing solar cells in the photovoltaic (PV) industry involves several environmental, health, and safety
(EHS) hazards. Here's a detailed explanation of each category:
Environmental Hazards:
Chemical Pollution: The production process of solar cells often involves the use of hazardous chemicals
such as hydrochloric acid, sulfuric acid, and various solvents. Improper disposal of these chemicals can
lead to soil and water contamination, affecting ecosystems and local communities.
Energy Consumption: While solar energy is a renewable energy source, the manufacturing process of
solar cells requires significant energy input, often sourced from non-renewable energy sources. This can
contribute to greenhouse gas emissions and exacerbate climate change.
Water Usage: Some manufacturing processes require substantial amounts of water for cooling and
cleaning. Excessive water consumption can strain local water resources, especially in regions already
facing water scarcity issues.
Health Hazards:
Chemical Exposure: Workers in PV manufacturing facilities are at risk of exposure to hazardous chemicals
used in the production process. Prolonged exposure to chemicals such as cadmium, lead, and various
solvents can lead to respiratory issues, skin irritation, and long-term health problems such as cancer.
Physical Hazards: The manufacturing process may involve heavy machinery and equipment, posing risks
of accidents such as crush injuries, falls, and electrocution if proper safety measures are not implemented.
Ergonomic Risks: Repetitive tasks and poor workstation design can lead to musculoskeletal disorders
among workers, such as carpal tunnel syndrome and back injuries.
Safety Hazards:
Fire and Explosion Risks: The handling and storage of flammable chemicals pose fire and explosion
hazards if not properly managed. Additionally, malfunctioning equipment or electrical systems can
increase the risk of fire.
Equipment Hazards: Improper operation or maintenance of manufacturing equipment can result in
mechanical failures or malfunctions, leading to injuries or fatalities.
Workplace Safety: Inadequate training, lack of personal protective equipment (PPE), and disregard for
safety protocols can contribute to accidents and injuries in the workplace.
To mitigate these hazards, PV manufacturers must implement comprehensive EHS management systems. This
includes proper chemical management, waste treatment and disposal protocols, energy efficiency measures,
employee training on safety procedures, provision of appropriate PPE, ergonomic assessments, and regular
safety inspections. Additionally, regulatory compliance and stakeholder engagement are crucial for promoting
responsible and sustainable practices within the PV industry.
7) Design a suitable power plant to meet the power demands of One Hostel Block at
NITKSH. Is it feasible to construct the proposed power plant at our campus-Justify
8) Design a suitable power plant to meet the power demands of Mechanical Engineering
building at NITK. Is it feasible to construct the proposed power plant at NITK campus?
What are the Environmental Impacts associated with the Chosen Project.
9) What is the requirement for biogas upgrading? Explain in detail the different methods of
biogas upgrading technologies?
Solution
Biogas upgrading is the process of purifying raw biogas produced from organic waste digestion into a higher-
quality gas suitable for injection into the natural gas grid, use as vehicle fuel, or other energy applications. The
primary requirement for biogas upgrading is to remove impurities, particularly carbon dioxide (CO2) and
hydrogen sulfide (H2S), which are present in raw biogas and can affect its quality and utility. The upgraded
biogas should meet specific quality standards to be compatible with existing gas infrastructure or suitable for
end-use applications.
Here are the different methods of biogas upgrading technologies:
Water Scrubbing (Wet Scrubbing):
Process: Water scrubbing involves bubbling the raw biogas through a water column, where CO2 and H2S
dissolve into the water, leaving behind purified methane (CH4).
Operation: The water is periodically replaced or regenerated to maintain efficiency.
Advantages: Simple operation, low cost, and effectiveness in removing CO2 and H2S.
Disadvantages: High water consumption, production of wastewater containing contaminants, and
potential corrosion issues.
Pressure Swing Adsorption (PSA):
Process: PSA utilizes adsorbent materials, typically activated carbon or zeolite, to selectively capture CO2
and H2S molecules from the biogas under pressure. When the pressure is released, the adsorbed
impurities are desorbed, leaving purified methane.
Operation: The process involves cyclic pressurization and depressurization of adsorption beds.
Advantages: Higher purity of upgraded biogas, lower water consumption compared to water scrubbing,
and suitability for smaller-scale applications.
Disadvantages: Higher capital and operational costs, reliance on adsorbent material regeneration, and
potential methane losses during cycling.
Membrane Separation:
Process: Membrane separation involves passing the raw biogas through semipermeable membranes that
selectively allow methane to pass through while CO2 and H2S are retained.
Operation: The membranes are typically made of polymers with specific pore sizes to achieve separation.
Advantages: Lower energy consumption compared to other methods, compact system design, and
scalability.
Disadvantages: Limited by membrane fouling and degradation over time, lower purity of upgraded biogas
compared to PSA, and sensitivity to impurities.
Chemical Absorption (Amine Scrubbing):
Process: Chemical absorption utilizes liquid absorbents, such as amines, to chemically react with CO2 and
H2S, forming soluble compounds that are removed from the biogas stream.
Operation: The absorbent is regenerated by heating or stripping off the absorbed gases.
Advantages: High purity of upgraded biogas, effective removal of impurities, and potential for byproduct
recovery.
Disadvantages: Higher energy consumption for regeneration, potential for solvent degradation, and
handling of chemical reagents.
Each biogas upgrading technology has its advantages and disadvantages, and the choice of method depends
on factors such as feedstock composition, desired biogas quality, scale of operation, and economic
considerations. Integrating multiple technologies or hybrid systems may also be feasible to optimize
performance and efficiency.