Elevator EC8 Manual GB

INSTALLATION MANUAL FOR CIMBRIA
ELEVATORS
EC 5, 6 & 8
MA00105000002 M
08.05
© Copyright by Cimbria Manufacturing A/S Subject to alteration

7700 Thisted, Denmark . www.cimbria.com
Installation manual for Cimbria
Elevator type EC 5, 6 & 8
Table of contents
Installation instructions_____________________________________________________ 3
Preparation ............................................................................................................................3
Installation..............................................................................................................................4
Weight table for bucket elevators EC 5 - 6 - 8 .......................................................................4
Elevator top............................................................................................................................5
Length adjustment of elevator legs EC 5, 6 & 8.....................................................................6
Elevator legs ..........................................................................................................................7
Elevator bottom......................................................................................................................8
Elevator belt ...........................................................................................................................9
Assembling the belt..............................................................................................................10
Fitting the elevator buckets ..................................................................................................12
Bracing the elevator .............................................................................................................13
Fitting the motor and backstop.............................................................................................14
Fitting the hollow shaft gearbox with backstop ....................................................................15
Fitting the elevator monitor ..................................................................................................16
Installation instruction for extraction connections ................................................................17
Installation of belt misalignment detector.............................................................................18
Extra equipment _________________________________________________________ 20
Additional extra equipment ..................................................................................................20
Dismantling ____________________________________________________________ 20
2
Installation instructions
Preparation
Check delivered components for any signs of transport damage.
Check that all parts have been received so that installation can be completed.
Check that access conditions and the required space around the machine are in order.
Check that the foundation on which the machine is to be located has sufficient load-
bearing capacity for the load in question.
In addition, the required SWL-marked lifting gear/crane for the task at hand must be
available.
Use the correct tools for installation in the event that they are not specified.
Remember necessary safety equipment such as safety helmets and footwear, gloves,
protective goggles and lifeline, if required, before commencing work (none of these items are
supplied as standard).
NB! Lifting gear must be certified to lift the load in question.
The weight of the machine is stated on the machine’s label.
3
Installation
Before installation: Check the conveying direction using the flow diagram.
The foundation on which the elevator is placed must be horizontal.
Position the elevator in accordance with the conveying direction (inlet/discharge).
The most expedient procedure when installing an elevator is to start with the location of the
base.
When the bottom is in place, it must be supported in all four corners and levelled such that it
is horizontal.
Then install the legs. The two legs that are placed directly on the elevator bottom are
secured by means of the two accompanying flat iron flanges (ø10 holes). The holes in the
leg flanges must be drilled prior to installation.
Fit the remaining legs. Always check that they are plumb.
Adjust the length of the upper elevator legs (see separate section).
Lift the elevator top into place (check that the discharge is correctly oriented).
Note that the two overlapping plates on the underside of the top must be fitted such that the
heads of the bucket bolts do not snag the edge.
Weight table for bucket elevators EC 5 - 6 - 8
EC-5 EC-6 EC-8

Top without gear motor 37 83 115
Bottom 41 78 103
Elevator legs kg/m elevator 20 24 33
Buckets kg /m elevator 4.7 7.8 11.1
Belt kg/m elevator
1.25 1.5 2.0
EP-500
Belt kg/m elevator
1.62 1.95 2.6
EP-630 H=20
Belt kg/m elevator
2.5 3.0
EP-800 H=25
Material (760 kg/m) 2.6 4.4 6.1
4
Elevator top
Elevators must always be sealed with sealing strips at all joints.
In addition, it is recommended that a negative pressure of -10 Pascal (-1 mm water column)
be maintained in the elevator.
= Sealing strip
5
Length adjustment of elevator legs EC 5, 6 & 8

The upper elevator legs will usually have to be adjusted in terms of length.
The distance A should be measured/calculated, and the legs cut to this length.
Press the adapter flange down over the leg, mark the positions for the holes and then drill
Ø10 holes.
A
A
Ø10
Assemble as shown above.

