User Interface - Service Technician: Maintenance

Maintenance
USER INTERFACE -
SERVICE TECHNICIAN
PART NO. 524223771 2200 YRM 1131

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Yale® dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions
contained in the Service Manual could result in damage to the products, personal injury, property damage
or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY before doing any maintenance or repair on electric lift trucks. Disconnect
the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE ® APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs
repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol (and word, if present) are on orange
background. The CAUTION symbol (and word, if present) are on yellow
background.
WARNING
Installing improper electrical accessories or installing an electrical accessory incorrectly can increase the risk
of equipment damage, personal injury and fire. DO NOT install electrical accessories to the truck unless you
have been trained and authorized to do so. Personnel installing the electrical accessories must document the
changes made to the truck. DO NOT install accessories which affect the truck’s compliance with standard EN
1175:2020.
WARNING
California Proposition 65 - Operating, servicing and maintaining a powered industrial truck can expose you to
chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. For more information, go to
www.P65Warnings.ca.gov.
Table of Contents
TABLE OF CONTENTS
Series Code / Model Designation Reference Table................................................................................................ 1
General....................................................................................................................................................................3
Description............................................................................................................................................................3
Dash Display Menu Access..................................................................................................................................3
Menu Navigation..................................................................................................................................................... 4
Main Menu...............................................................................................................................................................4
Passwords...............................................................................................................................................................5
Adding Passwords................................................................................................................................................5
Hourmeters..............................................................................................................................................................7
View Versions..........................................................................................................................................................8
VSM Versions....................................................................................................................................................... 8
Dash Display Versions..........................................................................................................................................9
Engine Controller Version...................................................................................................................................10
Transmission (Xmsn) Controller Version.............................................................................................................11
Truck Serial Number...........................................................................................................................................12
Truck Configuration............................................................................................................................................ 13
Diagnostics............................................................................................................................................................14
Clear Fault Log................................................................................................................................................... 14
View Fault Log.................................................................................................................................................... 15
No-Run Data Display..........................................................................................................................................16
Engine Accelerator and Throttle Data Display....................................................................................................17
Engine Speeds and Governor Data Display.......................................................................................................18
Engine Fuel and Emissions Data Display...........................................................................................................19
Engine General Data Display............................................................................................................................. 21
XMSN/Brake Data Display..................................................................................................................................22
Hydraulic Data Display....................................................................................................................................... 24
General Truck Data Display................................................................................................................................26
Set Travel and Braking..........................................................................................................................................28
Speed Limit.........................................................................................................................................................28
Acceleration Rate............................................................................................................................................... 29
Auto-Deceleration Rate...................................................................................................................................... 29
Set Power Reversal Rate................................................................................................................................... 30
Set Inching/Brake Overlap..................................................................................................................................31
Setup Hydraulics................................................................................................................................................... 32
Lift Maximum Speed...........................................................................................................................................32
Lower Maximum Speed......................................................................................................................................33
Tilt Maximum Speed........................................................................................................................................... 34
Auxiliary Function One, Direction A, Maximum Speed.......................................................................................36
Auxiliary Function One, Direction B, Maximum Speed.......................................................................................38
Auxiliary Function Two, Direction A, Maximum Speed....................................................................................... 39
Auxiliary Function Two, Direction B, Maximum Speed....................................................................................... 40
Auxiliary Function Three, Direction A, Maximum Speed.................................................................................... 41
Auxiliary Function Three, Direction B, Maximum Speed.................................................................................... 42
Lift/Lower Ramp Rate.........................................................................................................................................43
Hydraulic Auxiliary Ramp Rate...........................................................................................................................43
Return to Set Tilt Delay/On/Off........................................................................................................................... 44
Hydraulic Input Device........................................................................................................................................45
Auxiliary Solenoid............................................................................................................................................... 46
Dual Function......................................................................................................................................................47
Setup Display........................................................................................................................................................ 48
Set Service Language........................................................................................................................................ 48
Setup General Items............................................................................................................................................. 49
©2024 Yale Materials Handling Corp. i

