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The pore parameters are measured from MIP, BSE, and X-ray CT scanning techniques.
The pore characteristics of cement pastes subject to freeze-thaw cycles are assessed.
The intrinsic permeability of cement paste is obtained by three different methods.
The GEM method is a more suitable tool for cementitious materials with low porosity.
a r t i c l e i n f o a b s t r a c t
Article history: Assessing the permeability of concrete subject to unexpected freeze-thaw cycles at early age is critical to
Received 28 November 2018 ensure the durability and service life of concrete structures. However, measuring permeability of con-
Received in revised form 15 January 2020 crete and cement paste has been a challenge. In this study, the intrinsic permeability of cement paste
Accepted 27 January 2020
is calculated by using Katz-Thompson equation, general effective media (GEM) method, and Navier-
Stokes method based on the pore parameters measured from the mercury intrusion porosimetry
(MIP), the backscattered electron (BSE) imaging, and the X-ray computed tomography (CT) techniques.
Keywords:
The pastes are subject to freeze-thaw cycles at the age of 1 and 7 days followed by sealed curing until
Early-age concrete
Freeze-thaw cycles
the age of 40 days. The water-to-cement (w/c) ratios of paste are 0.3 and 0.5, representing the high-
Image processing and low-strength concrete, respectively. The measured pore characteristics and the calculated intrinsic
Pore characteristics permeability are then compared to that of the control samples. The measurable pore size range of each
X-ray CT scanning technique is quantified, and the applicability of each computing method for permeability is discussed.
The results of this study provide the insight into the feasibility of different measuring techniques for pore
parameters and the predicting methods for permeability, particularly for cementitious materials subject
to freeze-thaw cycles.
Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2020.118298
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 Y. Wei et al. / Construction and Building Materials 244 (2020) 118298
Laboratory-based tests have been conducted for many years to provided by X-ray CT, not only to visualize, but also to quantify
measure the permeability of concrete and paste. It is widely recog- more accurately the pore system, cracks, and other properties to
nized that direct experimental measurement of water permeability assess the durability of cement-based materials against the
usually encounters practical difficulties for modern dense concrete freeze-thaw action [24].
due to its low permeability and the complicated testing conditions. In this study, the pastes are subjected to freeze-thaw cycles at
Given the limitations of experimental test, the prediction of per- early-ages to simulate the severe conditions that concrete
meability of cementitious materials is quite helpful to assess the experienced in the high-attitude and cold regions. The pore charac-
durability of concrete efficiently, either with analytical or numeri- teristics of pastes subject to early-age freeze-thaw cycles are
cal models. Researchers developed analytical models for perme- assessed by using different techniques, and the predicted intrinsic
ability prediction from the microstructure information obtained permeability based on the measured microstructure parameters
from the mercury intrusion porosimetry (MIP) and the backscat- are compared to the experimental results. The applicability of dif-
tered electron (BSE) images. These models are established based ferent techniques and modeling methods is discussed. The results
on the fact that the permeability is controlled by pore distribution of this study can provide an alternative way of quantifying
and the percolation of pore network. In these models, Katz- freeze-thaw resistance and the insight into the feasibility of
Thompson equation established the relationship between the per- measuring techniques and the predicting method, particularly for
meability and the critical pore diameter of concrete [6]. It is permeability of cementitious materials.
accepted that the Katz-Thompson equation is more applicable to
cementitious materials with higher w/c ratios [7–9]. Halamickova
2. Review of computational methods for permeability
and Detwiler [8] concluded that Katz-Thompson equation might
work better for systems with interconnected capillary pore net-
2.1. Katz-Thompson equation
works than for systems with gel pores dominating the transport.
By using the effective porosity and the pore threshold diameter
Katz and Thompson derived an equation relating the permeabil-
derived from MIP results, a modified Katz–Thompson model is pro-
ity of porous media to the microstructural parameters by using
posed by Ma et al. [10] to predict the water permeability of paste
percolation concepts in terms of conductivity (1987) [6]. The
containing alkali activated fly ash.
intrinsic permeability (k in m2) is determined by the connectivity
Unlike other porous materials, the solid phase of the cement
of pore (denoted by r=r0 and often called the conductivity forma-
paste contains gel pores. This means that even if the capillary
tion factor) and the pertinent length scale (Lc ):
porosity is less than the percolation threshold, the diffusion can
still occur [11]. Based on Bruggeman’s effective media theory and 1 r 2
k¼ L ð1Þ
the percolation theory, McLachlan et al. [12] proposed a general 226 r0 c
effective media (GEM) model to describe the effective macroscopic
properties, such as the electrical resistivity and the permeability of where, r is the electrical conductivity of the saturated porous mate-
cement paste which is considered as a bicomposite material with rials; r0 is the conductivity of the solution in the pores; Lc is the
one high-permeable phase made of capillary pores and one low- critical pore diameter, which corresponds to the pore diameter at
permeable phase consisting of C-S-H gel, CH, and the unhydrated the inflection point on a cumulative volume versus pressure dia-
cement particles. These two phases change with the hydration pro- gram measured from MIP [9]. Under the condition of pore diameter
cess, and the permeability of cement paste depends strongly on the greater than Lc, a connected path can form spanning the sample. The
amount of porosity present in the microstructure. Therefore, the smaller the critical pore size, the finer the pore structure. This equa-
volume fraction and the permeability of each phase determine tion was originally developed to predict the intrinsic permeability
the overall permeability. This two-phase system has been of the sedimentary rock from the MIP data.
