OPERATOR’S MANUAL

HACK SAW CUTTING MACHINE

ON 280

SILOMA JSC
22, Industrialna zona Str.
7500 Silistra
BULGARIA
Tel. +359 86 813 200
Fax: +359 86 820 010
E-mail: office@siloma.bg
http://www.siloma.bg
 DECLARATION OF CONFORMITY
in accordance with EC-Machinery Directive 2006/42/EC, Annex II A

We: SILOMA Jsc

22, Industrialna zona Str.
7500 Silistra
Bulgaria
Теl. +359 86/813 200
Fax: +359 86/820 010
E-mail: office@siloma.bg
http://www.siloma.bg

Here with declare that the construction of the following machine in the sold execution fully
corresponds to the below listed EC-regulations. By modifications made without our agreement
this declaration becomes null and void.

Type of machine: HACK SAW CUTTING MACHINE

Model: ON280
Serial number: 21821
Year of manufacture: 2015

Is complying with all essential requirements of:

2006/42/EC (Machinery Directive)
2004/108/EC (Electromagnetic compatibility)
2006/95/EC (Low voltage directive)

The above mentioned products are designed and manufactured according to the following
harmonized standards:

БДС EN ISO 12100:2011 Safety of machinery - General principles for design

БДС EN ISO 13849-1:2008
БДС EN 60204-1:2006/A1:2009
БДС EN 55014-1:2006/A1:2009
БДС EN 61000-3-2:2006
- Risk assessment and risk reduction (ISO
12100:2010)
Safety of machinery - Safety-related parts of
control systems - Part 1: General principles for
design (ISO 13849-1:2006)
Safety of machinery - Electrical equipment of
machines - Part 1: General requirements
Electromagnetic compatibility - Requirements for
household appliances, electric tools and similar
apparatus - Part 1: Emission
Electromagnetic compatibility (EMC) - Part 3-2:
Limits - Limits for harmonic current emissions
(equipment input current <= 16 A per phase)

Silistra, ................... ........................................

Hristo Kirilov – General Manager
 GUARANTEE CERTIFICATE
OF
HACK SAW CUTTING MACHINE

ON280

Factory Nr 21821

The factory-producer guarantees machine works for a term of 12 months from the date
of start of exploration but not later than 18 months after its shipping, under the condition, that
all requirements on montage, service and exploitation have been performed, shown in the
enclosed passport .
Any claims bringing to us or to our representatives can be done after presentation of
this guarantee certificate only.

Manager :…………………….
Machine, factory Nr:………………………., is started in exploitation on …………………….(date).

Claim : ……………….

Claiman: …………….

Date: …………………
 PACKING LIST
ON280

According to the requirements of the approval technical documentation.

1. Hack saw cutting machine ON280

2. Wrenches 27х30
17х19

3. Cutting blade 450х40х2

4. Cutting length spacer /limit stop/

Special accessories

1. Bundle cutting device

2. Device for cutting at angle 45

3. Short stocks cutting device

4. Precise movement device

5. Stand for material

6. Cutting zone changing device

NOTE: All items, put into the case, should be marked, as shown:

Date of packing: ……………………

Packer: ……………………………….
 MACHINE ACCURACY CHECK REPORT
ON280
Factory Nr 21821

Deviation
Check point Diagram
Required Measured
1. Horizontal and vertical
deviation of saw blade
fixing on the bow in the a- 0.1/100
direction of the main d- 0.07/100
motion.

2.Perpendicularity of bar
stock axle clamped in the
a- 0.1/100
vice in the direction of the
d- 0.1/100
main motion and the
advance

3.Perpendicularity of cut
d- 0.3/100
off face to bar stock axis

NOTE: Check point Nr.3 performed by manufacturers with a standard blade.

