1.

MTCS
(i) Generally, bolts are used where great strength is required, & screws are used where strength is not a deciding factor
(ii) Generally, bolts are used where great strength is required, & screws are used where strength is a deciding factor
a) Statement (i) only b) Statement (ii) only c) None d) Both
2. NAS stands for
a) National Airforce Standard b) National Aviation Standard c) National Aircraft Standard
3. Threaded fasteners and rivets are identified by
a) AN Standard b) AN, NAS, MS Standard
c) AN & NAS Standard d) AN, NAS, MS Standard, factory trade name & Size
4. Quick release fasteners are usually identified by
a) AN, NAS, MS Standard, factory trade name & Size b) AN, NAS, MS Standard
c) Factory trade names & size designation d) AN Standard
5. MTCS
(i) The threaded end of a bolt usually has a nut screwed on to it to complete the assembly
(ii) The threaded end of a bolt usually is always blunt while that of a screw may be either blunt or pointed
a) Statement (i) only b) Statement (ii) only c) None d) Both
6. The identification markings on bolt head denotes
a) Manufacturer, dia of bolt, Material b) Manufacturer, dia of bolt, length of bolt
c) Manufacturer, dia of bolt, Material, length of bolt, shape of head
7. MTCS
(i) A bolt assembly is generally tightened by turning the nut on the bolt; the head of the bolt may or may not be
designed for turning
(ii) A screw is always tightened by by turning its head
a) Statement (i)only b) Statement ‘b’ only c) Both d) None of the above
8. MTCS
(i) When it becomes necessary to replace aircraft fasteners, a duplicate of original fastener should be used if at
all possible
(ii) When it becomes necessary to replace aircraft fasteners, No duplicate of original fastener should be used if
at all possible
a) Statement (i) only b) Statement (ii) only c) Both d) None of the above
9. Aircraft bolts, screws, & nuts are threaded in
a) The NC (American National Coarse) thread series
b) The NF (American National Fine) thread series
c) The UNC or UNF ( American Standard Unified Coarse or Fine) thread series
d) Any one of the above
10. The_____ & ________ types of threads are designated by the number of times the incline (Thread) rotates
around a 1 inch length of a given diameter bolt or screw
a) NC & NF b) NC & UNC c) NF & UNF d) UNC & UNF
11. In NF &UNF threads a 8 – 12 threads indicates
a) 8 inch diameter bolt has 12 threads per inch length
b) 1 inch(8/8 inch) diameter bolt has 12 threads per inch length
c) ½ inch (8/16 inch) diameter bolt has 12 threads per inch length
d) None of the above
12. Aircraft bolts are almost always manufactured in _______ thread
a) Class I fit b) Class II fit c) Class III fit d) Class IV fit
13. Aircraft bolts are almost always manufactured in _______ thread
a) Medium Fit b) Loose fit c) Free fit d) Close fit
14. __________ are manufactured with medium/Class III fit threads
a) Nut b) Bolt c) Screw d) Studs
15. Generally, aircraft screws are manufactured with a _______ thread fit for ease of assembly
a) Class I fit b) Class II fit c) Class III fit d) Class IV fit

16. MTCS
(i) A class 4 fit requires a wrench to turn the nut on to a bolt
(ii) A class 4 fit does not requires a wrench to turn the nut on to a bolt
a) Statement (i) only b) Statement (ii) only c) None
17. MTCS
(i) A class 4 fit requires a wrench to turn the nut on to a bolt. (ii) A class 1 fit can easily be turned with the fingers.
a) Statement (i) only b) Statement (ii) only c) None d) Both
18. Generally, aircraft screws are manufactured with a _______ thread fit for ease of assembly
 a) Medium Fit b) Loose fit c) Free fit d) Close fit
19. Special bolts are usually identified by the __________ stamped on the head
a) Letter “S” b) Number c) Alphabet d) None.