employed successfully in the previous study for computing the It was experimentally proven by measuring the electrical resis-
electrical conductivity and the permeability of concrete and tance of the sample that the inflection point of the rapidly rising
cement paste [11,13,14]. By identifying and defining the intrinsic portion on the cumulative intrusion curve marks the threshold of
permeability of concrete from GEM model, Wimalasiri et al. [15] the formation of a continuous pathway and consequently electrical
proposed a new methodology to investigate the permeability of continuity through the sample. Katz and Thompson [6] proposed
stressed concrete. an expression for the conductivity formation factor which can be
With the advance of X-ray CT technique, non-destructively calculated from MIP data as:
measuring the microstructure of cementitious materials at the r Lmax
lm scale becomes possible [16]. Models are often developed to cal- ¼ /SðLmax Þ ð2Þ
r0 Lc
culate the permeability of cement-based materials from the
microstructure information detected by the X-ray CT technique. where, Lmax is the electrical conductivity characteristic dimension
Bentz and Martys [17] proposed the methodology of calculating that produces maximum conductance, which is defined from the
permeability of cement paste by using finite element method from mercury injection curve. Lmax = 0.34 lm for a very broad pore size
the X-ray CT scanned results. This method is capable of taking into distribution in rocks [6], in this study Lmax will be calculated from
account the effect of porosity, pore size distribution and percola- the measured pore characteristics for cement paste, which is
tion of pore network. It has been used for predicting permeability detailed in Section 5.1, / is the total porosity, S is the fractional
of cementitious materials in recent years [18–22]. Zhang [22] pre- volume of the connected pore space involving pore diameter of Lmax
dicted the water permeability and the gas permeability by using and larger. The intrinsic permeability k and the conductivity forma-
the lattice Boltzmann model based the 3D microstructure of tion factor can be predicted from the same mercury intrusion mea-
cement paste obtained by using the high-resolution X-ray micro- surements with no adjustable parameters [6].
CT. By using a 3D Stokes permeability solver for porous media, The Katz-Thompson equation performed well for rocks [6].
Pieralisi et al. [23] suggested that it is possible to account for the Christensen et al. [7]directly measured r=r0 by the electrical tech-
important influence of the compaction in the assessment of the nique and found that the calculated permeability of cement paste
permeability without the need of resorting to experimental stud- tracked well with the experimental data, the difference between
ies. With improved technologies in image acquisition, processing, the experimental and the calculated permeabilities is within 1.5
and analysis, we can take advantage of the 3D information order of the magnitude. Garboczi [25] found that the prediction
Y. Wei et al. / Construction and Building Materials 244 (2020) 118298 3
With doubt of that the Katz-Thompson equation cannot directly The flow condition within the paste microstructure was
apply to predict the water permeability of cementitious materials, assumed to be incompressible slow flow. That means that the den-
because it was developed based on rocks in which gel pore does sity (q) and the viscosity of the fluid are constant. The equation of
not exist, the general effective media (GEM) theory-based model continuity can be written as:
was proposed considering the contributions of both capillary pores
@q
and the gel pores in the cementitious materials to predict the per- þ r ðqv Þ ¼ 0 ð9Þ
meability of OPC paste [9]. In this method, cement paste is consid- @t
ered as a two-phase material. One phase is the high-permeable where, v is the local velocity of the fluid, qv is the mass flux. In this
capillary pore and the other one is the low-permeable phase con- equation, since the density of the fluid is constant, @@tq ¼ 0, Eq. (9) can
sisting of C-S-H gel, CH, and the unhydrated particles. The overall be simplified as:
permeability (k) of the cement paste can be calculated based on
the volume fraction and the permeability of each phase [27,28]: rv ¼0 ð10Þ
1=t 1=t 1=t 1=t By incorporating a time derivative of pressure term with a so-
ð1 /Þ kl k / kh k
þ ¼0 ð4Þ called artificial compressibility parameter into the continuity
1=t 1=t 1=t 1=t
kl þ Ak kh þ Ak equation, the entire set of governing equations can be transformed
into a time-dependent and hyperbolic-parabolic-type equation.
where, k (in m2) is the intrinsic permeability of the cement paste, Under this circumstance, Eq. (9) can be expressed as:
which is independent of the fluid used to measure it; / is the cap-
@p
illary porosity; /c ¼ 0:18 is the critical capillary porosity for perco- þ c2 r v ¼ 0 ð11Þ
2 @t
lation; A ¼ ð1 /c Þ=/c ; kh ¼ L 2 ð1:8Þð1
/c Þ is the permeability
1
226 c
of the high-permeable phase, which only depends on the critical where, c2 is an arbitrary constant. At the same time, the equation of
pore diameter Lc and the critical capillary porosity /c ; t is the crit- motion can be written into substantial derivative with the Navier-
ical exponent for the permeability. Christensen et al. [29] pointed Stokes equation as:
out that the t exponent of the GEM equation could be termed as Dv
‘‘shape factor”. t = 2 can be regarded as a theoretical value in cement q ¼ rp þ ur2 v þ f ð12Þ
Dt
2
paste [30] kl ¼ kC - S - H ð1 ð1 /C - S - H Þ=ð1 /0 c ÞÞ is the perme-
where, u is the viscosity of fluid; f is body force, which is neglected
ability of the low-permeable phase; /0c is the critical volume frac-
since the sample is in microscale. Because the Reynolds number is
tion of C-S-H, which is 0.17 according to[32], kC - S - H is the
extremely small for the creeping flow, the acceleration term
permeability of C-S-H gel, which is 7 1023 m2 [31]; /C - S - H is
q DDtv ¼ 0. Therefore, Eq. (12) is further simplified to obtain the linear
the volume fraction of C-S-H in solid phase which includes C-S-H
Stokes equation as:
gel, CH, and the unhydrated components, and can be calculated
by using Eq. (5): ur2 v ¼ rp ð13Þ
VC - S - H The boundary conditions include the fluid velocity vanishing at
/C - S - H ¼ ð5Þ
V Unhydrated þ V CH þ V C - S - H all fluid-solid interfaces and an applied pressure gradient across
two of the faces comprising the three-dimensional microstructure
The volume fraction of the hydration products (V C - S - H and [17]. To numerically solve the Stokes equations, a finite-difference
V CH ) and the unhydrated cement particles V Unhydrated can be calcu- scheme in conjunction with the artificial compressibility relaxation
lated by using Power’s model [31] for ordinary Portland cement algorithm is employed. The discretized and non-dimensionalized
paste (Eqs. (6) and (7)), respectively: approximation of Eqs. (11) and (13) can be written as:
!