Tester: ……………………………………..
/name, surname/

Date: …………………………
Sign: ……………….
 SAFETY INSTRUCTION

Before putting the machine into operation, read carefully and

ATTENTION! strictly observe all rules and instructions enclosed in the
Operator’s manual!
- Be sure that electric installation is connected correct. It is strictly recommended that
supplying cable to be protected through a solid cover in order to avoid any damages;
- Do not work with damaged machine or tools;
- All mobile parts must be fixed and adjusted when it is necessary.
- Check the machine every day and remove all defects before start working;
- Never start machine in operation if you know already that there are damaged parts;
- It is absolutely forbidden all kinds of self-willed reconstruction or mounting of additional
elements toward the machine;
- Never let machine without observation while it is working especially when the machine is in
controlled access area;
- It is forbidden to work with free hanged ends clothing. Hairs must be tided well;
- It is not permitted to hold the material with hands during cutting. Only the bars liable to
securely clamped machine’s vice must be cutting;
- Do not reach over the machine and do not step on it too. You must wear protective glasses
when you work with the machine;
- Cutting of some materials must bring to excretion of smoke, dust or to create a danger from
a fire. In circumstances like these it’s necessary to work very carefully and with all additional
equipment or to work according to instructions if it is necessary;
- Do not try to increase recommended cutting speeds and feedings. So you would not increase
cutting productivity but you could provoke machine’s damages; band saw breaking off which
will bring to an additional dangerous to you and other people;
- The machine cleaning and lubricating must be done in switched-off position only;
- Always clean the machine and its serviced area from tools, waste and stocks;
- It is forbidden to blow the chips with compressed air. For that purpose use brushes or hooks;
- It is absolutely forbidden to supply and remove bars from machine when the machine is into
operation;
- Always use the lifting equipment when it is necessary to supply or replace the heavy bars;
- Always check if details are correct situated on the machine /we recommend roller-conveyor
with enough loading capacity/. Use pallets with appropriate size on the machine’s output in
order to avoid danger of falling of cutting stocks;
- Band saw placement and replacement must be done when the machine is switched-off and
stopped. Always use protective gloves;
- It is forbidden to touch the blade during motion. Adjustment of the blade guides must be
done when the machine is in a rest only;
- In some conditions the noise level must reach up to 85dВ/А and it is recommended use of
ear-tabs. If noise level is from 90dВ/А and up, so it’s binding to use ear-tabs. Choice of blade
and cutting mode too must provoke noise and vibrations;
- A proper light is recommended for safety work as well as availability of unmovable low
voltage halogen lamps or lamps placed on a magnet stand;
- Stream of cooling liquid must be oriented in way that it must assure appropriate blade oiling
and cooling with minimum dispersion on the floor;
If any uncertainty occurs regarding safety exploitation of the machine, please turn to the
representative for service;
 CONTENTS

1. General instructions
1.1. Unpacking
1.2. Removing protective coating
1.3. Hoisting and moving
1.4. Foundation
2. Wiring and operation
2.1. Wiring
2.2. Main control units
3. Purpose
3.1. Application
3.2. Operating conditions
3.2.1. Climatic conditions
3.2.2. Technical requirements
4. Technical characteristics
4.1. Technical data
4.2. Consumption norms of auxiliary materials
4.3. Admissible tolerance of main parameters
5. Design and operation principles
5.1. Basic principles of the machine's design
5.2. Design
5.2.1. Hydraulic system
5.2.2. Main drive unit
5.2.3. Stock clamping system
5.2.4. Lubrication system
5.2.5. Cooling system
5.2.6. Electric circuit
5.3. Settings and adjustments
5.3.1. Setting for cut-off of stock with different diameters
5.3.2. Setting of stock length
5.3.3. Regulating the clearance between the guide planes of the bow-carrier system
5.3.4. Regulating bow recoil
5.3.5. Regulating hump of main crankshaft
6. Preparation for work
6.1. Starting positions of blocks and control units
6.2. Mounting requirements
6.3. Operation
7. Guidance on the requirements of the safety
7.1 Requirements on labor safety
7.2 Requirements for electrical safety
8. Technical servicing
8.1. Instruction for service
8.2. Order of technical servicing
8.3. Overhauling
9. Troubleshooting
10. Spare parts
11. Annex
1. General instructions

1.1. Unpacking

Remove lid or cover of packed machine and carry out the following:
a/ take out folder with accompanying documentation and read instructions on unpacking,
transportation and removing the protective coating, check availability of accessories and tools as entered
in the packing list;
b/ remove the nuts to release the machine from the skid - see fig.1
c/ to hoist the machine run rope under flange of clamping device and under gearbox as shown in
fig.1
d/ after the machine is roped and the bolts removed from skid, it can be hoisted by crane and
moved to the site; electro panel is placed in working position by means of 4 bolts and 4 nuts;

fig.1

1.2. Removing protective coating

After the machine is moved to the site, the protective grease coating should be removed in the
usual manner.
1.3. Hoisting and moving

The machine can be hoisted and moved by all kinds of hoisting equipment, cranes, electric
trucks, etc., having a minimum load capacity of 1,5 tons. The moving should be carried out
according to the instructions given in section 1.1.

