777D CAT DETECT

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Producto: TRUCK
Modelo: 777D TRUCK AGC
Configuración: 777D Truck 3508B Engine AGC00001-UP (MACHINE)
Instrucción Especial
®
Installation of Cat Detect Object Detection for the 777D Off-Highway Truck/Tractor
{1408, 7348}
Número de medio -REHS5559-00 Fecha de publicación -04/04/2011 Fecha de actualización -04/04/2011
i04252129
Installation of Cat® Detect Object Detection for the 777D Off-

Highway Truck/Tractor{1408, 7348}
SMCS - 1408; 7348
Off-Highway Truck/Tractor:
777D (S/N: AGC1-UP; FKR1-UP; 3PR1-UP; 2YW1-UP; AGY1-UP)
Introduction
The information that is contained in this Special Instruction guides the user in the installation of the
object detection system.
Do not perform any of the procedures until you have read the information in this publication.
Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction
and you understand this information. Use only proper tools and observe all precautions that pertain to
the use of those tools. Failure to follow these procedures can result in personal injury. The following
procedures should also be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by
failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing
potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training,
skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar
cannot anticipate every possible circumstance that might involve a potential hazard.
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Therefore, the warnings in this publication and the warnings that are on the product are not all
inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not
recommended by Caterpillar is safe.
Ensure that the product will not be damaged or the product will not be made unsafe by the operation,
lubrication, maintenance, or repair procedures used.
Improper operation of an access platform could result in injury or

death. Operators must carry out their duties properly and follow all
instructions and guidelines given for the machine and access platform.
Be sure all personnel are clear of the equipment while the equipment is
being lowered.
Failure to stay clear of the equipment while the equipment is being

lowered may result in personal injury.
Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manual. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact any Caterpillar dealer
for replacement manuals. Proper care is your responsibility.
Weld Specifications and Qualifications
Personal injury or death can result from fumes, gases and ultraviolet
rays from the weld arc.
Welding can cause fumes, burn skin and produce ultraviolet rays.
Keep your head out of the fumes. Use ventilation, exhaust at the arc, or
both, to keep fumes and gases from your breathing area. Wear eye, ear
and body protection before working.
Protect yourself and others; read and understand this warning. Fumes
and gases can be dangerous to your health. Ultraviolet rays from the
weld arc can injure eyes and burn skin. Electric shock can cause death.
Read and understand the manufacturer's instructions and your

employer's safety practices. Do not touch live electrical parts.
See "American National Standard Z49.1, Safety in Welding and

Cutting" published by the American Welding Society.
American Welding Society

2501 N.W. 7th Street
Miami, Florida 33125
See "OSHA Safety and Health Standards, 29 CFR 1910", available

from U.S. Department of Labor.
U.S. Department of Labor

Washington, D.C. 20210
Note: Personal breathing protection should be worn by the personnel that are welding. Personal
breathing protection will prevent fumes from entering the lungs of the person that is welding. Use a
1U-8088 Type H Respirator Gp for breathing protection.
Welders must be qualified for fillet welding and groove welding. The welder must be qualified in
different welding angles. The angles are vertical, horizontal, etc. The welders should be qualified in
the use of the welding processes that follow: Shielded Metal Arc Welding (SMAW), Flux Cored Arc
Welding (FCAW) and Gas Metal Arc Welding (GMAW). Refer to ISO 9606 or "American National
Standards Institute (ANSI)/American Welding Society (AWS) Specification D1.1, or Specification
D14.3" for information that regards the qualifications for the processes that follow: SMAW process,
FCAW process and GMAW process. The welders must have used the process at some time within the
last 6 months. The welders must complete the process of certification if the welders have not used the
welding processes for 6 months.
The power source should be able to supply 500 A or more with DC current for the welding operation.
The power source should be able to gouge metal with 500 A.
Use the direct current electrode positive (DC reverse polarity).
The welding wire must be shielded with CO2 gas or Argon/CO2 80/20 gas.
All repair welds should be done in a controlled environment. Controlled environments prevent the
rapid cooldown after the repair. Controlled environments would be inside of a repair shop.
All welds should be done in the horizontal position in order to make a smooth surface finish.
If the vertical position must be used in the welding procedure, the operation should be performed in
the "vertical up" direction, instead of the "vertical down" direction.
Table 1
Allowed Filler Material
AWS A5.18 ER70S-6
DIN 8559 SG3
EN 440 G4Si1
Recommended European weld consumables: SAF Oerlikon Carbofil SG3, ESAB OK Autrod 12.64,
Pittini Pitarc G9, or Thyssen® Union k56
If only manual welding is possible, use ESAB OK 48.00 with a rod diameter of 3.25 mm (0.128 inch)
or the equivalent AWS A5.1 E7018 or EN ISO 2560-A E 42 4 B 42 H5.
If welding quenched steel or tempered steel, the recommendation is to use specific filler metal with
higher mechanical properties and lower hydrogen levels such as flux cored wire with AWS A5.20
Class E70T-5 specification. If something other than an AWS A5.20 Class E70T-5 Electrode is used,
preheat to 200° C (392° F) and maintain an interpass temperature at 150° C (302° F).
Mask all parts prior to gouging.
Proper Welding Procedure on Machines and Engines with Electronic Controls

Proper precautions are necessary to prevent damage to electronic controls. When you weld on a
machine with electronic controls, use the steps that follow:
1. Turn off the engine. Put the key start switch in the OFF position.
2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a
battery disconnect switch, disconnect the negative battery cable at the battery.
3. Connect the ground cable for the welder directly to the actual machine component that will be
welded. Attach the clamp for the ground cable as close as possible to the area that is being
welded. This will reduce the chance of damage from welding current to the components that
follow: bearings, hydraulic components and electrical components.
Note: Do NOT use electrical components as a ground point for the welder. Do NOT use ground
points for electronic components as a ground point for the welder.
4. Protect the wiring harnesses from the weld splatter.
Preparing the Metal for Welding
Personal injury can result from flame cutting or welding on painted

areas.
The effect of gasses from burned paint is a hazard to the person doing
the cutting or welding.
Do not flame cut or weld on painted areas.
All grease, water, paint, rust, dirt, and scale must be removed before welding. Any of these materials
will discharge gas which will cause porosity in the weld deposit. Water and rust will cause hydrogen
embrittlement. Hydrogen embrittlement causes cracks in the weld deposit.
Required Parts
777D Full (4 Radars/4 Cameras)
Table 2
Required Parts for the 777D 4 Radars / 4 Cameras Object Detection System
Quantity Part Number Description
1 372-1304 Object Detector Gp
Contents of the 372-1304 Object Detector Gp , 372-1305 Object Detector Gp , and the 372-1306
Object Detector Gp
Table 3
Contents of the 372-1304 Object Detector Gp
1 368-0883 Object Detection Kit
1 361-5212 Object Detection Wiring Gp
Table 4
Table 5
Table 6
Contents of the 368-0883 Object Detection Kit
2 8T-4142 Bolt
4 261-3223 Coaxial Cable As
2 274-4477 Cable As
2 283-0658 Cable As
1 315-5391 Nut
1 319-6830 Sensor Harness As
2 336-6684 Camera Gp
1 340-7161 Power Converter
1 348-9226 Grommet Assembly
1 355-9048 Monitor Display Gp
Table 7

