Tag No

Capacity m3/h
Inside Dia m
Height_TL-TL m
Packing Types from Bottom_TL
Gravel Supporting Media 4 - 6 mm m
Silex Supporting Media 2 - 3 mm m
Garnet Media 0.3 - 0.6 mm m
Anthracite Media 0.6 - 0.8 mm m
Bulk Density
Gravel Supporting Media 4 - 6 mm kg/m3
Silex Supporting Media 2 - 3 mm kg/m3
Garnet Media 0.3 - 0.6 mm kg/m3
Anthracite Media 0.6 - 0.8 mm kg/m3
Volume of Packing
Gravel Supporting Media 4 - 6 mm m3
Silex Supporting Media 2 - 3 mm m3
Garnet Media 0.3 - 0.6 mm m3
Anthracite Media 0.6 - 0.8 mm m3
Weght of Packing
Gravel Supporting Media 4 - 6 mm kg
Silex Supporting Media 2 - 3 mm kg
Garnet Media 0.3 - 0.6 mm kg
Anthracite Media 0.6 - 0.8 mm kg

Number of Nozzles /m2 of filter bed

CSA of filter bed m2
Minimum Capacity of Nozzles m3/h
Maximum Capacity of Nozzles m3/h
Pressure drop at Maxm flow bar
Nozzles details
No of Nozzles
Margin %
No of Installed Nozzles

Filter flowrate at Filtration Cycle m3/h

Filteration rate at Filteration Cycle m3/h/m2
Minm. Nozzles required at filtration cycle
Flowrate through each nozzles at Filtration cycle
Pressure drop at Filteration cycle bar
 Filter flowrate at Backwash Cycle m3/h
Filteration rate at Back Wash Cycle m3/h/m2
Minm. Nozzles required at Backwash cycle
Flowrate through each nozzles at Backwash cycle
Pressure drop at Backwash cycle bar

Diameter of holes in Strainer plates m

Thickness of Strainer Plate m
Weight of Strainer Plate kg
Weight of each Nozzles kg
Total Weight of Nozzles kg

Total Weight on Strainer plate kg

Pressure on strainer plate due to media N/m2

kgf/cm2
Percentage extra for design pressure on Strainer Plate , 10% kgf/cm2

Strainer Plates Design

As per IS-2825
Thickness of strainer plate, t, mm

t=(CD/10) x (p/f)1/2
where,

C = factor depending mode of support

D = diameter of the largest circle in mm which may be inscribed
between the supporting points of the plate
p= design pressure , kgf/cm2
f = allowable stress value , kgf/mm2, IS 2062
Corrosion allowance mm
Calculated Thickness
Selected Thickness

Stays details
OD pipe mm
ID pipe, Sch-40,A106 GrB mm
CSA of each stay pipe m2
Ist Row PCD mm
No of Stay Pipes in 1st Row
2nd Row PCD mm
No of Stay Pipes in 2nd Row
3rd Row PCD mm
No of Stay Pipes in 3rd Row
Total no. of Stay Pipes
Avg Height of Stay Pipes mm
Total Load on each support stay pipe N
Radius of gyration of the DN50 pipe , r mm
Cross Section Area of pipe, Aun-corr m2
Corroded Cross Section Area of pipe , A corr m2
Actual Compressive Stress , δ = W/A corr N/m2
Effective Slenderness ratio, Aa = 1.5L/r
Allowable Compression Stress , δa from Table 5.1 of IS 800-1984 N/m2
Stay Pipes design and qty is Okay if δ < δa
Pressure sand Pressure sand Pressure sand Pressure sand
Dual Media Filter Dual Media Filter Dual Media Filter Dual Media Filter
PF-01A/B/C/D PF-02A/B PF-03A/B PF-04A/B
250 60 150 300
3.8 2 2.9 4
1.85 1.85 1.85 1.85

0.1 0.1 0.1 0.1

0.1 0.1 0.1 0.1
0.6 0.6 0.6 0.6
0.6 0.6 0.6 0.6

1400 1400 1400 1400

1500 1500 1500 1500
2400 2400 2400 2400
750 750 750 750

1.1 0.3 0.7 1.3

1.1 0.3 0.7 1.3
6.8 1.9 4.0 7.5
6.8 1.9 4.0 7.5

1587.5 439.7 924.6 1759.0

1700.9 471.2 990.6 1884.6
16328.2 4523.0 9509.7 18092.2
5102.6 1413.5 2971.8 5653.8