1.4. Foundation

When the manufacturing process requires frequent moving of the machine from one place
to another, it is sufficient to place it on a solid concrete plate.
The leveling should be done as follows:
 Transversally - along the vice slide;
 Longitudinally - along the slides of the fixed vice and of the feeding vice, when in
extreme rear position.

fig.2
2. Wiring and operation

2.1. Wiring
After unpacking, deflushing and foundation of the machine, the local main voltage should
be checked whether it conforms to that designed on the machine’s body, after which the
machine can be plugged in.

2.2. Main control units

1 2 3 4 5 6
2 2 2 2 2

9 7
2

8
2

12 14
0 0

10 11 13
0 0 0
 17
16 0
0
18
15 0
0

19
0

fig.3

1. Cooler crane;
2. Stop for regulating end low position of bow;
3. Gearbox oil level gauge;
4. Lid of belt transmission;
5. Screw for belts tensioning;
6. Disc;
7. Tightening nuts;
8. Cutting length stop;
9. Saw blade tensioning screw;
10. Master switch;
11. Switch for speeds of main electric motor;
12. Signal light main circuit breaker switched on;
13. Stop push button;
14. Start push button;
15. Pressure regulator;
16. Table for cutting regimes;
17. Handle to lift the bow;
18. Air bleeder of the main hydraulic cylinder;
19. Main hydraulic cylinder oil-level gauge;

When the bow is moving, but the pressure to the material is small, the probable cause is:
 The pressure regulator pos.15 of hydraulic systems is not set for this type of material
under the table for cutting regimes pos.16. Be set.
 Pos.17 handle must be rotated to the right until it stops. To check. When rotated to the
left cylinder is lowered and the bow rises up.
 In hydraulic system has air. To be vented. This is done by screw pos.18 when the machine
is running.
 Low oil level in hydraulic system. Be checked by oil-gauge pos.19 and, if necessary, top up.
3. Purpose
The machine is designed for cutting stock from round and profiles of ferrous and non-ferrous
metals.
3.1. Application
The machines type ON 280 can perform the following operation:
a/ single cycle cutting of round section stock of ferrous or non-ferrous cold-rolled metals;
b/ bundle stock cutting using a special device;
3.2. Operating conditions
The correct and flawless operation of the machine is obtained when certain conditions and
requirements are observed.
3.2.1. Climatic conditions
The machine should be mounted indoors, or if necessary, under a shed. Use non-freezing coolant
in sub-zero temperatures. The advisable ambient temperature should range - 20 ÷ +40°C at 1000 m
above sea level. Over that altitude the electric motor power is reduced by about 4 % for every additional
1000 meters. Do not mount in dusty premises, due to hazards of abrasive scoring of the guiding surfaces.

3.2.2. Technical requirements

The parameters of the saw blade, sawing speed and stock pressure should correspond to the
normal mode of operation, as indicated on the plate attached to the machine's gearbox.
Saw-blade tensioning should be about 30 Nm, corresponding to one and a half turns of the saw-
tensioning screw. The well-tensioned saw emits a clear sound when tapped with a metal object. The
nomogram in fig.4 can also be used to that end. The dotted line depicts a solution for a saw blade 40 mm
wide and 2 mm thick. An insufficiently tensioned blade could cause a disturbed cut-off.
Correct wiring. The big pulley should turn clockwise. The stock should be well clamped, advisably
as in fig.5
For more efficient use, avoid unnecessary machine movement. To this end, the saw blade should
be at 15÷20 mm over the clamped stock. This is regulated by moving the handle 17 in fig.3, see arrow “A”
in fig.6.

fig.4
 fig.5

fig.6

NOTE: It is absolutely obligatory to keep the indicated direction of rotation of the machine!
4. Technical characteristics
4.1. Technical data

Maximum stock size mm 280

- square mm 250x250
- flat mm 280x210
- round 45° mm 170
Saw blade dimensions mm 450x40x2
10/13/16/
Sawing speed-average m/min
20/26/32
Number of speeds 6
Stock clamping Manually
Main motor power kW 1.5/2.2
Cooling motor power kW 0.12
Overall dimensions:
- length mm 1490
- width mm 740
- height mm 1170
Weight kg 450

4.2. Consumption norms of auxiliary materials

Capacity of main hydraulic cylinder I 2.5

Cooling system capacity l 60

4.3. Admissible tolerance of main parameters

Admissible tolerance between indicated and actual speed - ±2 %.