Table of Contents
TABLE OF CONTENTS (Continued)

Motion Alarm Activation Type............................................................................................................................. 49
Light Shutdown Time-Out................................................................................................................................... 50
Restore Default Settings.....................................................................................................................................50
Restore Engine Controller Default Calibration....................................................................................................51
Impact Sensor - Enable/Disable......................................................................................................................... 51
Impact Sensor - Soft Impact Settings................................................................................................................. 52
Impact Sensor - Hard Impact Settings................................................................................................................53
Adjust Impact Sensor Settings............................................................................................................................54
Initial Adjustment of Soft and Hard Impact Settings.........................................................................................56
Readjustment of Soft and Hard Impact Settings..............................................................................................56
Impact Sensor - Impact Alarm/Shutdown Reset.................................................................................................57
Impact Sensor - Alarm Time Duration and Deactivation.....................................................................................58
Impact Sensor - View Impact Event Log.............................................................................................................59
Engine Mode Indicator........................................................................................................................................60
Generation 1 (ECO-eLo ONLY)....................................................................................................................... 60
Generation 2.................................................................................................................................................... 61
Diesel Particulate Filter (DPF) Display..................................................................................................................62
General Description............................................................................................................................................62
Passive Regeneration Only................................................................................................................................ 62
Regeneration Level 0.......................................................................................................................................62
Auto/Active Regeneration Inhibited.................................................................................................................... 63
Auto/Active Regeneration...................................................................................................................................63
Parked Regeneration Request........................................................................................................................... 64
Warning Level.....................................................................................................................................................64
Service Level...................................................................................................................................................... 65
Display, Diesel Particulate Filter (DPF), Revised................................................................................................65
Operator Interface...............................................................................................................................................65
Refer to Operator Manual................................................................................................................................ 65
CAN Communication Lost................................................................................................................................66
Idle-up Auto/Active Regeneration.......................................................................................................................67
Warning Level.....................................................................................................................................................69
Service Level...................................................................................................................................................... 69
Diesel Particulate Filter (DPF) Display 2-3.5T ICE Stage V..................................................................................70
Display, Diesel Particulate Filter (DPF), Stage V Engine....................................................................................70
ii
Table of Contents
TABLE OF CONTENTS (Continued)

Warning Level.....................................................................................................................................................74
Service Level...................................................................................................................................................... 74
Stage V Content................................................................................................................................................. 74
Emissions System Malfunction........................................................................................................................ 74
Ash Load..........................................................................................................................................................75
Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid (DEF).............................................................. 76
Warning Level.....................................................................................................................................................80
Service Level...................................................................................................................................................... 80
Calibrations........................................................................................................................................................... 81
Calibrate Transmission Valve............................................................................................................................. 83
Set Tilt Stop Point............................................................................................................................................... 83
Calibrate Loaded Weight.................................................................................................................................... 84
Calibrate Travel Speed Sensor...........................................................................................................................84
Calibrate Mazda LP and Gas Accelerator Pedal................................................................................................ 84
iii
2200 YRM 1131 Series Code / Model Designation Reference Table
Series Code / Model Designation Reference Table

This table consists of the following Series Codes used
in this manual.
Series European Model Americas Model