2 8T-4121 Hard Washers
2 8T-4136 Bolts
1 271-6768 Plate
1 360-3917 Bracket
1 361-4970 Bracket As
Table 8
1 305-3748 Plate As
3 8T-5005 Bolts
3 198-4777 Hard Washer
3 8T-4133 Nuts
1 067-2551 Pipe
Table 9
2 283-0658 Cable As
2 251-8248 Communication Cable As
2 305-3748 Plate As
2 305-3747 Plate As
6 4L-6459 Bolt
6 6V-8801 Nut
12 5P-1075 Hard Washer
2 348-8789 Block
8 7X-7729 Washer
8 8T-4195 Bolt
2 219-6485 Flood Lamp Gp
Table 10
Contents of the 361-5212 Object Detection Wiring Gp
2 7X-7729 Washer
2 6V-4248 Bolt
1 361-5211 Cab Harness As
2 9X-2044 Screw
1 3E-5239 Relay As
1 6T-3644 Circuit Breaker As
2 7U-4892 Screw
1 134-5245 Bolt
25 7K-1181 Cable Strap
7X-7877 Edging Strip

150 mm (5.90 inch)
2 4P-8134 Clip
1 5S-7349 Bolt
6 3S-2093 Cable Strap
1 8T-4205 Hard Washer
Table 11
6 3S-2093 Cable Straps
20 7K-1181 Cable Straps
1 361-1264 Wiring Harness

1 294-3313 Clip
1 352-3968 Clip
1 3E-6753 Grommet
1 4P-7428 Clip
8 4P-7581 Clips
1 7M-3361 Grommet
1 8T-4137 Bolt
Table 12
4 5P-1076 Hard Washers
4 7X-0818 Bolts
2 7X-7729 Washers
4 8T-4138 Bolts
4 8T-4139 Bolts
2 8T-4195 Bolts
8 8T-9655 Isolation Mounts
4 8T-9658 Spacers
4 9N-0869 Hard Washers
1 340-0575 Object Detection Sensor Gp
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2 364-5878 Blocks
Table 13
4 7X-0818 Bolt
4 7X-3185 Bolt
2 7X-7729 Washer
4 8T-4138 Bolt
2 8T-4195 Bolt
8 8T-9655 Isolation Mount
4 8T-9658 Spacer
4 9N-0869 Hard Washer
Table 14
1 130-5300 Clip
1 361-0851 Rear Harness As
1 361-1262 Front Harness As
1 363-8847 Chassis Harness As
3 132-5789 Clips
9 4P-7581 Clips
6 5M-3062 Bolts
Table 15
4 5C-7261 Nuts
8 6V-3964 Hard Washers
4 7X-0818 Bolts
2 7X-7729 Washers
2 8T-4195 Bolts
4 8T-4971 Bolts
4 8T-7547 Bolts
4 8T-9658 Spacers
Table 16
4 8T-9658 Spacer
4 7X-0818 Bolt
8 6V-3964 Hard Washer
4 8T-4971 Bolt
2 7X-7729 Washer
2 8T-4195 Bolt
1 369-9384 Plate
4 8T-7547 Bolt
4 5C-7261 Nut
777D Full (2 Radars/4 Cameras)

Table 17
Required Parts for the 777D 2 Radars / 4 Cameras Object Detection System
Contents of the 372-1304 Object Detector Gp and the 372-1305 Object Detector Gp
Table 18

Table 19
Table 20
2 8T-4142 Bolt
2 274-4477 Cable As
2 283-0658 Cable As
1 315-5391 Nut
Table 21

2 8T-4136 Bolts
1 271-6768 Plate
1 360-3917 Bracket
Table 22
1 305-3748 Plate As
3 8T-5005 Bolts
3 198-4777 Hard Washer
3 8T-4133 Nuts
1 067-2551 Pipe
Table 23
2 283-0658 Cable As
2 305-3748 Plate As
2 305-3747 Plate As
6 4L-6459 Bolt
6 6V-8801 Nut
2 348-8789 Block
8 7X-7729 Washer
8 8T-4195 Bolt
Table 24
2 7X-7729 Washer
2 6V-4248 Bolt
2 9X-2044 Screw
1 3E-5239 Relay As
2 7U-4892 Screw
1 134-5245 Bolt

150 mm (5.90 inch)
2 4P-8134 Clip
1 5S-7349 Bolt
Table 25

1 294-3313 Clip
1 352-3968 Clip
1 3E-6753 Grommet
1 4P-7428 Clip
8 4P-7581 Clips
1 7M-3361 Grommet
1 8T-4137 Bolt
Table 26
4 7X-0818 Bolts
2 7X-7729 Washers
4 8T-4138 Bolts
4 8T-4139 Bolts
2 8T-4195 Bolts
4 8T-9658 Spacers
2 364-5878 Blocks
Table 27
4 7X-0818 Bolt
4 7X-3185 Bolt
2 7X-7729 Washer
4 8T-4138 Bolt
2 8T-4195 Bolt
4 8T-9658 Spacer
Table 28
1 130-5300 Clip
3 132-5789 Clips
9 4P-7581 Clips
6 5M-3062 Bolts
777D Vision Only (4 Cameras)

Table 29
Required Parts for the 777D Vision Only Object Detection System
Table 30
2 8T-4142 Bolt
2 274-4477 Cable As
2 283-0658 Cable As
1 315-5391 Nut
Table 31
2 8T-4136 Bolts
1 271-6768 Plate
1 360-3917 Bracket
Table 32
1 305-3748 Plate As
3 8T-5005 Bolts
3 198-4777 Hard Washers
3 8T-4133 Nuts
1 067-2551 Pipe
Table 33
2 283-0658 Cable As
2 305-3748 Plate As
2 305-3747 Plate As
6 4L-6459 Bolt
6 6V-8801 Nut
2 348-8789 Block
8 7X-7729 Washer
8 8T-4195 Bolt
Table 34

2 7X-7729 Washer
2 6V-4248 Bolt
2 9X-2044 Screw
1 3E-5239 Relay As
2 7U-4892 Screw
1 134-5245 Bolt

150 mm (5.90 inch)
2 4P-8134 Clip
1 5S-7349 Bolt
Table 35
1 294-3313 Clip
1 352-3968 Clip
1 3E-6753 Grommet
1 4P-7428 Clip
8 4P-7581 Clips
1 7M-3361 Grommet
1 8T-4137 Bolt
Prepare the Machine

1. Raise the truck body and install the body retaining pin for the truck body.
2. Set the parking brake.
3. Turn the key start switch and the disconnect switch to the OFF position.
Illustration 1 g02163053
(1) Cover
4. Remove the cover (1) behind the seat.
5. Remove the headliner.
Drill the Holes for the Harness