0:68a 1 nþ1 @ v nþ1 @ v nþ1 @ v nþ1
V C - S - H þ V CH ¼ ð6Þ p pn þ c2 x
þ
y
þ z ¼0 ð14Þ
ðw=cÞ þ 0:32 Dt @x @y @z
4 Y. Wei et al. / Construction and Building Materials 244 (2020) 118298
!
1 nþ1 @pn @ 2 v nx @ 2 v nx @ 2 v nx 3.2. Freeze-thaw test
v x v nx þ ¼ ur2 v nx ¼ u þ þ ð15Þ
Dt @x @x2 @y2 @z2
This study aims to investigate the permeability of concrete
! exposed to freeze-thaw cycles shortly after construction. More-
1 nþ1 @pn @ 2 v ny @ 2 v ny @ 2 v ny over, the high-altitude cold region is normally dry, and most of
v y v ny þ ¼ ur2 v ny ¼ u þ þ ð16Þ the structures such as bridges and roads are not directly exposed
Dt @y @x2 @y2 @z2
to water. Therefore, an air freeze-thaw cycling condition was
adopted in this study. The temperature varied at a constant rate
!
1 nþ1 @pn @ 2 v nz @ 2 v nz @ 2 v nz between 20 and 20 °C, and each cycle was finished within
v v nz þ ¼ ur2 v nz ¼ u þ þ ð17Þ 6 hrs. The freeze-thaw cycles were initiated on pastes at the age
Dt z @z @x2 @y2 @z2
of 1, and 7 days, simulating the early-age frozen condition. The
freeze-thaw cycling period last for 12 days for each specimen,
where, n is the time step, and the lattice spacing is considered as
and thus total 48 freeze-thaw cycles were applied to each sample.
one. The discretized forms in Eqs. (15)–(17) have 6 forms depending
After the freeze-thaw test was completed, the sample was sealed
on where the nearest solid voxels are located. The velocity compo-
cured in the temperature-controlled room until the age of 40 days.
nents at different locations will be determined when the following
A control sample which was not subject to freeze-thaw cycles and
condition will be met:
cured in a sealed condition in the tube was also tested for compar-
ison. The curing scheme is shown in Fig. 1 for better illustration. All
1 nþ1
max v i v ni < e ð18Þ the paste samples were tested at the age of 40 days for pore size
Dt characterization by using the techniques of MIP, BSE, and Micro-
CT for further permeability prediction.
where, e is a sufficiently small value.
To calculate the permeability, a finite difference scheme for the
3.3. MIP measurement
combined Navier-Stokes/Darcy flows is adopted on the basis of
microstructure reconstruction from CT images for cement paste.
The pore size distribution of the paste subject to freeze-thaw
The water permeability of cement paste is determined by simulat-
cycling at the age of 1 and 7 days and the paste under the sealed
ing a steady flow through a saturated sample under a hydrostatic
curing was measured by Mercury Intrusion Porosimetry (MIP).
pressure gradient, that is, upscaling the Navier–Stokes equation
The MIP technique was selected to measure the smaller pore size
to Darcy’s law (estimating the macroscale fluid flow). Once the
ranging from few nanometers to 1 lm which is difficult to be cap-
finite difference solution converges sufficiently, the permeability
tured by techniques such as BSE and the X-ray CT. The principle of
k can be calculated by volume averaging the local fluid velocity
MIP measurement is based on an assumption that the pore volume
(in the direction of the flow) and applying the Darcy equation:
equals to the intruded volume of mercury into a porous medium.
The intruded volume of mercury depends on the applied pressure.
k DP
hv i ¼ ð19Þ By assuming the pore geometry in the cementitious material to be
u L
cylindrical, the relationship between the pore diameter, d, and the
where, hv i is the average fluid velocity in the direction of the flow external applied pressure, P, known as Washburn equation [33]
for the porous paste, L is the length of the sample across which was established. The sample used for the MIP measurement was
there is an applied pressure difference of DP, and u is the fluid taken from the bulk sample and weighed about 2~3 g. The samples
viscosity. were pre-dried by heating at the temperature of 50 °C prior to the
MIP measurement.