5. Design and operation principles

5.1. Basic principles of the machine’s design
The main sawing movement is achieved electro-mechanically - by a two-speed electric motor,
three-step belt transmission, gearbox and a crankshaft mechanism.
The saw blade's forward motion is achieved hydraulically. The machine features and original hydraulic
system and power cylinder.
The stock is fed to the cutting zone manually and clamped in the vice manually.
5.2. Desine
5.2.1. Hydraulic system - fig.22
It consists of a pump with a built-in piston 6, a piston spring 7, limiter and security ring. In the
lower end of the piston is a roller touching on hump 19, which is tightened on the main crankshaft. A
panel 9 is attached on the pump, with a step-by-step opening which is the conduit of a plunger 14,
pressed down by a regulated spring 12 for setting sawing pressure. The plunger contains the injection
bearing valve , while the panel contains the piston suction bearing valve, the piston chamber being
connected to the main hydraulic cylinder's under-piston zone by means of two valves and a rubber tube /
the one adjacent to the belts /.
 The above piston zone of the cylinder is the tank of the hydraulic system, and is connected to the
panel by means of two rubber tubes-a suction one/in the middle/ and a drainage one/next to bow/.
Against the bow plunger, there is a holder 1 with a recoil roller 3, the latter being able top move towards
the plunger by means of the bolts of the clamping device. Over the panel is a pipe-connection with a
valve, which is pressed by the plunger when the hub is turned by means of holder /to the right/. The
valve opens an opening connecting the under piston zone to its tank /when the holder is turned to the
left/. As a result, the cylinder's length is reduced and the bow is raised. Mounted on the panel is also
screw for bleeding air out of the system. When the machine is switched on, the main crankshaft should
rotate clockwise/likewise the big pulley/. During the working stroke, pressure increases as a result of the
sawing resistance, the plunger moves and the respective volume of oil to pass from the main hydraulic
cylinder into the piston chamber, as a result of which the cylinder contracts and produces the recoiling
and raising of the tool away from the cutting face during the bow's reverse stroke.
The working pressure can be set by means of the stepless flywheel 16 at six different values, with pos.6,
corresponding to the highest value.
Attention : The hydraulic cylinder is under pressure due to the weight of parts articulated on the
carrier. In order to dismantle the hydraulic system, stop first the carrier in "Bow in lower position" by
means of rear limit stop 1- fig. 17.

5.2.2. Main drive unit

The main drive unit is achieved by a two-speed electromotor with a three-step pulley on its
crankshaft. The pulley passes the torque on to the speed gearbox by means of a V-belt. The gearbox ends
in a crankshaft, on which the eccentric is pressed. The latter actuates the connecting rod, and then, to
the bow and saw blade fig.8.

fig.8

5.2.3. Stock clamping system

ON280 consist of a movable jaw 1 and an immovable jaw 2. By means of a handle 5, screw 3 and
nut 4, jaw 1 moves in the direction of jaw 2 manually, thus clamping the stock, fig.9.
 fig.9

At 45 degrees, a special attachment 1 fig. 10 should be used and mounted on jaw 2 and inserted
into the groove of the machine casing.

fig.10

For sawing of the thin stock, a special bundle stock sawing device should be used - fig.11:

fig.11

Cap 6 - fig.9 should be removed and replaced with the traverse 1 - fig.11, of bundle stock sawing
device when used. The nut 2 is tightened completely, and nut 3 to a degree that would allow free
movement of the jaw 4 - fig.11.
 Use special short stock device when sawing short stock. It is mounted on the machine's jaw, as
illustrated in fig.13.

fig.13

The rod 2 is attached to movable jaw by means of screw 1, by means of screw 3, jaws are set to
clamp short stock 3.
When sawing large-diameter stock, it should be fed to the sawing zone by means of the precision feeding
device.

5.2.4. Lubrication system

The regular and careful lubrication is a guarantee of normal work and longer life of the machine.
Lubrication charts and oil types are given in fig. 14, table 1.

