1 2 3 4 5 6 7 8

A
Project: 500154L1A A

Order: 9BJV1103
B B
9BJV1103, Tuban, Indonesia Contents:
Terminal 1 Yellow 1 General Arrangement
Freq: 434.225MHz [Radio output: Max 10mW]
2 Base Unit
Serial number: 7138
3 Base Unit
Terminal 2 White
Freq: 434.225MHz [Radio output: Max 10mW] 4 Terminal Unit
Serial number: 7139 5 Terminal Unit
Base Unit 6 Terminal Unit
C Freq: 434.225MHz [Radio output: Max 10mW] 7 Terminal Unit C
Serial number: 7138
8 Terminal Unit
9 Bill Of Material
10 Bill Of Material
11 Bill Of Material
12 Bill Of Material

D D

E E

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no.
User THH 500154 1. Coversheet
Proved Draw.no. Sheet 0
Status change date name Standard Origin Repl. f. Repl. by 500154L1A 13 Sh.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

-RX1
A A

-M12 -M13

-M6 -M5
-M11

B B
-M3 -M4

-M17

-TX1
-M15 -M16 -J2
C C

-M1 -M2

D -TX2 D

DUMMY -M7 DUMMY -M8 DUMMY -M9 DUMMY -M10

E E

-G2 -G3 -G6 -G7

-G1 -G4 -G5 -G8

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =M36-00500154
2. General Arrangement
name THH 500154 500154L1A +GA
Proved 9BJV1103 General Arrangement Scale Draw.no. Sheet 1
No. order number date top view all types Origin Repl. f. Repl. by special remark
2
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

-A1 -K1 -A5 -M1 -N1 -A6

-A4
A A

-M10 J1 J3
D1
J10
J4
J4
JP3
1
D2 J1
J2
TP4 D3

R10
R11 R12 R13 C2 C1

R4

R7
R5
R9

R3
R6
R8
X1
D5 D4
C10 C6 C7 R20
R1
R2 R19
12

C8
C9
C11 C5 U1 R17 R18
U2 R25

C12
R16
R26
11

R22
R38 Q1 C17 C4
R15 Q2
C3 R14

F1
CPU 10

DeviceNet 8
U3
-A7 D7 D6

F1
RESET
7

6
5
4
-A5

3 89 9

C14
R23
C15
C18 C19
R24
J3 3

C13
C16

B F2 2
IN OUT 0 - No communication
with terminal
B
1

1 2 3 4 5 24 7.2 E001 - CPU in PM faulty

1 2 3 4 5 6 7 8 9 10 11
E003 - Radio error
E010 - No communication
with PLC
E011 - No communication
with slave PM

C C
-X5

-X4

-X3

-X2

-X1
1 2 3 4 1 2 3 4 1 2 3 1 2 3 1 2

-F1

-G1

D D

E E

-M8 -W1 -J1 -J3 -M8 -M8

-W1 -J1 -J3

-M8 -M8

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =MLK-500154-0100
3. Base Unit
name THH 500154 500154L1A +RX
Proved 9BJV1103 Base Unit Scale Draw.no. Sheet 2
No. order number date top view all types Origin Repl. f. Repl. by special remark
3
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

POWERSUPPLY POWER MODULE J1 J3 J10 J4 J1 RADIO MODULE J01 13

ANYBUS CARD
110/220VAC DeviceNet ANA MC RX TX
50/60Hz -A6 -K1
-A5 -A7 MC-LINK-PM
433.050-434.775MHz
24VDC/2A -A1 CE LED MODULE
B -A4 L1 L2 L3 L4 B

SHIELD
CAN_H
-G1

CAN_L
RS-422 RS-422 RS-485 >+5
IN PUT OUT PUT TX TX/ RX TX/ RX <+24 PE SUPPLY

V+
V-
AC DC 24 7,2 A B A B A B 0 V 24 V 7.2
L N PE + - 1 2 3 4 5 6 7 8 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 J2 1 2 3 4 5 6 7 8 9 10 11 12

-W1

C C

2 4N
D -F1 D
1 3N

E -X1 1 2 -X4 1 2 3 4 -X5 1 2 3 4 -X2 1 2 3 -X3 1 2 3

E

TERM.ON

TERM.ON
COMMON

COMMON
E-STOP

E-STOP
1 2 3 4 5 6 A B C D A B C D

-J3 -J1 -J2

POWERSUPPLY Device Net CABLE CONTROL EXTERNAL
85-265VAC COMMUNICATION CONNECTOR CABLE CONTROL STOP RELAY STOP RELAY
50/60Hz CONNECTOR TERMINAL 1 TERMINAL 2