Check that the flange (2) is flush and correctly angled against the leg (1) before tightening
the nuts.
When tightening, the hole in the leg will “collar” up such that the head of the screw will be
countersunk in the leg and will be flush with the inside of the leg.
The adapted leg sections are now ready to be inserted between the rest of the elevator legs
and the elevator top.
6
Elevator legs
Cimbria‘s elevator legs types EC are assembled with compression-moulded clamps that are
pushed onto the bent out flanges and each secured with 4 M6x20 bolts that also retain the
spacers between the elevator legs. The clamps can be driven into position by lightly tapping
the corners if necessary.
The elevator leg with inspection hatch is installed in the side in which the buckets move
upwards, and with the sight glass at eye level at an easily accessible position.
The inspection leg and leg sections that are bolted together must be sealed in order to
reduce any dust emission.
EC 5, EC 6 & EC 8
Pos. no. Description 2
1 Elevator bottom
Holes for flange
8
assembly are
2 Elevator top drilled in the leg
flange
7 7
Elevator leg with
3
inspection window
4
4 Elevator leg
= Sealing strip
4
5 Spacer 6
5
6 Clamp 6
4
7 Assembly flange 3
7 7
8 Discharge hopper
9 Inlet hopper 10
9
1
10 Tension spindle
7
Elevator bottom
Elevators must always be sealed with sealing strips at all joints. In addition, the saddle plates
must be lubricated with grease in order to reduce dust emission to an absolute minimum.
In addition, it is recommended that a negative pressure of -10 Pascal (-1 mm water column)
be maintained in the elevator.
= Sealing strip EC-5, EC-6 & EC-8
8
Elevator belt
The elevator belt is fitted as follows:
Remove the elevator top to enable access to the elevator boom (fig. 1).
Remove the plate at the elevator bottom (fig. 2).
Place a 1/2” - 1” rope over the elevator top’s drum, and let it hang down on each side with
one end in each leg section.
Attach the end of the rope that is visible at the bottom to the belt.
Feed the other end of the rope out of the inspection hatch (fig. 3) and pull the entire rope
through until the attached belt has been fed through the elevator.
Pull the end of the rope from the inspection hatch.
NB ! Make sure that the belt does not become twisted in the legs.
Note: There are two things that can be done to make the fitting of the belt easier: Firstly,
make sure that there is a person at the top of the elevator who can prevent the rope from
slipping off the elevator boom, and secondly it is recommended that a few buckets are fitted
onto the belt, as this prevents the belt from twisting.
Fig. 1.
Discharge
Fig. 3.
Fig. 2.
9
Assembling the belt

The elevator belt is assembled by means of special belt assembly brackets.
The procedure for fitting the belt assembly brackets is as follows:
1. Both belt ends must be at the special inspection hatch.
2. Completely loosen the tensioning device at the elevator bottom, i.e. the bottom drum
must be at its highest position.
3. Tighten the elevator belt using a hoist. The required tension is shown in table 2.
4. Pull both belt ends out of the leg/inspection hatch and clamp them together with two
screw clamps as close to the leg as possible, fig. 6.
5. Cut off the ends of the belt approximately 100 mm from the screw clamps.
6. Mark out and drill the holes according to fig. 7 and table 1. Note that the line through the
holes must be perpendicular to the edge of the belt.
7. Fit the belt assembly brackets as shown in fig. 4 & 5. Remember the shim pad.
8. Adjust the belt assembly brackets such that they are parallel prior to tightening.
See the correct tension in table 1.
9. Fit the locking nuts and tighten.
10. Remove the screw clamps.
11. Tighten the belt by means of the tensioning spindles at the elevator bottom (table 2).
12. Attach the buckets to the belt.
Table 1
Belt Belt No. of
Elevator Hole Tightening K1 A1 K2 A2
width assembly assembly
type diameter torque mm mm mm mm
mm bracket type brackets
EC-5 125 ER0040 2 12 mm 40 Nm 32.5 60 5 5
EC-6 150 ER0040 2 12 mm 40 Nm 40 70 12.5 15
EC-8 200 ER0040 3 12 mm 40 Nm 35 65 7.5 10
10
Fig. 6. K1 A1 Fig. 7.
90°
75
75
K2 A2
ER0040 ER0050
Fig. 4. Fig. 5.
Table 2
Height under 20 m Height over 20 m
Elevator type
Tensioning in kg. Tensioning in kg.
EC-5/-6/-8 50-100 100-200
11
Fitting the elevator buckets
Remember to use working gloves as the buckets have sharp edges!

In order to avoid problems with feeding the belt whilst fitting the elevator buckets, first fit
every tenth bucket using the special bucket bolts (see fig. 8) that match the size of the
bucket in question.
Then fit, for example, every fifth bucket and so on, thus ensuring uniform and balanced
positioning of the buckets. Remember to check whether the buckets are correctly oriented in
relation to the direction of discharge.
If the elevator is to be installed in a seed corn plant, remember to fit the special, enclosed
nylon disks between the bucket and the elevator belt (see fig. 9). The purpose of the disk is
to ensure that seeds are not able to get stuck between the bucket and the belt.
Rotate the belt and check that all the buckets are correctly secured and do not come into
contact with any part of the elevator
Remember to adjust the slide plate (see fig. 10.) towards the buckets: The spacing must be
approx. 6 - 10 mm. When starting up the elevator, please note that any abnormal sounds
may be caused by the slide plate, which should then be adjusted.
Fig. 8. Fig. 9.
6 - 10 mm
Fig. 10.
Finally, reassemble the dismantled components and drive

arrangement.
The bucket bolts must be tightened so that the head of the Fig. 11.
bolt is flush with the rear face of the elevator belt. The
elevator belt must not bulge around the bolt head (fig. 11).
12
Bracing the elevator