3.1. Materials and samples The pore size was also measured by using FEI QUANTA 200
scanning electron microscopy (SEM) with backscattered electron
In this study, cement pastes with water-to-cement (w/c) ratio of (BSE) which aims for the large pore measurement. The sample size
0.3 and 0.5 were investigated, which represent high and low is U10 mm 10 mm, which was cut from the bulk cylindrical
strength paste, denoted as 3P and 5P, respectively. The cement specimen. The sample was grinded and polished to obtain a flat
used was ordinary Portland cement, the chemical composition surface prior to the BSE observation. The images were obtained
and the physical properties are listed in Table 1. After mixing, at a high vacuum with an accelerating voltage of 15 kV, the work-
the fresh paste was cast into a plastic tube with U = 10 mm for ing distance was 10~15 mm, and the field size was about
BSE and MIP measurements and a tube with U = 5 mm for X-ray 277 lm 208 lm.
CT scanning. Rotation was done by hand frequently after casting
to avoid excessive bleeding, particularly for paste with high w/c 3.5. X-ray CT
ratio of 0.5. After setting, the plastic tubes filled with the hardening
paste were sealed and placed in a curing room with constant tem- A Skyscan 1172 X-ray CT was used to scan the paste sample for
perature of 23 °C and the relative humidity of 50% until the age for pore size distribution. The size of sample is U5 mm 10 mm. A
testing. power setting of 100 kV and 50 lA was used for a full cone-
Table 1
Chemical composition and physical properties of cement.
Freeze-Thaw cycling Sealed curing sample, that includes both scanning and reconstructing time, was
about two hours.
Control
3.6. Permeability measurement
Micro-CT Specimen
Scanned
length Slice
3.7mm
Diameter 5mm
Series of Slices
Extracted Cube
250
200
150
100
50
0
Di can thus be calculated as: significantly between the paste under the sealed curing condition
and the paste subject to freeze-thaw cycles at the age of 1 and
RT rti
Di ¼ ð22Þ 7 days. The porosity can reach 37% for 5P frozen at the age of
Zi 2 F 2 C i 1 day compared to that of the control sample of 23%. The earlier
In NEL test, the concrete specimens are treated by vacuum salt the age when frozen starts, the greater the porosity at later age.
saturation, which means that t i 1:0 and Ci is the chloride concen- By differentiating the intruded volume, the characteristics of
tration in the pore solution used in vacuum salt saturation. At this pore size distribution can be clearly seen in Fig. 4. For 3P mixture,
time, the diffusion coefficient Di can be calculated based on the pore size distributions of the frozen and the unfrozen samples
Eq. (22). are similar, with one single peak within the pore size range of
The NEL test device is shown in Fig. 3. After the designed curing 30~40 nm. This indicates that frozen does not alter the pore size
period, the concrete specimens with a size of U100 50 mm were distribution for low w/c ratio 3P paste. The pore size corresponding
treated by the vacuum salt saturation, as shown in Fig. 3a. Sodium to the peak of curves in the log differential intrusion volume vs.
chloride solution with a concentration of 4 mol/L was used. There- equivalent pore diameter is known as the critical pore diameter
fore, Ci in Eq. (22) is equal to 4.0. After the vacuum salt saturation, (Lc ), which relates to the pore diameter at the inflection point on
the specimen was placed between the two copper electrodes a cumulative volume versus pressure diagram measured from
(Fig. 3b). The electrodes were connected to a DC power supply of the MIP test [9].
5 V. The test last for 5 min, and the amount of charges passed For high w/c ratio paste 5P, multiple peaks were found for both
through the specimen was recorded. It should be noted that the pastes with and without frozen because of the greater pore size
diffusivity of chloride is measured on concrete specimen with the distribution and porosity in such high w/c ratio = 0.5 paste. The
same w/c ratio as the paste specimen, the measured results should critical pore diameter (Lc ) corresponds to the highest peak in the
be comparable to the computed permeability on paste specimen curve. As shown in Fig. 4d, the paste frozen at the age of 1 day
since they have the same w/c ratio and the curing method. shows most significant large size pore with the Lc ranging between
600~800 nm. It is 90 nm for the paste frozen at the age of 7 days,
4. Pore characteristics quantified from different techniques and 60 nm for the control sample.
4.1. Pore characteristics from MIP measurement 4.2. Pore characteristics from BSE imaging
The pore size distribution measured at the age of 40 days by The MIP is not able to measure the volume of pores with size
MIP for the 3P and 5P pastes under the conditions of sealed curing greater than 1 lm. As a supplementary method, BSE image analysis
and the condition of subject to freeze-thaw freeze-thaw cycles at was frequently used to quantify the fraction of pores in the hard-
the age of 1 and 7 days is shown in Table 2. It is clear that the ened paste since Lange and Jennings [39]. The pore size distribu-
MIP measures pores with size greater than 3 nm and less than tion was quantified from the BSE image analysis (Fig. 5) based on
1 lm, which includes both gel pore (<5nm) and capillary pore the principle of stereology which assumes that the volume fraction
(>5nm). Ref. [38] found through NMR measurement that the gel in the 3D space can be represented by the area fraction on the 2D
pore is not affected by the freeze-thaw cycles, because of the very image [39]. The pore fraction on the 2D image was identified and
low freezing point of the gel water. For 3P paste with low w/c calculated by using Image pro plus software. In the BSE measure-
ratio = 0.3, the porosity of the sample froze at the age of 1 day ment, the detectable pore size depends on the preset resolution
(porosity = 22%) is similar to that of the sample frozen at the age and the field size of the BSE images. For the pixel size of 0.27 lm
of 7 days (porosity = 24%). And their porosities are slightly greater 0.27 lm achieved in this study, the lower limit of the detectable
than that of the control sample (22%). The above values suggest pore size is about 0.86 lm by using the Image pro plus software.
