Case 3W - 200 kg-sec,18.

1 barg,65 C (Governing design case)

Main inlet line to GPRS: Filtering section ( 3 x50%) line sizes Metering section (2 x100%) line sizes Water bath heater (4x50%) line sizes PRV (4x50%) inlet manifold line sizes PRV (4x50%) inlet line sizes PRV (4x50%) inlet line sizes PRV (4x50%) line sizes PRV (4x50%) outlet manifold line sizes Boiler (5 nos.) inlet line size
Each filter inlet & outlet line size Metering section inlet & outlet line size Water bath heater inlet & outlet line sizes PRV (4x50%) inlet line size EACH PRV (4x50%) inlet line size EACH PRV (4x50%) outlet line size EACH (Each boiler inlet line size)
(Each) (i.e. 1st stage PRV inlet) (i.e. 2nd stage PRV inlet) (i.e. 2nd stage PRV outlet)
mass flow 720000 kg/hr mass flow 360000 kg/hr mass flow 720000 kg/hr mass flow 360000 kg/hr mass flow 720000 kg/hr mass flow 360000 kg/hr mass flow 360000 kg/hr mass flow 360000 kg/hr mass flow 720000 kg/hr mass flow 144000 kg/hr
density 12.40 kg/m3 density 12.19 kg/m3 density 11.99 kg/m3 density 11.53 kg/m3 density 11.60 kg/m3 density 11.19 kg/m3 density 6.66 kg/m3 density 3.03 kg/m3 density 3.03 kg/m3 density 3.03 kg/m3
Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % Design margin 10.00 %
volume flow 58064.52 m3/hr volume flow 29532.40 m3/hr volume flow 60050.04 m3/hr volume flow 31222.90 m3/hr volume flow 62068.97 m3/hr volume flow 32171.58 m3/hr volume flow 54078.41 m3/hr volume flow 119008.26 m3/hr volume flow 238016.53 m3/hr volume flow 47603.31 m3/hr
16.13 m3/sec 8.20 m3/sec 16.68 m3/sec 8.67 m3/sec 17.24 m3/sec 8.94 m3/sec 15.02 m3/sec 33.06 m3/sec 66.12 m3/sec 13.22 m3/sec
with design margin 17.74 m3/sec with design margin 9.02 m3/sec with design margin 18.35 m3/sec with design margin 9.54 m3/sec with design margin 18.97 m3/sec with design margin 9.83 m3/sec with design margin 16.52 m3/sec with design margin 36.36 m3/sec with design margin 72.73 m3/sec with design margin 14.55 m3/sec
diameter 40.00 inch diameter 28.00 inch diameter 40.00 inch diameter 28.00 inch diameter 40.00 inch diameter 30.00 inch diameter 38.00 inch diameter 56.00 inch diameter 76.00 inch diameter 36.00 inch
as per 8.4 piping data sheet 1000.00 mm as per 8.4 piping data sheet
700.00 mm as per 8.4 piping data sheet
1000.00 mm as per 8.4 piping data sheet
700.00 mm as per 8.4 piping data sheet 1000.00 mm as per 8.4 piping data sheet 750.00 mm as per 8.4 piping data sheet 950.00 mm as per 8.4 piping data sheet 1400.00 mm as per 8.4 piping data sheet 1900.00 mm as per 8.4 piping data sheet 900.00 mm
cs area 0.79 m2 cs area 0.38 m2 cs area 0.79 m2 cs area 0.38 m2 cs area 0.79 m2 cs area 0.44 m2 cs area 0.71 m2 cs area 1.54 m2 cs area 2.84 m2 cs area 0.64 m2

