217810-Technical Proposal R0

PLC with SCADA for Fertilizer Plant
End User Industries Chimiques du Senegal (I.C.S.)

Customer Industries Chimiques du Senegal (I.C.S.)
Proposal Ref #: 217810-R0
PLC with SCADA for Fertilizer Plant
Confidentiality Note: This proposal contains proprietary and confidential information of Yokogawa. This document shall not be used,
disclosed or reproduced, in whole or in part, for any purpose other than to evaluate this proposal, without the prior written consent
of Yokogawa.
For Internal Use Only

Project Name: PLC with SCADA for Fertilizer Plant
End User: Industries Chimiques du Senegal (I.C.S.) Proposal Ref #: 217810-R0
Customer: Industries Chimiques du Senegal (I.C.S.)
REVISION HISTORY
Revision Date Description Prepared Reviewed Approved
0 March 26, 2024 Issued for Review VM VS BD
Yokogawa Proprietary Information

Page 2 of 28
For Internal Use Only
TABLE OF CONTENT
1. INTRODUCTION .............................................................................................................................. 4
2. QUALITY ASSURANCE / QUALITY CONTROL ................................................................................... 8
3. STARDOM- RTU/PLC ....................................................................................................................... 9
3.1 Components of STARDOM ............................................................................................................. 9
3.1.1 FCN Autonomous Controllers ................................................................................................ 9
3.1.2 Application Portfolios .......................................................................................................... 10
3.1.3 STARDOM Operating Philosophy ......................................................................................... 10
3.1.4 STARDOM features and functionalities ............................................................................... 11
3.1.5 Standard Software tools ...................................................................................................... 11
3.1.6 Powerful Application Portfolio ............................................................................................ 12
3.1.7 Hot Swappable IO Modules ................................................................................................. 12
3.2 Benefits of Stardom Based Control System.................................................................................. 13
4 Visual DataServer (VDS) SCADA .................................................................................................... 15
5 BASIS OF PROPOSAL ..................................................................................................................... 17
5.1 SCOPE OVERVIEW.......................................................................................................................................17
6 Proposal Design Basis & Assumptions........................................................................................................18
6.1 VDS Operating System ........................................................................................................................ 18
6.2 Programmable Logic Controller (PLC) System. ................................................................................... 18
6.3 Exclusions. ..................................................................................................................................................19
7 Project Management Services....................................................................................................................20
7.1 Review Meetings ........................................................................................................................................20
7.2 Project Meetings ........................................................................................................................................20
7.3 Progress Reporting .....................................................................................................................................20
8 Documentation And Project Design Inputs ................................................................................................21
8.1 Project Drawings/Documents ....................................................................................................................21
8.2 Design Inputs for Execution .......................................................................................................................21
8.3 Design Deliverable......................................................................................................................................22
9 Scope Matrix...............................................................................................................................................23
10 Annexures...................................................................................................................................................25
Annexure 1: I/O SUMMARY ................................................................................................................................25
Annexure 2: BILL OF MATERIAL ..........................................................................................................................26
Annexure 3: Overall Architecture .......................................................................................................................28

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1. INTRODUCTION
Founded in 1915, Yokogawa is 100+ years old company with headquarters in Tokyo, Japan and is well regarded
in the global marketplace as a leading control automation and process instrumentation company and pioneer
in the development of control systems for the monitoring and control of processes in a broad range of facilities.
Based on Vigilant Plant, Yokogawa’s vision for realizing the ideal plant, Yokogawa are developing products and
services that enhance productivity, make maximum use of plant assets, ensure safety, and optimize operations
over the entire plant lifecycle. These solutions currently play vital supporting roles for our customers in the
oil, chemical, natural gas, electric power, iron and steel, pulp and paper, pharmaceutical, food, and other
industries.
Yokogawa is also providing solutions based on its measurement and control technologies that make more
efficient use of renewable energy and is devising new ways in which next-generation energy sources can be
utilized to achieve a sustainable society.
One Global Yokogawa

Yokogawa has close to 20,000 employees and operates in 54 countries.
Yokogawa has close to 24,624 System Installations, 7200 patents and has been a leader in Foundation
fieldbus and wireless technologies.
Yokogawa spends approximately 8-9% of its turnover on R&D to keep itself ahead with technological
advances. This is significantly high compared to the other companies in the Automation Industry.
Yokogawa total solution plays an important role helping customers to meet the challenges of reducing both
CAPEX and OPEX, while enhanced built-in technologies will increase the production. Yokogawa’s global
experience together with the rich local experience provides unique total solutions to meet the needs of this
industry. With experienced experts located in the offices, Yokogawa can provide quick and extensive support
to meet the day-by-day requests from the customers.
Yokogawa’s Global network along with regional headquarters is as shown below.