The elevator leg flanges are so precisely machined that the assembled elevator will be
completely straight without any further alignment being necessary. However, it is
recommended to check whether the elevator is vertical using a plumb line or spirit level.
When this has been done, the elevator can be braced laterally at a maximum distance of 6
metres between the supports. This is done best using angle bars or similar. Bolt the angle
bar to the flange on the elevator legs using M8 bolts (see fig. 12). The holes are not drilled
from the factory (welding is not recommended).
If the elevator passes through storey partitions, attachment here will usually be sufficient,
whereas in a tall elevator shaft, e.g. in connection with a silo, it will be necessary to install
special bracing iron.
In the event of elevator heights in excess of 30 metres the bracing should also contribute to
bearing the vertical load, or the elevator top can be supported so that the legs are relieved of
the load from the main shaft.
After alignment, attach the elevator bottom to the base by means of the four holes in the
bottom of the elevator.
EC 5, 6 & 8
Fig. 12.
13
Fitting the motor and backstop

The elevators are supplied with free shaft extension or with a motor and drive unit.
When installing the gear motors, the backstop must not be fitted until it has been
ascertained that the direction of rotation of the motor is correct. Check that the arm on the
backstop can move freely in the recess of the holder.
14
Fitting the hollow shaft gearbox with backstop

The hollow shaft gearbox must not be fixed to mounting brackets, as there must be sufficient
clearance to take up the hollow shaft gearbox’s twisting movements.
Clean the elevator’s shaft

extension and apply anti-
corrosive oil, after which
the hollow shaft gearbox
can be fitted in accordance
with the assembly drawing.
Before connecting the
electric motor to the mains
network, the correct
direction of rotation should
be found in order to avoid
damage to the backstop in
the hollow shaft gearbox.
Remove the fan cover on
the electric motor and
rotate the fan blade
manually. If the direction of
rotation is anticlockwise
(when looking at the fan
blades), the wires for the
phases L1, L2 and L3 must
be connected to terminals
U, V and W respectively. If
the direction of rotation is
clockwise as shown on the
drawing, 2 of the 3 phase
wires must be swapped
over.
The elevator can be supplied with different makes of gear.
Please refer to the end of the manual.
15
Fitting the elevator monitor

This device should be installed as follows:
Remove one of the pointed screws on the eccentric locking ring on the lower elevator boom.
Then fit the bolt, see pos. 4.
Remove the 2 bottom nuts holding the flange bearing. Fit the bracket onto the two bolts
holding the bearing, and retighten the nuts.
1 3
4 2 3
MAX 5 mm
LED Pot - meter

2
PH 30 SENSOR TYPE DI 0001 20-250 V AC/ DC STANDARD

Pos. 1 Pos. 2 Pos. 3 Pos. 4 Part no.
PH 31 SENSOR TYPE DI 0100 20-250 V AC ( ALTERNATIV) Bearing Bracket Cover Bolt
BN
L (+) Ø 25 PH 30301 PH 30302 M6x0.75x20 PH 30025
BU
N (-) Ø 30 PH 30301 PH 30302 M8x1x20 PH 30030
Core colours BN Ø 40 – 50 PH 30501 PH 30502 M10x1.25x25 PH 30050

L
Brown: BN BK
Black: BK Ø 60 PH 30601 PH 30602 M10x1.25x25 PH 30060
BU
Blue: BU N
Part no.
When the supply voltage to PH 30 (PH 31) is on, the switch is activated by the first signal
from the inductive sensor and remains active for 10 seconds, after which it trips. If the
number of signals is below the preset value, adjust the potentiometer until the LED is lit
(Please refer to the installation instruction enclosed with PH 30 (PH 31)).
The switch in PH 30 (PH 31) is normally connected in series with the holding switch for the
elevator’s motor protection device.
Due to the risk of starting the elevator inadvertently, the switch must never be used as the
sole holding switch.
16
Installation instruction for extraction connections
All Cimbria’s elevators are available with dust extraction.

