MAINTENANCE MANAGEMENT

Slide 1 ___________________________________
Follow
Up

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LCPM - Life Cycle oriented Plant Management ___________________________________

IN MAINTENANCE MANAGEMENT
(LCPM – Quản lý theo trọn chu kỳ sống của thiết bị) ___________________________________

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Slide 2 ___________________________________
NỘI DUNG CHÍNH
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1 Urgency Tính cấp thiết

Management according to LCPM Quản lý theo LCPM

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3 Life cycle cost Chi phí chu kỳ sống (LCC)

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4 Application of LCC in LCPM Ứng dụng LCC trong LCPM

Summary Tóm tắt

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Nguyễn Phương Quang, ME. Senior

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Slide 3 ___________________________________
1. Urgency Tính cấp thiết
b n t ing C H ph hi h ng ng C
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Buy car Operate
Often
Not Not Inappropriate Broken
right..
Mua xe
correct
Vận hành
Broken
Thường
Maintenance
B. Trì không
machine
Máy
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Xuyên
không Không Phù hợp bị hỏng
Hỏng
Đúng.. đúng
Incident Có sự cố
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Nguyễn Phương Quang, ME. Senior ___________________________________

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Nguyen Phuong Quang, ME, Senior LCPM

 MAINTENANCE MANAGEMENT

Slide 4 ___________________________________
U g nc T nh cấp thiết
b. Basis for implementing LCPM Cơ ở thực hiện LCPM
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Technical
Starting stage Design
requirements
Ý tưởng Thiết ế
Yêu cầ ỹ th ật
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Follow
Up Manufacturing
Rehibilitate Chế tạ
hục hồi ___________________________________
Stop working Maintenance p ting
Ngừng h ạt động Bả trì Vận h nh ___________________________________
Liquidation Stages of equipment operation
Thanh lý Các giai đoạn họat động của thiết bị
Nguyễn Phương Quang, ME. Senior 4
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Slide 5 ___________________________________
2. Life Cycle based Plant Management
a. The concept of LCPM Khái niệ về LPCM
TƯ DUY VỀ HỆ THỐNG ___________________________________
TƯ DUY VỀ HỆ THỐNG Finalisation
G ảm đầu tư
Operation & M
H t động Result curve from LCPM
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Đường b ểu d ễn kết quả ghi P ann ng
được từ hệ thống sản xuất kế h ch

Implementation
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Xây dựng/ ắ đặt
X
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A Measurement
value in LCPM
Nguyễn Phương Quang n
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Slide 6 ___________________________________
2. Life Cycle based Plant Management
Finalisation
G ảm đầu tư
A ___________________________________
2 Planning
Operation & M kế h ch
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H t động 5
Điểm số 5 4 3 2 1 B
O ___________________________________
3
Result curve from LCPM
Đường b ểu d ễn kết Implementation ___________________________________
quả gh được từ hệ Xây dựng/ ắ đặt
thống sản xuất
Nguyễn Phương Quang, ME. Senior C ___________________________________

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Nguyen Phuong Quang, ME, Senior LCPM

 MAINTENANCE MANAGEMENT

Slide 7 ___________________________________
i C c b nt n g nt
b. Example:: LCPM application for PC Ứng dụng LCPM cho một PC
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Planning Implementation Operation & M Finalisation

- Fixed purchase price. - Install software to nstall and - Replace the ___________________________________
- Configuration of PC just support learning and egula l update machine with a
enough for learning, entertainment anti i us p og ams new one when
entertainment,... - Please read the Clean ou PC possible
- Buy a computer good user manual carefully egula l - You can keep ___________________________________
enough to last 4 years at before use hen the e a e the old computer
UTE - Install the machine signs that the as a secondary
→ Maximize savings to according to the user compute is slo computer
achieve the goal manual ou can einstall - Follow Up ___________________________________
indo s