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Yokogawa’s manufacturing operations span globally across 13 countries and it has a very strong service
network including Middle East Africa working round the clock to meet the requirements of its esteemed
customer base.

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Yokogawa Middle East & Africa (YMA)
Yokogawa Middle East & Africa (YMA) is Yokogawa’s Regional Company for the Middle East Africa region.
YMA primary business activities are the sales, engineering, and servicing of industrial process
instrumentation, control systems, plant safety systems, plant information and management systems, PLC &
SCADA systems, measuring and analytical instruments, network security and communication networking.
The company workforce consists of engineers who are specialized in a variety of instrumentation fields.
Most projects are managed and executed by the staff locally, including the engineering, acceptance test,
commissioning, engineering, start-up, and training. To provide prompt after-sales support to customers, the
company maintains hot stand-by systems and products. At present, YMA have more than 1400+ employees.
Yokogawa Network in the Middle East Africa is as below.

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Yokogawa Network in the Middle East Africa is as below.
YMA has the following staging facilities for Middle East Africa from where all its projects are staged.
o 5300 sq-metre in Abu Dhabi, UAE.

o 10,000 sq-metre in Bahrain.
o 16,573 sq-metre in Saudi Arabia.
Besides the above, Yokogawa also has its Response Center Middle East & Africa (RCMA) based in Bahrain,
wherein all customers can get ready support on any technical support/service issues.
Yokogawa has long established credentials in being the most reliable supplier in the process control industry.
With its large installed base and experienced engineers, Yokogawa shall be in the best position to deliver the
project up to total customer satisfaction.

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2. QUALITY ASSURANCE / QUALITY CONTROL
As an organization, Yokogawa is structured to provide complete engineering, integrated system solutions,

products including training and service with excellent quality.
Yokogawa’s policy is “Quality First” in all aspects - ensuring quality and reliable products, on-time delivery and
cost-effective solution. Yokogawa as an ISO 9001:2015, 14001:2015, 45001:2018 certified company is
committed to continuous improvement in areas such as customer service, features & benefits, quality,
delivering guaranteed service and cost of operation over long periods.

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3. STARDOM- RTU/PLC
Yokogawa STARDOM Control System has 15+ year’s proven experience in various industrial and process
applications including Oil & Gas Industry. More than 27,000+ Controllers are in successful operation
Worldwide.
STARDOM meets the emerging technology requirements and offers high flexibility to build a superior control
system, i.e., a system befitting each user’s purpose. Reliability, operability, flexibility, scalability are keys for
implementing functionality in an industrial control system and all of these are well-featured in STARDOM.
The STARDOM is a Commercial Off-The-Shelf (COTS) system. It brings the total cost of ownership down to a
very competitive level.
STARDOM Core Competence
The STARDOM consists of the following highly independent components:

• Field Control Node (FCN) autonomous controllers
• Application Portfolios
3.1 Components of STARDOM
3.1.1 FCN Autonomous Controllers
STARDOM’s autonomous controllers have a highly independent architecture for linking up distributed
controllers and devices in the control domain and autonomously transmitting information without relying

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on HMI software. The many benefits include the design for distributed installation to distribute functions
and risk hedge, and promotion for registration of reusable software parts, thus making engineering more
efficient, from purchase and operation to expansion and modification. The autonomous controller is
available in model FCN (Field Control Node) controller that can have a dual-redundant configuration.
3.1.2 Application Portfolios
Yokogawa has put its decades of expertise in configuring control functions into libraries of software parts
available as Application Portfolios. By using control logic parts from a portfolio that meet the specification
requirements, advanced functions can be implemented more quickly and reliably.
3.1.3 STARDOM Operating Philosophy
The FCN is a modular architecture controller assembled with CPU, I/O, and other modules as necessary. It
supports a variety of I/O modules, provides highly reliable system with options for duplex power supply, CPU
and control network. It is a highly scalable system.
Communications with the host system can be via the Redundant Ethernet Network. As the STARDOM system
is designed is to be autonomous, this implies that in situation when there is a loss of communication between
the host system and the STARDOM controllers, field data can be restored from the controllers upon recovery
of the communication network without any loss of critical data.