The extraction connections are usually fitted between the elevator legs at the bottom and at
the top. When fitting the extraction connections, ensure that no damage is done to the belt. If
the extraction power is too high, the suction can interfere with the belt.
17
Installation of belt misalignment detector

Remove the oval plates at the top and bottom, after which the holder (1) for the detector
should be fitted.
Fit the belt misalignment detector (2) such that it is flat against the inner side of the elevator.
The factory setting of the time delay on the detector is 15 sec., but this must be changed to 5
sec.
Please refer to the accompanying manual from the supplier.
18
Options of adjustment
By activating both the switches A and B simultaneously, you can switch between the
different options of adjustments; see the figure and the table below.
You can find more information about settings in section Functions below.
It is marked on the label if the sensor is adjusted for delayed switch-on (on delay), or delayed
switch-off (off delay), see the figures below:
Functions
The mode indicator shows the selected function. The colour of the indicator shows the
selected function. See the figure and table above.
Adjustment of sensitivity
The switches A and B are activated and let go simultaneous until the Mode indicator shows
green.
The sensitivity is reduced by pressing A and is increased by pressing B.
Also see the manual from supplier.
19
Extra equipment
Additional extra equipment

• Special buckets for particular products (e.g. flour).
• Outlets and inlets for spouts other than Q-spouts.
• Capacity shutter.
• Backstop with holder.
• Monitor for belt mistracking.
• Explosion relief venting.
Dismantling
When the service life of the bucket elevator has expired, it should be dismantled and
disposed of in an environmentally sound manner.
Dismantling of the bucket elevator should take place as described under installation of the
bucket elevator, only in reverse order.
After dismantling, separate the bucket elevator into different material parts, i.e. steel in one
area, nylon and rubber seals in another, gear oil in a third, etc.
Finally, all individual components should be sorted into various different material categories
and then delivered for disposal according to the regulations applicable at the time.
©Copyright by Cimbria Manufacturing A/S .

7700 Thisted . Denmark – Tel. +45 9617 9000 . Fax +45 9617 9099
Web: www.cimbria.com . E-mail: manufacturing@cimbria.com .
Member of the Cimbria Group of Companies.
20
OPERATOR’S MANUAL FOR
CIMBRIA ELEVATORS
EC 5, 6 & 8
MA00105000002 B
08.05

Operator’s manual for Cimbria
Table of contents
Foreword _______________________________________________________________ 3
Congratulations on your new CIMBRIA product .......................................................3
EC – DECLARATION OF CONFORMITY.............................................................................4
Personal protection ...................................................................................................5
Explosion protection..................................................................................................6
Conditions of use _________________________________________________________ 7
Zone division ____________________________________________________________ 8
Zone division in accordance with DS/EN 50281-3 ....................................................8
Delivery / marking .....................................................................................................9
Preservation..............................................................................................................9
General design / application________________________________________________ 10
Elevator top............................................................................................................. 11
Elevator legs ........................................................................................................... 11
Elevator bottom....................................................................................................... 12
Belt misalignment detector* .................................................................................... 12
Operation ______________________________________________________________ 13
Maintenance____________________________________________________________ 14
Inlet and outlet hoppers .......................................................................................... 14
Elevator belt and tensioning.................................................................................... 14
Elevator buckets ..................................................................................................... 14
Elevator bottom....................................................................................................... 14
Capacity shutter...................................................................................................... 15
Elevator top............................................................................................................. 15
Slide plate ............................................................................................................... 15
Backstop, speed monitor ........................................................................................ 15
Gear motor arrangement ........................................................................................ 15
Motors..................................................................................................................... 15
Noise level _____________________________________________________________ 16
2
Foreword
Congratulations on your new CIMBRIA product
You have chosen a product manufactured by one of Scandinavia’s leading manufacturers of
machines and equipment for grain and seed treatment.
We have developed, constructed and tested the machine in accordance with the most up-to-
date principles and techniques.
The machine is fitted only with proven products from respected suppliers.
As the machine consists of an optimised design in order to achieve maximum efficiency and
performance, this requires that you study the manual thoroughly.
Therefore please read the manual carefully BEFORE installation and commissioning.
Please pay particular attention to the section entitled “Maintenance”. Maintenance of
the machine is an important prerequisite for problem-free operation.
We would like to draw your attention to the fact that installation, operation and maintenance
of machines and plants for industry and agriculture must always be carried out by qualified
personnel.
This manual has been compiled in accordance with the current EU Machinery Directive and
must therefore be retained throughout the service life of the machine. When reordering the
manual, please quote the number on the front page of the manual, or the machine’s order
no. on the order confirmation.
If you have any questions or comments, you are welcome to contact us:
Tel.: +45 9617 9000, Fax: +45 9617 9099 or e-mail: manufacturing@cimbria.com.
3
EC – DECLARATION OF CONFORMITY
Manufacturer: Cimbria Manufacturing A/S

name of company
Faartoftvej 22, 7700 Thisted, Denmark +45 9617 9000

address tel.
Does hereby declare that
Machine
Cimbria Elevator 2005
component:
trade name year
Type: EC 5, 6 & 8
Is in conformity with the provisions of the Machinery Directive in accordance with directive 98/37/EEC
under particular reference to the directive’s annex I on essential health and safety requirements
relating to the design and construction of machinery:
DS/EN 292-1: Basic terminology and methodology, changed by DS/EN ISO 12100 - 1: 2003
DS/EN 292-2: Technical principles and specifications, changed by DS/EN ISO 12100 - 1: 2003
DS/EN 1050: 1997: Principles for risk assessment

