ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT

PROJECT

KAVIN DOC. NO : DOC.TITLE:

19001-M-DS-3015

CLIENT DOC.NO : DATA SHEET - GAS SEPARATOR (V-N78152 A/B)

KG 98/2-ONT-ME-OGT-DS-00001

B.Sunil Digitally signed Digitally signed by

M.Sethura Digitally signed by
by B.Sunil Prasad
Ananth. A Ananth. A M.Sethuramalingam

Prasad
Date: 2019.04.09
malingam Date: 2019.04.09
Date: 2019.04.09
14:17:41 +05'30' 14:18:31 +05'30' 14:18:57 +05'30'

0 9-Apr-19 ISSUED FOR APPROVAL BSP ASA/PVB MSR/SS

REV. DATE DESCRIPTION BY CHECKED APPROVED

CLIENT: ONGC CLIENT REF No:

EOA/MM/KG-DWN-98/2/
ONSHORE TERMINAL/
K07DC16051/2018
EPC Contractor : Tata Projects Limited Design Engineering Consultant :
Kavin Engineering and Services
Private Limited KAVIN REF NO.:

KIP-19001

CONFIDENTIAL AGREEMENT:
This document and the information it contains are property of KAVIN ENGINEERING AND SERVICES PRIVATE LIMITED. It shall not be used for
any purpose other than for which it was supplied.Not to disclose without Authorization
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
DATA SHEET - GAS SEPARATOR (V-N78152
Doc. Title.:
KAVIN Doc. No.: 19001-M-DS-3015 A/B)
Client Document No.: KG 98/2-ONT-ME-OGT-DS-00001 Rev.: 0

INDEX SHEET

SHEET NO. DESCRIPTION 0

1 COVER SHEET 09-Apr-19

2 INDEX SHEET 09-Apr-19

3 REVISION RECORD SHEET 09-Apr-19

4-6 DATA SHEET 09-Apr-19

7 NOTES 09-Apr-19
Project Description: ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT

KAVIN Doc. No.: 19001-M-DS-3015 Doc.Title.: DATA SHEET - GAS SEPARATOR (V-N78152 A/B)
Client Document No.: KG 98/2-ONT-ME-OGT-DS-00001 Rev.: 0

REVISION RECORD SHEET

REV.No. DESCRIPTION REMARKS

0 ISSUED FOR APPROVAL -

DOCUMENT TITLE ITEM/TAG NO. DATA SHEET NO.
DATA SHEET - GAS SEPARATOR V-N78152 A/B KG 98/2-ONT-ME-OGT-DS-00001

PROJECT DESCRIPTION PROJECT NO. SPECIFICATION NO.

ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT KIP-19001 OES/TD/INT/005/FS/M102
COMPANY PURCHASE ORDER NO. PAGE REV.
ONGC - 4 OF 7 0
SL.No. PROCESS DATA
1 DESCRIPTION GAS SEPARATOR ( 2 PHASE )

