上海世邦机器有限公司质量控制中心启东质量部

YA型2160振动筛 装配作业指导书
YA type 2160 vibrating screen assembly work instruction

工序: 精装关键部位的安装 过程名称：2160振动筛

Process: installation of hardcore Process name: 2160/2460 vibrating screen

检验步骤 示例照片、说明
Inspection steps Sample photo, description

设计检验标准
1. 确认偏心轴、轴承座、轴承的型号尺寸；Confirm the type ①
and size of eccentric shaft, bearing seat and bearing
2. 轴承装配后的径向游隙
Radial clearance after bearing assembly 0.16—0.28mm（2160）
3. 轴承盖与轴承端面间隙
Bearing cover and bearing end clearance
带轮端 Pulley end：1—2mm
甩轮端 Wheel end：3—6mm
①安装轴承前，先确认轴承座内油槽孔是否已开，轴承座内径尺
4. 检查油管油槽是否通畅 寸已在公司内检验合格。
Check whether the oil groove of the oil pipe is unobstructed Before installing the bearing, confirm whether the oil
5. 检查轴承座内油槽是否开孔 groove in the bearing seat has been opened, and the
Check whether the oil groove in the bearing seat is open bearing seat inner diameter size has been checked and
6. 所有的紧固件锁定紧固。 qualified in the factory.
All fasteners are locked and secured

② ②先安装带轮端的轴承；安装前适当加热轴承内圆以便于安装，装完轴承内
圈后先加耐高温润滑脂（外侧先不加因为上完轴承后要测量轴承的游隙），然
后用锤子慢慢的敲进轴承座内。
the inner ring of the bearing, add the high-temperature resistant grease (the outer
ring is not added first because the clearance of the bearing should be measured
after loading the bearing), and then slowly hammer into the bearing seat.

Note: when installing the eccentric shaft, first confirm the step size inside the two
bearing seats and the eccentric shaft shoulder size. Note: the size of eccentric shaft
shoulder is greater than the size of two inner steps of the bearing seat. The contact
surface between the pad iron and the outer circle of the bearing should be flat and
centered to ensure the largest area of contact with the bearing

③ ③安装轴承到位后把带轮端轴承压盖上好锁紧（170*200*16骨架油封出厂前已装在压
盖内，请注意）
Install the bearing in place and lock the bearing gland at the pulley end (170*200*16
framework oil seal has been installed in the gland before leaving the factory, please note)

④ ④用同样的方法上甩轮端的轴承，安装到位后，测量甩轮端的轴承游隙、轴承和轴
承压盖的间隙，间隙不能小于标准，按要求调整间隙。
the same way, the bearing at the upper wheel end shall be installed in place, and the
clearance between the bearing clearance at the wheel end, the bearing and the bearing
gland shall be measured. The clearance shall not be less than the standard, and the

⑤然后测量带轮端的轴承游隙、轴承和轴承压盖的间隙，一般带轮端轴承和轴承
压盖的间隙为0mm，需要加2片0.5mm的纸垫，间隙为1mm（5片青稞纸垫放置于配件
⑤ 箱内，请按需加装）
Then, the clearance of bearing clearance, bearing and bearing gland at the wheel-end is
measured. Generally, the clearance between the bearing at the wheel-end and the
bearing gland is 0mm, and 2 pieces of 0.5mm paper pads need to be added, and the
clearance is 1mm (5 highland barley paper MATS are placed in the accessory box, please

⑥
⑥以上全部安装到位后，给轴承加注3#抗压锂基脂，加注量应小于轴承容量的
2/3；再安装轴承压盖然后把螺栓锁紧，依次装上带轮和甩轮后，对整机连接螺栓
进行检验紧固，如无问题，试机。
After all the above are installed in place, add 3# pressure-resistant lithium base grease
to the bearing, the amount of injection should be less than 2/3 of the bearing capacity;
Then install the bearing gland and lock the bolts. Install the belt wheel and the swing
wheel in turn. Then check and tighten the bolts of the whole machine.
上海世邦机器有限公司质量控制中心启东质量部