Nguyễn Phương Quang, ME. Senior 7

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Slide 8 ___________________________________
3. Life Cycle Cost Chi phí chu ỳ ống
C nc pt h i niệ
Li e c cle costs LCC a e all costs that custome s ha e to pa du ing
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the actual li e o the p oduct including Chi phí chu k sống LCC l
to n b c c loại chi phí m kh ch h ng phải t ả t ong th i gian s
dụng thực t của sản ph m g m ___________________________________
nitial in estment costs Chi phí đ u t ban đ u
pe ating costs Chi phí n h nh ___________________________________
Maintenance cost Chi phí bảo t
Li uidation costs Chi phí thanh lý
nd some othe additional costs một số chi phí ph t sinh ___________________________________
kh c
Nguyễn Phương Quang, ME. Senior 8
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Slide 9 ___________________________________
i C c C t Chi ph ch ỳ ống
b n t t CC nghi n c CC
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LCC is used to LCC đ c d ng để
Compa e selection o p oducts o s nh lựa chọn c c sản ph m
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P epa e long te m plans and budgets Chu n bị kế hoạch ng n
s ch d i hạn
Check out ongoing p o ects iểm t a c c dự n đang thực hi n ___________________________________
uppo t e uipment eplacement decision t u ết định tha
thế thiết bị
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P oduct imp o ement Cải tiến c c sản ph m

Nguyễn Phương Quang, ME. Senior 9

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Nguyen Phuong Quang, ME, Senior LCPM

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Slide 10 ___________________________________
i C c C t Chi ph ch ỳ ống
c B tht b c v n CC p it Đường c ng chậ
t v ợi nh ận CC ___________________________________
de ice usage time

pense ncome Income ___________________________________

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Expense

T
Device life
T T ___________________________________
: Life Cycle Profits
Nguyễn Phương Quang, ME. Senior
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Slide 11 ___________________________________
i C c C t Chi ph ch ỳ ống
t c c t CC
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LCC C C CM C
LCC Li e C cle Costs Chi phí chu kỳ sống ___________________________________
C n estment Cost Chi phí đ u t
umbe ea s ố n m tính to n
C machine pe ating Costs Chi phí n h nh m ___________________________________
CM Maintenance Costs Chi phí bảo t m i n m
C Cost o machine top o king Chi phí th i gian ng ng m ___________________________________
m in m

Nguyễn Phương Quang, ME. Senior 11

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Slide 12 ___________________________________
pp ic ti n CC in C ng ụng CC t ng C

a. Example 1
n t a u chas c at n and ma nt nanc c sts
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add t na c st th n Pet ol mone
nplanned main
egiste o ne ship Ti e
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nsu ance il
Planned maintenance asoline ta
Ta does not o k ___________________________________
Pa king Mone
U D Ta on sale
U D ___________________________________
SUM 33.415 USD
Nguyễn Phương Quang, ME. Senior ___________________________________

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Nguyen Phuong Quang, ME, Senior LCPM

 MAINTENANCE MANAGEMENT

Slide 13 ___________________________________
4. Application of LCC in LCPM ng ụng LCC trong LCPM

b. Example 2: Life cycle cost List (USD)

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Initial rati n LCC nitia
purchase aint nanc
Product urchas ric
price c sts
(3)
(1)
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ir c n iti n r 200 465 665 3,3

Dishwasher 245 372 617 2,5

Freezer 165 628 793 4,8

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Gas stove 180 150 330 1,9

Fridge 230 561 791 3,5 ___________________________________

Washing machine 235 617 852 3,6

Nguyễn Phương Quang, ME. Senior ___________________________________

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Slide 14 ___________________________________
4. Application of LCC in LCPM ng ụng LCC trong LCPM

c. LCC relationship and maintenance strategy

100 Total cost for maintenance
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% of cost for maintenance

Too much abuse of type

Cost for emergency maintenance
This maintenance will

50
very uneconomical

Costs for scheduled maintenance

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Highest economic efficiency

Cost for emergency

maintenance 10
Costs
Petty maintenance ___________________________________
Investment level for maintenance

