Om Shu321m

“ ZMM – Asendvgrad “ Ltd.
UNIVERSAL CYLINDRICAL
GRINDING MACHINE
SHU 321 M
4230 Asenovgrad , Bulgaria ,tel. / fax /+359 331/ 6-34-23, e-mail. zmmas@abv.bg
PREFACE
Thank You for trusting us and our product . We wish You faultless operation when
working with surface grinding machine with horizontal arbor SHU 321M .
This manual will serve you for explanation of the machine’s structure , maintenance
and operation . The enclosed instructions ,schematic diagrams and dimensional drawings
illustrate the most essential in the structure , but they are not obligatory regarding accuracy
in size and technicalities .
Before putting in action the machine You must read the manual thoroughly. Following
exactly these instructions , You will have faultless and long operation .
Installation, initial settings and putting in action SHU 321M, as well as its maintenance
have to be done only by persons, authorized to do this by the producer ZMM –
Asenovgrad Ltd Asenovgrad .
If any damage occurs under wrong operation or putting in action of the machine by
unauthorized persons , the company does not assume any responsibility.
page 2
UNIVERSAL CYLINDRICAL GRINDING MACHINE SHU 321
CONTENTS
1. TECHNICAL DESCRIPTION
1.1 Basic units and bodies for management 6
1.2. Technical data 8
1.3. Working space 12
1.4. Technological capabilities 12
1.5. The plan of fundament 15
1.6. Arbitrary signs 16
1.7. General arrangement machine 18
2. INSTALLING THE MACHINE

2.1. Transportation 20
2.2 Unpacking 20
2.3. Establishment 20
2.4. Electrical supply 22
2.5. Starting of the machine 22
3. SERVICE
3.1. Lubrication 24
3.2. Lap changing 26
3.3. Lap balancing 27
3.4. Lap dressing (sharpening) 27
3.5. Cooling 27
4. MACHINE OPERATION
4.1. Inclusion of grinding spindle 30
4.2. Working with device for internal grinding 30
4.3. Methods of grinding 30
4.4. Manual grinding / fig. 4.3/ 31
page 3
5. MAINTENANCE OF THE MACHINE
5.1. Grinding support 33
5.2. Lubrication system 35
5.3. Hydraulic system 35
5.4. Electrical 38
5.5. Spare parts 40
6. LABOUR SAFETY 41
7 CONNECT THE UNIT TO PURIFY COOLANT TO THE MACHINE 45
8. APPENDICES
Appendix I To the Service the leadership 48

Appendix II Package document 57
Appendix III Test report 60
Appendix IV Aggregate for cleaning coolant 71
Appendix V Electrical diagrams 73
page 4
1.TECHNICAL
DESCRIPTION
page 5
1.1 BASIC UNITS AND BODIES FOR MANAGEMENT SHU 321 M (Fig. 1.1)
1. Base
2. Longitudinal bench movement
3. Stop for longitudinal bench movement
4. Main breaker
5. Handle for adjusting the rotations of the front saddle
6. Front saddle
7. Electric control panel
8. Handle for reversing the longitudinal movement of the bench
9. Cooling unit
10. Handle for the tap of the cooling liquid tank
11. Internal grinding unit
12. Unit for transverse supply of the grinding support
13. Handle for adjustment the length of the transverse supply
14. Grinding support
15. Handle for tightening the tail spindle of the back saddle
16. Handle for taking off the tail spindle of the back saddle
17. Back saddle
18. Holding throttle for the bench in left reverse
19. Button for rapid movement of the bench
20. Adjusting throttle for the longitudinal speed of the bench in the process of grinding
21. Hydraulic taking off pedal for the tail spindle of the back saddle
22. Handle for bench speed changing over in the process of grinding to bench speed during
lap sharpening
23. Holding throttle for the bench in right reverse
24. Changing over tap for automatic periodic feeding
25. Adjustment throttle for the lap sharpening speed
26. Handle for actuation of the hydraulic movement of the bench and rapid
taking off the grinding support
page 6
fig 1.1
page 7
1.2. TECHNICAL DATA
SHU 321 М
№ Description distance between
centers
750 1050
1. Largest processed diameter of external grinding

without a collar plate mm 320
with a collar plate mm 100
2. Smallest processed diameter of external grinding mm 8
3. Largest grinding length mm 750 1050
4. Largest diameter of the item /product/ processed mm 320
5. Largest length of the item /product/ processed mm 750 1050
6. Centers height mm 165
7. Overall dimensions of the grinder during movement of the mobile parts to end
positions
length mm 3175 4175
width mm 1780
height mm 1700
8. Overall dimensions of the grinder - the smallest
length mm 2500 3500
width mm 1700
height mm 1700
9. Grinder weight, incl. the electric equipment and kg 4500 5000
accessories Largest longitudinal bench stroke
BASE AND TABLE
10. The greatest longitudinal displacement of the table mm 800 1100
11. Lowest move the table when switching with stops mm 8
12. Manually the table movement for one turn the flywheel
rapid mm 12
slowly mm 0,25
13. Speed of hydraulic table movement /stepless m/min 0,198
adjustment /
page 8
SHU 321 М
centers
750 1050
14. Largest angle of upper bench turning in s
clockwise 3º
counter clockwise 11º 9º
15. Scale graduation values for upper turning
in degrees 10º
conical mm/m 10
GRINDING SUPPORT
16. Grinding wheel diameter
largest mm 400
smallest mm 300
17. Largest width of the lap mm 50
18. Number of spindle speeds 2
19. Number of spindle revolutions
largest min-1 1980
smallest min-1 1700
20. Periphery lap speed
for a lap of diameter Ø400 m/s 35,70
for a lap of diameter Ø300 m/s 26,7 и 31
21. Largest support rotation angle ±90º
22. Scale graduation values of support turning 1º
MECHANISM FOR CROSS FILING
23. Largest stroke of the grinding support along the screw mm 235
24. Value of the rapid hydraulic stroke of the grinding mm 50
support
25. Support supply /feeding/ for one fly-wheel revolution mm 0,5 и 0,05
26. Graduation values per limb /dial/ for transverse supply mm 0,005 и 0,001
page 9
SHU 321 М
centers
750 1050
INTERNAL GRINDING
27. Periodic supply /feeding/
largest mm 0,0025
smallest mm 0,02
28. Largest depth of internal grinding mm 135
29. Processing diameter
largest 250
smallest 30
30. Number of spindle rotations min-1 10 000
31. Largest grinding speed m/s 15.70
32. Largest diameter of the item /product/ processed, mm 110
clapped by the first jaws of the cartridge
WORK HEAD
33. Rotations number of the processed item /product/
stageless adjustment min-1 30 ÷ 400
adjustment on stages min-1 27 ÷ 405
34. Center dimensions Morse 4
35. Diameter of the chuck mm 200
36. Rotation angle of the front saddle
clockwise 30º
counter clockwise 90º
37. Graduation values of the scale for saddle turning 1º
TAILSTOCK
38. Center dimensions Morse 4
39. The Spindle stroke mm 35
HYDRAULIC DRIVE
40. Oil pressure in the hydraulic system кg/сm² 8 ÷ 10
41. Pump capacity for hydraulic drive l/min 35
42. Lubrication pump capacity l/min 1
page 10
SHU 321 М
centers
750 1050
COOLING
43. Pump capacity l/min 35
ELECTRIC MOTORS
44. Driving of grinding wheel
capacity kW 5,5
revolutions min-1 1500
45. Internal grinding wheel drive