ATTENTION: It is absolutely obligatory to use the indicated lubricants!!!

 fig.14

PM220 MHM- 46
○ ESSO PEN-O-LED
SHELL S220
□ ESSO NUTO H54
SHELL TELLUS OIL - 29

10% Emulsion
● ESSO CUTWELL- 40
SHELL DRUMUS DEL- B
∆ GREASE K- 3

Lubricating instructions:

1. Daily lubrication;
2. Light lubrication;
3. First change of lubricant after 150 working hours; the rest ones – once a year;
4. Gear box lubricant control;
5. First change of lubricant after 150 working hours; the rest ones – once a 3000 working hours;
6. The bearing should not be overfilled with grease;
 Table 1 - fig. 14
Liquid type and
Lubrication Check Note
replacement terms
1. Factory-lubricated with The level should be
Substitute
PM220 lubricating oil between the two
ESSO PEN-O
2. First change after 150 marks of the level
LED SHELL
Gearbox working hours, afterwards - gauge
MACOMA DEL
annually
3. Capacity - see technical
characteristics
Factory-lubricated with MX- The level should be
Substitute
1 oil. First change after 150 between the two
ESSO NUTO
working hours, afterwards - marks of the level
H54 SHELL TELLUS
annually gauge
Main power cylinder 2.Capacity - see
technical characteristics
OIL 29 BP
3.Pour oil through filters
ENEGROL HLP 100
with mesh 0,1;

1. Inner surfaces are

Substitute
factory-lubricated with Visually, until guiding
BEACON 3
Bow-guiding surfaces grease "K" 2. Weekly fill up surfaces of the bow
ALVANIA FETTR3
with 150 g grease 11 K" or are fully lubricated
BR NEGREASE LS3
its substitutes
1. Factory-shipped without Check the level: it
coolant should be above the
2.Advisable to use: 10 % upper edge of the Substitutes
emulsion, EM-P coolant or pump’s suction
Cooling system other anticorrosion coolants flange
3.Replacement: after
coolant becomes visibly
dirty
4.Capacity: see technical
characteristics
1.Factory-flushed Visually
Guiding surfaces of 2.Lubricate daily at shift end
fixed and movable vice with ULITA EP-90 or
substitutes, see 1

5.2.5. Cooling system

The cooling system consists of a centrifugal pump, flexible pipe and a crane regulating
the coolant outflow.
Attention: To avoid damages or breaking of the saw blade, regulate coolant outflow
when the machine is at standstill.
 ON253 4000-00B
Cooling system

3
2

1 7

Pos. Qty Part number Denomination Origin

1 1 Cooling pump PA70/120; 0,12 kW, 230/ 400V SAP
50Hz, R 1/2", TT =120 mm
2 1 ON401 4000-13 Nipple
3 1 Crane R3/8"
4 1 ON253 4020-00A Flexible cooling pipe L=650; R3/8"
5 2 Hose clamper 16/23
6 1m PVC- hose 13x2,5
7 1 Nipple R1/2"
5.2.6. Electric circuit
The machine incorporates devices, electric motors, circuit breakers, etc. according to
the circuitry on fig.23.
Description of the electrical scheme:
1. Switch on master switch /pos. 10 на fig.3/;
2. Turn the handle to lift the bow rises until enough to be able to be placed under the
strip material, and then the lever is pivoted to the left and release of the bow is closed;
3. Load the material;
4. Make adjustment of the required cutting speed as per table on the
machine/ pos.16 на fig.3 /;
5. Start the process of cutting a button SH / pos.14 in fig. 3 /. Includes contractor K, which
includes the main motor M1 and M2 Pump . The machine starts to cut. After cutting of
the material, the bow pressure switch S. It excludes contractor K, the machine stopped
working. To repeat the cycle it is necessary to carry out the operations of from 2 to 5.
5.3. Settings and adjustments
5.3.1. Setting for cut-off of stock with different diameters

Bow's extreme upper position is described under 3.2.2.

5.3.2. Setting of stock length - see fig. 15

Spacer 2 is moved along the guiding bar 4, which carries a millimeter scale. Choose the
required length, and then lock the spacer by means of screw 3. In case of error in the actual stock-
piece length, even the spacer with zero by means of screw 1 and its counter-nut.

1 2

3 4

fig.15
5.3.3. Regulating the clearance between the guiding planes of the bow-carrier system

Side clearance “a” - fig. 16:

This clearance / between carrier 3, bow, 1, and between bow 1 and cover 4 / is eliminated by
means of nuts and counter nuts 2. The clearance "a" should be 0,08 mm. After the clearance is
regulated, the bow should be easily moved manually over the belt transmission.
Vertical clearance “b” - fig. 16:
This is clearance between bow 1 and guiding ball bearings. The appearance of any
measurable clearance should be reduced to "zero" by means of the respective nuts.

