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MEASUREMENTS AND INSTRUMENTS
A. MEASUREMENTS
2A1. Fundamental and standard Such units as length, volume, and mass
units. In order to understand and are easily converted to the next higher
operate an engine efficiently it is denomination by using the simple
necessary for the operator to be familiar multiplier, 10. For example:
with various units of measurement and
the instruments by which they are Units of Length
recorded. As soon as any branch of 10 millimeters = 1 centimeter
science is developed to any extent,
10 centimeters = 1 decimeter
attempts are made to measure and
evaluate the quantities and conditions 10 decimeters = 1 meter
found to exist. To do this a unit must be 1000 meters = 1 kilometer
selected for each measurable quantity. Units of Weight
These units are derived from a set of 10 milligrams = 1 centigram
basic units known as fundamental units.
The fundamental units are units of 10 centigrams = 1 decigram
force, length, and time. 10 decigrams = 1 gram
1000 grams = 1 kilogram
Fundamental units should not be 1000 kilograms = 1 metric ton
confused with standard units. Standard
units of measurement are units that are
The metric system has been legalized for
established and legalized by the use in the United States and is frequently
government of a country. Whenever
used in scientific and laboratory work,
standardized units are established, the because the smaller units facilitate work
fundamental units are expressed in
of extreme accuracy and the use of the
terms of the standard units to secure
simple multiplier, 10, makes computation
uniformity of procedure and of work quick and easy.
comparison.
2A3. The English system of
2A2. The metric system of
measurement. The English system of
measurement. The metric system of
measurement is by far the most
measurement is used generally
commonly used in engineering work in
throughout the world, particularly in the United States. The system is given
Europe. It is not in general use in the
wide usage primarily because of
United States. Because the metric
precedent rather than because of any
system is a decimal system, it is less recommending features such as those
subject to arithmetical error than the
encountered in the metric system.
other common system, the English
system of measurement. Since the In the English system the fundamental
metric system uses the simple units of force, length, and time are
multiplier, 10, it is easy to establish the expressed in the standard units of foot,
value of the unit of measure as denoted pound, and second. Unlike the metric
by the prefix in the name of the unit. system, the English system has no
The table below explains how the
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prefix denotes the value of the unit of common multiplier and the subdivisions
measure and gives examples of the use of the units of measurement bear no
of the prefix. common relation to each other. For
example, below are given the units of
Prefix Example length and weight and the relationship of
micro (meaning micron, the various subdivisions of each.
millionth) micrometer
Units of Length
milli (meaning millimeter,
thousandth) milligram 12 inches = 1 foot
centi (meaning centimeter, 3 feet 1 yard
hundredth) centigram 5 1/2 yards = 1 rod (16 1/2 feet)
deci (meaning tenth)
decimeter, Units of Weight
decigram 16 ounces = 1 pound
deka (meaning ten) dekameter 2000 pounds = 1 ton (short)
hecto (meaning hectometer 2240 pounds = 1 ton (long)
hundred)
kilo (meaning kilometer
thousand)
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level, the weight of air exerts a pressure of 180 degrees or graduations between
of 14.7 pounds per square inch and has the freezing point and the boiling point of
a weight of approximately 0.08 pounds pure water at sea level. On the Fahrenheit
per cubic foot. At higher altitudes, the scale the freezing point of water is fixed
pressure, and therefore the weight, at 32 degrees and the boiling point of
becomes less. water at 212 degrees. The centigrade
scale is established with a range of 100
Gage pressure. Pressure gages are degrees or graduations between the
commonly used to determine the freezing point and the boiling point of
pressure existing or to record the peak water at sea level. On the centigrade
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pressure attained within a container. scale the freezing point of water is fixed
Most pressure gages make no at 0 degrees and the boiling point of
allowance for atmospheric pressure and water at 100 degrees.