2 CONTENTS HC GAS HC CONDENSATE

3 OPERATING TEMPERATURE MAX. / NOR. / MIN. °C 30 - - 30 - -

4 OPERATING PRESSURE MAX. / NOR. / MIN. kg/cm²g 63.22 - - 63.22 - -

5 NOR. / MIN. VAC. COND. kg/cm²g - - - -

6 DESIGN TEMPERATURE UPPER / LOWER °C 65 -29 65 -29

7 DESIGN PRESSURE INTERNAL / EXTERNAL kg/cm²g 122.4 FV 122.4 FV

8 OPERATING CONDITIONS FLOW m3/hr 11.5 MMSCMD 0.5

9 DENSITY AT WORKG. TEMP. kg/m3 50.56 847.26

10 DENSITY AT 15°C kg/m3 - -

11 VISCOSITY cP 0.0131 0.7994

12 HEATING / COOLING MEDIUM, MAX. QUANTITY REQUIRED kW N/A

13 AMBIENT TEMPERATURE MAX. / NOR. / MIN. °C 47.2 / - / 4

14 SIZE ID / TAN TO TAN / THICKNESS mm 2900 / 5800 / 137 (*) (NOTE-24)

15 VOLUME FULL / NORMAL / FOR LEVEL CONTROL m3 / - / -

16 INTERNALS NOTE-2

17 CORR. ALLOW. PRESSURE PARTS / INTERNAL mm 3 / N/A

18 INSULATION TYPE / THICKNESS mm N/A / N/A

19 RELIEF VALVE(S) TYPE / SIZE / SET PRESSURE TBA / TBA / TBA

20 TOTAL PACKED HEIGHT mm N/A

21 HEIGHT PER BED mm N/A

22 SIZE AND TYPE OF PACKING N/A

23 NUMBER OF PACKED SECTIONS N/A

24 NUMBER OF REDISTRIBUTORS N/A

25 TRAYS SPACING / NUMBER REQD. mm/pcs N/A / N/A

26 TYPE N/A

27 LAY OUT AS PER N/A

28 NOZZLE DETAILS

29 FLANGE ELEVATION PROJECTION

SIZE QTY. ORIENTATIO
NOZ. TAG DESCRIPTION FROM REF. FROM C.L REMARKS
(NPS) REQD N (DEGREES)
30 RATING TYPE FACE LINE (mm) (mm)

31 N1 28 1 CL.900 SRN RTJ FEED INLET NOTE-20 NOTE-20 NOTE-20 NOTE-25

32 N2 24 1 CL.900 SRN RTJ GAS OUTLET

33 N3 2 1 CL.900 SRN RTJ LIQUID OUTLET

3
34 N4
(HOLD-1)
1 CL.900 SRN RTJ PRESSURE SAFETY VALVE

35 N5 2 1 CL.900 SRN RTJ UTILITY CONNECTION

36 N6 2 1 CL.900 SRN RTJ VENT

37 N7 2 1 CL.900 SRN RTJ SPARE

38 N8A/B 2 2 CL.900 SRN RTJ LEVEL CONTROL TRANSMITTER /GAUGE

39 N9A/B 2 2 CL.900 SRN RTJ LEVEL TRANSMITTER (HIGH HIGH/ LOW LOW TRIP)

40 N10 2 1 CL.900 SRN RTJ PRESSURE TRANSMITTER (HIGH HIGH/ LOW LOW TRIP)

41 N11 2 1 CL.900 SRN RTJ PRESSURE GAUGE

42 MW1 24 1 CL.900 SRN RTJ MANWAY NOTE-20 NOTE-20 NOTE-20

43
44
45
46
47
48
49
50
51
52
53
54
55
DOCUMENT TITLE ITEM/TAG NO. DATA SHEET NO.
DATA SHEET - GAS SEPARATOR N78152A/B KG 98/2-ONT-ME-OGT-DS-00001
PROJECT DESCRIPTION PROJECT NO. SPECIFICATION NO.
ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT KIP-19001 OES/TD/INT/005/FS/M102
COMPANY PURCHASE ORDER NO. PAGE REV.
ONGC - 5 OF 7 0
SL.No. MECHANICAL DATA
1 GENERAL DATA 56 MATERIAL OF CONSTRUCTION
2 QUANTITY Nos TWO (2 x 100 %) 57 COMPONENT MATERIAL SPECIFICATION
3 MANUFACTURER TBA 58 NACE N/A