capacity kW 1,1
46. Turning of the processed item /product/
capacity Nm 5.4
47. Hydraulic drive pump
capacity kW 1,5
48. Cooling pump
capacity kW 0,09
49. Grinding support lubrication pump
capacity kW 0,09
page 11
1.3. WORKING SPACE
1.4 TECHNOLOGICAL CAPABILITIES
The circular grinder could be used to grind cylindrical surfaces as well as cone shaped
surfaces of small peak angle.
Cone shaped surfaces are ground by turning of the upper table to a given angle
reported at the respective scale.
page 12
The universal cylindrical grinding machine SHU 321 M could be used to grind the
following technological groups of item (Fig. 1.4.).
Grinding of a flat flange of small thickness.
The front saddle is rotated to 90° according to the scale ( 1 ). The item to be ground is
fixed in a chuck.
In order to obtain the required flatness of the surface, it is necessary to do as follows :
- preliminary grinding after rough adjustment according to the scale
- reading out using an indicator fixed in both ends of the flange - the front saddle is
rotated until the reading of the indicator is the same at both ends.
If frequent readjustment for flat flanges grinding is necessary, the use of standard
flange is recommended to adjust the front saddle according to the indicator.
Grinding of cone-shaped surfaces of large peak angle is also possible by rotating the
front saddle only (Fig. II).
The conical shape of the surface to be ground depends on the rotation angle of the
front saddle. If cone-shaped surfaces of large peak angle ground in centers (Fig. III), the
rotating plate should be placed parallel to the forming of the ground item; the grinding
support should be rotated 90° in respect to the rotating plate.
Feeding of the circle along the forming is possible only by the transverse feeding
device.
Grinding of cone-shaped surfaces of an angle about 90° in a chuck is possible by
rotating the front saddle 90° ; rotating plate - half of the angle of the ground cone and
grinding support - 90° in respect to the rotating plate (Fig. II).
Lap feeding along the cone forming should be done by the transverse feeding device.
If it is necessary to grind high flange surface, the front saddle should be turned to about
45°; the rotating plate also 45° ; grinding support - to 90° in respect to the plate.
In order to achieve uniform flatness of the flange, it is necessary to use methods
principally similar to those given in the description concerning low flange grinding (flanges of
small high).
Lap feeding along the surface to be ground is done by the transverse feeding device.
NOTICE:
In case the grinder turns on the grinding support during adjustment, lap sharpening
should be done after rotation of the support.
page 13
Fig. 1.4.
page 14
1.5. THE PLAN OF FUNDAMENT.
fig 1.5.
page 15
1.6. ARBITRARY SIGN
№ SIGN DESCRIPTION
1.
Front saddle
2.
Grinding spindle
3.
Manual operation
Up to the stop
Cooling
Longitudinal table
Without grade adjustment
Taking on and taking off
page 16
9
Starting on and stopping longitudinal movement

of the table
10
Transverse movement at left of reverse of the table
11
Transverse movement at all kinds of reverse of the

table
12
Transverse feeding at right reversed table
13
Lap sharpening /dressing/
14
Longitudinal grinding
15
Fast feeding
16
Longitudinal bench movement
page 17
17
Transverse feeding of grinding spindle
18
Longitudinal grinding up to the stop
19
Longitudinal grinding up to the stop followed by taking

off of grinding support
1.7 GENERAL ARRANGEMENT MACHINE
In working conditions the basic assemblies of the grinder are laid out as indicated on
fig. 1.7
fig 1.7.
page 18
2. INSTALLMENT OF
THE MACHINE
page 19
2.1 TRANSPORTATION
The unpacking of the grinder is followed by:

1. Inspection of the grinder for damages due to wrong packing, transportation or
unpacking.
2. Check up according to the packing list for availability of all accessories.
Steel ropes of diameter not less than 20 mm should be used for lifting up the
unpacked grinder.
Three support screws are fixed on the grinder body to lift it by crane (fig. 2.1).
Before lifting of the grinder, wooden pads should be placed for the ropes not to
contact the surfaces, so that to avoid damage of the finished and painted surfaces of the
grinder. It is preferable to wrap the wooden pads in felt or wooden piece of cloth. The
wooden pads should not contact extruded parts or mobile parts of the grinder as some
components could be damaged or the precision of its operation could be affected.
All mobile parts should be tightened to the grinder before transportation.
During transportation the grinder should be in horizontal position.
When transported by crane the grinder should be lowered slowly and attentively on
the foundations as rough handling could cause damages in the units and affect the grinder
adjustment.
2.2 UNPACKING
Before settling of the grinder on the determined working place, it should be carefully
cleaned from the protective coating of grease.
At first cleaning is done mechanically - by wooden spade; then the lubricated surfaces
are washed using pure naphtha or special cleaning oil. Metal brushes must not be used.
Washing of the grinder using petrol is not allowed as petrol vapours could penetrate in the
electrical wiring and cause fire. The cleaned surfaces are dried using cotton cloth as well as
working surfaces of the grinder.
2.3 ESTABLISHMENT
The place selected for the grinder should not be in immediate proximity to machine
with hammering action (presses, drilling machines, milling machines, etc.).
It is important to settle the grinder un well leveled foundation for its precise
operation. The foundations layout is shown in fig. 1.5.
The thickness of the concrete layer is chosen depending on the soil strength, however,
it should not be less than 400.
The grinder is horizontally settled by placing a level on the working surface of the
lower bench, the last being is middle position.
page 20
fig.2.1.
PERMITTED DEVIATIONS:
0.02
longitudinal direction --------
1000
0.04
transverse direction --------
1000
GRINDER LEVELING SHOULD BE DONE AS FOLLOWS:

1. The grinder is lifted by crane and three wedges are placed under its body (fig. 1.5.).
2. The grinder is lowered slowly on its place and the wedges are uniformly impaled to
achieve the required exactness of leveling.
3. The other three wedges are set in the sports indicated (2); then they are impaled
between the foundations and the grinder.
A check of leveling the machine.
page 21
4. Liquid cement solution is poured under the grinder body; in ratio of cement to sand
= 1:3.
Check up of the levelling is done again and corrections are made, if necessary, using
the levelling screws.
2.4 ELECTRICAL SUPPLY
The grinder is connected to the power line by the input terminals mounted on electric
board. It is necessary to proceed as follows:
- check up the label on the electric cabinet - the indicated frequency and voltage
should correspond to the local power line.
- select the required cable of cross-section corresponding to the current in the main
fenders (given on the same label).
- open the electric cabinet, take off the protective plates on the terminals, take out
the protective plate from the nipple mounted on the left - on the bottom of the electric
cabinet.
- pass the supply cable through the nipple and tighten the cable.
- the ends of the supply cable should be connected to terminals L1, L2 and L3, the
neutral conductor - to the neutralizing bar.
- again set on the protective plate.
2.5 STARTING OF THE MACHINE
Before starting the grinder or after interruption of operation for long periods, it is
necessary to make a capital check up and cleaning of all units, following the lubrication
instructions given in chapter "lubrication".
Place all belts in the proper position and check their tightening according to the
instructions for "adjustment".
All panel of the grinder must be fixed.
All electric motors should be switched on and checked for proper operation.
The manual drive of all mechanisms of the grinder must be checked. The bench-
reversing supports are placed, they secure maximum run and speed of the bench. The
operation of all mechanism should be checked as well as the idle movement of the grinder.
The pump unit should be filled with 110 liters of oil MX - M32 as per Bulgarian national
standard 7803-82; water viscosity 28.8 to 35.2 CST at 40° C.
The cooling unit tank is filled with cooling liquid containing as follows:
threesodium phosphate 0.3%
sodium nitrite 0.6%
soda ash 0.1%
glycerin 0.3%
water 98.7%
The mixture is prepared at ambient temperature; the separate components are added
to the total amount of water; the mixture is stirred for about 10 minutes.
page 22
3. SERVICE
page 23
3.1 LUBRICATION
The grinder long life and efficient operation depend on the proper and regular
lubrication.
3.1.1 Lubrication of the grinding support spindle bearings.
The bearings of the grinding support spindle operate in oil bath AH 15 as per Bulgarian
national standard 7803-76.
The oil tank capacity is 18 dm3.
Continuous circulation of the oil in the bearings chamber is maintained by a pump,
having capacity of 1 dm3/min.
The oil in the grinding support tank is changed once per year after several times
washing of the bearings chambers, using naphtha. The filter is removed from the system for
lubrication of the grinding support bearings and should be carefully washed in naphtha.
During the grinder exploitation, the oil level could run low /drop/ due to some reasons
or leaks occur from the chambers of the spindle bearings. In such a case the grinder
automatically stops and should be repaired.
3.1.2 Lubrication of the grinding support guides
The roller guides of the grinding support are greased once per year and during repairs
of the grinder.
During repair of the grinder the guides should be washed in naphtha before greasing.
3.1.3 Lubrication of the bench guides
The lubrication of the guideways is performed continuously, as the oil is taken from
the hydraulic system drive, before the non-return valve towards the chokes D1, D2 and P6 .
3.1.4 Electric motors lubrication
The bearings of each electric motor should be greased every six months.
All other spots for lubrication are indicated in the enclosed drawings concerning
lubrication /fig.3.1/.
page 24
fig. 3.1.
TABLE OF LUBRICATING MATERIALS
Firm,
produker 25 CST /3,5°E/ 50°C 1,6 CST /2,5°E/ 50°C GRESE
Bulgaria MX-M 32 АН 15 Gres
BDS 7803-76 BDS 7803-82
ARAL Aral Vitam HF 32 ARAL OEL GFS Aralub FWZ (Na)
Aral Vitam GF 32 Aralub HL 2 (Li)
BP BP Energol HLP 32 BP Mehrzweckfett L2
BP Energol HLP-D 32
Castrol CASTROL HYSPIN AWS CASTROL SPHEEOL AP 2
46
ELF ELF OLNA 32 DEUTZOEL HFL 200 T
ELF POLYTELS 32
ESSO HUTO H 32 NUTO H-44 ANDOK B
ESSTIG 42
MOBIL OIL Mobil D.T.E. 24 FLOWREXE Gargole Fett 1200 (Na)
Mobil D.T.E. 15 Mobil Aero Oil HFA
Hydraulikoel Vac HL16
Shell Shell Tellus Oel 32 SHELL Clavuc Oel 17 Shell Alvania EP
SHELL Tellus Oel 15 Fett 2 (Li)
TEXACO Hydraulic Oil HDW 32 Glissando FW 25
Rando Oil HD A-32 Multifak 20
Rando Oil HD C-68
page 25
3.2 LAP CHANGING
Before fixing the lap on the spindle, the lap flange should e mounted as follows
(fig.3.2).
Set flange (1), sealing (2), than lap (3), taking into consideration the flange centering
diameter.
Lap is pressed by the tightening flange (4) and sealing. Drive the screws (5) so that to
press the lap a little; then cross drive the screws by turn to tighten them. Thus uniform and
good lap tightening is secured, not permitting lap turning over during operation.
Fixed joint is not recommended as cracks in the lap could occur, bringing to dangerous
operation of the grinder.
fig 3.2.
page 26
3.3 LAP BALANCING
The lap should be balanced before fixing it on the grinder in the following way:
- the lap mounted on the flange is fixed on special mandrel /delivered with the
accessories of the machine) and balanced on special stand.
- the balancing is made by changing the position of the three balancing stones
(fig.4.2). When balance is achieved, the stones are tightly fixed - otherwise the lap will be
disbalanced during operation, bringing to danger of damage.
Disbalancing could cause wearing out of the lap due to the heterogeneous materials of
which it is made. In such cases vibrations occur, heating of the bearings, etc. if such
phenomena are observed, disassemble lap and balance it again.
The flange and the lap are tightened to the spindle.
3.4 LAP DRESSING
Proper and regular lap dressing is necessary to ensure good cutting capabilities and
proper geometrical shape of the lap.
Good lap cooling is done as necessary during the process of dressing to avoid heating
and sudden cooling of the diamond, which could cause its breaking.
Lap dressing in dry conditions is absolutely forbidden.
The feeding of the lap to the diamond should not exceed 0.05 mm at one move.
The high speed of diamond movement along the lap could cause rapid wearing out of
the diamond and infringement of the precision and smoothness during grinding.
3.5 COOLING
The cooling liquid composition during grinder operation should not be changed and only
especially prepared mixture /see chapter 2/ should be added to the tank.
Add 10% of the total volume to the cooling liquid every day and change all the cooling
liquid in the tank every fifteen days with cleaning of the tank in between. Cleaning is made
using a special spade; then wash with water and dry with cloth damped in naphtha.
When corrosion is noticed, all the cooling liquid should be changed immediately.
Adding of pure water is absolutely forbidden.
At the end of the working shift the grinder should be carefully cleaned from the
cooling liquid.
page 27
4. MACHINE OPERATION
page 28
Machine operation may start after all recommendations from points 2 and 3 are
completed.
First the machine is connected to the power source by main breaker. The breaker is
mounted on front panel of the electric switch board.
fig.5.1.
HL1 - lamp signaling the presence of voltage.