normally register zero at existing
atmospheric pressure. a. Absolute zero temperature. Absolute
zero temperature is theoretically the
Absolute pressure. In practically all lowest temperature that can be obtained.
pressure problems, atmospheric It is that temperature at which all
pressure is present and must be molecular motion ceases entirely and at
accounted for. When atmospheric which point the given matter possesses
pressure is added to the gage or no heat whatsoever. Absolute zero
indicated pressure, the total obtained is temperature has been determined to be
the absolute pressure. Thus, absolute -273 degrees C and -459.6 degrees F.
pressure is the total pressure recorded From a practical standpoint, absolute
from a zero point. For example, the zero is unattainable.
scavenging air pressure in a cylinder is
b. Conversion factors of temperature.
4 psi. If the cylinder is at sea level, the
atmospheric pressure of 14.7 psi must Since the centigrade scale covers the
be added, making the total 18.7 psi same temperature range (freezing to
absolute pressure. boiling points of water) in 100 degrees
that the Fahrenheit scale covers in 180
2A10. Unit of power. Work has been degrees, a centigrade degree equals 9/5
defined as force acting through a given of a Fahrenheit degree. Hence, a
distance. Power may be defined as the centigrade reading may be converted to a
amount of work performed during a Fahrenheit reading by multiplying the
unit period of time. The unit of power centigrade reading by 9/5 and adding 32
used by engineers is the horsepower. degrees. And, conversely, a Fahrenheit
One horsepower (hp) equals the amount reading may be converted to a centigrade
of work necessary to raise 33,000 reading by subtracting 32 degrees and
pounds through a distance of 1 foot in 1 multiplying by 5/9.
minute. One horsepower also equals the
amount of work necessary to raise 550 Expressed as a simple equation, the
pounds through a distance of 1 foot in 1 conversion factor is:
second.
F = 9/5 C + 32
Example: How many horsepower are C = 5/9 (F - 32)
required to raise a weight of 12,000
pounds through a distance of 22 feet in Example: How many degrees centigrade
2 minutes? are 86 degrees Fahrenheit?
Solution: (12,000 x 22)/(2 x 33,000) = Solution: C = 5/9 x (86 - 32) = 30
4 horsepower degrees C.
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When 1 pound of fuel oil is completely The multiples of the units of time
burned, a certain number of Btu of heat are:
are given off. The quantity of heat 60 seconds = 1 minute
liberated by the complete combustion
of 1 pound of fuel oil is known as the 60 minutes = 1 hour
fuel oils heating value. 24 hours = 1 day
Since heat is a form of energy, it cannot 2A14. Units of velocity. Velocity may be
be destroyed but may be converted into defined as the rate of movement of a
mechanical energy. One Btu of heat is body. If a body moves a specified
equivalent to 778 foot-pounds of work. distance during a specified time at a
Thus, the conversion factor for power uniform speed, the velocity may be
to heat is: determined by dividing the distance by
the time. There are two types of velocity
1 hp = 33,000 / 778 = 42.42 Btu per normally encountered, linear and
minute angular. If the velocity is linear, the
movement is in a straight line and the
2A13. Unit of time. The standard unit velocity may be expressed in terms such
of time in both the English system and as feet per second, feet per minute, or
the metric system is the second. The miles per hour. If the velocity is angular,
second is defined as 1/86,400 part of a the movement of the body is rotary or
mean solar day. The mean solar day is about a central axis, and the velocity may
obtained by taking the average length be expressed in revolutions per minute or
of all the days of the year, a day being revolutions per second. In engineering
measured from the noon of one day to work it is common practice to rate the
the noon of the next. velocity of shafts, wheels, gears, and
other rotating parts in revolutions per
minute (rpm).