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =MLK-500154-0100
3. Base Unit
name THH 500154 500154L1A +RX
Proved 9BJV1103 Base Unit Scale Draw.no. Sheet 3
No. order number date top view all types Origin Repl. f. Repl. by special remark
4
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A -S1 -S11 -S10 -S0 -S3 -S2 A

FRONT: 360992
TUBAN

3 -6
M C-
B B

COLLISION ALARM BAT

COMMON ALARM GANTRY GATE OPENED
READY FROM SHORE GANTRY GATE CLOSED

BACKGROUND
A ON/SIGNAL LIGHTING A

1
0-(1)
A A A A

C 0 C
CANCEL ALARM
A A

0-(1)
STOP

INLET REF FUNC. SELECTOR

T LUFFING PENDULUM
50 1
R DOWN OUT S
A R RL
VL I 6 2 L I E
EE E
L F G GW
H F H I
D L T T D
I T T N
5 3
N UP 0
IN G
100
G 4

AUX HOIST HATCH SELECT INLET AUTO FLOODLIGHT VERTICAL CONV. CONVEYORS MOVEMENTS
DOWN COUNT UP LEVEL ON ON/OFF REVERSE ON ON

A A A A A
(1) 1 (1) (1) (1) (1)

-
0 0 0 0 0
E A A A A A E
-J3 (1) 0 (1) (1) (1) (1)

AUX HOIST HATCH SELECT INLET AUTO VERTICAL CONV. CONVEYORS MOVEMENTS
UP COUNT DOWN LEVEL OFF OFF OFF OFF

-S14 -S9 -S8 -S12 -S13 -S7 -S6 -S5 -S4

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =M36-500154-0100
4. Terminal Unit
name THH 500154 500154L1A +TX
Proved 9BJV1103 Terminal Unit Scale Draw.no. Sheet 4
No. order number date top view all types Origin Repl. f. Repl. by special remark
5
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

-M1

-M17
B B

C C
-M3

-M4

D D
-M5 -M8
-M6 -M9
-M7
-M10

-M11 -M14
-M12
E -M15 E
-M13
-M16

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =M36-500154-0100
4. Terminal Unit
name THH 500154 500154L1A +TX
Proved 9BJV1103 Terminal Unit Scale Draw.no. Sheet 5
No. order number date top view all types Origin Repl. f. Repl. by special remark
6
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

-A3 -A5
A A

KB-2 1
J19
8

J02 J01 SW01 J17

B
J03 J16 J04 J18 B

J14
J05 J06 J07 J08 J09 J10 J11 J12 J13 J15

C C

C13
C16
R24
J3
C19 C18

R23
C14
C15

J1 J3 J2
D J1J4J5 D
RESET D6 D7

J1
Power
U3
F1

R14 C3 C4 C17

C12
R22

Q2 R15
R26
Q1 R38
R16
J3 U2

C9
R18 R17 U1 C5 R25 C11

C8
R19 R2 R20
C7 C6
R1 C10
D4 D5
X1
R6

R9

R8
R3

R7

R10
R5
R4

C1 C2 R13 R12 R11

Stop
D3
TP4
J6 J2
J1 D2

E J4
1 D1
E
RS-422 24 J4
A B 7,2 12 7.2

-A2
-A1

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =M36-500154-0100
4. Terminal Unit
name THH 500154 500154L1A +TX
Proved 9BJV1103 Terminal Unit Scale Draw.no. Sheet 6
No. order number date top view all types Origin Repl. f. Repl. by special remark
7
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A A

J1 J2 J3 J4 MC-2BAT J1 RADIO MODULE J01 J02 J03 J04 J16 J17 J18 J1
ANA RX MC TX KEY BOARD MODULE DISPLAY
CPU MODULE MODULE
433.050-434.775MHz
-A1 CE 4 3 2 1
-A4
7 9 -A2 -A3

ON/OFF
-G1

15 Min
5 Min
1 Min
8
BATT1 BATT2
B A B 7.2 247.2 7.2 E-STOP - 24 B+ 7.2 + - + - J15 J2
B
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 J2 1 2 3 1 2 3 4