that the low w/c ratio paste is not sensitive to the early-age The pore size measured by BSE is just connected to the pore size
freeze-thaw cycling, and the porosity at later age is not affected measured by MIP.
very much by the early-age frozen compared to the control sample The pore size distribution quantified by the BSE image analysis
(Table 3). is shown in Table 2 for the control pastes and the pastes subject to
On the contrary to 3P sample, the freeze-thaw cycles impose early-age freeze-thaw cycles. It is seen that the pore size ranging
greater damage to the high w/c ratio paste of 5P in terms of poros- between 1~30 lm is measured by the BSE technique. The size of
ity within the range of 3 nm~1 lm (Table 2). The porosity varies the majority pores captured by BSE ranges between 1~20 lm. Sim-
ilar to the MIP results, the pore size of paste with w/c ratio = 0.3
(3P) sample is not affected too much by the early-age freeze-
thaw cycles, the samples subject to the early-age freeze-thaw
cycles show slightly greater porosity than the control sample.
However, the 5P sample shows greater porosity within pore size
range of 1~20 lm after subject to the early-age freeze-thaw cycles
compared to the control sample.
Table 2
Range of pore size, porosity (/), the critical pore size (Lc ), the pore size at which the electrical conductivity reaches maximum (Lmax), and the fraction (SðLmax Þ) of connected pores
with size Lmax, measured by the three techniques (MIP, BSE, and X-ray CT) for 3P (w/c = 0.3) and 5P (w/c = 0.5) pastes under the conditions of sealed curing and subject to freeze-
thaw (FT) cycles at the age of 1 (1d-FT) and 7 (7d-FT) days.
Table 3
Calculated intrinsic permeability (m2) by different computing methods based on the pore characteristics measured by different techniques.
0.2 0.2
0.1 0.1
0 0
100 101 102 103 100 101 102 103
dV/dlogD (mL/g)
0 0
100 101 102 103 100 101 102 103
Pore diameter (nm) Pore diameter (nm)
Fig. 4. Measured pore size distribution by MIP and determination of critical pore size (Lc) in 3P and 5P pastes at the age of 40 days after sealed curing and subject to freeze-
thaw cycles at the age of 1 and 7 days.
8 Y. Wei et al. / Construction and Building Materials 244 (2020) 118298
Number (×10^3)
1.5
1.0
0.5
50μm 0
0 50 100 150 200 250
Greyscale
Fig. 5. (a) BSE image; (b) binary image after segmentation of pore; (c) binary image after segmentation of CSH; (d) binary image after segmentation of clinker; (e) distribution
of greyscale of pore, CSH, and clinker phases of 5P paste.
greyscale-based CT image to a binary image by identifying the pore the binary black and white images as shown in Fig. 6c, which is
and the solid matrix based on their voxel intensity values. The used to determine the pore size distribution.
porosity is calculated through dividing the number of pore voxels The quantified pore size distribution from the scanned 2D
by the total number of voxels in the volume of interest. images by using X-ray CT for different paste samples is shown in
The first step of obtaining the porosity is to determine the grey- Table 2. It is seen that the size of the majority pores ranges
scale thresholds of the pore and the clinker phases. As illustrated in between 20~60 lm. It should be noted that the lower limit of
Fig. 6a, typical pore phase and the clinker phase are selected from the detectable pore size by the X-ray CT used in this study is
the original X-ray CT scanned image, a line was drawn across the 2.97 lm. Therefore, there is overlapping of pore size measured
pore (with green line) and the clinker (with red line) phase, respec- by BSE and X-ray CT.
tively. And then the greyscale along the line was plotted as a grey- Compared to the pore size distribution quantified from the BSE
scale histogram shown in Fig. 6b. There is an obvious valley with image analysis, the pore size distribution based on the X-ray CT
lower greyscale value located in the middle of the histogram curve scanning is greater, which can reveal the distribution of pores with
of the line drawn across the pore phase. The values in the valley size greater than 30 lm. From Fig. 7, the best range of pore size
represent the greyscale of the pore phase. The greyscale of the that BSE can capture might be below 20 lm, whereas, X-ray CT
upper bound of the valley is taken as the upper threshold of the can capture pore with size below 200 lm (Fig. 7). For high w/c ratio
pore phase. And any greyscale less than this threshold is taken as paste subject to freeze-thaw cycles at early-age, X-ray CT is recom-
pore phase. In this study, the threshold of greyscale value for pore mended for pore size quantification due to its capability of captur-
phase is 30 as illustrated in Fig. 6b. Similarly, the threshold of the ing large pores.
clinker is determined as a greyscale value above which represents It should be mentioned that the pore size distribution quanti-
the clinker phase. In this study, the greyscale threshold of the clin- fied from the X-ray CT scanning is based on the analysis of the
ker is determined as 80 as illustrated in Fig. 6b. These threshold 2D images rather than the reconstructed 3D microstructure of
values were determined based on over 30 locations for each phase, the paste. This is because that the commercial software (such as
which intends to represent the average greyscale of each phase. Mimics) quantifies the characteristics of pores from the recon-
Thresholds were then used to convert the greyscale images to structed 3D microstructure in which the pores are assumed to be
140
120
clinker
114μm
100
Greyscale
80 80
60 hydration
product
225μm 40
30
20
pore
0
0 40 80 120 160 200 240
Distance (μm ) (c) Segmented image where black represents
pore, grey represents hydration product, and
(a) Original image scanned from CT
white represents clinker
(b) Determination of threshold greyscale of each phase
Fig. 6. Determination of greyscale threshold of each phase and the image segmentation of X-ray CT scanned image.
