31st March, 2023

THE SIRPUR PAPER MILLS LTD

PAPER MACHINE OPERATIONS.
PRESENTERS :
ABHISHAK PLAWAT

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 GOAL SETTING
2023-2024

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 PROPOSED GOALS FOR F.Y 2023-2024
FINANCIAL PERSPECTIVE
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1 Production UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 MT 24432 18872 25459
PM 6 MT 39182 37344 41692
PM 7 MT 28907 24827 30162
PM 8 MT 43479 29568 39686
Total Saleable Paper MT 136000 110611 137000
2 Specific Power Consumption UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 KWH/MT 627 868 655
PM 6 KWH/MT 469 459 448
PM 7 KWH/MT 635 633 561
PM 8 KWH/MT 501 711 539

Total Paper Machine KWH/MT 543 667.8 551

PAPER Creating
JK PAPERJK....... Lasting
....... Creating Lasting Impressions
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 PROPOSED GOALS FOR F.Y 2023-2024
FINANCIAL PERSPECTIVE
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3 Specific Steam Consumption UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 MT/MT 1.66 2.20 1.90
PM 6 MT/MT 2.38 2.76 2.50
PM 7 MT/MT 2.38 3.20 2.80
PM 8 MT/MT 2.38 3.05 2.70

Total Paper Machine MT/MT 2.25 2.80 2.48

4 Specific Water Consumption UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 M3/MT 15 26.82 19
PM 6 M3/MT 10 12.98 11
PM 7 M3/MT 10 10.31 10
PM 8 M3/MT 10 15.30 13

Total Paper Machine M3/MT 11.25 16.35 13.0

PAPER Creating
JK PAPERJK....... Lasting
....... Creating Lasting Impressions
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 PROPOSED GOALS FOR F.Y 2023-2024
CUSTOMER PERSPECTIVE

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UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24

Quality Control

1 9
Customer Complaints Nos/month 6 4

2 8
New Product Development Nos/year 8 8

3 Customer visit Nos/year 2 6

PAPER Creating
JK PAPERJK....... Lasting
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 PROPOSED GOALS FOR F.Y 2023-2024
INTERNAL PERSPECTIVE
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1 Furnish UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 Kg/MT 820 877 820
PM 6 Kg/MT 905 909 905
PM 7 Kg/MT 803 800 803
PM 8 Kg/MT 757 807 757

Total Paper Machine Kg/MT 821 848 821

2 Finishing Loss UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 % 9.9 12.5 11
PM 6 % 5.7 5.2 5
PM 7 % 9.5 10.8 8.7
PM 8 % 9.9 11.1 8.7

Total Paper Machine % 8.6 9.3 8.0

PAPER Creating
JK PAPERJK....... Lasting
....... Creating Lasting Impressions
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 PROPOSED GOALS FOR F.Y 2023-2024
INTERNAL PERSPECTIVE
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3 Downtime UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24
PM 3 % 10 11.4 10.8
PM 6 % 8.5 11.5 8.5
PM 7 % 8.5 9.8 8.6
PM 8 % 8.5 11.0 8.5

Total Paper Machine % 8.9 10.9 9.1

PEOPLE PERSPECTIVE
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UOM Budget 2022-23 Actual (up to Feb23) Budget 2023-24

1 Safety/ Reportable Accident Nos 0 0

1
2 Safety/ Non Reportable Accident Nos 0 0
10
3 Near miss Reported Nos/Month 6 30
23
PAPER Creating
JK PAPERJK....... Lasting
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 PROPOSED GOALS FOR F.Y 2023-2024
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DIGITALIZATION INITIATIVES
1 Completion of the Centralized Refining System and incorporation of the same in DCS
2 Digitalization of the Starch Preparation System
3 Incorporation of complete Stock Preparation operation in DCS
4 Incorporation of complete Approach flow system including Vacuum pumps in DCS
5 Finetuning of the Ash Optimization Model
6 Incorporation of the condensate system operation in DCS
SPECIAL PROJECTS
1 All PM Centralized refining system
2 All PM Centralized Starch cooking system
3 All PM Installation of pulpers
4 ALL PM PCC plant to be installed
5 ALL PM Fall celling over wire, press, size press, pope reel & rewinder of all machines
6 PM3 Installation of new steam & condensate system by KADANT
PAPER Creating
JK PAPERJK....... Lasting
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 PROPOSED GOALS FOR F.Y 2023-2024
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SPECIAL PROJECTS
7 PM3 Installation of new Dilution Head box
8 PM6 Modifications for taking middle wire in line at PM6
9 PM6 Head box for top layer of PM6
10 PM6 New pressure screen for top layer of PM6
11 PM6 Hall ventilation at PM6
12 PM6 Upgradation of PM6
13 PM7 New PCC pump to be installed at PM7
14 PM7 New Pressure screen to be installed at PM7
15 PM7 Installation of Synchro cutter at PM7
16 PM7 Upgradation of PM7 rewinder
17 PM7 Ceramic foils for wire tables to be installed in PM7
18 PM8 PCC pump replacement to improve centric leaner efficiency at PM8

PAPER Creating
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 SUPPORT
SUPPORT REQUIRED FROM OTHER FUNCTIONS:
• Good quality pulp required from Pulp Mill on sustainable basis.
• Prompt and time based action required from engineering depts. to
increase machine availability.
• Planning, Purchase & Engineering depts. to ensure timely completion
of the below mention projects
1. Procurement of new Dilution Head box for PM3
2. Installation of new steam & condensate system for PM3
3. Ceramic foils for wire tables to be procured for PM7
4. Upgradation of PM6 & PM7 rewinder.
• Group overloading issues at high speed to resolved in PM7 & PM8

PAPER Creating
JK PAPERJK....... Lasting
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 SUPPORT
SUPPORT TO BE GIVEN TO OTHER FUNCTIONS:

• To Sales dept – Order quantity to be fulfilled on FIFO basis

• To Quality Assurance dept. – Product quality to be maintained as per

CTQ & Customer voice.
• To Engineering Depts. – Proper planning to execute effective Planned
Maintenance.

PAPER Creating
JK PAPERJK....... Lasting
....... Creating Lasting Impressions
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