NOTE: If any clearance is discovered in the vertical movement of the bow, it should be eliminated in
the following manner: the counter nuts of eccentric axles 5 are loosened; both axles consecutively
are turned counter-clockwise to stop. Exertion should not exceed 0,5 kgm, to avoid breaking of the
guiding ball bearings. Then tighten the counter nuts.

fig.16

5.3.4. Regulating bow recoil;

The Recoil results when the plunger pos.14, fig.22 of the panel depresses the recoil roller 3 of
the holder 1 mounted on the bow. At the end of the bow's working stroke, during a stroke without
sawing, the plunger should be removed 2 mm. During sawing, at the beginning of working stroke,
the plunger "sinks" for about 2 mm, therefore the roller should depress the plunger additionally by
about 0,2 mm. The adjustment is achieved by means of the bolts fig.22 of roller holder 1, in the
process of which the holder rotates and the roller moves as regards the plunger 14. If the
adjustment is correct, during a stroke without sawing a light lifting of the bow should be felt towards
the end of the working stroke. At the same time, when moving the bow manually over the belt
transmission, and when the bow stops at the end of the working stroke and the roller depresses the
plunger, the bow should not be lifted continuously when the carrier is depressed by hand in the
direction of the bow's raising.

5.3.5. Regulating the hump of the main crankshaft

The highest part of hump's profile should be directly opposite to the opening of the pump
carrier when the bow has traveled 25 mm of its working stroke. The main crankshaft should rotate
clockwise, when viewed from the side of the belt transmission.
6. Preparation for work

6.1. Starting positions of the blocks and control units

 Switch on the main circuit-breaker 10 – fig.3;

 Bring the saw bow to upper end position by rotating the handle;
 Tensioning the cutting blade - see resp. heading;
 Set the necessary speed according to the type of material for sawing, grade, diameter of stock.
The data is taken from plate cutting mode;
 Clamp the material in the vice;
 Set the necessary pressure and suitable cutting blade, according to the setting plane;
 Filled the tank up with a cooling liquid;

6.2. Mounting requirements

There are no special requirements in this respect, yet the machine should be mounted so as to
afford easy access and operation.

6.3. Operation

See under respective section /headings/.

7. Guidance on the requirements of the safety

7.1 Requirements on labor safety

 Do not open security cover of the belt gear during it is moving;
 Opening of electrical panel should be done only by special technicians;
 Before cutting, material should be well clamped, not after starting cutting;
 retightening of the material during operation of the machine is prohibited;
 Lubrication, refilling hydraulic and cooling system should be done only if machine is shut down;
 On the place work pieces falling should exist a pallet for them;
 Replacing sawing band must be done only if machine is stopped;
 Cleaning from shavings should be done only if machine is stopped;
 Moving materials above the machine is not allowed;
 Machine moving must be done according transport navigation;
7.2 Requirements for electrical safety
 When mains power, the cables should be brought to the machine in a metal or plastic tube;
 Power to the machine must be carried out with cable with four stingers 4x2.5mm;
 electrical safety is performed by zeroing;
 Input terminals of the main switch is protected from direct contact by a barrier;

8. Technical serving
8.1. Instructions for service
Before technical servicing /TS/, clean away all chips, dirt, etc., as well as the space surrounding
the machine. No special tools, stands, etc. are necessary.
8.2. Technical serving order:
Daily service:
 Check the coolant level and fill up if is necessary;
 Check oil level in the hydraulic system and the gear box by means of level gauge 3, fig.3. When
the bow-carrier system is in a horizontal position and bow is in “end of sawing“position, the oil
level should be between the two marks of the level gauge;
 Clean the tub from chips;
 After end of shift, clean vice, parallel slides and other parts of the machine from
shavings, then oil to prevent corrosion;
 Observe the requirements regarding lubrication;
After first 150 working hours:
 Clean thoroughly the machine;
 Change the gearbox's oil while the bow-carrier system is in extreme upper position with
suitable substitutes, as given in table 1, fig.14;
 Tighten all mounting elements;
 Pay particular attention to pipe joint and eliminate all leaks;
 if there is a clearance between the top of the bow - be brought to the limits specified in the
manual;
 Check belt tightness and adjust if is necessary;

NOTE: Repeat further these procedures annually or whenever necessary;