4 ORIENTATION VERTICAL 59 WELD OVERLAY N/A

5 LOCATION MALLAVARAM, ANDHRA PRADESH 60 SHELL SA 516 Gr.70N

6 DESIGN CODE ASME BPVC VIII DIV.1 (LATEST ED.) 61 HEAD SA 516 Gr.70N

7 CODE STAMP YES, U - STAMP 62 REINFORCING PADS SA 516 Gr.70N

8 CONSTRUCTION CATEGORY N/A 63 NOZZLE NECK PLATE SA 516 Gr.70N

9 CERTIFYING AUTHORITY TPI 64 NOZZLE NECK PIPE SA 106 Gr.B / SA 333 Gr.6

10 DESIGN DATA 65 FORGED NOZZLES SA 105N / SA 350 LF2 CL.1

11 TEST PRESSURE HYDROSTATIC kg/cm²g UG-99 (b) (NOTE -18) 66 NOZZLE FLANGES SA 105N / SA 350 LF2 CL.1

12 DESIGN WIND SPEED m/s 55.6 (NOTE-3) 67 PIPE FITTINGS SA 234 Gr.WPB

13 SEISMIC FACTOR (NOTE-3) 68 STIFFENING RINGS SA 516 Gr.70N (IF APPLICABLE)

14 BLAST LOAD kg/cm²g N/A 69 MOUNTING BRACKET SA 516 Gr.70N

15 CYCLIC SERVICE N/A 70 SADDLE SA 36

16 NO. OF CYCLES Nos N/A 71 WRAPPER PLATES SA 516 Gr.70N

17 DESIGN LIFE Years 25 72 BASE PLATE SA 36

18 73 WELDED EXTERNALS SA 516 Gr.70N

19 MECHANICAL DATA 74 WELDED INTERNALS SA 516 Gr.70N

20 MINIMUM DESIGN METAL TEMP. °C -29 75 BOLTED INTERNALS SS 316L

21 MAX. ALLOW. WORKING PRESSURE UG-98 (NOTE-22) 76 INTERNAL BOLTS SS 316 (NOTE-4)

22 MATERIAL IMPACT TEST YES 77 NUTS SS 316 (NOTE-4)

23 CERTIFIED ELEVATED TEMP. TESTS N/A 78 EXTERNAL BOLTS SA 193 Gr.B7 (NOTE-5)

24 JOINT EFFICIENCY 1.0 79 NUTS SA 194 Gr. 2H (NOTE-5)

25 PWHT YES 80 GASKETS (NOTE-6)

26 RADIOGRAPHY FULL (RT - 1 ) 81 CONSTRUCTION

27 ULTRASONIC YES (NOTE-19) 82 TYPE OF HEADS 2:1 ELLIPTICAL HEAD (NOTE-15)

28 MAGNETIC PARTICLE YES (NOTE-19) 83 INSULATION SUPPORTS N/A

29 DYE PENETRANT YES (NOTE-19) 84 PLATFORM / LADDER / PIPE CLIPS YES

30 SPECIAL SERVICE N/A 85 MANWAY / ACCESS LIFTING DAVIT YES (NOTE-10)

31 FIRE-PROOFING mm N/A 86 EARTHING BOSS YES (NOTE-9)

32 PAINTING (NOTE- 7) 87 LIFTING TRUNNION / TAILING LUG YES

33 88 NAME PLATE SS 316

34 REFERENCE DOCUMENT / DRAWING LIST (LATEST REVISION)

35 DOCUMENT NO. DESCRIPTION
36 TBA P&ID

37 KG 98/2-ONT-PR-UVA-PFD-00006 PFD

38

39

40

41

42 APPLICABLE PROJECT SPECIFICATIONS (LATEST REVISION)

43 DOCUMENT NO. DESCRIPTION
44 OES/TD/INT/005/FS/M102 FUNCTIONAL SPECIFICATION FOR UNFIRED PRESSURE VESSELS

45 2009F FUNCTIONAL SPECIFICATION FOR WELDING & NDT

46 CDG/MUM/M/049 STANDARD SPECIFICATION FOR PAINTING

47 KG 98/2-ONT-ME-GEN-SPE-00001 MECHNICAL DESIGN BASIS

48

49 APPLICABLE CODES AND STANDARDS (LATEST EDITION)

50 ASME BPVC SECTION VIII DIV.1 RULES FOR CONSTRUCTION OF PRESSURE VESSELS

51 ASME BPVC SECTION V NON-DESTRUCTIVE EXAMINATION

52 ASME BPVC SECTION II MATERIALS

53 ASME B16.5 PIPE FLANGES AND FLANGED FITTINGS

54 ASME B31.3 PROCESS PIPING

55 ASME IX WELDING AND BRAZING

DOCUMENT TITLE ITEM/TAG NO. DATA SHEET NO.
DATA SHEET - GAS SEPARATOR N78152A/B KG 98/2-ONT-ME-OGT-DS-00001
PROJECT DESCRIPTION PROJECT NO. SPECIFICATION NO.
ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT KIP-19001 OES/TD/INT/005/FS/M102
COMPANY PURCHASE ORDER NO. PAGE REV.
ONGC - 6 OF 7 0
INDICATIVE SKETCH