2
BACKGROUND LIGHTING
-S3
1 3
-

-
-G2 -G3 -2 /8.D1
C C
-1 /8.A1
+

+
-J2 -J1 STOP TRAVELLING LEFT/RIGHT LUFFING IN/OUT SLEWING LEFT/RIGHT PENDULUM UP/DOWN
1/9 1/9
2/9 -S1 GESSMANN V14 -S2 GESSMANN V14
3/9
4/9 1
5/9 -S0
6/9 6/9 2

2.STEP

3.STEP

2.STEP

3.STEP

2.STEP

3.STEP

2.STEP

3.STEP
0 CON.

0 CON.

0 CON.

0 CON.
D D

RIGHT

RIGHT
+2.5V

+2.5V

+2.5V

+2.5V
LEFT

LEFT
REG

REG

REG

REG
OUT

OUT
+5V

+5V

+5V

+5V
7/9
+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V
7/9

0V

0V

0V

0V
IN

IN
8/9 8/9
9/9 9/9 1 2 3 4 5 6 8 11 12 13 14 1 2 3 4 5 6 8 11 12 13 14 1 2 3 4 5 6 8 11 12 13 14 1 2 3 4 5 6 8 11 12 13 14

-W1 -W2
KB2-J01 KB2-J03
E E

A B C D

-J3

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =M36-500154-0100
4. Terminal Unit
name THH 500154 500154L1A +TX
Proved 9BJV1103 Terminal Unit Scale Draw.no. Sheet 7
No. order number date top view all types Origin Repl. f. Repl. by special remark
8
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A MOVEMENTS CONVEYORS VERT. CONV. FLOODLIGHT INLET AUTO ON HATCH SELECTION START/SIGNAL CANCEL ALARM AUX HOIST A
/7.C8 -1

2 5 2 5 2 5 2 5 2 5 2 5 3 3 2 5

-S4 -S5 -S6 -S7 -S8 -S9 -S10 -S11 -S14

1 3 4 6 1 3 4 6 1 3 4 6 1 3 4 6 1 3 4 6 1 3 4 6 4 4 1 3 4 6

COUNT DOWN
REVERSE

COUNT UP
B B

ON/OFF
SPARE

DOWN
OFF

OFF
OFF
ON

ON

UP
2/8

4/8

6/8

2/8

4/8

6/8
3/8

5/8

7/8
8/8

3/8

5/8

7/8
1/8

1/8
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
C -A3 J05 -A3 J06 C

READY GANTRY GANTRY

TO COMMON COLLISION GATE GATE STATUS / INLET REF.
FUNC. SELECTOR RUN ALARM ALARM CLOSED OPENED BATTERY
/7.C8 -2

1 6 V+ -S12
-S13 + + + + + +
D + -
D
1 2 3 4 5 6
-H1 -H2 -H3 -H4 -H5 -H6 C b D
Gr Re Re Y Y Y
- - - - - -

E E
2/8

6/8

2/8

4/8

2/2
3/8

5/8

7/8

3/8

5/8

8/8
1/8

1/8

1/2
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 + - 1 2 3 4 5 6 7 8
-A3 J07 -A3 J09 -A3 J14 -A3 J13

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB Project no. =M36-500154-0100
4. Terminal Unit
name THH 500154 500154L1A +TX
Proved 9BJV1103 Terminal Unit Scale Draw.no. Sheet 8
No. order number date top view all types Origin Repl. f. Repl. by special remark
9
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

bill of materials
A A

Higher Level Assignment: Location designation:

Device
Pos. Location Designation Article Number Description No. Manufacturer
1 +GA -G1, -G2, -G3, -G4, M5-1051-3600 Battery MC-3-Series 8 CMC
B B
-G5, -G6, -G7, -G8
2 +GA -J2 M5-2321-4421 Lid for ITT/Cannon 1
3 +GA -J2 M5-2321-4420 ITT/Cannon connector 1
4 +GA -M1, -M2 M5-1080-3699 Battery Charger MC-3-Series. All cable types 2 CMC
5 +GA -M3, -M4 M5-1510-3614 Support Strap MC-3-6 2 CMC
6 +GA -M5 M5-1112-5236 Gain Flex 1 Kathrein
C C
7 +GA -M6 M5-2325-5030 TNC female/female 1 CMC
8 +GA -M6 M5-1110-1930 Antenna Cable RG213 TNC-TNC 30m 1 CMC
9 +GA -M7, -M8, -M9, -M10 M5-2000-0363 Dummy Battery MC-3-x 4 CMC
10 +GA -M11 M5-1120-0250 Cable for Control MC-3x ITT plug 50m 1 CMC
11 +GA -M12(2), -M13(2) M5-1599-1450 Adaptor for MC-3-5/6 neck belt 4 CMC
12 +GA -M12, -M13 M5-1510-3016 Support Strap Neck 2 CMC
D 13 +GA -M15 M5-2321-4122 Plug AMP Fmale 6+GND 1 D

14 +GA -M16 M5-2001-9583 Suspension Bracket For Rittal PK-Series Cabinet 1 Rittal
15 +GA -M17 M5-1119-4130 Antenna Bracket 1 CMC
16 +GA -RX1 MLK-<order no>-0100 MC-LINK Base Unit No.1 1 CMC
17 +GA -TX1, -TX2 M36-<order no>-0100 MC-3-6 Terminal No.1 2 CMC
18 +RX -A1 M5-1020-0001 Link Processor Module 1 CMC
E
19 +RX -A4 M5-1012-7038 MC-CD-PLL-434 [433.050-434.775MHz] 1 CMC E
20 +RX -A5 M5-1040-0200 Power Module 1 CMC
21 +RX -A6 M5-1060-0004 LED Module 4 segments 1 CMC
22 +RX -A7 M5-1042-4106 DeviceNet 1 CMC
23 +RX -F1 M5-2502-9002 Fuse Auto 2-P 6A 1
24 +RX -F1(4) M5-2020-9002 Protection hank for M5-2502-9002 4
F 25 +RX -G1 M5-1050-2225 Powersupply 85-265VAC 1 CMC F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB

User THH 500154 Bill Of Material
Proved 9BJV1103
Sheet 9
No. change date name Standard Origin Repl. f. Repl. by 500154L1A 13 Sh.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

bill of materials
A A

Higher Level Assignment: Location designation:

Device
Pos. Location Designation Article Number Description No. Manufacturer
26 +RX -J1 M5-2321-4420 ITT/Cannon connector 1
B B
27 +RX -J1 M5-2321-4421 Lid for ITT/Cannon 1
28 +RX -J3 M5-2321-4120 Connector MALE C-16 6+ gnd 1 CMC
29 +RX -J3 M5-2321-4121 CONNECTOR LID FOR MALE C16-1 1 CMC
30 +RX -K1 M5-1032-0224 Relay module 24VDC 1 CMC
31 +RX -M1 M5-2001-2410 Enclosure PK9524 1 Rittal
32 +RX -M2(6) M5-2490-0002 End stopper for DIN-rail 6 CMC
C C
33 +RX -M8(4) M5-2002-2913 Counter Nut PG-13,5 4 CMC
34 +RX -M8(4) M5-2002-3213 Cable Cland PG-13,5 4 CMC
35 +RX -M10 M5-2020-1059 Shield MC-LINK-PM 1 CMC
36 +RX -N1 M5-2004-3009 Display label for MC-link 1
37 +RX -W1 M5-1111-0201 45cm Internal antenna cable RG-316 SMB-TNC 1 CMC
38 +RX -X1(2) M5-2413-3036 Terminal Block for PE/GND 2
D 39 +RX -X2(2), -X2, M5-2413-3035 UNIVERSAL TERMINAL BLOCK FOR 4 mm² 14 D

-X3(3), -X4(4),
-X5(4)
40 +TX -A1 M5-1020-4300 Processor Module 1 CMC
41 +TX -A2 M5-1012-7038 MC-CD-PLL-434 [433.050-434.775MHz] 1 CMC
42 +TX -A3 M5-1031-3002 MC-KB-2 1 CMC
E
43 +TX -A3 M5-2000-0008 Retaining plate for KB2 1 CMC E
44 +TX -A4 M5-1060-0420 Display 4*20 LCD2 1 CMC
45 +TX -H1 M5-2935-3302 LED 3mm Green 1 CMC
46 +TX -H2, -H3 M5-2935-3301 LED 3mm Red 2 CMC
47 +TX -H4, -H5, -H6 M5-2935-3303 LED 3mm Yellow 3 CMC
48 +TX -J1 M5-2320-1891 Connector molex 9-pole HAN 1 Molex
F 49 +TX -J1(9) M5-2329-1831 Crimp terminal Molex Male for 9-pole 9 Molex F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB

User THH 500154 Bill Of Material
Proved 9BJV1103
Sheet 10
No. change date name Standard Origin Repl. f. Repl. by 500154L1A 13 Sh.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

bill of materials
A A

Higher Level Assignment: Location designation:

Device
Pos. Location Designation Article Number Description No. Manufacturer
50 +TX -J2 M5-2320-1890 Plug Molex 9-pole HUN 1 Molex
B B
51 +TX -J2(5) M5-2329-1830 Crimp terminal Molex F.Male for 9-pole 5 Molex
52 +TX -J3 M5-2321-4420 ITT/Cannon connector 1
53 +TX -J3 M5-2321-4421 Lid for ITT/Cannon 1
54 +TX -J7, -J9, -J13, -J14 M5-2823-4001 Cable for MC-KB2 8-pole Black 4 CMC
55 +TX -J10 M5-2823-4002 Cable for MC-KB2 8-pole Grey 1 CMC
56 +TX -J11 M5-2823-4003 Cable for MC-KB2/3 2-pole 1 CMC
C C
57 +TX -M1(2) M5-2000-3508 Suspension Knob for MC-3-5/3-6 2 CMC
58 +TX -M3 M5-2009-0304 Gasket for MC-3-Series 1 CMC
59 +TX -M4 M5-1003-3602 Terminal btm for MC 3-6 for radio 1 CMC
60 +TX -M5, -M6, -M7, -M8, M5-2009-7561 O-ring For MC-2000/3-5/3-6 Chassis 6 CMC
-M9, -M10
61 +TX -M11, -M12, -M13, M5-2023-9418 Screw For MC-2000/3-5/3-6 6 CMC
D -M14, -M15, -M16 D

62 +TX -M17 M5-2000-0036 Protection Handle MC-3-6 1 CMC

63 +TX -S0 M5-2140-4202 E-stop (NC) Red 1 GE
64 +TX -S0 M5-2110-4201 Contact Block GE (NC) 1 GE
65 +TX -S1, -S2 M5-2213-1450 Joystick V14 Stepless Limited deflection 2 GM
66 +TX -S3, -S4, -S5, -S6, M5-2129-3002 Sealing Boot For Toggle Switch 8
E
-S7, -S8, -S9, E
-S14
67 +TX -S3, -S8 M5-2152-1217 Toggle Switch 0-1 2 EG Components
68 +TX -S4, -S5, -S6, -S7, M5-2153-1207 Switch Toggle (1)-0-(1) 6 EG Components
-S9, -S14
69 +TX -S10, -S11 M5-2129-3100 Silicone Cap For Push Button 2
F 70 +TX -S10, -S11 M5-2121-6700 Push Button Black 2 F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB

User THH 500154 Bill Of Material
Proved 9BJV1103
Sheet 11
No. change date name Standard Origin Repl. f. Repl. by 500154L1A 13 Sh.
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

bill of materials
A A

Higher Level Assignment: Location designation:

Device
Pos. Location Designation Article Number Description No. Manufacturer
71 +TX -S12 M5-2119-4918 21*6mm Operating handle for Rotary Switch 1
B B
72 +TX -S12 M5-2117-2002 Potentiometer w/21mm Knob 1
73 +TX -S12, -S13 M5-2160-0913 Arrow for 21mm Operating Handle 2
74 +TX -S12, -S13 M5-2119-4914 Cap for 21mm Operating handle 2
75 +TX -S13 M5-2116-4004 21mm Rotary switch 6 position 1
76 +TX -S13 M5-2119-4913 21*4mm Operating handle for Rotary Switch 1
77 +TX -W1, -W2 M5-2823-1400 V14 Analog Cable 2 CMC
C C

D D

E E

F F

A ISSUED FOR CUSTOMER 15.09.2011 THH date 15.06.2011 MacGREGOR BULK AB

User THH 500154 Bill Of Material
Proved 9BJV1103
Sheet 12
No. change date name Standard Origin Repl. f. Repl. by 500154L1A 13 Sh.
1 2 3 4 5 6 7 8