Is in conformity with the provisions of the ATEX Directive 94/9/EC of March 23rd 1994 on the
approximation of the laws of the Member States concerning equipment and protective systems
intended for use in potentially explosive atmospheres:
DS/EN 1127-1: 1997: Explosive atmospheres – basic terminology and methodology

Is in conformity with the provisions of the EMC Directive 04/108/EF of December 15th 2004 on the
approximation of the laws of the Member States relating to electromagnetic compatibility.
Head of Production Carsten Jensen

Title Name
Cimbria Manufacturing, Faartoftvej 22, 7700 Thisted, Denmark

Company
01.01.2005
Signature Date
4
Personal protection
Safety precautions for the prevention of
accidents involving personal injury
1 Machines and equipment from Cimbria 11 Particular care must be exercised with regard to
Manufacturing A/S are fitted at the factory with safety machines with cut-out mechanisms, e.g. pellet
devices that are in accordance with current presses, etc. The instructions accompanying the
manufacturing methods and comply with prevailing machine must be strictly observed. When operating
regulations for the prevention of accidents, taking into machines with cut-out mechanisms, you must always
account the application for which the machine has been be prepared for the build-up of pressure, vacuum,
designed. temperature, etc., at certain time intervals.
2 The operator of the machine is expected, as a minimum, 12 If a plant’s employees are unable to read or write, the
to observe the regulations below with a view to achieving plant manager must clearly draw their attention to any
maximum safety conditions for the operators working at existing hazards and give them special instructions.
the machines. 13 Cleaning and lubrication of machines or machine
3 Belt and chain guards must always be fitted and closed. sections may only be carried out when the machine
Open or missing guards are frequent causes of serious is not in operation. If it is necessary to climb onto or
injuries. into the machine, it is, without exception, absolutely
4 Safety switches, lock cylinders, speed monitors, control necessary to isolate all of the drive motor’s poles and
units, solenoid valves or magnetic locks used for locking lock the service switches in question.
doors must always be maintained in good working 14 In the event that material samples have to be taken
condition. Safety switches must never be short-circuited from a machine, particular care must be exercised to
or otherwise bypassed. ensure that this can be done without risk. It is often
5 Safety gratings and bars are usually permanently possible to take samples from an outlet pipe instead of
attached to the machines. They can only be removed by from within the machine itself.
means of tools. Machines that are equipped with such 15 When carrying out tasks that produce a lot of dust, e.g.
safety devices must only be operated with these fitted cleaning, respiratory protective equipment must be
and functioning correctly. used.
6 Satisfactory maintenance requires that the employer 16 When working high up, anti-fall equipment must be
takes appropriate steps to ensure that the machine and used according to applicable national regulations.
its constructions are maintained at a safe and proper 17 If a machine is losing oil or grease, this must be
level for as long as the machine is in service. removed and the leak repaired. Grease and oil on the
7 When carrying out setting-up, inspection, maintenance floor considerably increase the risk of accidents.
and repair work, the drive motor must be rendered 18 If Cimbria machines are incorporated into a plant or
inoperable by cutting off all phases. This is done by assembled to make a new machine, all national
means of a lockable circuit breaker that isolates all the regulations must be complied with.
poles fitted either adjacent to the machine, in the control
desk or in the plant’s control panel. 19 Cimbria machines and equipment may only be
operated by personnel who have received training in
8 If the machine is driven by other power sources, e.g. the operation of the machines or equipment.
compressed air, hydraulics or steam, the supply lines
must also be shut off. The machine’s internal supply 20 Noise levels (sound pressure level) at the workplace
can exceed 85 dB(A). In such cases, the operators
system must be relieved of pressure. If the machine is
shall use ear defenders.
driven by means of weight, spring force or another form
of stored energy, this energy must be released. 21 When the machine is taken out of service,
consideration must be taken of the environment and
9 Heated or cooled components must be handled with
recycling.
caution due to the risk of burns/frostbite.
Fluids such as oil, coolant, brake fluid, etc., should be
10 If the machine is put out of operation using the drained into special containers and sent to a
emergency stop switch, it must not be possible to restart processing facility. Toxic waste such as batteries
it by resetting the emergency stop switch. It must also be should be disposed of according to the provisions of
impossible to restart the machine before the main switch national legislation. Plastic materials should be
is turned on again. separated and sent for recycling. Sort metal
components by type.
5
Explosion protection
Precautions for the prevention of dust fires
and dust explosions
1. General tidiness and cleanliness 4. Smoking and welding