SB0 - the total stop of the machine.
SB4 - key to enable or disable cooling
SB3 - button to activate the hydraulic unit
SB2 - button to turn on the motor spindle
SB1 - "Stop" button the spindle motor
SB8 - fast hydraulic retraction
SB9 - fast hydraulic supply
SB7 - button for pulse rotation details
SB6 - key to enable or disable rotation of parts
SB5 - key for manual / automatic operation
RP - potentiometer to adjust the rotation of parts
In manual mode, the key SB5 left - rotation of the work piece on and off with a button
SB6, and the cooling disk key SB4.
In automatic mode, the button SB5 right - the rotation of the perform and the cooling
is started by pressing the button SB9 hydraulically quickly submission and stop button SB8
hydraulic recusal.
page 29
4.1 INCLUSION OF GRINDING SPINDLE
Button SB3 is pressed. It's switch on hydro unit and oil lubricate machine units. When
lamp HL2 on the main motor can be started with button SB2. Press the button SB1 to stop
the motor.
4.2 WORKING WITH DEVICE FOR INTERNAL GRINDING
When using Internal grinding device, remote device and lock it to the grinding
carriage.
The Internal grinding spindle rotation starts/stops by means of the buttons SB1 and
SB2, which are used to starts/stops the carriage grinding spindle too. The Internal spindle
breaker switch automatically internal/external grinding spindle.
4.3 METHODS OF GRINDING
The handwheel 4 controls the table longitudinal velocity in grinding process and
handwheel 2 controls sharpening. (See Fig. 4.3). The handwheel 3 switch on one or other
velocity. The motion table delay time in the both and of the table stroke is controlled by hand
wheels 6 and 7. The table motion switch on when tilt handwheel 1 to direction "Right".
fig.4.3.
page 30
4.4. MANUAL GRINDING.
1.Through handle 8 fig .4.3 choose the mode of feeding, left, right, both reverse the
table or off 0.
2.Choose the step of filing of the ratchet fig .4.4 Position 4.
3.Inclusion or exclusion of automatic filing it with the thumb pos. 2 of fig. 4.4.
fig.4.4.
page 31
5. MAINTENANCE OF
THE MACHINE
page 32
5.1 GRINDING SUPPORT
5.1.1 Adjustment of the spindle bearings
The adjustment of the spindle bearings is made by the manufacturer in the plant and
during normal working regime their adjustment can stay for a long period of time.
In case that the grinding quality is not so good and the reason is the wrong adjustment
of the bearings they should be adjusted.
The adjustment should be done in the following way:
1. Take off the casing of the lap
2. Take off the lap together with the flanges
3. Take off the casing of the belt transmission
4. Leave only one belt from the belt transmission and release it so that the spindle
should lightly be rotated
5. Shells 1 and 2 are not adjustable, only shell 3 can be adjusted with the aid of screw
4.
6. Unscrew cap 6
7. Unscrew nut 5
8. The adjustment is made by screw 4. Use special wrench for turning the spindle
which when the bearing is adjusted should turn with approximate force 1 to 1,5 daN applied
at the end of the wrench.
9. Tighten nut 5 and screw cap 6
10. Several hours' unscrewing of the spindle is done (without the lap)
11. Check the heating condition of the spindle.
The bearing adjustment should be made when there is heat balance of the grinder
(the grinder should be working for several hours, when the temperature in the bearings
comes to certain value and then stop its increasing).
The adjustment should be made quickly to avoid considerable temperature difference
in the bearings of the grinding spindle, which can cause not exact adjustment.
page 33
fig. 5.1.
5.1.2. Adjustment of the capacity relay
The capacity relay is fixed in the upper part of the grinding support and its aim is to
switch the motor of the grinding spindle after the bearings chambers are filled with oil.
After pressing the switching on the grinding spindle button 20-30 seconds should pass
and the lap turns.
If the switching is in a shorter period of time, the following adjustment should be
done:
- unscrew the plug position on the cover of the relay and drive in the screw located
under the plug clockwise.
- when the switching on is slower than the determined time than the screw should be
turned counter clockwise.
page 34
After the adjustment you should screw the plug again.
5.1.3. Adjustment the tightening of the belt transmission
To avoid preliminary wearing out of the bearing and the belts, as well as to avoid
vibrations, the belts should not be very tight. Normal tightening is considered when the full
load is transmitted without slipping of the belts.
Tightening of the belts for rotation of the lap is done by displacement of the motor (3)
fixed on the plate (2) by screw (1), using the adjusting (fig.8.2).
fig.5.2.
5.2 LUBRICATING SYSTEM
The lubrication of the longitudinal guideways is performed permanently. The oil is let
down through ten pipeline to ten flat and V-shaped guides.
The oil quantity, which is fed to the guideways, flows from the hydraulic system of the
machine
5.3 Hydraulic system /fig.5.1/
The hydraulic system has the functions, as follows:

1. Bench movement
2. Rapid bench movement
3. Periodical automatic feeding of the grinding support
a/ by the ratchet
page 35
4. Rapid grinder feeding and taking off
5. Back saddle tail spindle taking off
6. Blocking of the mechanism for manual bench movement
7. Clearing the looseness in nut and screw engagement of the transverse feeding
device.
The hydraulic system is fed by A compression pump of capacity Q = 35 1/min and
working pressure of P = 10 kg/sm2 .
fig.5.1.
5.3.1. Bench movement
Distributor P2 is in left end position.

The oil for bench movement passes as follows:
Ф1-П-Ф2-1 Р2-3-К3-4-Р3-5-Ц1 Ц1-6-Р3-Р4-7-Р5-Д1-8 —tank
The oil for control/after switching P4 to the left of the bench support/passes as
follows:
4 – Р4-10-К5-Д4-Р3 Р3-К7-Д5-9-Р4 —tank
The oil for bench movement passes as follows:
page 36
Ф1-П-Ф2-1 - Р2-3-К3-4-Р3-6-Ц1 Ц1-5-Р3-Р4-7-Р5-Д1-8 —tank
The oil for control passes:

/after switching P4 to the right of the bench support/
4-Р4-9-К4-Д6-Р3 Р3-К8-Д3-10-Р4 —tank
The following cycle is repeated in the same sequence.