velocity (< 25 m/s) 22.59 m/sec velocity (< 25 m/s) 23.45 m/sec velocity (< 25 m/s) 23.36 m/sec velocity (< 25 m/s) 24.79 m/sec velocity (< 25 m/s) 24.15 m/sec velocity (< 25 m/s) 22.25 m/sec velocity (< 25 m/s) 23.31 m/sec velocity (< 25 m/s) 23.62 m/sec velocity (< 25 m/s) 25.65 m/sec velocity (< 25 m/s) 22.86 m/sec
Note: Heaters will be bypassed for higher temperature. Note: Flow distribution will lead to less velocity
Start-up PRV line sizes
PRV (2x100%) inlet line sizes PRV (2x100%) inlet line sizes PRV (2x100%) line sizes Condensate Line sizing :
Heater duty 35140000 KJ/hr Water bath heater (4x50%) line sizes PRV (2x100%) inlet line size EACH PRV (2x100%) inlet line size EACH PRV (2x100%) outlet line size EACH
35140 MJ/hr Water bath heater inlet & outlet line sizes (i.e. 1st stage PRV inlet) (i.e. 2nd stage PRV inlet) (i.e. 2nd stage PRV outlet) mass flow 3600 kg/hr
LHV 40.61 MJ/kg (Each) mass flow 18000 kg/hr mass flow 18000 kg/hr mass flow 18000 kg/hr density 588.20 kg/m3
mass flow 1039 kg/hr density 11.60 kg/m3 density 6.89 kg/m3 density 3.13 kg/m3 Design margin 10.00 %
Fuel gas 865.3041 kg/hr density 11.95 kg/m3 Design margin 10.00 % Design margin 10.00 % Design margin 10.00 % volume flow 6.12 m3/hr
to water bathheater Design margin 10.00 % volume flow 1551.72 m3/hr volume flow 2612.48 m3/hr volume flow 5750.80 m3/hr 0.00 m3/sec
20% design margin 1038.365 kg/hr volume flow 86.95 m3/hr 0.43 m3/sec 0.73 m3/sec 1.60 m3/sec with design margin 0.00 m3/sec
0.02 m3/sec with design margin 0.47 m3/sec with design margin 0.80 m3/sec with design margin 1.76 m3/sec diameter 2.00 inch
with design margin 0.03 m3/sec diameter 8.00 inch diameter 10.00 inch diameter 12.00 inch as per 8.4 piping data sheet 50.00 mm
diameter 2.00 inch as per 8.4 piping data sheet 200.00 mm as per 8.4 piping data sheet 250.00 mm as per 8.4 piping data sheet 300.00 mm cs area 0.00 m2
as per 8.4 piping data sheet
50.00 mm cs area 0.03 m2 cs area 0.05 m2 cs area 0.07 m2
cs area 0.00 m2 velocity (< 1 m/s) 0.95244 m/sec
velocity (< 25 m/s) 15.09 m/sec velocity (< 25 m/s) 16.26 m/sec velocity (< 25 m/s) 24.86 m/sec
velocity (< 15 m/s) 13.53 m/sec
Note: Heaters will be bypassed for higher temperature.
PRV line sizes ( 4x 33%)
PRV (4x33%) inlet line sizes PRV (4x33%) inlet line size EACH PRV (4x33%) outlet line size EACH
(i.e. 1st stage PRV inlet) (i.e. 2nd stage PRV inlet) (i.e. 2nd stage PRV outlet)
mass flow 90000 kg/hr mass flow 90000 kg/hr mass flow 90000 kg/hr
density 11.19 kg/m3 density 6.66 kg/m3 density 3.03 kg/m3
Design margin 10.00 % Design margin 10.00 % Design margin 10.00 %
volume flow 8042.90 m3/hr volume flow 13513.51 m3/hr volume flow 29702.97 m3/hr
2.23 m3/sec 3.75 m3/sec 8.25 m3/sec
with design margin 2.46 m3/sec with design margin 4.13 m3/sec with design margin 9.08 m3/sec
diameter 16.00 inch diameter 20.00 inch diameter 28.00 inch
as per 8.4 piping data sheet 400.00 mm as per 8.4 piping data sheet 500.00 mm as per 8.4 piping data sheet 700.00 mm
cs area 0.13 m2 cs area 0.20 m2 cs area 0.38 m2

velocity (< 15 m/s) 19.56 m/sec velocity (< 15 m/s) 21.03 m/sec velocity (< 15 m/s) 23.58 m/sec