Drill a hole in the following locations:
• Left Fender Wall (Harness Routing)
• Right Rear Corner of Cab (Harness Routing)
• Right Platform (Harness Routing)
• Right Platform (Radar Bracket)
Left Fender Wall (Harness Routing)
Location of Hole (2) on finder wall.
Dimensions of Hole (2) .
Table 36
Point Dimension
A
40 mm (1.57 inch)
B
60 mm (2.36 inch)
C
40 mm (1.57 inch)
1. Lay out the dimensions for the hole (2) on the fender wall. Refer to the dimensions that are
provided in Illustration 2 and Table 36.
2. Drill a 40 mm (1.57 inch) hole in the fender wall.
Right Rear Corner of Cab
(3) Hole for camera cables
(4) Hole for interface harness
Table 37
Point Dimension
D
50 mm (1.97 inch)
E
63 mm (2.48 inch)
F
250 mm (9.84 inch)
1. Lay out the dimensions for hole (3) .
Refer to the dimensions that are provided in Illustration 5 and Table 37.
2. Drill a 50 mm (1.97 inch) in the plate.
Table 38
Point Dimension
G
43 mm (1.69 inch)
H
70 mm (2.76 inch)
J
180 mm (7.09 inch)
1. Lay out the dimensions for hole (4) .
Refer to the dimensions that are provided in Illustration 6 and Table 38.
2. Drill a 43 mm (1.69 inch) in the plate.
Right Platform
Table 39
Point Dimension
K
200 mm (7.87 inch)
L
63 mm (2.48 inch)
M
50 mm (1.97 inch)
N
44 mm (1.73 inch)
1. Lay out the dimensions for the four holes (5) on the right platform. Refer to the dimensions that
are provided in Illustration 7 and Table 39.
2. Drill four 11 mm (0.43 inch) holes (5) .
Table 40
Point Dimension
P
150 mm (5.91 inch)
Q
175 mm (6.89 inch)
R
30 mm (1.18 inch)
1. Lay out the dimensions for the single hole (6) on the right platform. Refer to the dimensions
that are provided in Illustration 8 and Table 40.
Component Assembly
Assemble the Cameras
Note: An arrow is located at the top of the camera lens which indicates the up direction of the camera.
(1) Camera shell
(2) Bolts
(3) Camera
(4) Bolts
(5) Nuts
(6) Nuts
1. Assemble the four cameras (if applicable) with the parts that are supplied with the cameras.
Refer to Illustration 9.
Note: Do not tighten the nuts (6). The nuts will be used in the following procedure in order to
attach the camera to the brackets for the camera.
Assemble the Front and Side Cameras to the 305-3748 Plate As
Illustration 10
(6) Nuts
(7) Camera cable
1. Route the harness for the camera (7) and the connector for the camera through the hole that is
provided in the 305-3748 Plate As . Place the grommet that is provided on the harness for the
camera through the hole. Repeat this procedure for all the cameras.
2. Install the 336-6684 Camera Gp to the 305-3748 Plate As . Use the nuts (6) that were left loose
in Step 1 in order to secure the camera to the plate.
Assemble the Rear Camera to the 360-3917 Bracket
(6) Nuts
(7) 360-3917 Bracket
1. Mount the assembled camera to the 360-3917 Bracket (7). Use the nuts (6) that were left loose
in Step 1 in order to secure the camera to the plate.
Assemble the Side Cameras to the 305-3747 Plate As
(8) Camera
(9) 305-3748 Plate As
(10) 8T-6466 Bolt
(11) 8T-4133 Nut
(12) 8T-4121 Hard Washer
(14) 305-3747 Plate As
1. Mount the assembled camera and 305-3748 Plate As (9) to the 305-3747 Plate As (14). Tighten
the mounting bolts.
Assemble the Radar Boxes to the Brackets

The sensors for the object detection are assembled before shipping. The sensors have functionally
tested in the radar boxes. Use the following procedure in order to assemble the mounting brackets to
the radar boxes.
Note: Inspect the vent and the grommet on the bottom of the radar box. Ensure that the sealant has not
been disturbed during shipment. If the seal is not intact, use silicone sealant in order to seal the
grommet and the vent.
Note: Ensure that the shipping film is removed from the lens of the radar box.
Mount the Front 340-0575 Object Detection Sensor Gp to the 359-7444 Bracket As
(15) 359-7850 Bracket As
(16) 359-7444 Bracket As
(17) 7X-0818 Bolt
(18) 9N-0869 Hard Washer
(19) 8T-9655 Isolation Mount
(20) 8T-9658 Spacer
1. Install the 359-7444 Bracket As (16) to the 359-7850 Bracket As (15). Use the 7X-0818 Bolts
(17), 9N-0869 Hard Washers (18), 8T-9655 Isolation Mounts (19) and 8T-9658 Spacers (20) .
(21) 8T-4138 Bolts
(22) 5P-4115 Hard Washers
(23) 340-0575 Object Detection Sensor Gp
2. Mount the 340-0575 Object Detection Sensor Gp (23) to the 359-7444 Bracket As (16). Use the
8T-4138 Bolts (21) and 5P-4115 Hard Washers (22) .
Mount the Side 340-0575 Object Detection Sensor Gp to the 364-5738 Bracket As
(15) 359-7850 Bracket As
(17) 7X-0818 Bolt
(20) 8T-9658 Spacer
(24) 364-5738 Bracket As
(17), 9N-0869 Hard Washers (18), 8T-9655 Isolation Mounts (19) and 8T-9658 Spacer (20) .
(24) 364-5738 Bracket As
(25) 8T-4971 Bolt
(26) 6V-3964 Hard Washer
2. Mount the 340-0575 Object Detection Sensor Gp (23) to the 364-5738 Bracket As (24). Use the
8T-4971 Bolts (25) and 6V-3964 Hard Washer (26) .
Mount the Rear 340-0575 Object Detection Sensor Gp to the 359-7444 Bracket As
(16) 359-7444 Bracket As
(17) 7X-0818 Bolt
(20) 8T-9658 Spacer
(27) 360-3915 Bracket As
(17), 9N-0869 Hard Washers (18), 8T-9655 Isolation Mounts (19) and 8T-9658 Spacer (20) .
(21) 8T-4138 Bolts
(7) 360-3917 Bracket
(25) 8T-4971 Bolts
2. Mount the 340-0575 Object Detection Sensor Gp (23) to the 359-7444 Bracket As . Use the 8T-
4138 Bolts (21) and 5P-4115 Hard Washers (22) on the left side. Install the 360-3917 Bracket
(7) and camera assembly on the right side. Use the 8T-4971 Bolts (25) and 5P-4115 Hard
Washers (22) .
Cab Hardware and Harness Installation
1. Lay out the dimensions for the 360-0191 Bracket As . Refer to Illustration 20, Illustration 21,
and Table 41 for the location of the 360-0191 Bracket As .
Table 41
Point Dimension
A
74 mm (2.91 inch)
B
290 mm (11.42 inch)
2. Weld the 360-0191 Bracket As to the ceiling with a 2 mm (0.08 inch) fillet weld around each
corner.
Note: The material of the cab is thin.
Example of Cable Labels
(1) Camera 1 Front
(2) Camera 2 Right
(3) Camera 3 Rear
(4) Camera 4 Left
3. Label the 251-8248 Communication Cable As . Use the numbers one through four at both ends
of the cable.
Illustration 23
(1) 319-6830 Sensor Harness As
(2) 340-7161 Power Converter
(3) 355-9048 Monitor Display Gp
(4) 361-5211 Cab Harness As
(5) 360-0191 Bracket As
(6) 274-4477 Cable As
(7) 7K-1181 Cable Strap
(9) 8T-4136 Bolt
Example of harness routing inside cab
View (C)
4. Route the 361-5211 Cab Harness As (4) per Illustration 23.
5. Route the four 274-4477 Cable As to the four video connectors of the 319-6830 Sensor Harness
As (1). Connect the cables. Refer to Table 42.
Table 42
274-4477 Cable As Cable 319-6830 Sensor Harness As Connector Camera
Label Label
1 Cam 1 Front
2 Cam 2 Right
3 Cam 3 Rear
4 Cam 4 Left
6. Enlarge the slot for the cables in the headliner in order to allow the following connectors to pass
through:
◦ Two 12-pin connectors
◦ Light Switch connector of 361-5211 Cab Harness As
◦ 12-pin connector of 319-6830 Sensor Harness As
7. Secure the 361-5211 Cab Harness As (4), 274-4477 Cable As and 319-6830 Sensor Harness As
(1) to the tie links around the ceiling of the cab. Allow enough slack for the 12-pin connectors
and the connector for the switch to connect to the display of the system and the light switch
without placing stress on the wiring. Allow enough slack in the harness in order to allow for
adjustment of the display. The remaining slack of the harnesses should be pulled back into the
electronics bay.
8. Reinstall the headliner and components.
Note: The headliner must be cut for proper reinstallation.
(5) 360-0191 Bracket As
(9) 8T-4136 Bolt
(10) 362-2231 Bracket As
9. Assemble the 362-2231 Bracket As (10) to the 360-0191 Bracket As (5) with two 8T-4136 Bolt
and two 8T-4121 Hard Washer .
10. Install the 355-9048 Monitor Display Gp (3) onto the 362-2231 Bracket As (10) using the
screws that are provided with the display.
11. Connect the three 12-pin connectors to the corresponding connectors on the back of the display.
The video harness connects to the green connector. The 12-pin connector with two wires
connects to the black connector and the 12-pin connector with five wires connects to the gray
connector.
12. Locate the 19-pin bulkhead connector of the 361-5211 Cab Harness As (4). Insert the connector
through the 43 mm (1.69 inch) hole that was drilled in the plate located at the right rear corner
of the cab. Refer to Illustration 24. Secure the connector with the nut and washers that are
provided with the connector.
13. Locate a suitable location in the electronics bay in order to install the 340-7161 Power
Converter (2). Use the 6V-8931 Washer Head Screws to install the converter.
Note: Ensure that the harness connections will reach the power converter before you install the
power converter.
Cab Harness Connections