B. INSTRUMENTS
area and volume often can be obtained instrument is particularly useful for
by compounding simple measurements measuring relatively short lengths and
of length, instruments used for the diameter of journals or cylinders. The
computing area and volume are also common commercial micrometer
described here. consists of a frame; an anvil, or fixed
measuring point; a spindle; a sleeve, or
b. Rulers and tapes. The most common barrel; and a thimble. The spindle has
method of obtaining simple threads cut 40 to the inch on the portion
measurements of length is by the ruler that fits inside the sleeve. The thimble
or tape (Figure 2-1). A ruler may be fits over the end of the sleeve, and
graduated into feet, inches, or fractions rotating the thimble turns the spindle.
thereof. Rulers and tapes used in
engineering work are most frequently Rotating the thimble until the spindle has
made of metal and the fractions of made one complete turn moves the
inches may be graduated to spindle 1/40 of an inch, which is equal to
subdivisions as small as 1/64 or 1/100 0.025 inch. The number of turns the
of an inch. Care should be exercised in spindle makes is indicated by graduations
using metal rulers and tapes, especially on the sleeve. Each graduation
if extreme accuracy is required. The
margin of error due to
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Figure 2-5. Using bridge gage and feeler gage to determine clearance.
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the deterioration of glass due to aging mercury is then marked at 212 degrees if
and repeated stress. A check of the the thermometer is Fahrenheit, or at 100
instrument will indicate the degrees if the
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the open end of the tube submerged diaphragm walls to deflect against the
beneath the surface of an open resistance of a spring. The deflections of
container of mercury. An increased air the diaphragm walls against the spring
pressure acting upon the surface of the are recorded by a lever or indicator upon
mercury in the open container causes a calibrated face through a delicate
the mercury to rise in the tube. The system of levers. Some aneroid
space between the mercury and the barometers are so sensitive that they will
sealed end inside the tube is a vacuum register a change when raised or lowered
so that air will not be compressed in the only a few feet. Due to the effect of aging
tube and counteract the pressure and fatigue of the diaphragm
exerted outside. The tube containing the construction, aneroid barometers should
column of mercury is calibrated in have their calibrations
inches and subdivisions of 1/100 of
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frequently checked against mercury out. The free end of the tube pulls on the
barometer readings. end of the lever, the motion of which is
transmitted to the needle. The needle
b. Pressure gages. Pressure gages registers across the face of the dial, and
(Figure 2-11) of the diaphragm or tube the gage is calibrated so that it will
type are generally used for determining indicate the pressure in pounds per
the pressure of steam, water, air, and square inch.
other mediums. The aneroid barometer
described above is an example of the 2B5. Instruments for measuring
diaphragm type pressure gage. volume. a. Sounding. One of the most
However, the tube type gage is common measuring problems in diesel
considered more accurate. Such a gage engineering is determining the volume of
is called a Bourdon gage. The simplex fluid remaining in fuel oil and lubricating
pressure gage illustrated in Figure 2-11 oil tanks. The simplest and most accurate
is a Bourdon type gage. This gage method of determining the volume of
consists of an elastic metal tube of oval fluid in a tank is by sounding. In
cross section, bent into an arc. The two submarine fuel systems, as fuel is
metals commonly used in making the withdrawn from a tank, it is replaced by
tube are brass and steel. In low-pressure compensating water. Small sounding
gages, brass is normally used but if the tubes of various lengths are installed in
pressures to be measured exceed 100 the tanks to determine whether there is
psi, the tubes are always constructed of oil or water at various levels.
steel. One end of the tube is fixed and
the other end is movable. The free end b. Fuel oil meters. Fuel oil meters are
of the tube is connected to a spring- also used in submarine fuel systems to
loaded needle through a gear and indicate the amount of fuel withdrawn
system of levers. Pressure exerted on from the main fuel tanks. Fuel oil meters
the inside walls of the oval tube tends should be checked frequently for
to make the tube straighten accuracy. Strainers should be
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for the electrical tachometer is actuated the counter is divided by the number of
by the engine camshaft. The drive in minutes to check the number of rpm.
turn powers a tachometer magneto and
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