2006/03/21 Cab - Remove (RENR8610-00)

SMCS - 7301 i02504805 

Removal Procedure
Required Tools

Tool Part Number Part Description Qty

A FT-2674 Vacuum Cap 1
B 138-7575 Link Bracket 4

Table 1

Start By:

a. Remove the storage box and covers. Refer to Disassembly and Assembly, "Storage Box and Covers (Cab) - Remove and Install".

b. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure - Release".

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer

Service Tool Catalog" for tools and supplies suitable to collect
and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and

mandates.

Personal injury can result from contact with refrigerant.

Contact with refrigerant can cause frost bite. Keep face and
hands away to help prevent injury.

Protective goggles must always be worn when refrigerant lines

are opened, even if the gauges indicate the system is empty of
refrigerant.

Always use precaution when a fitting is removed. Slowly loosen

the fitting. If the system is still under pressure, release it slowly
in a well ventilated area.

Personal injury or death can result from inhaling refrigerant

through a lit cigarette.

Inhaling air conditioner refrigerant gas through a lit cigarette or

other smoking method or inhaling fumes released from a flame
contacting air conditioner refrigerant gas, can cause bodily
harm or death.

Do not smoke when servicing air conditioners or wherever

refrigerant gas may be present.

Use a certified recovery and recycling cart to properly remove

the refrigerant from the air conditioning system.

1. Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664 , "Air Conditioning and Heating
Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct
tools.
 Illustration 1 g01253960

2. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 276 to 414 kPa (40 to 60 psi) of air. This procedure
will pull vacuum on the hydraulic system.

Illustration 2 g01253961

3. Remove covers (1) and (2).

Illustration 3 g01253962

4. Disconnect hose assemblies (3) and hose (4).

Illustration 4 g01253963

5. Disconnect hose assemblies (5).

 Illustration 5 g01253965

6. Disconnect hose assemblies (6).

Illustration 6 g01253966

7. Disconnect hose assemblies (7).

Illustration 7 g01253968

8. Disconnect harness assemblies (8) and (9).

Illustration 8 g01253971

9. Disconnect harness assemblies (10), (11), and (12).

Illustration 9 g01253972

10. Disconnect harness assemblies (13) and (14).

 Illustration 10 g01253973

11. Disconnect ground strap (15).

Illustration 11 g01253974

12. Disconnect hose assemblies (16), hose assemblies (18), and harness assembly (17).

Illustration 12 g01253977

13. Remove bolt (19) and bolts (20) from bracket (21).

Illustration 13 g01253993

14. Disconnect harness assembly (22) and push harness assembly (22) through the cab.

Illustration 14 g01253996
 15. Attach a suitable lifting device to guard assembly (23). The weight of guard assembly (23) is approximately 77 kg (170 lb).

16. Remove bolts (24) and guard assembly (23).

Illustration 15 g01254006

Illustration 16 g01254007

Illustration 17 g01254008

17. Attach Tooling (B) and a suitable lifting device to cab (25). The weight of cab (25) is approximately 635 kg (1400 lb).

18. Remove guard (26) and floor mat (27).

19. Remove four bolts (28) and cab (25).

C5K1-UP, JJM1-UP, LEM1-UP, PEL1-UP

PSP-0005A09A
2022/05/31
18:59:47-03:00
i02504805
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