SS26 AUTOMATION (BASE & SPINE) PROCESS DESIGN

Process Plastic Outsole Injection Part Handling

Part SS26 P0/P1 FG MEN #8T (SAMPLE)
1st Injection Machine 2nd Injection Machine
Part Process
Stage BASE (Sub Part/Part 1) SPINE (Finished Part/Part 2)
Part Quantity 2 Pcs (1 Pair) 2 Pcs (1 Pair)

Area/ Station 1. Stud Transfer Table 2. Robot 1 3. Base Transfer 4. Robot 2 (Spine) 5.Conveyor

Table in Insert position Robot waits Mold Open Table in Insert position Robot waits Mold Open Conveyor give signal to Robot 2
Operator Inserting Stud to Jig Manually Robot get in Table give signal to Robot 1 Robot get in Robot 2 Put FG to conveyor
OPerator Push button Robot Insert Stud Robot 1 Insert Base to Base transfer table Robot Insert Base Conveyor get signal from Robot 2
Table Move to Fickup Position Robot Take-out Base Table get signal from Robot 1 Robot Take-out Finish Good(FG) conveyor swive/flip FG
Table give signal to Robot 1 Robot moving out Table swive/flip base and insert to Jig Robot moving out conveyor rotate
Table Waits Robot 1 to Pickup Stud Robot get Signal from Base transfer table Jig shrinking Robot putting FG to conveyor conveyor stop
Table get signal from Robot 1 Robot placing Base to Base transfer table Table move to pickup position Robot give signal to conveyor
Table Move back to insert Position Robot give signal to Base transfer table Table give signal to Robot 2 Robot move to Base transfer table
Robot get signal from Stud transfer table Table wait Robot 2 Pickup Base Robot get signal from Base transfer table
Process / Steps Robot move to Stud transfer table Table get signal from Robot 2 Robot Pickup Base
Robot Pickup stud Table move back to insert position Robot give signal to Base transfer table
Robot give signal to Stud transfer table

NB: see LayOut Draft for Refference

I/O DISTRIBUTION
DI (Digital Input) DO (Digital Output) Pneumatic Output LAYOUT DRAFT
Runner Detect Selenoid Runner chuck Runner Chuck In
Vac. Detect 1 Solenoid Chuck Prod. 1 Runner Chuck Out
Vac. Detect 2 Solenoid Chuck Prod. 2 Chuck Prod. In 1
Prod. Detect 1 Solenoid Vaccum 1 Chuck Prod. Out 1
Robot 1 (Base)

Prod. Detect 2 Solenoid Vaccum 2 Chuck Prod. In 2

Flip Action Position Product Insert/Eject(optional) Chuck Prod. Out 2
Flip Return Position Selenoid Blow (optional) Pneu. Vac. 1 (Flow: … lt/Min.)
Enable Pickup Stud (External Signal) Selenoid Flip Action Pneu. Vac. 1 (Flow: … lt/Min.)
Enabel Putting Base (External Signal) Selenoid Flip Return Sprue Chuck
Pickup Stud Confirm (External Signal) Runner Chuck
Putting Base Confirm (External Signal) Blow

Runner Detect Selenoid Runner chuck Runner Chuck In

Vac. Detect 1 Solenoid Chuck Prod. 1 Runner Chuck Out
Vac. Detect 2 Solenoid Chuck Prod. 2 Chuck Prod. In 1
Prod. Detect 1 Solenoid Vaccum 1 Chuck Prod. Out 1
Robot 2 (Spine)

Prod. Detect 2 Solenoid Vaccum 2 Chuck Prod. In 2

Flip Action Position Product Insert/Eject(optional) Chuck Prod. Out 2
Flip Return Position Selenoid Blow (optional) Pneu. Vac. 1 (Flow: … lt/Min.)
Enabel Pickup Base (External Signal) Selenoid Flip Action Pneu. Vac. 1 (Flow: … lt/Min.)
Enabel Putting Base (External Signal) Selenoid Flip Return Sprue Chuck
Pickup Base Confirm (External Signal) Runner Chuck
Putting Base Confirm (External Signal) Blow

1 Emergency Stop 1 Servo Motor

Stud Transfer

2 Door/Safety Fence 2 Lamp Indicator (Auto)

3 Switch Auto / Manual 3 Lamp Indicator (Standby)
Table

4 Pushbutton forward 4 Enable Pickup Stud (for Input Robot 1)

5 Pushbutton Backward
6 Pickup Stud Confirm (From output Robot 1)
7 Sensor Position 1.1 (Backward)
8 Sensor Position 1.2 (Forward)
Base Transfer

1 Emergency Stop 1 Servo Motor

2 Door/Safety Fence 2 Lamp Indicator (Auto)
3 Switch Auto / Manual 3 Lamp Indicator (Standby)
Table

4 Pushbutton forward 4 Enable Putting Base (For input Robot 1)

5 Pushbutton Backward 5 Enable Pickup Base ( For input Robot 2)
6 Putting Base Confirm (From output Robot 1) 6 Vacuum
7 Pickup Base Confirm (From output Robot 2) 7 Swivel/flip
8 Sensor Position 2.1 (Backward) 8 Jig movement
9 Sensor Position 2.2 (Forward)
10 Vacuum Sensor
Conveyor

1 Emergency Stop 1 Servo Motor

Station

2 Switch Auto / Manual

3 Enable Conveyor Run

Total I/O
NB: I/O Needed for the system is closing or same with Robot I/O Capacity. For spare & future precaution, use External I/O (External PLC) 2024 01 15
Production Automation Dept.