Y. Wei et al. / Construction and Building Materials 244 (2020) 118298 9
Six columns within one tick represent 3P-1d, 3P-7d, 3P, 5P-1d, 5P-7d, 5P from left to right,
25% measured by MIP, BSE and X-ray CT.
15%
in CT image (3μm)
5%
0%
Pore diameter
Fig. 7. Comparison of pore size distribution measured by MIP, BSE, and X-ray CT for 3P and 5P pastes under sealed curing and subject to freeze-thaw cycles at the age of 1 and
7 days.
spheres filling the pore space, which normally leads to an unreal- 5.2. Calculated permeability based on Katz-Thompson equation
istic pore size distribution compared to the real pore size distribu-
tion. The pore size distribution quantified directly from the Mimics Utilizing Katz-Thompson equation to calculate the intrinsic per-
software gives significantly higher content of smaller pores. meability of paste requires the pore parameters which can be
quantified from MIP measurement, BSE image analysis, and the
X-ray CT scanned image. The measured pore parameters are sum-
5. Computing permeability from measured pore characteristics marized in Table 2 for different pastes and curing methods. The
calculated intrinsic permeability by using Katz-Thompson equa-
5.1. Determination of Lc and Lmax tion is plotted in Fig. 9.
Due to the significant difference of the pore parameters mea-
For analytical calculation of intrinsic permeability by using sured by using the three techniques, the predicted permeability
either Katz-Thompson method or GEM method, the parameters, shows difference in magnitude, as shown in Fig. 9. The predicted
such as porosity (/), the critical pore diameter (Lc ), and the pore permeability ranges 1018~1016 m2 based on the MIP measure-
diameter (Lmax) which produces the maximum conductance of ment, it is about 1015 m2 based on the BSE measurement, and
concrete are necessary to be determined first. By differentiating 1014~1013 m2 based on the X-ray CT measurement. The MIP-
the intruded volume, Lc can be clearly seen in Fig. 4. The pore diam- based permeability is about three to five orders of magnitude
eter producing the maximum conductance of concrete (Lmax) was lower than that computed from the X-ray CT-based permeability.
determined from the mercury injection curve as the diameter cor- This is not surprising considering the much smaller pore size
responding to the peak of the pore volume times square pore diam- accessed by the MIP compared to the BSE and the X-ray CT scan-
eter vs. the pore diameter curve, as shown in Fig. 8 for the data ning. The magnitude of the computed permeability corresponds
obtained from the MIP, BSE, and the X-ray CT scanning. The calcu- well with the pore size accessed by different techniques.
lated Lmax for the 3O and 5O pastes subject to the sealed curing and The effect of w/c ratio and the early-age freeze-thaw cycles on
the early-age freeze-thaw cycles are summarized in Table 2. It is the permeability is revealed very well by the predicted permeabil-
seen that the significant difference exists between Lmax quantified ity from the MIP measurement. Whereas, the predicted permeabil-
from the three pore measuring techniques for the same mixture. In ity based on the pore parameters obtained from the BSE and the X-
general, Lmax is in nm obtained from the MIP measurement, it is in ray CT techniques does not show the effects of the w/c ratio and the
lm from both the BSE and the X-ray CT measurements. The signif- early-age freeze-thaw cycles that the pastes were subjected to.
icant difference is due to the resolution of different techniques This might suggest that the pore parameters obtained from the
used in measuring the pore characteristics other than the differ- MIP measurement is more applicable than the BSE and the X-ray
ence of microstructure itself. From Table 2, Lmax = 0.34 lm for a CT measurement, when Katz-Thompson equation is used for the
very broad pore size distribution in rocks [6] is not held in cemen- permeability prediction. The Katz-Thompson equation performs
titious materials. well for pore size below 1 lm.
10 Y. Wei et al. / Construction and Building Materials 244 (2020) 118298
6.E+02
4.E+10
4.E+02 Lmax(MIP)=32nm
2.E+02
3.E+10
0.E+00
0 20 40 60
Porosity x Diameter3
5.E+07
2.E+10
4.E+07
3.E+07
2.E+07
1.E+07
1.E+10 0.E+00
0 1000 2000 3000
Lmax(CT)=13000nm
Lmax(BSE)=1600nm
0.E+00
0 2000 4000 6000 8000 10000 12000 14000 16000 18000
Pore diameter (nm)
Fig. 8. Determination of Lmax based on pore size distribution measured from MIP, BSE, and X-ray CT.
1.E-11 1.E-11
MIP-KT
1.E-12 MIP BSE CT 1.E-12
MIP-GEM
Intrinsic permebility (m2)
1.E-13 BSE-KT
Intrinsic permebility (m2)
1.E-13
BSE-GEM
1.E-14
1.E-14
1.E-15
1.E-15
1.E-16
1.E-16
1.E-17
1.E-17 1.E-18
1.E-18 1.E-19
3P-1d 3P-7d 3P 5P-1d 5P-7d 5P 3P-1d 3P-7d 3P 5P-1d 5P-7d 5P
Fig. 9. Comparison of calculated intrinsic permeability by using Katz-Thompson Fig. 10. Comparison of calculated intrinsic permeability by using Katz-Thompson
equation from measured pore size distribution by MIP, BSE, and X-ray CT (KT) equation and GEM method from measured pore parameters by MIP and BSE
techniques. techniques.