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3.1.4 STARDOM features and functionalities

Some unique features of STARDOM FCN are:
3.1.5 Standard Software tools

• Simple configuration and setup.
• Five (5) IEC61131-3 compliant programming languages supported.
• LD • ST / IL
• FB • SFC
• Simple configuration and setup

• Enhanced Programming Feature

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3.1.6 Powerful Application Portfolio

• Efficient development of control applications such as feedback and sequence control
• Intellectual property protection
• Yokogawa’s application expertise is packed, enable effortless creation of complex applications, such
as pipeline pump load control algorithm.
3.1.7 Hot Swappable IO Modules

Easy steps for IO modules replacement-
Remove terminal block/MIL Connector for

disconnecting field wirings.
(No need to disconnect each field wiring)
Replace New I/O module and

attach terminal block/MIL
Connector.
IO definition automatically copied
Reconfiguration NOT
required.

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3.2 Benefits of Stardom Based Control System
Features Benefits of STARDOM
Highly Reliable System • Risk diversification with by distributing independent STARDOM controllers
at remote sites and over any network infrastructure. Built-in data buffering
function ensures no data is loss when network goes down.
• Robust hardware suitable for harsh environment in case required and
specified. Compliant to Class 1 Div 2 FM Approval, ATEX Type n; Corrosion-
proof coating (option) and wide operating temperature range (FCN: -20 to
70°C)
• Highly reliable hardware design inherited from CENTUM DCS
• Advanced self-diagnosis on complete system and Error Check & Correct
(ECC) memory protects against transient memory errors.
• System availability is significantly improved with redundant configuration.
• Fan-less architecture and analog current input modules with surge
protection reduces downtime risk.
Openness & • Seamless integration with YOKOGAWA FAST/TOOLS, CI Server Web-based
Connectivity Supervisory System with dedicated communication driver and data buffer
function , CENTUM DCS via Universal Gateway Station, Plant Asset
Management, Plant Information Management System, and Safety
Instrumented System
• Common look-and-feel for graphic parts, system diagnostics, faceplates,
tuning panels, and trends.
• Utilizes standard TCP/IP based open network which allows STARDOM to
be easily integrated to any existing or available network infrastructure.
• Support open protocols (Modbus, OPC, DNP3) and Field Digital Networks
such as FOUNDATION™ fieldbus, HART, Profibus-DP, CANopen and ISA100
Wireless give you freedom to choose any open technology and take
advantage of the benefits of field digital networks.
Fully Autonomous • STARDOM autonomous controllers realize all-in-one solution with Java
Technology* (if specified and required) including control functions, real-
time monitoring using web browser, logging functions and alarm & events
notification by email. Such intelligent PLC embedded functions enable
remote site operation & monitoring without any dedicated software or PC,
and information is easily acquired anywhere, anytime. * Apply for Simplex
CPU

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Features Benefits of STARDOM
Ease of Engineering & • Supports high quality software parts or templates that reduces
Maintenance engineering efforts and improved reusability. Utilizes global standard IEC
61131-3 (five programming languages1). Tag-based definitions simplify
engineering and re-mapping of tags or memory address assignments are
not required.
• Embedded specialized libraries, Application Portfolios (APPFs), provide
reliable control function including DCS regulatory control functions
cultivated from YOKOGAWA’s long DCS history; communication libraries
and application specific libraries such as gas flow calculation, boiler control
etc.
• Supports target-less debugging using a simulator which helps to test
modifications before downloading.
• Hot swappable hardware and online application modifications including
control programs, I/O allocation etc. can be updated to the controllers
without stopping control.
• Boot project saved on controller allows easy recovery & backup
• Easily upgrade & auto conversion of logics to the latest revision minimizes
total cost of ownership. Improvements in hardware do not affect logic nor
require download to controllers.
Compact Design • Compact footprint of STARDOM controllers gives significant cost reduction
especially in remotely distributed and hazardous locations.
• Additional cost savings in duplexed configuration where CPUs are
mounted on the same base plane thus does not require separate racks or
panels.
Long Term Stable • The reliability of STARDOM makes it an ‘Install-and-Forget’ system even in
Operation & Reliable harsh environment and contributes to long-term stable operation.
After-Sales Service • Expect Yokogawa’s strong commitment and support throughout the plant
Support lifecycle and rely on our extensive service network for support.
Long Product Lifecycle • High R&D investment and consistent long term migration policy protects
your investments
1
Supports Function Block Diagram, Ladder Diagram, Structured Text, Instruction List and Sequential Function Chart