Code
A909 GLP/GDP80VX, GLP/GDP80VX9, GLP/ GLP/GDP170VX, GLP/GDP175VX36, GLP/
GDP90VX GDP190VX
A910 GLC20-35VX GC/GLC040-070VX, GC/GLC055SVX
B875 GLP/GDP20-35VX GP/GLP/GDP040-070VX
B909 GLP/GDP80VX, GLP/GDP80VX9, GLP/ GLP/GDP170VX, GLP/GDP175VX36, GLP/
GDP90VX GDP190VX
B910 GLC20-35VX GC/GLC040-070VX, GC/GLC055SVX
C809 N/A GC/GLC030-035VX, GTC/GLC040SVX
C810 GLP/GDP16-18VX, GLP/GDP20SVX GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX
C875 GLP/GDP20-35VX GP/GLP/GDP040-070VX
C878 GLP/GDP60-70VX GP/GLP/GDP135-155VX
C879 GLC/GDC60-70VX GC/GLC/GDC135-155VX
C909 GLP/GDP80VX, GLP/GDP80VX9, GLP/ GDP170VX, GDP175VX36, GDP190VX
GDP90VX, GP80VX-6
C910 GLC20-35VX GC/GLC040-070VX, GC/GLC055SVX
D818 N/A GC070-120LJ/MJ
D809 N/A GC/GLC030-035VX, GTC/GLC040SVX
D810 GLP/GDP16-18VX, GLP/GDP20SVX GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX
D875 GLP/GDP20-35VX GP/GLP/GDP040-070VX
D878 GLP60-70VX GP/GLP135-155VX
D879 GLC60-70VX GC/GLC135-155VX
D909 GDP/GLP80VX, GDP/GLP80VX9, GDP170VX, GDP175VX36, GDP190VX
GDP90VX,
E818 GLC40-45-55VX, GLC55SVX GC/GLC80VX, GC/GLC80VX-BCS, GC/GLC100VX,
GC/GLC100VX-BCS, GC/GLC120VX, GC/
GLC120SVX, GC/GLC120VXPRS
E878 GLP60-70VX GP/GLP135-155VX
E879 GLC/GDC60-70VX GC/GLC/GDC135-155VX
F813 GLP/GDP50-55VX, GLP/GDP40VX5, GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/
GLP/GDP40VX6, GLP/GDP45VX5, GLP/ GDP100VX, GP/GLP/GDP110VX, GP/GLP/
GDP45VX6 GDP120VX
F818 GLC40-45-55VX, GLC55SVX GC/GLC80VX, GC/GLC80VX-BCS, GC/GLC100VX,
F878 GLP/GDP60VX, GLP/GDP70VX GP/GLP/GDP135VX, GP/GLP/GDP155VX
1
Series Code / Model Designation Reference Table 2200 YRM 1131
Series European Model Americas Model

Code
F879 GLC/GDC60-70VX GC/GLC/GDC135-155VX
G879 GC60-70VX GC135-155VX
G813 GLP/GDP50-55VX, GLP/GDP40VX5, GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/
GDP45VX6 GDP120VX
G818 GLC40-45-55VX, GLC55SVX GC/GLC80VX, GC/GLC80VX-BCS, GC/GLC100VX,
G878 GLP/GDP60VX, GLP/GDP70VX, GP/GLP/GDP135-155VX, GP155VXS
GP70VXS6, GP70VXS9
H813 GLP/GDP50-55VX, GLP/GDP40VX5, GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/
GDP45VX6 GDP120VX
H878 GP60VX, GP70VX, GP70VSX, GP135-155VX, GP155SVX, GP155SVX
GP70VXS9, GP80VSX
J813 GLP/GDP50-55VX, GLP/GDP40VX5, GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/
GDP45VX6 GDP120VX
K813 GLP/GDP50-55VX, GLP/GDP40VX5, GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/
GDP45VX6 GDP120VX
2
2200 YRM 1131 General
General
DESCRIPTION If the operator passwords function is activated, the
password screen will be shown at startup. See
This section contains information on accessing the Table 1. Enter your five-digit service technician
additional service technician functions of the dash password using the five number keys on the right-hand
display. With a proper service technician password, dash display input panel. See Passwords in this
the service technician can access menu items not section. After input of your service password, the
visible to persons with operator or supervisor screen will automatically revert to the Main Menu,
password level access. Passwords screen. Use the scroll keys #4 and #5 to
scroll through the main menu. This will enable all dash
DASH DISPLAY MENU ACCESS display menu options allowed for service technician
When the key is turned to the ON position or the password access.
Power On button is pushed, the menu access keys will
be activated. See Figure 1. Table 1. Password Screen
Enter Password
XXXXX
If the operator passwords function is not activated or a

non-service technician password has been entered at
the initial passwords screen on the dash display, the
passwords entry screen may be accessed by pressing
the * key to enter the Main Menu and selecting
Passwords.
1. NUMERICAL PASSWORD ENTRY KEY #1