1. Make the electrical connections of the 361-5211 Cab Harness As that are listed below:
a. Connect wire C234-BK and the ground wires 200-BK to the ground post of the cab.
b. Connect wire 130-RD to one side of the 6T-3644 Circuit Breaker As .
c. Connect wire 109-RD to the other side of the 6T-3644 Circuit Breaker As .
d. Locate an empty mounting location for the circuit breaker. Secure the circuit breaker with
the screws that are provided.
e. Connect wire 109-RD (R) to the unswitched power side of the main power relay.
f. Connect the wires 308-YL (Y) to the coil of the main power relay.
g. Locate connector "A-C52" on the plate located on the lower right-hand side of the cab.
h. Extract pin 5, wire 892-BR and pin 6, wire 893-GN from connector "A-C52"
Note: The wires in this step are the wires that were just removed from connector "A-
C52".
i. Insert wire 892-BR into contact 1 and wire 893-GN into contact 2 of connector "CM-
C8" (2-pin connector).
Note: The wires in this step are from 361-5211 Cab Harness As .
j. Insert wire 892-BR into pin 5 and wire 893-GN into pin 6 of connector "A-C52".
k. Connect connector "CM-C4" to the 340-7161 Power Converter .
2. Label the four video cables "front", "right", "left" and "rear" for the corresponding camera that
is connected to the cable.
3. Insert the four video cables into the 348-9226 Grommet Assembly . Secure the grommet into
the second hole that was drilled in the plate at the right rear corner of the cab. Torque the nut of
the 348-9226 Grommet Assembly . Pass the excess video cable into the electronics bay.
Table 43
Video Cables to Display Video Cables to Camera
1 Front
2 Right
3 Rear
4 Left
4. Connect the four video cables from the cameras to the four video cables from the display. Refer
to Table 43.
5. Secure the harnesses in the electronics bay with the 3S-2093 Cable Straps .
Radar and Camera Installation Procedure

Bracket Installation Procedure
Left Side Radar Bracket
View of 369-9384 Plate location
(1) 369-9384 Plate
Table 44
Point Dimension
A
13.5 mm (0.53 inch)
B
285 mm (11.22 inch)
1. Lay out the dimensions for the 369-9384 Plate (1) .
Refer to Illustration 29 and Table 44.
2. Weld the 369-9384 Plate (1) to the ROPS using a 3 mm (0.12 inch) fillet weld.
Left Side Camera Bracket
(2) 255-8274 Plate
Note: Measurements are from the edges of the 255-8274 Plate (2).
Table 45
Point Dimension
C
10 mm (0.39 inch)
D
140 mm (5.51 inch)
Orientation of the 255-8274 Plate
2. Weld the 255-8274 Plate to the left fender with a 3 mm (0.12 inch) fillet weld.
Refer to Illustration 31 for the proper orientation of the 255-8274 Plate .
Right Side Radar Bracket
(3) 360-3919 Bracket As
(4) 8T-7547 Bolts
(6) 5C-7261 Nuts
1. Install the 360-3919 Bracket As (3) to the platform. Use the 8T-7547 Bolts (4), 5P-4116 Hard
Washers (5), and 5C-7261 Nuts (6) to secure the bracket.
Right Side Camera Bracket
(7) 255-8274 Plate
Table 46
Point Dimension
E
14 mm (0.55 inch)
F
261 mm (10.28 inch)
Orientation of the 255-8274 Plate
2. Weld the 255-8274 Plate (7) to the right fender with a 3 mm (0.12 inch) fillet weld.
Refer to Illustration 33 for the proper orientation of the 255-8274 Plate (7) .
Front Radar Bracket
(8) 364-5871 Bracket As
(9) 364-5878 Blocks
(10) 8T-4139 Bolts
(8) 364-5871 Bracket As
Table 47
Point Dimension
G
1571 mm (61.85 inch)
H
78 mm (3.07 inch)
1. Install the 364-5871 Bracket As (8) on two 364-5878 Blocks (9) with four 8T-4139 Bolts (10)
and four 5P-1076 Hard Washers (11) .
2. Place the 364-5871 Bracket As (8) with the 364-5878 Blocks (9) on the front bumper. Use
Illustration 36 and Table 47 for the bracket location and orientation.
3. Weld the 364-5878 Blocks (9) to the front bumper with a 3 mm (0.12 inch) fillet weld.
Rear Radar Bracket
(12) 361-4971 Bracket
(13) 9D-0968 Plate
Table 48
Point Dimension
J
19 mm (0.75 inch)
K
485 mm (19.09 inch)
1. Place the 361-4971 Bracket (12) on the 9D-0968 Plate (13) at the rear of the machine using
Illustration 37 and the dimensions from Table 48.
2. Weld the 361-4971 Bracket (12) to the 9D-0968 Plate (13) with a 6 mm (0.24 inch) fillet weld
on each side of the bracket.
Camera and Radar Installation
Left Side (Radar)
(14) 8T-4137 Bolt
(15) 7X-7729 Washer
(16) 369-9384 Plate
1. Install the assembled 340-0575 Object Detection Sensor Gp to the 369-9384 Plate (16) with the
8T-4137 Bolts (14) and the 7X-7729 Washers (15) .
Left Side (Camera)
(14) 8T-4137 Bolts
(17) 305-3747 Plate As
(18) 8T-4121 Hard Washers
(19) 219-6485 Flood Lamp Gp Mounting Location
1. Install the 305-3747 Plate As (17) to the block on the machine with four 8T-4137 Bolts (14)
and four 8T-4121 Hard Washers (18) .
2. Install the 219-6485 Flood Lamp Gp to the 305-3747 Plate As (17) in the location shown (19) .
Right Side (Radar)
1. Install the assembled 340-0575 Object Detection Sensor Gp to the 360-3920 Bracket As (20)
with the 8T-4195 Bolts and 7X-7729 Washers .
Right Side (Camera)
(14) 8T-4137 Bolts
(15) 8T-4121 Hard Washers
(21) 305-3747 Plate As
1. Install the 305-3747 Plate As (21) to the block on the machine with four 8T-4137 Bolts (14)
and four 8T-4121 Hard Washers (15) .
2. Install the 219-6485 Flood Lamp Gp to the 305-3747 Plate As (21) .
Front Radar
(8) 364-5871 Bracket As
1. Installed the assembled 340-0575 Object Detection Box Gp to the 364-5871 Bracket As (8)
with two 8T-4195 Bolts and two 7X-7729 Washers .
Front Camera
Table 49
Point Dimension
L
450 mm (17.72 inch)
M
400 mm (15.75 inch)
N
24 mm (0.945inch)
1. Use Illustration 42 and the measurements in Table 49 to find the location of the front camera.
2. Install the camera through the grill. Use three 8T-4121 Hard Washers and three 8T-4133 Nuts
on the back side to secure the camera.
Rear Radar and Camera
(12) 361-4971
1. Attach the rear radar and camera assembly to the 361-4971 (12). Use two 8T-4195 Bolts and
two 7X-7729 Washers .
Harness Installation Procedure

Note: Route all camera cables at the same time as the radar harnesses. Use Illustration 44, Table 50,
and Table 51 as a guide for all harness and cable routing.
Table 50
Routing Index for the Radar Harnesses
Callout Part Number Description
Table 51
Routing Index for the Camera Cables