N2
N11
N6

DEMISTER N4 N10

2900 ID

N1
N7

5800 T/T
N8A N9A
INLET DEFLECTOR

N8B N9B

MW1

N5

VORTEX BREAKER SKIRT

N3

BASE PLATE

ELEVATION VIEW

LIQUID LEVELS WEIGHTS AND OVERALL

NOTES
DIMENSIONS

LAHH mm + 1000 EMPTY kg (*) 1) ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE SPECIFIED

LAH mm + 850 OPERATING kg (*) 2) THE SKETCH SHOWN ABOVE IS INDICATIVE ONLY, REFER G.A

NLL mm + 600 TEST kg (*) DRAWING FOR ACTUAL.

LAL mm + 450 L mm (*)

O'ALL
LALL mm + 300 W mm (*)
DIMENSION
REF LINE mm + 0.000 H mm (*)
DOCUMENT TITLE ITEM/TAG NO. DATA SHEET NO.
DATA SHEET - GAS SEPARATOR N78152A/B KG 98/2-ONT-ME-OGT-DS-00001
PROJECT DESCRIPTION PROJECT NO. SPECIFICATION NO.
ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT KIP-19001 OES/TD/INT/005/FS/M102

COMPANY PURCHASE ORDER NO. PAGE REV.

ONGC - 7 OF 7 0
SL.No. GENERAL NOTES

1 (*) : VENDOR TO ADVISE

(**) : VENDOR TO CONFRIM
(TBA) : TO BE ADVISED
(TBC) : TO BE CONFIRMED
(N/A) : NOT APPLICABLE
2 THE FOLLOWING INTERNALS SHALL BE PROVIDED:
(a) INLET DEFLECTOR (b) VORTEX BREAKER (C) DEMISTER (KNITTED WIRE MESH) (d)GRAB AND LADDER RUNGS (e) SUPPORT FOR INTERNALS AS REQUIRED
PROVISIONS SHALL BE MADE THAT ALL INTERNALS SHALL BE SELF DRAINING. ALL REMOVABLE INTERNAL SHALL BE DESIGNED
TO PASS THROUGH MANHOLE OPENING.
3 VESSEL SHALL BE DESIGNED TO CONSIDER THE EFFECTS OF WIND AND SEISMIC AS PER IS-875 AND IS-1893 RESPECTIVELY.
WIND SPEED SHALL BE 55.6m/s AT 10m ABOVE MEAN SEA LEVEL
4 ALL INTERNAL BOLTING SHALL BE PROVIDED WITH LOCK NUTS & WASHER.
5 ALL EXTERNAL BOLTS AND NUTS SHALL BE HOT DIP SPUN GALVANIZED AS PER ASTM A153.
6 GASKETS SHALL BE SOFT IRON CADMIUM PLATED, OCTAGONAL RING "TYPE R" AS PER ASME B16.20
7 SURFACE PREPARATION & COATING OF ALL EXPOSED METAL PARTS SHALL BE IN ACCORDANCE WITH STANDARD SPECIFICATION FOR
PAINTING DOC NO: CDG/MUM/M/049 REV.1
8 REINFORCING PADS SHALL BE IN ONE PIECE CONSTRUCTION AND SHALL HAVE ATLEAST ONE 1/2” NPT TELL TALE HOLES. TELL TALE HOLES SHALL BE
PLUGGED WITH GREASE AFTER TESTING.
9 VESSELS SHALL BE PROVIDED WITH (2)TWO EARTHING BOSSES LOCATED DIAMETRICALLY OPPOSITE TO EACH OTHER ON THE VESSEL SUPPORTS.
10 MANWAY TO BE SUPPLIED, C/W BLIND FLANGE, DAVIT ASSEMBLY, STUD BOLTS, NUTS, GASKETS & SPARES.