3. ENTER KEY
5. SCROLL DOWN KEY
6. SCROLL UP KEY
9. POWER ON KEY (OPTIONAL)
Figure 1. Menu Access Keys
3
Menu Navigation 2200 YRM 1131
Menu Navigation
Upon successful entry of your service technician Any time an optional value is changed within a menu,
password, you will be directed to the Main Menu. pressing the * key will take you to the Exit Menu
Using the scroll keys #4 and #5, scroll through the where you will have the opportunity to return to the
menu selections until you see the menu selection you previous menu, exit the menu system without saving
want to access. Press the * key to access that any changes, or save your changes and exit the menu
selection. system. See Table 2.
The * key allows you to move within menus and is Some menus may contain several optional values that
used to make selections within a menu. The #4 and #5 can be adjusted. It is not necessary to exit the menu
scroll keys allow you to move up and down within a after each adjustment and re-enter the menu to make
menu. multiple changes within a menu. After making a
change to an optional value, use the Back 1 Level
Each menu (except the Main Menu) will have a Back 1 option to re-enter the menu, scroll to the next option to
Level option within the menu options at that level. Use be adjusted, and make the change. After all
the scroll keys #4 and #5 to access this option. Press
adjustments have been made, press the * key to
the * key to select this option and return to the access the Exit Menu and save your changes.
previous menu.
Table 2. Exit Menu
Main Menu Save All Changes Press * Key to Save

Save and Exit Press * Key and Exit Menu - Yes Changes
↑ ↑
SCROLL SCROLL
↓ ↓
Main Menu Cancel Save Press * Key to Exit and
Exit Without Saving Return to Menu Return to Menu
Main Menu
NOTE: Depending upon how the lift truck is equipped, • Diagnostics
some of the functions described in this section may not • Set Travel and Braking
be included in the on-board menu structure for a
• Setup Hydraulics
particular lift truck.
• Setup Display
Upon entering the Main Menu from the password entry
screen, the following menu functions are visible to the • Setup General Items
service technician: • Calibrations
• Hourmeters • Save and Exit
• View Versions • Exit Without Saving
• Passwords
4
2200 YRM 1131 Passwords
Passwords
Service level password access is required to add, • The Vehicle System Manager can hold up to
delete, or edit Service Level Passwords and the first 250 passwords. This can be in any combination
installation of a Supervisor level password. Anyone of user, supervisor, or service passwords.
with Service Level access can add, delete, or edit
Operator or Supervisor passwords using the Dash ADDING PASSWORDS
Display or PC Service tool. After entering the Add Password menu, enter the new
The default Service Level password installed at the user’s five-digit password using the number keys and
factory is 55555. Use this password when installing the press the * key to add the password. See Table 3. You
lift truck at the customer location to set up customer will be asked to enter the password type.
passwords in the display. When initial installation is Select:
complete, choose a new personal password and enter
it into the dash display. When you have entered your Operator - Allows truck operation.
personal service technician password in the dash Lockout Reset - Allows person to reset the
display, the default password can no longer be used to password function after password lockout has
access the service technician function of the dash been enabled.
display. If a Service Technician password is lost, the Supervisor - Same rights as the Service level
password can be reset using the PC Service Tool. password except the Supervisor level cannot
add, change, or delete Service level passwords.
Once activated, the service technician password will
Service Technician - Has all rights allowed for
remain active until the key is turned to the OFF
Operator, Lockout Reset and Supervisor
position and the Password Time-Out function cycles passwords, plus the ability to add, delete, and
through the Time Delay setting. The service technician edit Service passwords; view all diagnostic
password can also be immediately disabled after information, and adjust all service access
completing the lift truck service by turning the key to parameters within the pre-set limits. On trucks
the OFF position and then pressing the * key three equipped with the hood switch option, a Service
times *,*,*. password allows truck to be started with hood
open.
NOTE:
• The Service Technician must install the first
Supervisor password into the dash display.
Once an initial Supervisor password is installed,
then that password access can add additional
Supervisor passwords to the dash display.
5
Passwords 2200 YRM 1131
Table 3. Add Password Menu
Passwords
Enter Password
↑
Scroll
↑
Main Menu Passwords Enter Password Type Select One
Press * Key Press * Key Press * Key
Passwords Add Password Password Operator Password Type
↑
Scroll
↓
Password Type
Lockout Reset
↑
Scroll
↓
Password Type
Supervisor
↑
Scroll
↓
Password Type
Technician
See User Interface - Supervisor 2200YRM1130 for