Callout Part Number Description Routing
F 274-4477 Cable As From Cab Bulkhead to Front Camera.
R 283-0658 Cable As From Cab Bulkhead to Rear Camera.
LT 274-4477 Cable As From Cab Bulkhead to Left Camera Cable.
RT 283-0658 Cable As From Cab Bulkhead to Right Camera Cable.
Main Harness
(1) 363-8847 Chassis Harness As
1. Route the 363-8847 Chassis Harness As (1) from the right rear of the cab towards the front of
the machine. Use the existing hardware and install a 4P-7581 Clip (8) in the location shown in
Illustration 45. Secure the 363-8847 Chassis Harness As (1) to the existing harness and the 4P-
7581 Clip (8) with 7K-1181 Cable Straps .
(7) 132-5789 Clip
(8) 4P-7581 Clip
(9) 4P-7428 Clip
2. Continue routing the 363-8847 Chassis Harness As (1) around the bottom of the 5T-3530 Pipe .
Install the following clips:
◦ One 132-5789 Clip (7)
◦ One 4P-7581 Clip (8)
◦ One 4P-7428 Clip (9)
Use one 5M-3062 Bolt and one 8T-4896 Hard Washer to secure the 132-5789 Clip (7) and the
4P-7581 Clip (8) to the machine. Use the existing hardware to secure the 4P-7428 Clip (9) to
the machine.
3. Attach the short section of 363-8847 Chassis Harness As (1) shown in Illustration 47 to the
existing harness. The front harness will connect to the main harness at this connection point.
The front harness routing will take place later in this instruction.
(8) 4P-7581 Clips
4. Continue routing the short section of 363-8847 Chassis Harness As (1) as shown in Illustration
48. Attach the 363-8847 Chassis Harness As (1) to the 4P-7581 Clips (8) that are shown in
Illustration 48. The left harness will connect to the main harness at this connection point. The
left harness routing will take place later in this instruction.
5. Continue routing the 363-8847 Chassis Harness As (1). Secure the 363-8847 Chassis Harness
As (1) to the lighting harness with 7K-1181 Cable Straps across the front of the machine to the
right side. The right harness will connect to the main harness at the connection point where the
main harness ends here.
Right Side
(2) 361-1267 Wiring Harness
1. Connect the 361-1267 Wiring Harness (2) to the 363-8847 Chassis Harness As (1). Route the
361-1267 Wiring Harness (2) as shown in Illustration 50. Use 7K-1181 Cable Straps to secure
the 361-1267 Wiring Harness (2) .
2. Feed the 373-1344 Wiring Harness (3) and the 283-0658 Cable As (RT) through the hole that
was made in the 242-0428 Plate earlier in this instruction. Install the 3E-6753 Grommet in the
hole on the 242-0428 Plate .
3. Route the 373-1344 Wiring Harness (3) along the existing harness from the connection to the
361-1267 Wiring Harness (2) to the hole in the 242-0428 Plate . Use 7K-1181 Cable Straps to
secure the harness.
(10) 352-3968 Clip
(11) 4P-7581 Clips
4. Route the 373-1344 Wiring Harness (3) along the outside of the right side platform.
a. Install one 352-3968 Clip (10) using the existing hardware from the hand rail.
b. Install two 4P-7581 Clips (11) on the 8W-6062 Deflector using the existing hardware.
c. Secure the 373-1344 Wiring Harness (3) to the clips with 7K-1181 Cable Straps .
d. Connect the 373-1344 Wiring Harness (3) to the radar and the 283-0658 Cable As (RT)
to the camera.
Left Side
1. Feed the 361-1264 Wiring Harness (4) and the 274-4477 Cable As (LT) through the hole that
was made in the 245-7748 Fender earlier in this instruction. Install the 7M-3361 Grommet in
the hole on the 245-7748 Fender .
Left Harness Connection
(1) 363-8847
(8) 4P-7581 Clip
2. Connect the 361-1264 Wiring Harness (4) to the 363-8847 Chassis Harness As (1). Use the 4P-
7581 Clip (8) and 7K-1181 Cable Straps to secure the harness.
3. Route the 361-1264 Wiring Harness (1) along the front of the machine.
(12) 4P-7428 Clip
(13) 8T-4137 Bolt
(15) 4P-7581 Clip
4. Install the 4P-7428 Clip (12), use the existing hardware. Install the 4P-7581 Clip (15), use the
8T-4137 Bolt (13) and 8T-4896 Hard Washer (14) .
Route the harnesses as shown in Illustration 55.
Left Side Harness
(8) 4P-7581 Clips
5. Route the 361-1264 Wiring Harness (4) along the left side of the machine. Use the 4P-7581
Clips (8) and existing bolts to secure the harness.
6. Connect the 361-1264 Wiring Harness (4) to the left radar and the 274-4477 Cable As (LT) to
the left camera.
Front Harness, Radar, and Camera
(5) 361-1262 Front Harness As
(7) 132-5789 Clips
(16) 130-5300 Clip
1. Install the following clips:
◦ Three 132-5789 Clips (7)
◦ One 130-5300 Clip (16)
Use one 5M-3062 Bolt and one 8T-4896 Hard Washer to install each clip.
Note: The 274-4477 Cable As (F) will follow Step 1 through Step 4.
2. Connect the 361-1262 Front Harness As (5) to the 363-8847 Chassis Harness As (1) .
3. Secure the 361-1262 Front Harness As (5) to the clips with 7K-1181 Cable Straps .
(5) 361-1262 Front Harness As
4. From the last clip route the 361-1262 Front Harness As (5) along the disconnect switch harness
and below the baffle. Refer to Illustration 58.
(11) 4P-7581 Clips
5. Install three 4P-7581 Clips (11) below the grill as shown in Illustration 59. Secure the 361-1262
Front Harness As (5) to the 4P-7581 Clips (11) with 7K-1181 Cable Straps .
6. Finish routing the 361-1262 Front Harness As (5) to the front radar.
7. Finish routing the 274-4477 Cable As (F) from Step 4. Continue routing the 274-4477 Cable As
(F) under the grill and out to the front. Route the harness up the grill and attach with 7K-1181
Cable Straps . Refer to Illustration 60.
Rear Harness
(6) 361-0851 Rear Harness As
1. Connect the 361-0851 Rear Harness As (6) to the 363-8847 Chassis Harness As (1) .
2. Route the 361-0851 Rear Harness As (6) and the 283-0658 Cable As (R) on the left side of the
frame. Use 7K-1181 Cable Straps to secure the 361-0851 Rear Harness As (6) and the 283-
0658 Cable As (R) to the existing harness.
3. Connect the 361-0851 Rear Harness As (6) to the rear radar and the 283-0658 Cable As (R) to
the rear camera.
Adjust the Object Detection Sensors
Improper operation of an access platform could result in injury or

death. Operators must carry out their duties properly and follow all
instructions and guidelines given for the machine and access platform.
Be sure all personnel are clear of the equipment while the equipment is
being lowered.
Failure to stay clear of the equipment while the equipment is being

