4/9/24, 8:56 PM SIS 2.

Exhaust Manifold - Install (KENR8147-09)

SMCS - 1059 i07059881

Installation Procedure
Table 1
PSP
-
Required Tools
Tool Part Number Part Description
202 0008
Qty

4 B
A 4C-5597 Anti-Seize Compound -
B 5P-3975 Rubber Lubricant

19: / 0
-

4 2 2
5 6 / 09 F
NOTICE
KE :43+
N
Keep all parts clean from contaminants.

©2 R 814 1:000
Contaminants may cause rapid wear and shortened component
life.

024 7
Cat
1. Inspect all O-rings, seals, and gaskets for wear and damage. Replace if necessary.

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Illustration 1 g06213212

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4/9/24, 8:56 PM SIS 2.0
Illustration 2 g06214647
Note: Note the orientation of the V-band clamps (Z). The bolts on improperly installed clamps can damage the exhaust shields.
2. Attach tube and elbow assembly (13). Tighten the V-band clamps 12 to a torque of 7.5 ± 1 N·m (66.4± 9 lb in).

PSP
202 0008-
4 /
19: 04/0 22F B
KE 5 6 : 9
43+
N
© 2 R81 01:00
024 47
Illustration 3 g06213150

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Illustration 4 g06213195
3. Use suitable cribbing to support the large elbow assembly (10) at position (Y).

4. Use a suitable lifting device to position the large elbow assembly (10) and install six bolts (9) and four bolts (11). The large elbow
assembly (10) weighs approximately 46 kg (102 lb).

5. Apply Tooling (A) to studs and bearing surfaces to install six bolts (9) and four bolts (11).

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PSP
202 -0008
19: 4 / 0 B 2
5 4 / 0 2 F
KE 6 :43+ 9
N
Illustration 5 g06213182

© 2 R81 01:00
6. Use a suitable lifting device to position each manifold assembly (8). Each manifold assembly weighs approximately 125 kg
(276 lb).

024 47
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4/9/24, 8:56 PM SIS 2.0

Illustration 6 g06213160
7. Apply Tooling (A) and loosely install four bolts (7).

Illustration 7 g06213033

8. Loosely install four bolts (6).

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PSP
-
202 0008
19: 4/ 0 B 2
5 4 / 0 2 F
KE 6:43+ 9
N R 0
©2 814 1:00
Illustration 8 g06213006
9. Apply Tooling (A) to threads and bearing surfaces and loosely install four bolts (5). There are a total of 64 bolts.

024 7
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Illustration 9 g06212732

Illustration 10 g06214910
10. Apply Tooling (B) to O-rings (W) and position elbow assemblies (4).

11. Loosely install two bolts (3). There are a total of 32 bolts.

12. Tighten bolts (3), (5), (6), and (7).

a. Tighten bolts (5) to a torque of 55 ± 5 N·m (41 ± 4 lb ft).

13. Remove cribbing (Y).

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PSP
202 0008-
4 /
19: 04/0 22F B
KE 5 6 : 9
43+
Illustration 11
N
© 2 R81 01:00
g06211529

024 47
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Illustration 12 g06214943
14. Apply Tooling (B) to O-rings (P) and position the water line assemblies (2).

15. Install eight bolts (1).

End By:

a. Install the exhaust bypass valve. Refer to Disassembly and Assembly, "Exhaust Bypass Valve - Remove and Install".

b. Install the exhaust shield. Refer to Disassembly and Assembly, "Exhaust Shield -Remove and Install".

PSP-0008B22F
2024/04/09
19:56:35+01:00
i07059881
© 2024 Caterpillar Inc.

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