other Password Administration information and
instructions.
6
2200 YRM 1131 Hourmeters
Hourmeters
This function allows the service technician access to Table 4. If the lift truck is equipped with optional
the various hourmeter readings available on the lift electro-hydraulics, hydraulic hours will also be shown
truck. When this menu is accessed, you can view the in the menu. The hourmeters are accessible with the
engine hours, system hours, and starter hours. See engine running.
Table 4. Hourmeters Menu
Main Menu Hourmeters When Finished Viewing, Press *

Hourmeters Press * Key Engine Hours XXXXX Key to Return to the Main Menu
↑
SCROLL
↓
Hourmeters
System Hours XXXXX
↑
SCROLL
↓
Hourmeters
Hydraulic Hours XXXXX
↑
SCROLL
↓
Hourmeters
Starter Hours XXXXX
↑
SCROLL
↓
Hourmeters
Back One Level
Hydraulic hours accumulate anytime a powered

Engine hours accumulate any time the engine is
hydraulic function is being used.
running.
Starter hours accumulate anytime the engine
System hours accumulate anytime system
starter solenoid is activated.
power is on.
7
View Versions 2200 YRM 1131
View Versions
Upon entering the View Versions Menu from the Main VSM VERSIONS
Menu, the following menu functions are visible to the
service technician: This function allows the service technician access to
the hardware, software, and configuration versions
• Vehicle Systems Manager currently installed on the lift truck.
• Dash Display From the View Versions menu, select the Vehicle
• Engine Controller (if equipped) System Manager menu and press the * key. Using the
• Transmission (Xmsn) Controller (if equipped) scroll keys, you can view the hardware, software, and
• Truck Serial Number configuration versions of the vehicle system manager.
• Truck Configuration See Table 5. Select Back One Level, then press the *
key to return to the previous menu.
Use the scroll keys to move to the desired function and
press the * key to select the function.
Table 5. View VSM Versions Menu
Main Menu View Versions Vehicle Syst Manager XXXXXXXX

View Versions Press * Key Vehicle Syst Manager Press * Key Hardware
↑
SCROLL
↓
Vehicle Syst Manager XXXXXXXX
Software
↑
SCROLL
↓
Vehicle Syst Manager XXXXXXXX
Config
↑
SCROLL
↓
Vehicle Syst Manager
Back One Level
8
2200 YRM 1131 View Versions
DASH DISPLAY VERSIONS keys, you can view the hardware, software, and
configuration versions of the dash display. See
This function allows the service technician access to
the hardware, software, and configuration versions of Table 6. Select Back One Level, then press the * key
the dash display currently installed on the lift truck. to return to the previous menu.
From the View Versions menu, select the Dash

Display menu and press the * key. Using the scroll
Table 6. View Dash Display Versions Menu
Main Menu View Versions