50 50 50 50
11.34 3.14 6.60 12.56
0.50 0.50 0.50 0.50
1.50 1.50 1.50 1.50
<<0.05 <<0.05 <<0.05 <<0.05
K1, 0.2mm-40-55-140 K1, 0.2mm-40-55-140 K1, 0.2mm-40-55-140 K1, 0.2mm-40-55-140
567.0 157.1 330.2 628.2
5 5 5 5
600 160 350 660

250.00 60.00 150.00 300.00

22.05 19.10 22.71 23.88
500 120 300 600
0.417 0.375 0.429 0.455
Negligible Negligible Negligible Negligible
 283.48 78.53 165.10 314.10
25.00 25.00 25.00 25.00
570 160 330 630
0.472 0.491 0.472 0.476
Negligible Negligible Negligible Negligible

0.022 0.022 0.022 0.022

0.012 0.012 0.012 0.012
1088.5 301.5 634.0 1206.1
0.09 0.09 0.09 0.09
54 14.4 31.5 59.4

25,862 7,163 15,062 28,655

22,374 22,373 22,374 22,374

0.23 0.23 0.23 0.23
0.25 0.25 0.25 0.25

8.0 4.8 7.2 7.2

0.55 0.55 0.55 0.55

1000 600 900 900

0.25 0.25 0.25 0.25
12 12 12 12
2 2 2 2
11.95 8.77 11.16 11.16
12.00 9.00 12.00 12.00

A-106 Gr B A-106 Gr B A-106 Gr B A-106 Gr B

60.3 60.3 60.3 60.3
49.42 49.42 49.42 49.42
0.000937395 0.000937395 0.000937395 0.000937395
800 800 800 800
4 4 4 4
1800 1400 1800 1800
10 4 10 10
 2800 0 3000
12 - - 18
26 8 14 32
1000 514 785 1105
10245.7 9223.2 11081.9 9223.8
19.99 19.99 19.99 19.99
0.000937395 0.000937395 0.000937395 0.000937395
0.0005711544 0.0005711544 0.0005711544 0.0005711544
10,929,933 9,839,200 11,822,057 9,839,818
75.038 38.569 58.904 82.916
105,862,000 135,831,000 123,096,000 97,792,400
Okay Okay Okay Okay
Pressure sand Pressure sand Softner
Dual Media Filter Dual Media Filter Cation Exchanger
PF-05A/B PF-06A/B S-01A/B
300 100 100
4 2.5 2.4
1.85 1.85 4.0

0.1 0.1 0.1

0.1 0.1 0.1
0.6 1.2 2.5
0.6

1400 1400 1400

1500 1500 1500
2400 2400 830
750 750 750

1.3 0.5 0.5

1.3 0.5 0.5
7.5 5.9 11.3
7.5 0.0 0.0

1759.0 687.1 633.2

1884.6 736.2 678.5
18092.2 14134.5 9385.3
5653.8 0.0 0.0

50 50 50
12.56 4.91 4.52
0.50 0.50 0.50
1.50 1.50 1.50
<<0.05 <<0.05 <<0.05
K1, 0.2mm-40-55-140 K1, 0.2mm-40-55-140 K1, 0.2mm-40-55-140
628.2 245.4 226.2
5 5 5
660 260 240

300.00 100.00 100.00

23.88 20.38 22.11
600 200 200
0.455 0.385 0.417
Negligible Negligible Negligible
 314.10 122.70 113.08
25.00 25.00 25.00
630 250 230
0.476 0.472 0.471
Negligible Negligible Negligible

0.022 0.022 0.022

0.012 0.012 0.012
1206.1 471.2 434.2
0.09 0.09 0.09
59.4 23.4 21.6

28,655 16,052 11,153

22,374 32,086 24,189

0.23 0.33 0.25
0.25 0.36 0.27

7.2 7.6 6.6

0.55 0.55 0.55

900 800 800

0.25 0.36 0.27
12 12 12
2 2 2
11.16 11.62 10.62
12.00 12.00 11.00

A-106 Gr B A-106 Gr B A-106 Gr B

60.3 60.3 60.3
49.42 49.42 49.42
0.000937395 0.000937395 0.000937395
800 800 800
4 4 4
1800 1600 1600
10 10 10
 3000 0 0
18 - -
32 14 14
1105 785 785
9223.8 11810.5 8205.7
19.99 19.99 19.99
0.000937395 0.000937395 0.000937395
0.0005711544 0.0005711544 0.0005711544
9,839,818 12,599,268 8,753,699
82.916 58.904 58.904
97,792,400 123,096,000 123,096,000
Okay Okay Okay