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4 Visual DataServer (VDS) SCADA

Yokogawa has proposed Visual Data Server SCADA for this project. VDS is a software package that runs under
a Windows operating system and implements a Web-based human machine interface, OPC server functions,
data acquisition from a variety of controllers and devices, and historical data management.
VDS Viewer is required as the platform to run operation and monitor windows implemented as Java
application, offering platform- and scale-independent HMI clients.
All window data are created on and stored in a single HMI server and HMI clients do not contain window
files, namely, they are thin clients. Changes to window files only require work at the server; there is no need
for modifications at each client.
Integrated monitoring of data of multiple data servers is possible from an HMI client
Integrated information of multiple VDSs can be viewed at a personal computer using HMI client functions.
Allows operation and monitoring via the Internet, an intranet, and/or a private LAN; even if located beyond
a firewall.

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VDS consists of following functions:

• Data server functions
A data server acquires data from controllers and I/O devices such as autonomous controllers FCN/FCJ and
programmable logic controllers, saves them, and passes them to HMI servers and Visual Basic applications.
A data server manages sets of data as control objects (tags).
• HMI server functions
An HMI server delivers, to HMI clients, operation and monitoring window data for data residing in data
servers. An HMI server can access any data servers running on the same computer or a different computer
on the network.
• HMI client functions
An HMI client accesses an HMI server via VDS Viewer to display operation and monitoring windows.
An HMI client can exist on the same computer as an HMI server or a different computer on the network.

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5 BASIS OF PROPOSAL
5.1 SCOPE OVERVIEW
Yokogawa proposal includes following solutions comprise as a package along with project management
services including application development, documentation, testing (FAT/IFAT).
Sl. No. Description Make/Supplier

1 STARDOM FCN System as PLC. Yokogawa
2 Visual Data Server (VDS) SCADA Yokogawa
The proposed system is based on the following referenced documents:

Sl. No. Document Description Document No.
1 Mail received from customer on 14th March -
Refer to the following sections for proposed solutions and bill of material.
Annexure 1: IO Summary
Annexure 2: Bill of Material
Annexure 3: Overall Architecture

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6 Proposal Design Basis & Assumptions
6.1 VDS Operating System
• Engineering workstations with monitor – 1 nos.

• Operator workstations with monitor – 1 nos.
• 10 graphics & 5 reports considered.
6.2 Programmable Logic Controller (PLC) System.
• Supply of fully engineered programmable logic controller (PLC) Panels suitable for indoor, climate-
controlled environment.
• Panels are assumed to install in Control Room.
• PLC panel houses controller, IO Cards and termination.
• PLC Cabinet with Front/Rear Door IP-42, Cabinet Dimension: (H 2100 x W 800 x D 800) mm Control
Room.
• Cabinet with Side termination is considered.
• Refer to annexure 2 detail bill of material for proposed quantity.
• Refer to annexure 3 for architecture with proposed solution.
• Commissioning Spare are proposed as Optional scope.
• All Site activity shall be on per diem basis.
• The redundancy is considered as following:
1. Controller-Redundant
2. Network Switch- Redundant
3. IO Modules- Non-Redundant
• IO Modules
Following are the IO modules channel density proposed.
Module Type Model Number Description

Analog Input Module NFAI143H AI- 4-20mA, 16 Channel, Isolated with G3
Analog Output Module NFAI543H AO- 4-20mA, 16 Channel, Isolated with G3
Digital Input Module NFDV151 DI- 32 Channel, 24VDC, Isolated with G3
NFDR541 DO- 16 Channel, 24VDC, Isolated with G3 with
Digital Output Module current rating 2A for resistive load.
NFAR181 Resistance Temperature Detector MODULE -12
RTD Input Modules Channel, Isolated
• Spare considered for PLC are as follows:

Spares Percentage
Wired I/O Spares 0%
Overall PLC Rack Spare 0%

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6.3 Exclusions.
a. The Field cables of any type

b. Fiber optic (FO) cable supplying, laying, termination, and testing.
c. FOPP is excluded from Yokogawa Scope.
d. The Earthing system of the proposed RTU systems at the respective locations are excluded from
Yokogawa scope. An earthing strip shall be provided in the proposed RTU cabinets.
e. All field instruments, field wiring, supply, lying, and termination including cable glands to proposed
RTU panels are excluded.
f. All civil, mechanical, demolishing, mounting and installation activities.
g. Supply and termination of Communication Cables between proposed RTU systems and other Third-
Party Systems (if any) are excluded from Yokogawa scope.
h. Unloading, Unpacking, Erection and Installation of RTU systems are excluded from Yokogawa scope.
Yokogawa shall provide necessary supervision assistance on per diem basis.
i. GPS antenna and SNTP server are excluded from Yokogawa scope.
j. Operator Consoles and Chairs are excluded from Yokogawa scope.
k. Any item which is not mention in bill of material.

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7 Project Management Services
7.1 Review Meetings
• Monthly Progress Meeting

Monthly Progress Review Meetings will be through teleconference/video conference and will be attended by
Project Manager/Lead Engineer, Key Members of Customer/End-User Project Team. The meeting will focus
on the progress and issues that affect the project work. The work done in the previous month and planned
work for the month ahead will also be reviewed and an action plan will be issued for problems envisaged.
Yokogawa will issue the agenda for the progress meeting one week in advance for EPC Project Team’s review
and finalization.
7.2 Project Meetings
KOM, Hardware design review, Software design review Meetings and all other meetings as required shall be
in Yokogawa facility and will be attend by Project Manager/Lead Engineers, and EPC CONTRACTOR’s
/COMPANY Project Team. We have proposed for all the meetings for review including HDR / SDR Etc.
The following meetings considered in our estimate.

a. Kick of Meeting – 1 no (In Yokogawa Bahrain)
b. Design Review Meetings (Hardware Design/Software Design Review)– 2 Meeting (In Yokogawa
Bahrain Facility)
All other review meetings are considered at our facility or Teleconference/Video conference at mutually
agreed timelines.
7.3 Progress Reporting
Progress reporting will be weekly and monthly. The weekly progress report will be submitted on every Monday
before the close of business and will report on the progress and activities of the week past and the activities
in the coming week. Formats for weekly and monthly report are to be finalized at the beginning of the Project.
The Monthly Progress report shall include as minimum the following:

a. Project Executive Summary
b. Project Schedule(s)
c. Project Progress Summary
d. Areas of Concern
e. Planned Activities
f. One month look ahead activities.
g. Action Item List with comments

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8 Documentation And Project Design Inputs
8.1 Project Drawings/Documents
List of documents and timeline for submission shall be mutually agreed during KOM.
As shipped documentation will be provided after successful completion of FAT, during System delivery.
Any further modification/updation of these documentations will be done through red line mark up at site
based on per diem rates. The actual updation in the softcopy can be done by Contractor based on the as-
shipped softcopy submitted to Contractor. If Contractor need vendor to do this updation same can performed
on per diem rates of back-office rates as per Commercial Proposal.
Yokogawa considered as two sets of documents submission, if any additional revision shall be chargeable.
8.2 Design Inputs for Execution
EPC Contractor shall provide all necessary configuration/design data in accordance with responsibility Matrix,
however key documents / inputs required preferably in softcopy during various stages of the project are listed
below.
Design Inputs to be provided by End-user /Customer for Hardware Design Review (HDR)
P&I Diagrams (progressive)
I/O Database in MS-EXCEL/MS-Access format containing RTU & I/O details
with area/sub area segregations and Field Cable Schedule along with JB details
TAG Philosophy
Control Room/IER Equipment Layout
Design Inputs to be provided by End-user /Customer for Software Design Review (SDR)
I/O Database in MS-EXCEL/MS-Access format containing RTU I/O details – Final for SDR
Mapping list in MS-EXCEL containing Sub-system I/O details
Field oops – List of critical loops/valves
Graphic Display Sketches (Progressive)
Logic Diagrams including all logics & Sequence Narratives
Functional logic diagram (FLD)
Log Report Details
Graphics Design Inputs required from End-user /Customer
Mark-up P&ID's for Graphics generation
Process Overview Graphics Display Sketches
Tag Grouping for Area Deviation Overview Graphics
Area alarm schematic grouping Sketches