1.1 Keeping areas clean in which combustible dust 4.1 Smoking is strictly prohibited.
is processed is an important prerequisite for 4.2 In the event that welding or similar is to be
safety. carried out in the production or stock areas,
1.2 The storage of materials in sacks and in bulk prior written permission to this effect must be
near the machines should be avoided. obtained from the manager responsible.
1.3 In order to reduce emissions of dust to the Such work may only be carried out when special
surroundings, all conveying equipment, safety precautions have been put in place.
cyclones and filters must be kept in good Moistened or special fire-retardant tarpaulins
condition, and any leaks in pipes and covers must be spread out over the surrounding areas
must be remedied immediately. and fire-extinguishing equipment must be
1.4 In order to reduce the risk of dust explosion, placed ready for use at the site.
frequent and effective cleaning must be carried The welding area and its surroundings must be
out wherever dust is present. Please refer to the kept under supervision for at least 10 hours
operator’s manual and installation manual. after welding work has been completed. The
1.5 The motors must be kept free of dust. red-hot metal particles (welding beads) that
result from welding or flame cutting are
2. Routine checks and maintenance
extremely hazardous, as it is not always
2.1 In order to prevent drive belts from generating possible to see where they land. They can pass
heat due to slipping (friction), the V-belts and through small cracks and wall passages to
flat belts must be regularly checked at least adjacent and underlying rooms and thereby be
once a week. spread more than 10 metres from the original
2.2 Speed monitors and similar safety equipment working area.
must be regularly checked at least once a week. 4.3 Under no circumstances may welding or
2.3 In order to avoid heat generation, all shafts and cutting work take place on conveyor
bearings must be tested and inspected for systems in operation.
insufficient lubrication at least once a week. After stopping and thoroughly cleaning the
3. Electrical installations system, the welding area must be shielded, e.g.
3.1 Electrical installations and auxiliary equipment by closing off with mineral wool, such that there
must be checked regularly. is no connection to other conveying units
through inlets and outlets. When working with
The following must be observed:
downpipes and transport pipes, these must be
− Portable lamps and lamp fittings without
dismantled or the bottom end flushed and
shielding or protective glass must not be
covered so that sparks cannot get into the
used.
conveying system or silos.
− Avoid the use of extension cables and
electric heaters. 5. Static electricity
− Faulty installations must be repaired or Equipotential bonding must be carried out on
replaced. machines and components from Cimbria in
− Loose cables must not be placed on the accordance with prevailing national regulations.
floor.
− Outside working hours the power within the
plant must be switched off.
− The entire wiring system must be examined
by an authorised electrician in accordance
with prevailing national regulations at least
once a year.
6
Conditions of use
This machine must be used for the products as agreed in the contract.
Cimbria has more than 50 years of experience in the handling and treatment of grain, seeds
and pulses. On the basis of this experience backed up by theoretical studies, we have
deemed that our products are able to comply with the requirements of the ATEX directive
94/4/EC.
If materials other than those specified are used or if the machine is used in a way other than
that specified to the supplier, new estimates will have to be made, and a new assessment
with regard to explosion hazards in the atmosphere must be performed.
It is the responsibility of the user of the product to inform us if this is the case.
7
Zone division
In the event that this machine is subject to requirements on zone specification, the zone
division will be stated below.
Zone division in accordance with DS/EN 50281-3
8
Delivery / marking
The elevator is delivered in separate sections - elevator top, elevator bottom, elevator legs,
elevator belt and buckets. The drive arrangement is normally not fitted on the elevator top.
The delivery will otherwise consist of the components described in the order confirmation.
An example
The type plate is printed with the type designation, type no., production no. and production
year.
When contacting us, please state order number, type designation and production no.
The type plate is self-adhesive and is attached to the bottom of the elevator.
Preservation
No special measures have been implemented for long-term storage. On delivery the elevator
has as standard a painted and corrosion-free finish and the shaft are greased with Tectyl,
but is otherwise not protected.
After reception, all
parts should be
unpacked and stored
in a suitable dry
location until
installation is carried
out.
9
General design / application