Katz-Thompson equation for the low w/c ratio pastes of 3O, this
5.3. Calculated permeability based on GEM method paste is less porous than other pastes, and the predicted perme-
ability by GEM method is expected to be closer to the real perme-
The calculated intrinsic permeability based on the GEM method ability. Again, the MIP measurement on the pore characteristics is
as well as the Katz-Thompson equation was also plotted in Fig. 10. more suitable for permeability prediction by using Katz-Thompson
Pore parameters from the MIP and BSE measurements were used and GEM methods, as the effects of both w/c ratio and the early-age
as inputs. It is apparent that the computed permeability by the freeze-thaw cycles are revealed by the computed permeability.
GEM method shows similar trend to the permeability computed
by the Katz-Thompson equation for the same pore measuring
technique. 5.4. Computed permeability based on Navier-Stokes method
In general, based on the same pore measuring technique, the
computed permeability from the GEM method is less than that Navier-Stokes is a numerical method which computes perme-
from the Katz-Thompson method. The reason might contribute to ability based on the digitalized microstructure information from
that the GEM method applies well for less porous media such as the X-ray CT scanned image. Therefore, the homogeneity of the
the cementitious materials with both gel pore and capillary pore computing volume is important to ensure that a representative
network dominating transport, whereas the Katz-Thompson equa- permeability is computed. To evaluate the effect of the heteroge-
tion applies to more porous media with capillary pore network neous nature of the cementitious materials on the predicted per-
dominating transport. This can be clearly seen from the greater dif- meability, five blocks at the locations of the center, the left, the
ference between the permeability computed from the GEM and the right, the up, and the down of the microstructure reconstructed
Y. Wei et al. / Construction and Building Materials 244 (2020) 118298 11
from the X-ray CT scanned images were selected for permeability 1.E-12
prediction based on the Navier-Stokes method. As shown in
(
up (
left right
down
(
center
(
3G 3G 3G
Fig. 11. Sensitivity analysis of calculated permeability by Navier-Stokes method to the locations of selected voxels for calculation.
12 Y. Wei et al. / Construction and Building Materials 244 (2020) 118298
cantly increased if freeze-thaw cycles were applied at the age of 1 For the convenience of comparison, the intrinsic permeability (k
and 7 days compared to the control sample. The critical pore diam- in m2) of pastes computed from either Katz-Thompson equation or
eter is also increased when subject to early-age freeze-thaw cycles, the Navier-Stokes method is converted to permeability in units of
indicating that the pore size become greater in addition to the linear flow (k’ in m/s) by:
increased porosity, and the early-age freeze-thaw cycles coarsen
qg
the pore size. The pore with size greater than 1 lm is significantly 0
k ðm=sÞ ¼ k m2 ð23Þ
increased when subject to early-age freeze-thaw cycles. The earlier g
the freeze-thaw cycles, the greater the porosity in paste with high
where, q is density of the fluid, g is acceleration of gravity, g is vis-
w/c ratio.
cosity of fluid. For chloride solution, the conversion term qg=g = 9.
Since the pore parameters are slightly affected by the freeze-
79 106/(ms), the viscosity of sodium chloride solution is assumed
thaw action on 3P paste, the calculated permeability by using
to equal to that of water. If the fluid is water, the intrinsic perme-
Katz-Thompson method (Eq. (3)) or the GEM method (Eq. (4))
ability can be converted into saturated water permeability by the
tends to change very little under different freeze-thaw conditions.
above conversion coefficient.
Thus, low-diffusivity is reasonable for 3P paste and the expected
The computed permeability (k’ in m/s) is then compared to the
results from the NEL test are also obtained. Unlike the 3P sample,
measured diffusivity coefficient of chloride (in m2/s) for specimens
the permeability of 5P paste increases obviously when subjected
of 3C-1d, 3C-7d, 3C, 5C-1d, 5C-7d, and 5C, as shown in Fig. 14. It is
to freeze-thaw cycles at early ages due to the greater volume,
seen that there is no systematic relationship between the com-
radius, and size distribution of pores.
puted permeability of paste and the measured diffusivity of con-
Therefore, freeze-thaw cycles at early ages damages the
crete. For the same diffusivity of chloride, the computed
microstructure of high w/c ratio paste such that the further hydra-
permeability depends much on the techniques used for measuring
tion after freeze-thaw cycles cannot recover completely the pore
the pore characteristics and the method for computing permeabil-
structure by continuous hydration and the filling of the pores by
ity. The computed permeability (k’ in m/s) of paste with w/c ratio of
hydration products. It is recommended that a protection process
0.3 and 0.5 is in the magnitude of 109~106 (m/s).
must be applied for concrete with high w/c ratio to minimize the
By reviewing the calculated and the measured permeability in
effect from freeze-thaw cycles at early ages. Low w/c ratio concrete
the literature, discrepancies exist due to the different testing and
is highly recommended to minimize the freeze-thaw effect on
computing methods used. Banthia and Mindess [42] measured
porosity and the related strength and permeability issues.