20. AN bolt comes in _______________ head styles
a) Hex head b) Clevis head c) Eyebolt head d) All the above
21. NAS bolt are available in ____________ head styles
a) Hex head, clevis head, eyebolt head b) Hex head, clevis head, internal wrenching head
c) Hex head, counter sunk head, internal wrenching head d) Hex head, internal wrenching head
22. MS bolts comes in __________________ style
a) Hex head, clevis head, eyebolt head b) Hex head, internal wrenching head
c) Hex head, clevis head, internal wrenching head d) Hex head, counter sunk head
25. ________ is an all-purpose structural bolt where 0.006 – inch clearance for a 5/8-inch hole, & other sizes in
proportion is permissible
a) Special Bolt b) Special purpose bolt c) Close tolerance bolt d) General Purpose Bolt
26. Alloy steel bolts smaller than No. ______ & aluminium alloy bolts smaller than _____ in diameter are not used in
primary structure.
a) 10 – 31 & ½ inch b) 10 – 32 & ¼ inch c) 10 - 31 & ¼ inch d) 10 – 32 & ½ inch
27. The ____ drilled head bolt is similar to the standard hex bolt, but has deeper head which is drilled to receive wire for safetying.
a) AN – 3 b) AN – 23 c) AN – 73 d) AN – 53
28. The ____ & ___ series bolts are interchangeable, for all practical purposes, from the stand point of tension & shear
strengths.
a) AN 13 & AN 73 b) AN 23 & AN 73 c) AN 33 & AN 73 d) AN 3 & AN 73
29. NAS-80 through NAS-86 close tolerance bolts have _______ head
a) 100° Countersunk b) 105° Countersunk c) 110° Countersunk d) None of the above
30. MTCS
(i) Close tolerance bolts are used in applications where a tight drive fit is required.
(ii) Close tolerance bolts are used in applications where, the bolt will move in to position only when struck with a 12 – 14 –
ounce hammer.
a) (i) only b) (ii) Only c) Neither (i) Nor (ii) d) Both (i) & (ii)
31. Internal wrenching bolts are suitable in
a) Shear load Only b) Tension load only c) Shear & tension load d) Either Shear or Tension load.
32. Internal wrenching bolts are fabricated from
a) St. Steel b) High Carbon Steel c) CRS d)High-strength Steel
33. MTCS
(i) Replace Internal wrenching bolt with another internal wrenching bolt.
(ii) Internal Wrenching bolt can be replaced with any other steel bolt
a) Statement (i) b) Statement (ii) c) Both d) None
34. Markings on bolts denotes
a) Bolt Manufacturer b)Bolt manufacturer, Material c) Bolt manufacturer, Material, Size & Length of Bolt.
35. AN Std Steel bolts are marked with
a) Raised Dash b) Raised Asterisk c) Both a& b d) a or b
36. AN Std Steel bolts are marked
a) In raised form b) Either in raised or recessed form c) In recessed form d) Both in raised or recessed form
37. NAS Std Steel bolts are marked
a) Raised Triangle b) Recessed Triangle c) Raised or Recessed Triangle
38. NAS Std Steel bolts are marked
a) In raised form b) Either in raised or recessed form c) In recessed form d) Both in raised or recessed form
39. Bolts inspected magnetically or by fluorescent are identified by
a) Colored lacquer b) Head marking of distinctive type c) a or b
42. Tubing made from 1100 H14 (1/2 hard) or 3003 H14 (1/2 Hard) is used for
a) Low Pressure Instrument lines b) High Pressure Ventilating conduits
c) High Pressure Instrument lines d) Low Pressure Instrument lines & Ventilating Conduits
43. MTCS
(i) Tubing made from 2024-T3, 5052-O, & 6061-T6 aluminium alloy is used in general purpose systems of low &
medium pressure lines.
(ii) Tubing made from 2024-T3, 5052-O, & 6061-T6 aluminium alloy is used in general purpose systems of medium
&High pressure lines.