lowered may result in personal injury.
There are two angle adjustments for the object detection sensors. The adjustments are the Azimuth or
horizontal adjustment and the Elevation or the vertical adjustment. The angles that are provided in
Table 52 are the angles that were found to work best.
These angles are a guideline and may require an adjustment of a few degrees to bring the detection
area of the system into an acceptable limit. This adjustment is necessary because of differences in
machines that are not controlled by Caterpillar.
The type of tires that are used on a machine may affect the height of the machine. This procedure
must be used with the ""Calibrate the Object Detection Sensors" " procedure that is contained in the
manual.
Table 52
Radar Angles
Front Radar Rear Radar Side Radar
Azimuth Elevation Azimuth Elevation Azimuth Elevation
(deg) (deg) (deg) (deg) (deg) (deg)
0 0 down 0 12 down 0 50 down
Azimuth Adjustment Procedure
(1) Azimuth adjustment for medium range radar brackets
Table 53
Required Tools
13 mm Wrench 1
Protractor 1
1. Loosen the four azimuth adjustment bolts on the brackets for the radars.
2. Use a protractor in order to set the proper azimuth angle or adjust the angle to fine-tune the
system. Refer to the angles listed in Table 52.
3. Carefully tighten the four azimuth adjustment bolts on the brackets for the radars.
4. Check the angle again in order to verify that the bracket is set to the proper angle.
5. Tighten the bolts.
7. Proceed to the ""Elevation Adjustment Procedure" ".
Elevation Adjustment Procedure
Elevation Adjustment bolts for Medium Range Radar
Table 54
Required Tools
10 mm Wrench 1
Inclinometer or Digital Level 1
1. Loosen the four adjustment bolts on the bracket for the radar.
2. Use an inclinometer or a digital level in order to set the proper elevation angle or adjust the
angle to fine- tune the system. Refer to the angles that is listed in Table 54.
3. Carefully tighten the four azimuth adjustment bolts on the brackets for the radars.
5. Tighten the bolts.
Camera Adjustment Procedure

Prior to operating the machine, ensure the proper orientation of the image on the monitor. Adjust the
camera in order to provide the following view from the machine:
• Optimum view of blind spots on machine
Consult your Cat dealer before any adjustments are made to the camera.
Prior to operating the machine, ensure that the features of the display are properly adjusted. Ensure
that the brightness and the contrast are adjusted prior to operating the machine. Ensure that the
brightness and the contrast are adjusted after changes in the conditions for ambient light.
Prior to operating the machine, ensure that the display is positioned in order to provide clear visibility
of the display from the operator seat. Do not position the display in a way that will cause the
following conditions:
• Cover any safety messages or other important information.
• Impede the entry to the cab or impede the exit from the cab.
• Obstruct the visibility of the operator.
• Obstruct the view of any indicators, gauges, or monitoring system.
• Impair access to any operator controls or impair movement of any operator controls.
Prior to operating the machine, ensure that the camera lens and the display are clean.
Flash the Software onto the Display

The display is shipped without the application software installed. Use the following procedure in
order to flash the application software into the display.
Required Material
• Caterpillar Electronic Technician Cat (ET)
• Communication Adapter 2
• 345-7489 Monitor Harness As
• Software
Note: Latest software is available in SIS.
Procedure
1. Ensure that the key start switch and the disconnect switch are in the OFF position.
2. Disconnect the center 12-pin connector from the display.
3. Connect the 345-7489 Monitor Harness As between the system harness for the display and the
center connector on the display.
4. Connect the 7X-1425 Data Link Cable As between the 7X-1700 Communication Adapter Gp
and Cat ET.
Note: The 345-7489 Monitor Harness As will no longer allow Cat ET to flash the display. Keep
the 345-7489 Monitor Harness As as a service tool in case the display is replaced.
5. Connect the 139-4166 Data Link Cable As between the 7X-1700 Communication Adapter Gp
and the diagnostic connector of the 345-7489 Monitor Harness As .
6. Use WinFlash in order to load the software.
7. Disconnect the 345-7489 Monitor Harness As from the system harness for the display and the
center connector on the display.
8. Connect the 12-pin connector of the system harness to the center connector of the display.
9. Turn the disconnect switch and the key start switch to the ON position.
10. Verify that the display turns on and the object detection system starts. Refer to the ""System
Information" " section of this manual in order to ensure that the system is operating properly.
System Information
The system is designed to enhance operator awareness of surroundings. Use of this system does not
replace basic safety precautions and procedures for operating the machine.
The object detection system uses radar and video to provide the operator with additional information
about the work area around the machine. The display interfaces with the radar sensors that are
mounted around the machine. The radar sensors provide detection of objects that are normally in areas
of restricted visibility around the machine. The system may detect objects as small as a standing adult
person.
Recognition of an object is dependent upon the material composition and the geometry of the object.
The system may detect an object that is the size of a standing adult human. However, due to the
limited number mounting areas for the object detection sensors on the machine, there are gaps in the
radar coverage that would allow the system to miss a person.
Objects are most likely to enter the areas of restricted radar detection when the machine has been
stopped. The system operation can be configured for "Distance" based operation or "Speed" based
operation. This is selectable via the configuration menu. This option is not operator configurable. The
service tool must be connected to the machine and communicating in order to change this option.
The "Distance" based option activates when the key switch is turned to the ON position and remains
in the active state until the machine transitions from a stopped state and has traveled for a minimum of
12 m (40 ft) in the forward direction. The system remains in the active state anytime the machine is
traveling in reverse. The system will return to the active state automatically after the machine is
brought to a complete stop and after the machine has remained stopped for the delay time that has
been configured. The reactivation delay is used to stop the system from transitioning from the standby
state to the active state while making short stops.
The "Speed" based option allows the system to remain active when the machine is traveling in the
forward direction at speeds less than 8 km/h (5 mph). The system will transition to the standby mode
when the machine is traveling in the forward direction at speeds less than 8 km/h (5 mph). The system
will become active whenever the machine speed falls below 4.8 km/h (3 mph) for the configured
delay activation time. The system will always be active when the machine is traveling in reverse.
Effects on System Operation

The operation of the system can be affected by any of the following factors.
Personal injury or death could result without observing the following

information.
Environmental conditions, installation, and topographical factors can

effect the proper operation of the Cat Integrated Object Detection
System. The following information must be taken into consideration.
Environmental - Weather conditions such as rain, snow, and sleet can create road conditions that
may cause mud to build up on the face of the object detection sensor. The moisture in the mud can
reduce the effectiveness of the coverage of the radar. The mud absorbs the RF energy that is emitted
by the object detection sensors. If an accumulation of mud is observed on the object detection sensors,
then clean the surface of the sensor. Refer to the Operation and Maintenance Manual, "Object
Detection Sensor - Clean/Inspect" section of this manual for addition information on how to clean the
sensors.
Note: The object detection sensors have blockage detection diagnostics that display a message on the
display when mud or other substances block the object detection sensors. The event will remain active
until the sensor has been cleaned or the blockage is removed.
Installation - Incorrect sensor bracket installation and or alignment may also cause the object
detection sensors to give nuisance warnings to the operator. The system may sense false objects
because the object detection sensors are not set to the correct angle.
Note: The brackets may become misaligned over time because of shock and vibration the machine is
subjected to during normal operations. The condition of the radar brackets should be inspected daily.
Topographical - The system may sense objects even though no objects are present. These detections
may occur if the grade of a haul road, a loading area, or a ready line are significant enough to reflect
RF energy in the same way as a vehicle or berm would. One or more false targets are possible when a
V-ditch is utilized when parking the machine. The V-ditch can cause a false indication at the front or
sides of the machine.
If an object is in the critical zone, the display will provide an audible and visual warning.
Any critical zone warning that has not been acknowledged will trigger an audible alarm if either of
the following conditions are true.
1. If the operator has placed the machine in gear, and attempts to move in the direction that an
object is detected. This situation applies to the rear of the machine only.
2. If the operator has placed the machine in gear, and attempts to move in the direction that an
object is detected. This situation applies to the rear of the machine only.
NOTICE
Radar information will not be used in order to determine the exact