8.3. Overhaulin
Overhaulin should advisably be performed by a specialized plant or by the manufacturer.

9. Troubleshooting

Breakdown Cause Elimination

Bow moves, but doesn't depress
the stock well, the stock isn't cut
or is slightly cut
Machine distorts sawing face of
stock with large diameter
Blade teeth break during sawing
Hydraulic system pressure regulator is Adjust the pressure
not set for the respective type of stock,
according to the setting table;
Air bubble in the hydraulic system; Bleed air from the system
Low oil level; Add oil and eliminate leak
Low quality tools; Change it
Increased side play between the bow Reduce the play
and guides;
Blade is not correctly positioned on Eliminate the cause
holders;
Blade is not tensioned enough Tension it
Low quality blade cracks in teeth base Change it
as a result of thermal processing;
No bow recoil, i.e., blade does not rise Adjust it
from the stock during reverse stroke of
bow;
 10. Spare parts

References and destination of spare parts are given in the table and indicated at the figures, as
follows:
When ordering spare parts, mark the machine’s serial Nr. and the year of production, to guarantee
receipt of correct items.

fig.17

Nr Pcs Part number Description

1 1 ON253 1040-00 Limit stop
2 1 ON253 9100-00 Control panel and electric box
 Transmission ON253 1000-00

fig.18

Nr Qty Part number Description

1 1 ON253 1010-00 Bow
2 1 Ball bearing DIN 6205
3 1 ON253 1000-03 Cover
4
5 2 ON253 1000-05 Axle
6 1 ON253 1000-06 Connecting rod
7
8
9 1 ON253 1000-09 Axle
10 2 ON253 1000-10 Washer
11 2 Ball bearing DIN 3305 /25х62х25/
12 1 ON253 1000-12 Axle
13 5 Ring B25
14 1 ON253 1000-14 Holder
15 2 Plain pin Ф10 h 9х60
16 1 ON253 1000-16 Axle
17 1 Ball bearing INA/NK37/20 /37x47x20/;/DNK 37/20
18
19 1 ON253 1000-19 Axle
20 1 Ball bearing NA 4904 RS
21 2 Plug 17.5
22
23
24
25 1 Key 12х8х32
26 1 ON253 1000-26 Gear
27 1 Ring B 35
28
29
30 2 Plain pin ø10h9х35
31 1 V-belt А 13х8х1250
32
33 ON253 1000-33 Hub
34 Key 8х7х32
35
36 2 ОN163.01 1000-02 Washer
37 1 ON253 1000-37 Pinion shaft
38
39
40
41
42 1 ON253 1000-42 Pulley
43
44
45
46
47
48
49
Electric motor T100LA-4/2;
50 1
1,5/2,2 kW ; 1440/2845 min-1
51 1 Screw М14х1,5
52 1 Washer 14 (copper)
53 1 ON253 1000-53 Gear
54 1 ON253 1000-54 Pinion shaft
Ball bearing
55 4
DIN 6205-2 RS /25х52х15/
56 6 Ring А 52
57 1 ON253 1000-57 Shaft
58 1 ON253 1000-58 Hub
59 2 Ball bearing INA NK45/20 /45х55х20/
60 1 Sealing А 45х60х7
61 1 ON253 1000-61 Cam
62 1 Ball bearing INA RNA 4904 /25х37х17/
63
64
65 1 ON253 1000-65 Rod
66 1 ON253 1000-66 Pulley
67 1 Transmission oil - 2 litters
68 1 ON253 1000-68 Cover
69 1 Grease К-3 - 0,5кг
70 1 ЗНТ 02-002 Attention scale
71 2 ЗНТ 02-005 Scale
72
73 1 ON253 1000-73 Stud
74 1 ON253 1000-74 Third support
75 2 Ball bearing DIN 6304
76 2 ЗНТ 02-011 Arrow scale
77 1 ON253 1040-00 Bow up limiter
78 1 Key 8х7х20
79
80 2 Pin ø6h9х20
81 1 ON253 1000-81 Washer ø25х ø11х2
82 1 ОN 401 1000-73 Disk
83
84
85 1 ON253 1000-85 Stud
86
87
88
89
90
91
92 1 ON253 1000-92 Profile
93 1 ON253 1000-93 Washer
 Bow ON253 1010-00

fig.19

Nr Qty Part number Description

1 1 ON253 1010-01 Bow
2 1 ON253 1010-04 Rear holder
3 1 ON253 1010-05 Front holder
4 1 ON253 1010-06 Cap
5 1 ON253 1010-08 Cup
6 2 ON253 1010-15 Plate
7 1 ON253 1010-18 Axle
8 1 ON253 1014-00 Clamper
9 1 ON253 1021-00 Clamper
Hydraulic cylinder ON253 6200-00A