11 VESSEL SHALL BE FITTED WITH SS 316 NAME PLATE SECURELY ATTACHED TO THE VESSEL SHELL AS PER FUNCTIONAL SPECIFICATION FOR UNFIRED
PRESSURE VESSEL DOC NO: OES/TD/INT/005/FS/M102 REV.1
12 GRAB HANDLES SHALL BE PROVIDED INSIDE VESSELS ABOVE MANWAYS, AND LADDER RUNGS BELOW MANWAY TO AID ENTERING VESSELS
13 VENDOR SHALL PROVIDE MATERIAL CERTIFICATE IN ACCORDANCE WITH EN 10204 TYPE 3.1 FOR PRESSSURE PARTS AND EN 10204 TYPE 2.2
FOR NON-PRESSURE PARTS.
14 STAINLESS STEEL MATERIALS SHALL BE PICKLED AND PASSIVATED.
15 DISH END / HEAD IF COLD FORMED OR HOT FORMED BELOW NORMALIZING TEMPERATURE SHALL BE SUBSEQUENTLY NORMALIZED.
16 A DYNAMIC LIFTING FACTOR OF 2 SHALL BE APPLIED TO THE LIFTED /ERECTED WEIGHT FOR DESIGNING LIFTING DEVICE.
17 EXTERNAL LOADS ON NOZZLES SHALL BE IN ACCORDANCE WITH APPENDIX-B OF MECHANICAL DESIGN BASIS DOC NO: KG98/2-ONT-ME-GEN-SPE-00001.
18 FRESH WATER SHALL BE USED FOR HYDROSTATIC TESTING. WATER SHALL BE CLEAN AND THE CHLORIDE CONTENT SHALL NOT EXCEED 50 ppm
FOR TESTING VESSEL FABRICATED FROM OR CLADDED WITH AUSTENITIC STAINLESS STEEL.
19 INSPECTION, TESTING AND CERTIFICATION SHALL BE CARRIED OUT IN ACCORDANCE WITH FUNCTIONAL SPECIFICATION FOR UNFIRED
PRESSURE VESSEL DOC NO: OES/TD/INT/005/FS/M102 REV.1
20 REFER MECHANICAL GENERAL ARRANGEMENT DRAWING FOR NOZZLE ELEVATION, ORIENTATION & PROJECTION.
21 VENDOR SHALL PROVIDE EQUIPMENT LIFTING REQUIREMENT SUCH AS LIFTING LUGS, CERTRIFICATIED SPREADER BEAM ALONG WITH
SLINGS AND SHACKLES
22 MAWP SHALL NOT BE LIMITED TO NOZZLE THICKNESS AND REINFORCEMENT PADS.
23 VENDOR TO PROVIDE OPTIONAL QUOTATION FOR THE DESIGN OF GAS SEPARATOR AS PER ASME BPVC VIII-2 (LATEST EDITION) AND "U2" STAMPING.
THE PREPARATION OF USER DESIGN SPECIFICATION (UDS) AND GETTING APPROVAL FROM RPE IS IN VENDOR'S SCOPE.
24 PROVIDED DESIGN THICKNESS IS PRELIMINARY. IT WILL BE CONFIRMED AFTER RECEIVING VENDOR CALCULATION & GA DRAWING.
25 FLANGES FOR EXTERNAL NOZZLES AND MANHOLES SHALL BE IN ACCORDANCE WITH ASME B16.5 FOR SIZES UPTO NPS 24 AND ASME B16.47 SERIES 'B'
FOR FLANGES NPS 26 AND LARGER.
26 ALL NOZZLES LOCATED AT THE TOP OF THE VESSEL SHALL BE PROJECTED BEYOND THE PLATFORM. DISTANCE FROM TOP OF PLATFORM
TO THE BOTTOM OF FLANGE SHALL NOT BE LESS THAN 200mm.

HOLD:
1 PSV & ASSOCIATED NOZZLE SIZE (KAVIN / TPL)