Cimbria bucket elevators type EC are manufactured for industrial use and designed for the
vertical transport of the products specified in the order confirmation.
Elevator top
Elevator legs
Assembly flanges
Elevator bottom
10
Elevator top
The elevator top is supplied with outlets for type Q.
Outlets can be mounted as horizontal or 38° fall.
Elevator legs
Elevator legs are supplied in standard lengths

of 1950 mm.
The elevator legs are assembled by means of
assembly flanges.
11
Elevator bottom
The elevator bottom is equipped as standard with an
inlet hopper that is suitable for CIMBRIA type Q grain
spouts. The hopper can be fitted on the front or back of
the elevator as required, although it is recommended
that it should be fitted on the front whenever possible
(where the buckets move upwards), as this results in
the lowest power consumption.
If material needs to be fed from both sides, an extra
inlet hopper can be fitted.
The belt can be tightened by a lever situated at the
elevator bottom. This lever pulls the elevator boom
downwards by means of two spindles.
As an optional extra, an electrical low-speed monitoring
device can be installed on the tension shaft which cuts
off the current to the motor if the bucket belt begins to
slip.
Belt misalignment detector*
*The elevator can be delivered with belt misalignment

detector.
Belt misalignment detector is used in cases where full

control is required of belt travel.
A built-in time-delay in the sensor ensures that small
variations in belt travel are not registered.
12
Operation
The bucket elevator is characterised by a high level of durability and reliability, as well as low
energy consumption in relation to performance when carrying out the vertical transport of
grain and granulates.
REMEMBER!!
Before starting the elevator following installation or maintenance work, always check that all
guards and plates are in place and securely fastened with bolts, nuts and screws, etc. All
covers must also be closed and locked.
The elevator is normally integrated into a pipe section that is built into a machine plant. In
such cases, the elevator is activated from a control panel in the control room.
The start-up of the elevator is carried out by starting the plant in reverse order, i.e. output
transport must be established first. If the elevator stops, this may be due to the output
transport having stopped or the spout from the elevator being blocked.
If the elevator is equipped with a Cimbria speed monitor, this device ensures that the
elevator stops before the belt, motor or gear unit become overloaded.
After the elevator has stopped, the fault must be found.
Before starting the elevator, ensure that the elevator is emptied using the inclined shutter at
the bottom such that the elevator legs are free of material. If it is not possible to localise the
fault, please contact the service engineer.
NB! Important.
Original spare parts must be used. The machine has undergone a thorough appraisal of its
safety with respect to machinery safety, explosion and fire, as a result of which a checklist
has been drawn up with regard to maintenance and cleaning.
If non-original spare parts are used, the prerequisite conditions for the checklist will not be
met, and the warranty will be void.
13
Maintenance
The elevator has undergone a thorough safety review with regard to machine safety,
explosion and fire. Use the checklist. Failure to comply with the maintenance, cleaning and
service intervals will result in the warranty being void - and Cimbria A/S no longer being able
to vouch for the integrity of the machine’s safety standards, etc.
Never clean or repair the machine while in operation.
When carrying out cleaning or repair work, the power supply to the elevator
must be cut off in such a manner that the elevator cannot be restarted
inadvertently. This is achieved best by means of a lockable emergency stop
switch.
Inlet and outlet hoppers

Leaking and defective inlet and outlet hoppers must be repaired or replaced.
Elevator belt and tensioning

If the edge of the belt shows signs of wear, the alignment of the elevator must be checked
using a plumb line. Check whether the elevator belt is correctly tensioned. If the belt needs
to be tightened, this can be done by tightening the two tension spindles at the bottom of the
elevator.
If the spindles reach their maximum position and further tightening of the belt is not possible,
the belt will have to be shortened by approximately twice the tensioning distance on the
spindles.
Elevator buckets
Any metallic noise indicates that one or more buckets are loose. Inspect the elevator and
replace any loose buckets immediately.
Check the alignment of the elevator. Replace any damaged buckets and tighten the bolts on
the buckets.
Elevator bottom
In order to ensure easy access for cleaning the elevator bottom, it is equipped with an
inclined shutter underneath the drum. The bottom of the elevator should be cleaned
whenever required. The elevator pit must also be kept clean and dry, since the fabric in the
belt cannot withstand moisture.
14
Capacity shutter
The capacity shutter should be regulated as and when required.
Elevator top
Worn wearing plates in the elevator housing and outlet must be replaced.
Slide plate
An adjustable slide plate is fitted at the outlet. While the elevator is being run in, this plate
should be fixed such that the distance to the passing buckets is as small as possible
(approx. 6 - 10 mm), thereby reducing the return line. The adjustment of the plate should be
checked.
Pay particular attention if the belt overlaps. In this case the 4 buckets that are used where
the belt is joined together may “hop” on each cycle, and may hit the slide plate at the outlet
as a result.
Backstop, speed monitor

The backstop devices, speed monitors and other accessories must be checked once a
week.
Gear motor arrangement

Check the gear motor arrangement for oil (please refer to the motor and gearbox supplier’s
instructions) and any defects. In addition, the unit should be retightened once every year.
Motors
Cimbria’s elevators are supplied with motors with bearings lubricated for life (40,000 service
hours). The bearings cannot be lubricated, but must be replaced if necessary.
Lubrication should take place in accordance with the gear unit’s lubrication table (supplied
with the gearbox).
15
Noise level
The noise emission of the elevator depends on its location and whether it is running at full
load or is empty.
The noise emission from the machine may exceed 85 dB (A). In this case, ear protection
must be worn by the person or persons operating the machine.
©Copyright by Cimbria Manufacturing A/S .