Don't care about High efficient Overuse Maintenance

maintenance
85 % Emergency M
maintenance
10 % Emergency M
5 % Emergency M
85 % Scheduled M ___________________________________
5 % Scheduled M 60 % Scheduled M 10 % Petty M. . .
10 % Petty M 10 % Petty M
... ...
Source of IFFPhương
Nguyễn & InWentQuang, ME. Senior 14
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Slide 15 ___________________________________
4. Application of LCC in LCPM ng ụng LCC trong LCPM

d. LCC relationship and investment decision

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“N c ___________________________________
t t ”

Technology
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Relationship between price, Life Cycle Cost and availability
Quan h giữa giá cả, chi phí chu kỳ sống và tính sẵn sàng
Nguyễn Phương Quang, ME. Senior 15
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Nguyen Phuong Quang, ME, Senior LCPM

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Slide 16 ___________________________________
5. Summary Tóm t t
LCPM ___________________________________
Technology>< Necessary State
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Planning Implementation Operating Finalisation ___________________________________

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Follow Up

Nguyễn Phương Quang, ME. Senior 16 ___________________________________

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Slide 17 ___________________________________
5. Summary Tóm t t

Currently, with the fierce competition of the market, businesses in the ___________________________________
world in general and Vietnamese enterprises in particular need to have
a comprehensive view and a strategic vision to survive and develop.
i n na ới sự cạnh t anh khốc li t của thị t ng c c doanh nghi p ___________________________________
t n thế giới nói chung doanh nghi p i t am nói i ng muốn t n
tại ph t t iển c n phải có c i nh n to n di n một t m nh n chiến
l c ___________________________________

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Nguyễn Phương Quang, ME. Senior 17 ___________________________________

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Slide 18 ___________________________________
5. Summary Tóm t t

LCPM and LCC help businesses take the initiative in the production ___________________________________
and supply of products, thereby having a basis for making strategic
selection decisions as well as investing in industrial machinery and
equipment in the production system. LCPM LCC giúp doanh nghi p ___________________________________
chủ động t ong u t nh sản uất cung ứng sản ph m t đó có cơ
sở đ a a c c u ết định lựa chọn chiến l c cũng nh đ u t m
móc thiết bị t ong c ng nghi p o h thống sản uất ___________________________________

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Nguyễn Phương Quang, ME. Senior 18 ___________________________________

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Nguyen Phuong Quang, ME, Senior LCPM

 MAINTENANCE MANAGEMENT

Slide 19 ___________________________________
5. Summary Tóm t t

LCPM and LCC help businesses be more proactive in the process of ___________________________________
investing in equipment and improving technology to increase
competitiveness in the market. LCPM LCC giúp doanh nghi p chủ
động hơn trong quá trình đ u t trang thiết bị, cải tiến công ngh nhằm ___________________________________
t ng khả n ng tranh tranh trên thị t ng

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Nguyễn Phương Quang, ME. Senior 19 ___________________________________

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Slide 20 ___________________________________

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20
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Slide 21 ___________________________________
REFERENCES TÀI IỆU TH HẢ
1. Materials in the course «Maintenance Management»,
Thai-Germain Institut - Thailand, 2003 ___________________________________
2. “Quản ý bả t ì công ngh ệ ”, Ass. PhD Ph m Ngọc
Tuấn ub sh ng ĐHQG TP HC
3. Materials in the course “Web Based Training: Life ___________________________________
Cycle Oriented Management (LCPM)», Hanoi
Polytechnic University, 2003.
4. Document «Maintenance Management», of ___________________________________

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5. A ng th many data n at d bs t s…

Nguyễn Phương Quang, ME. Senior

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Nguyen Phuong Quang, ME, Senior LCPM