the permeability of w/c = 0.35 pastes of 1 1010 and
8 1013 m/s after 7 and 28 days of hydration, respectively. As
6.2. Comparison of permeability between this study and from measured by [43], the permeability of paste with degree of hydra-
literatures tion greater than 0.5 is less than 1014 m/s. Ref. [7] compared the
permeability of neat pastes with w/c ratio between 0.23 and 1.0 to
The diffusivity of chloride in concrete with the same w/c ratio as the calculated by using Katz-Thompson equation based on the MIP
the pastes was measured in this study according to the NEL data, they found that the calculated results tracked well with the
method. The measured diffusivity coefficient of chloride in con- experimental data as a function of time, with the experimental
crete is shown in Fig. 13 for 3C and 5C concretes subject to value slightly higher at most time, and the difference between
freeze-thaw cycles at the age of 1d and 7d as well as under the the experimental and the calculated permeabilities is within 1.5
sealed cured conditions. It is seen that the diffusivity coefficient order of magnitude, the largest differences occurred at late time
of chloride in concrete is in the magnitude of 108 cm2/s. High for the samples with low w/c ratio. Ref. [44] found that the perme-
w/c ratio = 0.5 concrete (5C) shows much greater diffusivity than ability predicted from Katz-Thompson equation was two orders of
that of the low w/c ratio = 0.3 concrete (3C). The diffusivity of all magnitude lower than the experimentally measured for concrete
5C concrete is in the range of medium or high category according with w/c ratio of 0.65 and 0.55. Ref. [4] measured permeability of
to CCES 01 [41]. Earlier exposure to the freeze-thaw cycles renders concrete subject to freeze-thaw of about 600 cycles, and found that
concrete to a significantly higher diffusivity. The low w/c ratio con- OPC concrete without air-entrainment showed almost constant
crete (3C) shows low diffusivity, suggesting the good permeability permeability for w/c ratio up to 0.55, an increase of w/c ratio from
resistance even under the condition of subject to early-age freeze- 0.55 to 0.65 will drastically increase the chloride permeability.
thaw cycles. Therefore, the computed permeability is suitable for comparing
and selecting mixture under the conditions of using the same tech-
nique on pore measurement and the same calculating method on
permeability.
7
3O 5O
10-8cm2/s)
6 high 7. Conclusions
5 The purpose of this study is to provide the insight into the fea-
sibility of different measuring techniques for pore parameters and
Diffusivity coefficient (
4.E-08
6.E-09
3.E-08
4.E-09
2.E-08
2.E-09
1.E-08
0.E+00 0.E+00
0.E+00 2.E-14 4.E-14 6.E-14 8.E-14 0.E+00 2.E-14 4.E-14 6.E-14 8.E-14
Measured chloride diffusivity of concrete (m2/s) Measured chloride diffusivity of concrete (m2/s)
Calculated permeability of paste by Eq.23 (m/s)
4.E-06
9.0E-07
3.E-06
6.0E-07
2.E-06
3.0E-07
1.E-06
0.E+00 0.0E+00
0.E+00 2.E-14 4.E-14 6.E-14 8.E-14 0.E+00 2.E-14 4.E-14 6.E-14 8.E-14
Measured chloride diffusivity of concrete (m2/s) Measured chloride diffusivity of concrete (m2/s)
Fig. 14. Qualitative comparison of the measured chloride diffusivity of concrete and the calculated permeability of pastes by different pore measuring techniques and
computing methods.
mended that a protection measure must be taken for concrete with disturbance, particularly for concrete subject to freeze-thaw dam-
high w/c ratio upon the potential of subject to freeze-thaw cycles at age. The Navier-Stokes method is more applicable to predict per-
early ages. Low w/c ratio concrete is highly recommended to min- meability of cement paste compared to the Katz-Thompson
imize the freeze-thaw effect on porosity and the related durability equation, when pore parameters obtained from X-ray CT measure-
issues, because low w/c ratio paste is not sensitive to the early-age ment are used. The computed permeability by Navier-Stokes
freeze-thaw cycling, and the porosity at later age is not affected method well reflects the effects of the freeze-thaw cycles and the
very much by the early-age frozen compared to the control sample. w/c ratio on the specimen permeability.
The pore parameters obtained from the MIP measurement is However, it should be aware that the computed permeability of
more applicable than that obtained from the BSE and the X-ray cementitious materials is suitable for comparing and selecting
CT measurement, when Katz-Thompson equation is used for the mixture under the conditions of using the same technique for pore
permeability prediction. The effect of w/c ratio and the early-age measurement and the same calculating method for permeability
freeze-thaw cycles on the permeability is revealed very well by prediction.
the predicted permeability based on the MIP measurement. The
Katz-Thompson equation performs well for pore size below 1 lm.
The GEM method is a more suitable tool for cementitious mate- CRediT authorship contribution statement
rials with low porosity. Generally, the computed intrinsic perme-
ability by the GEM method shows a similar trend to that by the Ya Wei: Funding acquisition Supervision Writing - original draft
Katz-Thompson equation for the same pore measuring technique, Methodology Conceptualization. Weiqiang Guo: Writing - review
such as the MIP and BSE measurements. Nevertheless, for the & editing. Zehong Wu: Methodology. Xiang Gao: Methodology.
low w/c ratio pastes of 3O, which is less porous than other paste,
the predicted intrinsic permeability by GEM method is expected Declaration of Competing Interest
to be closer to the real permeability.
X-ray CT scanning is a promising technique to detect the pore The authors declare that they have no known competing finan-
characteristics of cementitious materials nondestructively, the cial interests or personal relationships that could have appeared
original microstructure of the sample can be preserved without to influence the work reported in this paper.
14 Y. Wei et al. / Construction and Building Materials 244 (2020) 118298
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