7700 Thisted . Denmark – Tel. +45 9617 9000 . Fax +45 9617 9099
Web: www.cimbria.com . E-mail: manufacturing@cimbria.com .
Member of the Cimbria Group of Companies.
16
Checklist for Elevator EC5, 6 & 8
Log
after every every every
Description Daily 20 500 1000 2000 Yearly Date Initials
hours hours hours hours
Listen for abnormal noises x x
Check the machine for abnormal
vibrations x x
Check whether there are abnormal
sounds from the elevator buckets x x
Check whether the angled shutter is
covered with dust x x
*Check that motor, gear and
electrical components are not x x
covered with dust
Check the motor’s bearings for
noise x
Check whether the speed monitor,
backstop device and true-running x x
monitor function (diode should be lit)
Check whether there are leaks at
the inlet/outlet x x
Check bearings that are lubricated
for life for abnormal sounds,
vibrations and increases in x x
temperature
Check seals for leaks (oil and dust) x x
Check gear motor oil level x x
Replace gear motor oil x x
Check the machine for wear x x
Check the elevator casing and belts
for wear x x
Check the slide plate for wear and
adjust or replace as necessary x x
Check the elevator base for dirt x
Check whether the elevator pit is
clean and dry x
* 3 mm dust = cleaning, 5 mm dust = Stop and cleaning
All bearings are lubricated for life, and it is recommended that they be replaced after 15,000 hours of
operation.
NB! ONLY use originally spare parts.
If non-original spare parts are used, the prerequisite conditions for the checklist will not be met,
and the warranty will be void.
MA00105000002 T - 07.05 © Copyright by Cimbria Manufacturing A/S
Cimbria Manufacturing A/S . Faartoftvej 22 . 7700 Thisted . Denmark . Tel. +45 9617 9000 . Fax +45 9617 9099
Web: www.cimbria.com . E-mail: manufacturing@cimbria.com . Member of the Cimbria Group of Companies

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INSTALLATION MANUAL FOR CIMBRIA

© Copyright by Cimbria Manufacturing A/S Subject to alteration

Weight table for bucket elevators EC 5 - 6 - 8

EC-5 EC-6 EC-8

Length adjustment of elevator legs EC 5, 6 & 8

Assemble as shown above.

= Sealing strip EC-5, EC-6 & EC-8

Assembling the belt

Fitting the elevator buckets

Remember to use working gloves as the buckets have sharp edges!

Finally, reassemble the dismantled components and drive

Bracing the elevator

Fitting the motor and backstop

Fitting the hollow shaft gearbox with backstop

Clean the elevator’s shaft

Fitting the elevator monitor

LED Pot - meter

PH 30 SENSOR TYPE DI 0001 20-250 V AC/ DC STANDARD

Core colours BN Ø 40 – 50 PH 30501 PH 30502 M10x1.25x25 PH 30050

Installation instruction for extraction connections

All Cimbria’s elevators are available with dust extraction.

Installation of belt misalignment detector

Additional extra equipment

©Copyright by Cimbria Manufacturing A/S .

© Copyright by Cimbria Manufacturing A/S Subject to alteration

Manufacturer: Cimbria Manufacturing A/S

Faartoftvej 22, 7700 Thisted, Denmark +45 9617 9000

Does hereby declare that

DS/EN 1050: 1997: Principles for risk assessment

DS/EN 1127-1: 1997: Explosive atmospheres – basic terminology and methodology

Head of Production Carsten Jensen

Cimbria Manufacturing, Faartoftvej 22, 7700 Thisted, Denmark

1. General tidiness and cleanliness 4. Smoking and welding

Zone division in accordance with DS/EN 50281-3

General design / application

Elevator legs are supplied in standard lengths

Belt misalignment detector*

*The elevator can be delivered with belt misalignment

Belt misalignment detector is used in cases where full

Inlet and outlet hoppers

Elevator belt and tensioning

Backstop, speed monitor

Gear motor arrangement

©Copyright by Cimbria Manufacturing A/S .

MA00105000002 T - 07.05 © Copyright by Cimbria Manufacturing A/S

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