Throttles Д3 , Д5 are intended to regulate easy movement of the reverse. Throttles Д4
and Д6 are destined to retain the bench in left and right position. The bench velocity is
regulated by throttle Д1 .
Distributor P5 is set in right position during lap dressing. The oil, pushed out of cylinder
Ц1, passes through throttle Д2, which is used to regulate the bench velocity during lap
dressing.
5.3.2. Rapid bench movement
/P6 is switched over to the right/

The oil pushed out of cylinder Ц1 through the distributor button P6 passes back to the
tank. Rapid bench movement is possible only when the grinding support is in backward
position.
When the grinding support is in front position, the oil passes / Ф1– П– Ф2– 1 – Р7 – 11 /,
to the right side of P6 and does not permit its changing over to the right.
5.3.3.Periodic automatic transverse feeding using a ratchet device
Distributor P8 for periodic feeding, has four position:

1. Feeding at each stroke
2. Feeding at left reverse of the bench
3. Feeding at right reverse of the bench
4. Feeding stopped
When the distributor P8 is set in one of the first three positions and when distributor
P8 is changed over, the bench rests /supports/ secure oil passing as follows:
4 – Р4 – 10 – Р8 –Р9 – Ц2 the ratchet is turned and then feeding of the grin ding
support is carried out.
Meanwhile, the oil passes through damper Д7 to the left section of distributor P3,
changing it slowly over to the right. Actuated by spring 13, piston 14, the carrying dog /cam/
is moved to the right, the oil from cylinder Ц2 returns to the tank as follows:
Ц2 – 12 – Р9 – Р8 – 9 – Р4 - tank
page 37
5.3.4. Rapid grinding support feeding and taking off
Rapid grinding support feeding and taking off is achieved by changing over the
electromagnetic distributor P7 to the left or right end position, correspondingly.
5.3.5. Taking off the back saddle tail spindle
Hydraulic taking off the back addle tail spindle could be done only with grinding support
taken off to backward position. The tail spindle is taken off by pressing a foot pedal of
switching P14 to the left.
5.3.6. Blocking of the device intended for manual bench movement
When the bench is hydraulically moved, oil from the pump passes to Ц4 and piston 26
moves downwards, disengages the manual movement flywheel from the cam, fixed to the
bench.
5.3.7. Tightening of the back-lash in nut screw clutching of the transverse movement
device
Tightening of the back-lash in screw 27 and nut 28 engagement is achieved by means

of cylinder Ц5 . During the grinder operation, the piston rod of Ц5 permanently presses a bar,
fixed to the grinding support body.
The direction of the effort, exerted on the bar, is opposite to the grinding support
feeding.
5.4.ELECTRICAL SYSTEM
5.4.1.. General information
The grinder electric driving is secured by asynchronous electric motors with short-
connected rotors moving the grinding wheel, the hydraulic unit, the cooling and lubricating
systems.
The item is rotated by electric motor D.C., of independent excitation, whose
revolutions are adjusted by the servo control for DC motors of firm SEMIS.
The electric installation is fit for 380 volts.
The electrical installation is adapted to voltage power line of 380 V. By transformer
control circuit is powered by a voltage of 24 V. The machine is equipped with a lamp local
lighting with reduced voltage of 24 V. The regulator of motor rotation for the product is
installed in the electrical cabinet. Control panel is mounted in front.
5.4.2. Operation of the electric installation
For leading the machine into operation it is necessary to turn on the main switch QF0.
page 38
Press button SB3 – switch on of the hydraulic and lubrication motors.
After the actuation of relay for level SP3 turns on lamp HL2 of button SB2, which turns
on the motor of the grinding wheel. The motors for the work piece and the cooling system
can be turned on manually or automatically.
The work piece is switched on:
- Manually with button SB6
- Automatically with button SB9
- Impulse with button SB7
Cooling is switched on:
- Manually with button SB4
- Automatically with button SB9
- With button SB 8 is switched off automatically
Button SB8 is used for the manual or automatic operation mode. When button SB8 is
in left position the machine works in manual mode, and when it is in right position it is in
automatic mode.
The lead in of the grinding support is executed by pressing button SB9 – upon which
the relay KY3 and the distributor YA1. The lead out is done backwards on the grinding
support by pressing button SB8 upon which the relay KY3 is switched off and the distributor
YA2 is turned on.
When it is necessary to use the internal grinding device, the spindle should be in
working position. Switch over SQ2. With button SB2 is turned on the motor for the internal
grinding and with button SB1 is turned off. At the same time the work of the motor for
lubrication is stopped and with it the motor for the main grinding wheel.
5.4.3. Protection and blocking
1. Zero protection - electric motors can not be started by themselves, again after
voltage drop to zero or up to very low unpermissible value with following recovery.
2. Short circuit protection of the electric installation is secured by fuses FA1; FA2; FA3.
3. Overloading protection of the motors is secured by thermal relay QF1;QF2;QF3; QF4;
QF5.
4. Capacity relay for SP3 oil is used to guarantee normal lubrication of the spindle for
the main lap. If there is not such a kind of oil or if lubrication is deficient, it is impossible to
actuate the lap.
5. When the motor for internal grinding is started the grinding support cannot be
withdraw.
5.4.4. Instructions for servicing the electrical installation
1. The grinder should be properly grounded. The grounding and regulations for labour
safety in each country.
2. Checking and repair of the conducting installation should be done after the grinder
is switched off and disconnected from the power supply, using switch QFO; no voltage in it.
page 39
3. Periodically clean the electric motors from any traces of oil, dust ets. Under normal
operating conditions the lubricant should be changed every 2000 hours. The oil should be
filled up to 2/3 of the bearing spare space.
4. If Any of the thermal protections is actuated, find the reason for that. If it is due to
electric motor overload, change the operating mode, if the cause is mechanical - tightening
of bearing or transmission - repair it and start motor again. Shunting of the thermal relay
operative contact is absolutely forbidden.
5. When a fuse is blown out check for the reason and repair. The change of plug
should be done only with original one, of the same value of the rated current.
6. When there is scale on the contact surfaces, it should be cleaned by tungsten - point
file.
7. Before starting a new grinder or after repair, it is necessary to measure the
resistance of the electric motors windings in respect to each other and respect to the casing.
When the temperature is 60 to 70C the insulation resistance should be higher than 0.3 MΩ.
Make the measurements using meger 500 V.
8. After you connect the grinder to the power line, check on idle run.
5.5. Spare parts
No DESCRIPTION SING PCS NOTE
1. Seal K20x32x7.5 2 For the cylinder for

longitudinal bench
movement
2. Cleaner 20x32x7/10 2 For the cylinder for
longitudinal bench
movement
3. Sprocket SHKU -0620-07 1 For the pump unit of the
power hydraulics
4. Turcon Glyd Ring PT 0200700 1 For the cylinder for