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8.3 Design Deliverable
At Engineering stage with two review cycle progressively

Nestlaoding Document
Cabinet GA/IA drawings
System Architecture Drawings
Typical Loop drawing
Power and Heat Load calculation
Functional Design Specification
Bill Of Material
FAT Procedure
Configuration and Graphics Guideline

Page 22 of 28
9 Scope Matrix
Sr Activity Description Yokogawa Customer

No Scope Scope
1. Provide all engineering / detailed design inputs at the time of √
contract
2. Submission of design documentation for the scope of RTU √
System
3. Review and Approval of design √
4. Supply of material as per approved design including staging, √

internal testing, and FAT
5. Supply of suitable fully assembled System & Marshalling √
cabinets for RTU
6. Supply and laying of Fiber Optic cables between two locations √
7. Provide all regulated & stable power supply feed as required to √
respective locations for powering the offered systems.
8. Provide power distribution within cabinets for offered √
Yokogawa RTU Equipment.
9. Making of field cable schedule & Junction box Schedule as per √
data supplied by customer
10. Supply, installation and commissioning junction boxes, and √
over-head cable trays
11. Supply, installation, and commissioning of field instruments √
12. Supply all signal and power cables up to offered Yokogawa √
system and Marshalling cabinet at all locations
13. Supply of accessories like trays, glands, conduits etc. required √
for system cables at all locations.
14. Any hardware/software supply required for interfacing 3rd √
party devices with offered Yokogawa Systems, at 3rd Party
system, if any.
15. Services required for interfacing 3rd party devices with offered √
Yokogawa Systems, at 3rd Party system, if any.
16. Provide trenching, traying, laying and termination for all signal / √
communication (serial & FO) / power / cables up to Yokogawa
system provided in the respective locations.
17. Terminate all hardwired I/Os onto the terminal blocks of √
Yokogawa offered system.
18. Transportation to site. √
19. Transit & Storage Insurance. √
20. Unloading of system to the storage area/site. √
21. Provide proper earthing system as per required standards. √
22. Carry out all civil, mechanical, piping and modification works at √
site.
23. Carry out RTU panel/cabinet erection and installation. √
24. Provide supervision services during the installation stage on per √
diem basis.

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Sr Activity Description Yokogawa Customer

No Scope Scope
25. Carry out loop checking on the offered Yokogawa systems, on √
per diem basis.
26. Carry out loop checking at the field end. √
27. Commissioning of the offered Yokogawa System, on per diem √ √
basis. (Please refer commercial proposal for the per diem rates)
28. Site Acceptance Test, on per diem basis. √ √
29. Training requirements (Optional) √
30. Documentation √
31. Handing Over the systems to customer √ √
32. Commercial Closure for Yokogawa scope of work. √ √

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10 Annexures
Annexure 1: I/O SUMMARY
Proposed RTU system as per the Below IO count, any change in IO points will be subject to technical and
commercial implications.
Total Hardwired IO with 0% Installed Spares

Sr No Item Description AI AO DI DO RTD
4-20 mA 4-20 mA 24V DC 24V DC Ω
Hardwaired
1 PLC-01 64 28 96 80 12
Note:
▪ Panel diagnostic signals considered in above table (1 DI signal for Panel Door Open
Alarm and 1 AI signal for Cabinet Temperature.)
▪ All IO signals are considered as Non-IS signals.