position of the object. Only the general area of the object relative to the
machine will be displayed. The operator must use the camera for the
designated machine quadrant in order to determine if the object is in
the path of the machine and if evasive action is required.
Identify the object and the location of the object before you move the
machine. Failure to identify the object and the location of the object
prior to moving the machine can result in product damage, personal
injury, or death.
Power ON/OFF
Power is supplied to the system when the operator turns the machine keyswitch to the ON position. A
screen similar to Illustration 64 will appear.
During the power up process, the display will perform a self test, a screen similar to Illustration 65
will appear.
During the self test, the display will ensure that all of the components are communicating and the
alarm on the display will sound momentarily. When the self test is completed, the following occurs:
• The system status indicator will turn green.
• The cameras will be active.
• The radar view screens will be active.
Note: Ensure that the model of machine listed on the lower right corner of the start-up screen matches
the machine that is being operated. Refer to Illustration 65.
If the self test fails, the system status indicator will turn red, the camera screens will be active, and the
radar screen will be disabled. If the self test fails, contact your Caterpillar dealer.
Display Navigation
Display Features
(1) Camera View
(2) Arrows Button
(3) "OK" Button
(4) Tab Button
(5) Brightness Button
(6) Alarm Check
(7) Alarm
(8) Indicator for the System
(9) Proximity Bar
(10) Product ID
Display Buttons
Arrow button - The arrow button is

used in order to perform the following
functions:
• Toggle the display between the camera views (rear)
• Highlight a selection (up/down and left/right)
• Manually adjust brightness level after the brightness button is depressed (right/ left)
OK button - The "OK" button is used

in order to edit settings. The operator
must press the "OK" button to enter the
settings. After pressing the "OK"
button, the first parameter in the list that
can be configured will be highlighted.
The highlighted parameter can then be
changed.
Tab button - Use the tab button in

order to change the active screen
between the main screen, the
configuration screen, and the diagnostic
summary screen.
Brightness button - Press the

brightness button once in order to allow
manual adjustment of the brightness for
the display screen. Press and hold the
brightness button for 2 seconds in order
to enable/disable night mode for the
display screen.
Note: The night mode will adjust the display to the minimum brightness setting in order to reduce the
amount of light emitted during night time operation. The night mode brightness can be adjusted up or
down and will be remembered the next time the night mode feature is enabled. When the display
returns to the day mode the brightness setting will automatically adjust the 75 percent brightness. If
necessary, adjust the brightness manually for personal view preferences.
Alarm check button - The alarm check

cancels any changes that were made in
the configuration screen. The alarm
check button also can be used to snooze
the audible alarm. This snooze remains
in effect until a directional change or
the machine goes into standby mode. If
any of these conditions are met, the
snooze is turned off. If the object is still
present or a new object appear, the
system will start beeping again.
System Configuration
Press the tab button on the display to access the configuration screen. The operator will only be able
to view the current system setting the first time that the configuration screen is accessed.
To edit the settings, the operator must first press the "OK" button or press the "Change Settings" soft
key that is on the screen. After entering the edit mode, the first parameter in the list that can be
configured will be highlighted. The parameter must be highlighted in order to allow the parameter to
be changed. Press the left arrow or the right arrow on the arrows button to change the highlighted
parameter.
Navigation between parameters is accomplished by pressing the top or bottom arrows button or
touching the parameter name that is on the screen. Any changes that are made to parameters will not
become active until the operator has pressed the "OK" button or the "Save Settings" field on the
screen to exit the edit mode. An example of the configuration screen is shown in Illustration 67.
Illustration 67 shows the view that appears on the display when the configure screen is accessed for
the first time. The "Change Settings" box will be located opposite the "OK" button to indicate the
purpose of the button. The "Change Screens" box will be located opposite the tab button to indicate
the purpose of the button.
Configure Parameters
The following list of the parameters can be configured when the "Change View" screen is accessed.
Language
The display supports the following list of languages:
• English
• French
• Indonesian
• Portuguese
• Spanish
Standby Mode Auto Dimming
Auto dimming can either be "Enabled" or "Disabled".
Object Detection System Enable Delay
Note: This parameter is only adjustable when Caterpillar Electronic Technician (Cat ET) is connected
and communicating with the system.
Typical Illustration
This parameter configures the delay time that will be used by the object detection system to delay the
activation of the object detection system after the machine comes to a stop. Refer to Illustration 68.
When the vehicle stops for "x" seconds the system returns to active mode. This delay can be set from
0 to 30 seconds.
Once the operator has changed all the desired settings, pressing the "OK" button will make the view
return to the first configuration screen. The operator will not be able to exit the configuration screen
until the operator exits the edit mode.
Object Detection Standby Mode
Note: This parameter is only adjustable when Caterpillar Electronic Technician (Cat ET) is connected
and communicating with the system.
The system can be configured to run in one of two different modes:
Distance - In "Distance" based standby, once the machine travels 20 m (65 ft) the system goes into
standby mode. When the vehicle stops for "x" seconds the system returns to active mode. The "x"
seconds are set in the "Object Detection System Enable Delay" dialog. This delay can be set from 0 to
30 seconds.
Speed - In "Speed" based standby, once the machine goes above 11 km/h (7 mph) the system enters
standby mode. When the machine slows down to below 4.8 km/h (3 mph) the system returns to active
mode.
Troubleshooting
Diagnostic Summary Screen
The diagnostic summary screen is separate from the main screen. The diagnostic summary screen is
accessed by pressing the tab button twice or by pressing the "Diagnostic" that is shown on the main
screen. Press the tab button again to change the view to the main screen. The first screen that will
appear when the diagnostic summary screen is accessed will be like Illustration 69.
Press the up or down arrows to highlight the desired code. After pressing the "OK" button, the screen
will change to a more detailed view of the selected code. The screen that illustrates these details
appears like Illustration 70.
If there are active diagnostic codes present, ensure that all of the harnesses are connected. Also ensure
that the radars are receiving power and that the CAN data link connections are correct. Low battery
voltage will cause the radars to perform erratically. Refer to Systems Operation, Troubleshooting,
Testing and Adjusting, UENR1274 for detailed troubleshooting information.
Camera Adjustment Procedure
Typical example of the proper orientation of the image from front camera on the monitor
Adjust the front camera to provide the following view from the machine front:
• Partial view of the radiator grill
• Partial view of the stairs
• View of an object on the ground in front of the stairs
Typical example of the proper orientation of the image from rear camera on the monitor
The dump body is shown in the lowered position.
Adjust the rear camera to provide the following view from the machine rear:
• Partial view of the rear of the dump body
• Partial view of the rear frame
• Partial view of the tires
• View of an object on the ground 15 m (50 ft) behind the rear tires
Typical example of the proper orientation of the image from left or right side camera on the monitor
Adjust the left or right side camera to provide the following view from the machine side:
• Partial view of the front left or right corner of the dump body
• Partial view of the front left or right fender
• Partial view of the front left or right tire
• View of an object on the ground to the right of the front left or right corner of the machine
Calibrate the Object Detection Sensors

This procedure is used in order to calibrate the object detection sensors. The object detection sensors
must be calibrated if any of the conditions that are listed below have occurred:
• Initial installation of the object detection system.
• Any of the object detection sensors were replaced.
• Any of the object detection sensors have been adjusted or the brackets replaced.
This procedure is used in order to validate that the radars for the system have been installed and
adjusted correctly. The procedure will utilize an object. The object will be used in order to explore the
limits of radar coverage.
This procedure will define the radar mapping coverage for objects. The angles at which the radar
brackets are oriented determine the proper coverage area of the radars and avoid ground reflections.
Ground reflections caused by improperly positioned radar brackets may cause false detections.
Record any instances where the alarm system failed to perform properly, including any nuisance
alarms. A case where there might be holes in coverage, such that the object might disappear, should
be avoided.
Table 55
Test Equipment Quantity
Digital Level 1
Survey Paint 1
Person 1
Two-way Radios 2
Machine Preparation
Note: Prior to performing this procedure ensure that all components are installed in the appropriate
positions as described in the ""Adjust the Object Detection Sensors" " section of this manual and
adjust the camera angles in order to obtain the best view of coverage areas.
1. Park the machine in a wide open area that is large and level. This area should have 30 m (98.5
ft) of clearance to rear of the machine.
2. Set the parking brake.
3. Turn the disconnect switch to the ON position
4. Start the machine.
5. Verify that the system is powered up and the system status indicator and the system fault
indicators are illuminated green on the display.
6. While the machine is parked in the large wide open area check for any surrounding obstacles
like bumps, and so on, by observing the display for any flashing areas in the radar detection
area. The situations that are listed in Table 56 can cause false targets to be detected and are
listed in order of precedence:
Table 56
Description of Cause
Resolution
Test area is not level, Find a test area that is more level or reposition the area of the
area in front or rear of machine being validated to face the area with the down hill slope
machine has an uphill to calibrate the system. Do not use an area with too great of slope
slope. (2 to 3 percent max) to validate the system.
The object detection The object detection sensor angles provided in the installation
sensor angle is too low information were determined to be the optimum angles for
and is detecting ground installation, however due to installation variations and differences
reflections. in machines the actual angle may require adjustment. Refer to
""Adjust the Object Detection Sensors" " section of this manual