longitudinal bench
movement
5. Turcite Slyd Ring GP 6500700 2 For the cylinder for
longitudinal bench
movement
page 40
6. LABOUR SAFETY
page 41
The following regulations should be observed for labour safety.
6.1. THE GRINDER SHOULD NOT BE USED WHEN THE UPPER PANELS OF THE UPPER
BENCH ARE TAKEN OFF :
- The grinder should not be used when protection casing of the lap is taken off.
- Checking and repair of the electric installation should be done after the grinder is off
the power line.
Make periodical checking and cleaning of the contact surfaces of the electric
equipment to remove scale.
Grinder should be grounded. Grinding of the grinder and electric installation should be
done in accordance with the regulations of each country.
- The feeding cable should be insulated and fixed in steel tube or shield.
- Regularly check the grinder blocking.
- Set only balanced laps.
- Before starting work, check the centring of the lap to avoid lap breaking.
- Do not touch by hand the cooling liquid. The cooling system tank should be cleaned
by special spade.
- The grinder meets the requirements for noise and vibrations - see 6.2 and 6.3.
page 42
6.2. NOISE CHARACTERISTICS
The level of noise pressure in octave bands and the sound level as per a control points.
120
110
100
90
80
70
60
50
40
30
20
A 65 125 250 500 1000 2000 4000 8000 16000
CONCLUSIONS: The grinder is in accordance with the requirements for permitted noise
1. Control points
2. Curve for permitted noise
3. Level of sound pressure
4. Average geometrical frequency of octave bands /Hz/
page 43
6.3. VIBRATION CHARACTERISTICS
Maximum values of the effective vibration speed in dB
Average geometrical frequencies in octave bands 2 4 8 16 31.5 63

point 3 73 70 72 73 74 70
point 4 74 75 74 73 74 71
point 5 70 71 69 69 67 69
Average arithmetic values of point 6 71 72 70 72 67 70
vibration speed dB in points: point 7 75 74 77 78 77 67
point 8X 72 69 69 67 71 67
point 8Y 75 67 76 70 76 65
point 9 74 75 75 77 76 73
WHEREAS: Point 3 - Table to the left

Point 4 - Table in the middle
Point 5 - Table to the right
Point 6 - Front saddle
Point 7 - Grinding support
Point - bask saddle X - Longitudinal axis the grinder
Y - Transverse axis of the grinder
Point 9 - Manual wheel
The values measured for the vibrospeed as per frequencies bands are lower than the
permitted as per Bulgarian Standard I2.I.0I2-80
page 44
7. CONNECT THE UNIT
TO PURIFY COOLANT
TO THE MACHINE
page 45
Linking unit for purifying the machine shown in Fig.7.1.
The washing liquid is fed to the nozzle 5 through the hose 4. The quantity of liquid is
adjusted by means of the crane.
The contaminated fluid mislead into the tank of the unit through the pipeline 3.
Fig. 7.1
1.Universal grinding machine SHU 321 М.

2. Aggregate for cleaning of a lubricating coolant
3. Pipeline for feeding the contaminated coolant in the reservoir.
4. Discharge pipe A connecting the coolant nozzle 5.
5.Nozzle for submission coolant.
page 46
8. APPLICATIONS
page 47
APPENDIX I
TO THE MAINTENANCE MANUAL
page 48
№ Drawing number Name Pc. Data
I. GEAR AND RACK
1. 410101 - 0000 - 61 Rack 1 drawing
2. 411101 - 0100 - 07 Gear 1 m = 2; z = 55 St 45
3. 411101 - 0100 - 08 Gear block 1 m1 = 1,5; z2 = 65
m2 = 2; z2 = 17; St 45
4. 411101 - 0100 - 09 Gear 1 m = 3; z = 18; St 45
5. 411101 - 0100 - 12 Shaft gear 1 m = 1,5; z = 15 St 45
6. 411102 - 0000 - 03 Gear 1 m = 2,5;z = 48;Сч = 48
7. 411102 - 0000 - 19 Worm 1 drawing
8. 411201 - 0100 - 09 Worm 1 m = 1; z = 14; St 45
9. 411201 - 0100 - 10 Worm 1 m = 1; z = 14; St 45
10. 411201 - 0100 - 19 Gear 1 drawing
11. 411201 - 0110 - 04 Rather wheel 1 drawing
12. 411201 - 0110 - 05 Gear 1 m = 1; z = 63; St 45
13. 411204 - 0200 - 05 Gear 1 drawing
14. 411204 - 0200 - 06 Gear 2 m = 2; z = 19; St 45
15. ШКУ251 - 2020 - 06 Cone gear 1 drawing
16. X8000.013 - 0000 - 05 Gear 1 m = 1,5; z = 20; St 45
II. BEARINGS
1. 410201 - 0001 - 00 Shell bearing- 6 drawing
2. 410201 - 0000 - 10 Spindle 1 drawing
3. ШКУ251 - 1050 - 02 Rolls 36 drawing
4. ШКУ251 - 1060 - 02 Rolls 18 drawing
5. NN3010 k/sp 50x80x23 1 SKF
6. 46208/C 40х80х18 2 GPZ
7. 46120 2 GPZ
8. 203 17x40x12 2 GPZ
9. 50203 / 6203N / 2 GPZ / SKF /
10. 50205 / 6205N / 25х52х15 2 GPZ / SKF /
11. 206 / 6206N / 30х62х16 3 GPZ / SKF /
12. 50209 / 6209 N / 45х85х19 1 GPZ / SKF /
13. 18 / 8 / 8x22x7 1 GPZ / SKF /
14. 8114 / 51114 / 75х100х19 2
15. 8118 / 51118 / 90x120x22 1 SKF
III. BELTS
1. Wedge belt Z ( 10х6 ) 650 2 40 º , BNS 8717
2. Wedge belt Z ( 10х6 ) 710 4 40 º , BNS 8717
3. Wedge belt B ( 17х10 ) 1400 3 40 º , BNS 8717
4. Flat endless belt of
rubber coated linen 50 х 2 х 1000 1
page 49
KINEMATICS DIAGRAM
page 50
page 51
page 52
page 53
page 54
page 55
page 56
APPENDIX II
PACKING DOCUMENT
page 57
Product’s package and complete set shipment
Page 1
Total pages 2
UNIVERSAL CYLINDRICAL GRINDING MACHINE SHU 321 M
No DENOMINATION pce.
STANDARD ACCESSORIES
1. Cooling installation 1
2. Electric cabinet 1
3. Abrasive disc - 400x50x203 1
4. Flange for abrasive disk set 1
5. Device for flange of abrasive disc removal - set 1
6. Lighting fixture 1
7. Support point "MORS" 4 2
8. Levelling screws set:
8.1. Screw 4
8.2. Base 4
8.3. Nut 4
9. Set of service tools :
9.1. Wrench to turn upper bench and to turn tailstock ( spanner 22 ÷ 24 ) 1
9.2. Wrench for belts tightening ( spanner 17 and 19 ) 2
9.3. Hexagon keys - set.. 1
10. Wearing spare parts kit
10.1. Seal K20x32x7.5 for the cylinder for longitudinal bench movement 2
10.2. Sprocket SHKU-0620-07 For the pump unit of the power hydraulics 1
10.3. Turcon Glyd Ring РТ 0200 700 for the cylinder for longitudinal 1
movement
page 58
Page 2
Total pages 2
UNIVERSAL CYLINDRICAL GRINDING MACHINE SHU 321 M
No DENOMINATION pce.
10.4. Turcite Slyd Ring GP 6500 700 for the cylinder for longitudinal 2
movement
11. Passport and service manual 1
SPECIAL ACCESSORIES
12. Balancing stand 1
13. Balancing mandrel 1
14. Device for sharpening abrasive disc for external grinding 1
DATE OF PACKING : ........................ CHECKING INSPECTOR:.................
page 59
APPENDIX III
TEST PROTOCOL
page 60
“ ZMM – Asendvgrad “ Ltd.
TEST PROTOCOL
FOR
UNIVERSAL CYLINDRICAL GRINDING MACHINE
SHU 321 M
SERIAL No............
1. Precision tests are made according to the requirements of the Bulgarian National Standard
2196-83 and Bulgarian National Standard 14448-82.
2. The tests of the protocol correspond to the tests of the Bulgarian National Standard 4730-
89 precision class K1 (II).
3. Before making the tests in the protocol the grinder was checked according to the
requirements of Bulgarian National Standard 2955-73.
INSPECTOR...................
CHIEF INSPECTOR.............
page 61
TEST № 1
Subject of the test Test method Deviation in µm