Page 25 of 28
Annexure 2: BILL OF MATERIAL
Item BILL OF MATERIALS - STARDOM (FCN) Quantity

1 STARDOM SOFTWARE - R4
1.1 NT203AJ-PC11E FCN/FCJ Software media (CD-ROM) - R4.20 2
NT205AJ-PC11E APPF Media - R4.20 2
1.2 NT751FJ-LW11A Logic Designer Tool - R4 2
2 STARDOM HARDWARE
220-240VAC with no explosion with G3
2.1 NFPW442-51 Coating 6
FCN CPU MODULE( ETHERNET 4
2.2 PORTS)
NFCP502-S06 Standard with G3 Coating 2
2.3 FCN E2 BUS INTERFACE MODULE
N2EB100-S51 with no explosion with G3 Coating 6
2.4 FCN Base Module
NFBU200-S05 FCN Module - Long with no explosion 3
2.5 ANALOGUE INPUT MODULE
Terminal Block（without Surge） with no
NFAI143-S51/A4S00 explosion with G3 Coating 4
2.6 ANALOGUE OUTPUT MODULE
NFAI543-S51/A4S00 explosion with G3 Coating 2
2.7 DIGITAL INPUT MODULE
NFDV151--P61/B5S00 explosion with G3 Coating 3
2.8 DIGITAL OUTPUT MODULE
Terminal Block（with relay） with no explosion
NFDR541-T with G3 Coating 5
RTD Input Module (12 Channel,
2.9 Isolated)
NFAR181-S51/R8S00 explosion with G3 Coating 1
3 RESALE/BUYOUTS ITEMS
PLC Cabinet
3.1 1
IP-42, Cabinet Dimension: ( H 2000 x W 800 x D 800 ) mm. Dual Door
3.2 Weidmuller/Eqvt 230VAC/24 VDC PS Unit with Diode module 2
3.3 Belden/Eqvt Ethernet UTP cable (1meter) 30
Ethernet Switch 8 port with 1 SFP module
3.4
Yokogawa std (DIN rail mounted?) 2

Page 26 of 28
Item BILL OF MATERIALS - SCADA SYSTEM Quantity

1 SCADA SOFTWARE
1.1 VDS software Licence NT610FJ-LS05E 1
1.2 Report Package NT301AJ-LW11A 1
2 RESALE/BUYOUTS ITEMS
2.1 Workstation With Monitor 24” Yokogawa Std. 2
2.2 Antivirus 2
2.3 MS Office 2

Page 27 of 28
Annexure 3: Overall Architecture
CONTROL ROOM
24" 24"
EWS OWS-1
ESW-1
ESW-2
PROCESS PLC-1
RTU PLC
----------------END of Document---------------

Page 28 of 28

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PLC with SCADA for Fertilizer Plant

End User Industries Chimiques du Senegal (I.C.S.)

Proposal Ref #: 217810-R0

PLC with SCADA for Fertilizer Plant

For Internal Use Only

Yokogawa Proprietary Information

Yokogawa Proprietary Information

One Global Yokogawa

Yokogawa Proprietary Information

Yokogawa Proprietary Information

Yokogawa Middle East & Africa (YMA)

Yokogawa Proprietary Information

Yokogawa Network in the Middle East Africa is as below.

o 5300 sq-metre in Abu Dhabi, UAE.

Yokogawa Proprietary Information

2. QUALITY ASSURANCE / QUALITY CONTROL

As an organization, Yokogawa is structured to provide complete engineering, integrated system solutions,

Yokogawa Proprietary Information

STARDOM Core Competence

The STARDOM consists of the following highly independent components:

3.1 Components of STARDOM

3.1.1 FCN Autonomous Controllers

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3.1.2 Application Portfolios

3.1.3 STARDOM Operating Philosophy

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3.1.4 STARDOM features and functionalities

3.1.5 Standard Software tools

• Simple configuration and setup

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3.1.6 Powerful Application Portfolio

3.1.7 Hot Swappable IO Modules

Remove terminal block/MIL Connector for

Replace New I/O module and

IO definition automatically copied

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3.2 Benefits of Stardom Based Control System

Features Benefits of STARDOM

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Features Benefits of STARDOM

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4 Visual DataServer (VDS) SCADA

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VDS consists of following functions:

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5.1 SCOPE OVERVIEW

Sl. No. Description Make/Supplier

The proposed system is based on the following referenced documents:

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6 Proposal Design Basis & Assumptions

6.1 VDS Operating System

• Engineering workstations with monitor – 1 nos.

6.2 Programmable Logic Controller (PLC) System.

Module Type Model Number Description

• Spare considered for PLC are as follows:

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a. The Field cables of any type

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7 Project Management Services

7.1 Review Meetings

• Monthly Progress Meeting

7.2 Project Meetings

The following meetings considered in our estimate.

7.3 Progress Reporting