a) Statement (i) only b) statement (ii) only c) None is correct
44. Several methods are used to hold metal parts together, like
a) Riveting b) Riveting, Bolting c) Riveting, Bolting, Welding d) As in c) and Brazing
45. In Nuts identification numbering the “dash” following immediately after part number indicates
a) CRS b) Stainless steel c) Cadmium plated carbon steel d) High graded carbon steel
46. Structural screws are manufactured with
a) Fine thread only b) Coarse thread only c) Either (a) or (b) d) None of the above
47. Tubing in hydraulic, pneumatic system, and fuel , oil lines of 1000 – 1500 psi aqre made of material
a) 2024 b) 2021 c) 2024, 5052 d) None
48. Tubing in landing gear, flaps, brakes and in fire zones are used from
a) CRS b) Annealed CRS c) St Steel d) All the above
49. Metal tubing is sized by
a) Outside diameter b) Inside diameter c) OD minus ID
52. A double flaring is used on soft aluminium alloy tubing of below outside diameter of
a) Quarter inch b) half inch c) three fourth inch d) three eighth inch
53. Generally Fluid lines are marked with ---- tape or decals
a) Half inch b) Quarter inch c) One inch d) One and half inch
54. Lines marked as “FLAM” convey
a)Fire Ext lines b) Fuel c) Oxygen d) None
55. Lines marked with “PHDAN” carry
a) Oxygen b) Nitrogen c) Freon d) Physically dangerous material
56. For repairing any damage in tubings we have to refer
a) Aircraft Maint Manual b) CAR c) Log Book d) CFR
57. Raised cross marking on the rivet head stands for
a) Corrosion Resistant Steel b) Monel c) 5056 Aluminium Alloy d)4. 7050 Aluminium Alloy
58. The first special non-blind fasteners used by aviation industry was
a) High shear rivet b) Huck lock rivet c) Hi lock rivet d) None of the above
59. If the length of the rivet is not specified, it should be
a) Equal to the thickness of the thicker material b) Twice the thickness of the thicker material
c) Three times the thickness of the thicker material d) Four times the thickness of the thicker material
60. In case riveting of one thick and one thin sheet the shop head of the rivet should be formed on
a) Thick sheet b) Thin sheet c)There is no matter of thin and thick sheet in riveting d) None
61. The most commonly used aircraft cables are
a) 7X7 b) 7X7, 7X19 c) 7X7, 7X19, 1X19
64. Turnbuckle are fitted in the cable assembly for the purpose of making _____ adjustments in cable_____ and ______
a) Minor, Length, tension b) Major, Length, tension c) None are correct
65. Push pull tube linkage permits the transfer of ____ stress through a single tube
a) Compression b) Tension c) Both a) and b) d) Either a) or b)
66. Aircraft control cable vary in diameter ranging from
a) ¼ to 1/8 inch b)1/8 to 1/16 inch c) 1/16 to 3/8 inch d) ¼ to 3/8 inch
67. The cable used in primary control systems and in other places where operation over pulleys is frequent is
a) 1X19 b) 7X19 c) 7X7 d) All are correct
68. Aircraft cable with configuration of 7 X 19 is
a) Flexible b) Medium flexible c) Extra flexible
69. Aircraft cable with configuration of 7 X 7 is
a) Flexible b) Medium flexible c) Extra flexible
70. Spacing between the rivets should not be less than
a) Equal to Dia of Rivet b) Two times Dia of Rivet c) Four times Dia of Rivet d) Three times Dia of Rivet
71. When replacing rivets.
a) The holes should always be drilled for the next larger size rivet.
b) They should always be 1/4 size larger.
c) They should always be 1/3 larger .
d) The original size should be used if this size will fit and fill the holes. If not, the holes should be drilled or reamed for the
next larger size rivet.
74. Aluminum alloy elastic stop nuts are supplied with
a) Cadmium plating b) Without any coating c) Anodized d) Nickel plating
75. After nut has been tightened make sure the rounded or champhered end of the bolt, stud or screw extends at least
a) 5/16 inch of length b) 1/32 inch through the nut c) 3/8 inch through the nut d) Full round through the nut
76. Make the correct statement about pipes and hoses of aircraft.
a) Aircraft fluid lines are mainly made of tubes and flexible hoses.
b) Flexible hoses are used where vibration and moving part is there.
c) All tubing is pressure tested prior to initial installation.
d) All the above
77. Mark the correct statement.
 a) Metal tubes, also called rigid fluid lines, are used for fuel, oil, coolant, oxygen, instrument and hydraulic lies.
b) It is designed to withstand several times the normal operating pressure to which it will be subjected.
c) Replacement tubing should be of the same size and material as the original tubing.
d) All the above
78. Mark the correct statement.
a) Titanium 3AL-2.5V is used in transport category andhigh performance aircraft hydraulic system for pr above 3000 psi. b)
Titanium tubes are 30% stronger and 50 % lighter than CRES tubes..
c) (a) and (b)
d) Titanium tubes can be replaced with CRES tubes.
79. Mark the correct statement about bending of tubes.
a) The tube bending should be a smooth bend without flattening the tube.
b) Tubing with flattened, wrinkled, or irregular bends can be installed.
c) Excessive flattening will cause fatigue failure.d) (a) and (c)

Q.1. Condition under which lock washers are not to be used

Q.2. What is flaring ? explain single flaring & double flaring
Q.3. Explain – Installation of Flexible hoses – in short
Q.5. Explain Bolts.