Permited Measured
Radial play of the external Indicator 5 with value of graduation 1µm 5 µm

centering cone surface of the and dead zone of 0,4µm is fixed to the
front saddle spindle in grinder so that its sensor to touch
respect to the rotation axis. perpendicularly the forming of the
external centering surface the front
saddle spindle I.
The spindle is turned to 3 turns at each
45°.
The deviation is determined by the
largest algebric deviation of the indicator
readings written in the table
No Plane X Y
The formula for calculation is
Rot. Angle
the following : X1 X2 X3 Xср. Y1 Y2 Yср.
1 0°
Xср. = |x1|+|x2|+|x3| 2 45°
3 3 90°
4 135°
Yср. = |y1|+|y2|+|y3| 5 180°
3 6 225°
7 270°
8 315°
NOTE: The formulas and the data max. [ xcp. : ycp. ] - min. [ xcp. : ycp. ] =
in the table are taken after the
indicator was in zero position.
page 62
TEST № 2

Permited Permited
Front play of the basic front Indicator 5 with value of graduation 1µm
surface of the front saddle and dead zone 0,4µm is fixed to the 10 µm
spindle grinder so that its sensor is in touches
perpendicularly the basic surface of the
front saddle spindle I in a circle of
diameter Ø1OO.
The final reading of the indicator at least
in two perpendicular to each other
position a-b, a-b1,a1-b., at spindle speed,
permitting measurement.
The deviation is determined from the
largest algebric difference in the
indicator readings
page 63
TEST № 3

Permited Permited
Deviation from parallelism Set control mandrel in the orifice of In plane "a"
of spindle axle of front front saddle spindle 6. SHKU 251/192. 10µm
saddle in respect to the Indicator 5, graduated 1µm and dead L = 300 mm
bench movement in vertical 0,4µm , is fixed on immobile part of the
plane. grinder in such way that its sensor-flat The free
heel to be contacting perpendicularly end of
the forming of the mandrel measuring mandrel
plane set the saddle in zero position on can deviate
a horizontal plane. only
Upper bench is set in zero position. upwards.
The bench is moved at a defined length
L=300 mm.
Measurements are taken in two
diametrically opposed forming of the
mandrel by turning the spindle at 180°.
The deviation is determined as an
average value of the two algebric
differencesin the indicator readings
obtained once by one forming and then
from the other, after turning the
spindle by mandrel at 180° .
The formula for calculation is :
Х = (Ха-Х.в) α + (Хь-Хв) α'

2
Ха Хв /Ха-Хв/
α
α'
page 64
TEST № 4

Permited Permited
Deviation from parallelism The back saddle is fixed. The tail- a)in plane "a"
of the cone shaped orifice spindle of the back saddle is set in 20µm
axle of the back saddle tail- backward withdrawn position and at L=200
spindle in the direction of fixed.
bench movement: Control mandrel 7 (SHKU 251/192) is b)in plane
a)in vertical plane set in the tail-spindle orifice of back "b" 12µm
b)in horizontal plane saddle 2. An indicator 5, graduated by at L=200
1µm ,having a dead zone of 0,4µm is
set on the immobile part of the grinder The freetik of
so that the indicator sensor-flat heel - mandrel
should be in touch perpendicularly to could be
the mandrel forming plane. deviated
Upper bench 4 is set in zero position. upwards or
The bench is moved on the deter mined to the lap.
length. Measurements are taken,
considering two diametrically opposed
forming planes of the mandrel.
The deviation in each plane is
determined as an mean value (algebric
half sum) of the two algebric
differences of the indicator readings,
obtained from one forming once, then -
from the opposite forming by turning
the indicator 180° .
Уа Ув /Уа-Ув/
Х = (Ха-Х.в) α + (Хь-Хв) α' δ
2 δ'
Ха Хв /Ха-Хв/
Y =| YA - YB | δ + | YA - YB | δ' α
2 α'
page 65
TEST № 5

Permited Permited
Parallelism Control mandrel 6 (SHKU 251/196B) is set a)in plane "a"

deviation of the between the centering points of front saddle 1 16µm
centering points and back saddle 2.
axles in the Set indicator 5, graduated by 1µm and dead zone b)in plane "b"
direction: of 0,4µm , on the fixed part of the grinder so that 16µm
a)in vertical plane its sensor-flat heel - to contact perpendicularly
b)in horizontal the forming surface of the mandrel. The back
plane Upper bench is in zero position (the position from saddle can be
test 2). The front saddle is also in zero position only further
(position from test 7). Move the table so that the upwards
indicator to touch the mandrel at a distance of 20
mm from the mandrel ends. Measurement is
taken in two diametrically opposed forming
planes of the mandrel after its turning at 180° .
The deviation is determined as an mean
arithmetical of the two biggest algebric
differences of the indicator readings obtained first
from one forming plane, then from the other after
turning the mandrel at 180°.
| YA - YB | δ + | YA - YB | δ' Уа Ув /Уа-Ув/
Y= δ
2 δ'
(Ха-Х.в) α + (Хь-Хв) α' Ха Хв /Ха-Хв/
X= α
2 α'
page 66
TEST № 6