fig.20
 Hydraulic cylinder ON253 6200-00A

Nr Qty Part number Description Origin

1 1 Piston sealing Turcon-Glyd Ring PT 0300800-T46 BUSAK
2 1 ON401 6200-28A Piston rod
3 1 ON401 6210-00A Oil gauge
4 1 ON253 6220-00A Hydraulic cylinder
5 1 ON253 6200-17 Head
6 2 Roller bearing HK 30/26 (30x37x26)
7 1 ON253 6200-19A Distributing plate
8 1 ON253 6200-22 Cap
9 1 ON401 6200-25A Cylinder
10 1 ON401 6200-24A Pipe
11 1 ON401 6200-26A Pipe
12 1 ON253 6200-27A Pipe
13 1 ON401 6200-38A Pipe
14 1 ON253 6200-09A Piston
15 1 Guiding strip GM6900000-T47 15x2.5 L=241 BUSAK
16 4 O-ring 12x2 NBR70B BUSAK
17 3 ON253 6200-36 Washer
18 3 ON253 6200-34 Nut
19 1 ON401 6200-39 Table
20 1 ON253 6200-42 Spring
21 1 Ball ø12
22 1 ON253 6200-30 Spring
23 2l Hydraulic oil MHL-46
Vice ON253 3000-00

fig.21
 Vice ON253 3000-00

Nr Qty Part number Description

3 1 ON253 3000-03 Front plate
4 1 ON253 3000-04 Movable nut
5 2 ON253 3000-08 Pin
6 1 ON253 3000-05 Movable jaw
7 2 ON253 3000-09 Cup
8 2 Nut M20
9 1 ON253 3000-12 Fixed jaw
10 1 ON253 3000-13 Fixed nut
11 4 Screw M12x70
12 2 Pin ø10x90
13 1 ON253 3000-21 Ball bearing
14 1 ON163-01 3000-15 Nut
15 1 ON163-01 3000-16 Washer
16 1 Pin ø6x12
17 1 HN25M 0200-14 Washer
18 1 ON253 3000-29 Screw
19 1 ON253 3000-32 Table
20 1 Circuit breaker of electric clamped device
21 1 Centering pin
22 1 ON253 6200-02 Stopper
23 1 ON253 3000-42 Limit stop
24 2 Bolt M20x50
25 1 ON253 5010-00 Groove
26 1 ON253 3000-11 Key
 Pump ON253 6100-00

fig.22

Nr Qty Part number Description

1 1 ON253 6100-02 Holder
2 1 ON253 6100-03 Axle
3 1 Ball bearing DIN 6202-2Z
4 1 ON253 6100-07 Limit stop
5 1 ON253 6100-08 Cylinder
6 1 ON253 6100-09 Piston
7 1 ON253 6100-11 Spring
8 1 ON253 6100-13 Gasket
9 1 ОN165 6100-10 Panel
10 1 ON253 6100-29 Nut
11 1 ON253 6100-31 Screw
12 1 ON253 6100-32 Spring
13 2 "O"- ring 18x2
14 1 ON253 6100-35 Plunger
15 10 ON253 6100-40 Bushing
16 1 ON253 6100-42 Spring
17 1 ON253 6100-43 Axle
18 1 Ball bearing A INA NK20/20 with ring
19 2 ON253 6100-46 ON253
Hump 6100-30
 11. Annex

Specification of electrical elements

№ Qty. Part number Denomination Typ Destination Producer

1 1 0005-20.28-250 Main circuit-breaker LW32-20 SM CHINT

2 1 0005-20.16-060 Termal relay LR2 4-6.3A SA1 PM Control
3 1 0005-20.16-004 Termal relay LRD 03 0.25-0.4A SA2 PM Control
4 1 0005-20.14-024 Contactor CJX2 09-10 24VAC K PM Control
5 1 0005-20.28-200 Speed change-over LW 32-20-5 SV CHINT
switch
6 1 0005-20.13-221 Button "START" NP2-BA31 SH CHINT
7 1 0005-20.13-211 Button "STOP" NP2-BS542 SQ CHINT
8 1 Signal lamp NP2-V163 24V H CHINT
9 2 Fuse 2А F1,F2 CHINT
10 5 0005-20.22-010 Terminal STK-4jD X1 CHINT
11 14 0005-20.22-180 Terminal STK 4 X1 CHINT
12 1 0005-20.28-532 Disconnector YBLX-P1/120-1C S CHINT
13 1 Transformer 400VAC; 50Hz T1 DIMAT
24VAC; 50VA
Electrical scheme

fig.23