for additional information
There is mud or some This is unlikely to occur unless there is an active event displayed
other type of debris on the display. Clean the object detection sensors to eliminate the
blocking the sensor. issue.
Calibrate Procedure
The calibration process consists of a person referred to as the object being moved into and out of the
object detection sensors coverage area. The person moving the object will be told to stop via radio
whenever the object appears or disappears on the display. This procedure is performed in order to
determine the limits of the coverage area and any identify holes that may exist in the coverage area. In
the case that the limits of the coverage area are inadequate, adjustments will need to be made to the
angles of the object detection sensors and the brackets of the object detection sensors. This procedure
will be performed for the following areas of the machine:
• Front
• Rear
• Sides
Front of the Machine
Lay out a line perpendicular to the centerline of the radar. Extend the line 15 m (50 ft). Lay out
additional lines parallel to the centerline of the radar. Lay out lines at the following intervals:
• 1 m (3 ft)
• 1.5 m (5 ft)
• 3 m (10 ft)
• 6 m (20 ft)
• 9 m (30 ft)
• 12 m (40 ft)
• 15 m (50 ft)
The object will be moved close to the machine and parallel to the front of the machine and the display
is checked for the object detection. The object will then be moved perpendicular to the front of the
machine as shown in Illustration 74. The object should start close to the machine for the first pass and
work away from the machine with each successive pass. Stop the passes once the object is no longer
detected.
Testing the object detection coverage area at the front of the machine
The person in the cab of the machine will inform the person moving the object when to mark the
coverage start/stop point. The start/stop points must be marked when the object first appears or first
disappears from radar coverage on the display. The designated reference point for the rear radar will
be the center of the machine. The distance from the initial perpendicular detection must be measured
and should be approximately 2 m (6.6 ft) from the front of the machine. Refer to Illustration 75.
Sample of object detection coverage area at the front of the machine
If the detection area is not approximately 10 m (32 ft) long by 7 m (23 ft) wide, or the coverage area
contains holes, adjust the angles of the brackets for the object detection sensors. Refer to the ""Adjust
the Object Detection Sensors" " section of this manual for additional information regarding the
adjustment of the brackets.
Note: If the detection area is larger than the dimensions listed above, adjustment of the object
detection sensors is not required.
Operate the machine to determine if additional adjustment is required.
Rear of the Machine
• 1 m (3 ft)
• 1.5 m (5 ft)
• 3 m (10 ft)
• 6 m (20 ft)
• 9 m (30 ft)
• 12 m (40 ft)
• 15 m (50 ft)
The object will be moved close to the machine and parallel to the rear of the machine and the display
is checked for the object detection. The object will then be moved perpendicular to the rear of the
detected.
Target moving behind the rear of the machine
and should be approximately 2 m (6.6 ft) from the rear of the machine. Refer to Illustration 77.
Sample of object detection coverage area at the rear of the machine
If the detection area is to narrow or contains holes in the coverage area the angles of the brackets of
the object detection sensors. Refer to the ""Adjust the Object Detection Sensors" " section of this
manual for additional information regarding the adjustment of the brackets.
Right Side and Left Side of the Machine
• 0.5 m (1.5 ft)
• 1 m (3 ft)
• 1.5 m (5 ft)
• 3 m (10 ft)
The object will be moved close to the machine and parallel to the side of the machine and the display
is checked for the object detection. The object will then be moved perpendicular to the rear of the
detected.
This pattern will be completed on both sides of the machine. The target should start outside of the
detection range of the radar. The target will walk parallel to the machine and stop whenever the target
appears in the radar detection area.
Target moving on side of machine
and should be approximately 0.3 m (1.0 ft) from the rear of the machine. Refer to Illustration 79.
A sample of right side and left side machine target detection
If the detection area is to narrow or contains holes in the coverage area the angles of the brackets of
the object detection sensors. Refer to the ""Adjust the Object Detection Sensors" " section of this
manual for additional information regarding the adjustment of the brackets.
Copyright 1993 - 2012 Caterpillar Inc. Thu Sep 20 10:03:58 UTC-0400 2012
Todos los derechos reservados.
Red privada para licenciados del SIS.

777D CAT DETECT

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777D Truck 3508B Engine AGC00001-UP (MACHINE)(SEBP3016 - 101) - Documen...

Installation of Cat® Detect Object Detection for the 777D Off-

Important Safety Information

Improper operation of an access platform could result in injury or

Failure to stay clear of the equipment while the equipment is being

Weld Specifications and Qualifications

Read and understand the manufacturer's instructions and your

See "American National Standard Z49.1, Safety in Welding and

American Welding Society

See "OSHA Safety and Health Standards, 29 CFR 1910", available

U.S. Department of Labor

Use the direct current electrode positive (DC reverse polarity).

Mask all parts prior to gouging.

Proper Welding Procedure on Machines and Engines with Electronic Controls

4. Protect the wiring harnesses from the weld splatter.

Preparing the Metal for Welding

Personal injury can result from flame cutting or welding on painted

Do not flame cut or weld on painted areas.

1 362-8527 Object Detection Wiring Gp

Contents of the 372-1304 Object Detector Gp

Contents of the 368-2992 Object Detection Kit

7X-7877 Edging Strip

1 361-1264 Wiring Harness

Contents of the 372-1305 Object Detector Gp

Contents of the 372-1306 Object Detector Gp

777D Full (2 Radars/4 Cameras)

1 368-0883 Object Detection Kit

Contents of the 372-1304 Object Detector Gp

Contents of the 368-2992 Object Detection Kit

7X-7877 Edging Strip

1 361-1264 Wiring Harness

Contents of the 372-1305 Object Detector Gp

777D Vision Only (4 Cameras)

Contents of the 372-1304 Object Detector Gp

Contents of the 361-5212 Object Detection Wiring Gp

7X-7877 Edging Strip

Prepare the Machine

2. Set the parking brake.

4. Remove the cover (1) behind the seat.

5. Remove the headliner.

Drill the Holes for the Harness

• Left Fender Wall (Harness Routing)

• Right Rear Corner of Cab (Harness Routing)

• Right Platform (Harness Routing)

• Right Platform (Radar Bracket)

Left Fender Wall (Harness Routing)

Location of Hole (2) on finder wall.

Dimensions of Hole (2) .

2. Drill a 40 mm (1.57 inch) hole in the fender wall.

Right Rear Corner of Cab

(3) Hole for camera cables

(4) Hole for interface harness

Dimensions of Hole (3) .

1. Lay out the dimensions for hole (3) .

2. Drill a 50 mm (1.97 inch) in the plate.

Dimensions of Hole (4) .

1. Lay out the dimensions for hole (4) .

2. Drill a 43 mm (1.69 inch) in the plate.

Dimensions of Hole (5) .

2. Drill four 11 mm (0.43 inch) holes (5) .

Dimensions of Hole (6) .

(1) Camera shell

Assemble the Front and Side Cameras to the 305-3748 Plate As

(7) Camera cable