Permited Permited
Radial play of centering Indicator 5, graduated by 1µm , having a

cone-shape surface of dead zone of 0,4µm , is fixed to the 5 µm
grinding spindle grinder so that its sensor- spherical end -
should contact perpendicularly the middle
of the spindle forming plane 3.
The spindle is continuously turned at each
45° on three successive turns. The
deviation is determined by the largest
algebric difference in the indicator
readings, noted in the table
The formula for calculation is the

following :
Х ср = Х1 + Х2 + Х3
3
Уср = У1 + У2 + У3
3
№ Plane Х У
Angle Х1 Х2 Х3 Х ср У1 У2 У3 Уср
1 0°
2 45°
3 90°
4 135°
5 180°
6 225°
7 270°
8 315°
max [ Xср : Уср ] - min [ Xср : Уср ] =

NOTE: The formulas and the data in the table are taken after the indicator was in zero position.
page 67
TEST № 7

Permited Permited
Sample 1 constant Sample 1 is fixed between the centers 10µm

diameter of the of the grinder without A collar plate.
longitudinal cross section. Its cylindrical surface is ground clean. Only barrel-
After processing the sample is removed shape is
from the grinder and set on control permitted.
plate 7.
Indicator 5, graduated by 1µm , having
a dead zone of 0,4µm , is used to
measure the diameters of the three
cross-sections A, B and C, and both
planes a-a, b-b, for each of them.
The deviation from the diameter size
for each longitudinal cross-section (a-a
and b-b) is determined as difference
between the largest and the smallest
value measured in the respective
section. The largest value of all
differences is related to sample 1.
Longitudinal Cross section

section A B C D
a - a1
b - b1
D sample max
page 68
TEST № 8

Permited Permited
Sample I and II round shape 1. Sample 1 is fixed between the grinder 2,5µm
centers and its external cylindrical
surface is processed.
2. Sample II is fixed in the grinder
cartridge and its external surface is
processed.
After processing in three cross-sections
A, B and C, the diameter value is
measured in four longitudinal sections a,
b, c and d. The deviation in each of
sections A, B, and C is determined by the
largest deviation from the rated
dimension considering dimensions from
the four longitudinal sections. The
largest deviation, on the basis of the
twelve measurements, is considered as
deviation for the item.
Cross Longitudinal section

section а–а b-b c-c d-d Dmax - Dmin
A
B
C
( Dmax - Dmin )max
page 69
TEST № 9

Permited Permited
Roughness of cylindrical Process samples I and II as in test 20. Ra ≤ 0.4

surfaces of samples I and II. After the processing the roughness of
the external cylindrical surfaces of
samples I and external and front
surfaces of sample 2 are measured.
page 70
APPENDIX IV
AGGREGATE FOR CLEANING COOLANT
page 71
AGGREGATE FOR CLEANING COOLANT
The unit for cleaning of cooling liquid is the designed for cleaning of cooling liquid and
supplying the cooling liquid in area of cutting.
The dirty cooling liquid from machine's chute get into upper settling tank , and then
get into down settling tank, where is settled once more. Through the pump the liquid is
pumped out to the container for magnetic separation, then to the grinding area.
The container for magnetic separation is composed from cylindrical body with welding
bottom and cooler. The unsettled metal particles is stacked on the pipe wall, in which is the
arranged magnetic sleeve. By the cover is opened through unscrewing the bolts.
The liquid from the pump go in down side through nipple 108 and go out from upper
side through nipple.
Frequency of cleaning is function of operating conditions of the machine. It is
necessary the upper settling tank must clean every day and the down settling tank and the
container for magnetic separation every week.
page 72
APPENDIX IV
ELECTRICAL DIAGRAM
page 73

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“ ZMM – Asendvgrad “ Ltd.

2. INSTALLING THE MACHINE

7 CONNECT THE UNIT TO PURIFY COOLANT TO THE MACHINE 45

Appendix I To the Service the leadership 48

1. Largest processed diameter of external grinding

revolutions min-1 1500

45. Internal grinding wheel drive

1.4 TECHNOLOGICAL CAPABILITIES

Without grade adjustment

Taking on and taking off

Starting on and stopping longitudinal movement

Transverse movement at left of reverse of the table

Transverse movement at all kinds of reverse of the

Transverse feeding at right reversed table

Lap sharpening /dressing/

Longitudinal bench movement

Transverse feeding of grinding spindle

Longitudinal grinding up to the stop

Longitudinal grinding up to the stop followed by taking

1.7 GENERAL ARRANGEMENT MACHINE

The unpacking of the grinder is followed by:

GRINDER LEVELING SHOULD BE DONE AS FOLLOWS:

2.4 ELECTRICAL SUPPLY

2.5 STARTING OF THE MACHINE

3.1.1 Lubrication of the grinding support spindle bearings.

3.1.2 Lubrication of the grinding support guides

3.1.3 Lubrication of the bench guides

3.1.4 Electric motors lubrication

3.4 LAP DRESSING

HL1 - lamp signaling the presence of voltage.

4.2 WORKING WITH DEVICE FOR INTERNAL GRINDING

4.3 METHODS OF GRINDING

5.1.1 Adjustment of the spindle bearings

5.1.2. Adjustment of the capacity relay

5.1.3. Adjustment the tightening of the belt transmission

5.2 LUBRICATING SYSTEM

5.3 Hydraulic system /fig.5.1/

The hydraulic system has the functions, as follows:

5.3.1. Bench movement

Distributor P2 is in left end position.

4 – Р4-10-К5-Д4-Р3 Р3-К7-Д5-9-Р4 —tank

The oil for bench movement passes as follows:

The oil for control passes:

4-Р4-9-К4-Д6-Р3 Р3-К8-Д3-10-Р4 —tank

The following cycle is repeated in the same sequence.

5.3.2. Rapid bench movement

/P6 is switched over to the right/

5.3.3.Periodic automatic transverse feeding using a ratchet device

Distributor P8 for periodic feeding, has four position:

5.3.5. Taking off the back saddle tail spindle

5.3.6. Blocking of the device intended for manual bench movement

Tightening of the back-lash in screw 27 and nut 28 engagement is achieved by means

5.4.1.. General information

5.4.2. Operation of the electric installation

5.4.3. Protection and blocking

5.4.4. Instructions for servicing the electrical installation

5.5. Spare parts

No DESCRIPTION SING PCS NOTE

1. Seal K20x32x7.5 2 For the cylinder for

4. Turcon Glyd Ring PT 0200700 1 For the cylinder for

Maximum values of the effective vibration speed in dB

Average geometrical frequencies in octave bands 2 4 8 16 31.5 63

WHEREAS: Point 3 - Table to the left

1.Universal grinding machine SHU 321 М.