View Versions Press * Key Vehicle Syst Manager
↑
SCROLL
↓
View Versions Dash Display XXXXXXXX
Dash Display Press * Key Hardware
↑
SCROLL
↓
Dash Display XXXXXXXX
Software
↑
SCROLL
↓
Dash Display XXXXXXXX
Config
↑
SCROLL
↓
Dash Display
Back One Level
9
ENGINE CONTROLLER VERSION keys, you can view the hardware and software
versions of the engine controller. See Table 7. Select
If the lift truck is equipped with the Engine Controller
Version, this function will allow the service technician Back One Level, then press the * key to return to the
access to the hardware and software versions of the previous menu.
engine controller currently installed on the lift truck.
From the View Versions menu, select the Engine
Controller menu and press the * key. Using the scroll
Table 7. View Engine Controller Versions Menu
Main Menu Press * View Versions

View Versions Key Vehicle Syst Manager
↑
SCROLL
↓
View Versions Press * Engine Controller XXXXXXXX
Engine Controller Key Hardware
↑
SCROLL
↓
Engine Controller XXXXXXXX
Software
↑
SCROLL
↓
Engine Controller
Back One Level
10
TRANSMISSION (XMSN) CONTROLLER From the View Versions menu, select the Xmsn
VERSION Controller menu and press the * key. Using the scroll
keys, you can view the hardware and software
If the lift truck is equipped with the Transmission
versions of the transmission controller. See Table 8.
Controller Version, this function will allow the service
technician access to the hardware and software Select Back One Level, then press the * key to return
versions of the optional transmission controller to the previous menu.
currently installed on the lift truck.
Table 8. View Transmission Controller Versions Menu

↑
SCROLL
↓
View Versions Xmsn Controller XXXXXXXX
Xmsn Controller Press * Key Hardware
↑
SCROLL
↓
Xmsn Controller XXXXXXXX
Software
↑
SCROLL
↓
Xmsn Controller
Back One Level
11
TRUCK SERIAL NUMBER serial number. See Table 9. Select Back One Level,
This function allows the service technician access to then press the * key to return to the previous menu.
the truck serial number.
From the View Versions menu, select the Truck Serial
Number menu and press the * key to view the truck
Table 9. View Truck Serial Number Menu

↑
SCROLL
↓
View Versions Truck Serial Number
Truck Serial Number Press * Key XXXXXXXXXXXXXXX
↑
SCROLL
↓
Truck Serial Number
Back One Level
12
TRUCK CONFIGURATION the truck configuration codes. See Table 10. Press the
This function allows the service technician to view the * key to return to the previous menu.
codes for the truck configuration.
From the View Versions menu, select the Truck Config
menu and press the * key. Use the scroll keys to view
Table 10. View Truck Configuration Menu

↑
SCROLL
↓
View Versions Truck Config 0 When Finished
Truck Config XXXXXXXXXXXXXXXXX Viewing, Press *
Press * Key
Key to Go Back
One Level
↑
SCROLL
↓
Truck Config 1
XXXXXXXXXXXXXXXXX
↑
SCROLL
↓
Truck Config 2
XXXXXXXXXXXXXXXXX
13
Diagnostics 2200 YRM 1131
Diagnostics
Upon entering the Diagnostics Menu from the Main • Engine General Data Display
Menu, the following menu functions are visible to the • XMSN/Brake Data Display
service technician:
• Hydraulic Data Display
• Clear Fault Log
• General Truck Data Display
• View Fault Log
For a complete description of the Diagnostic functions
• No-Run Data Display accessible through the Dash Display. See the
• Engine Accelerator and Throttle Data Display Diagnostic Troubleshooting Manual 9000YRM1112.
• Engine Speeds and Governor Data Display Use the scroll keys to move to the desired function and
• Engine Fuel and Emission Data Display press the * key to select the function.
CLEAR FAULT LOG

This function will allow the service technician to clear
all fault log entries from the VSM. See Table 11.
Table 11. Clear Fault Log
Main Menu
Press * Key
Diagnostics
Press * Key
Clear Fault Log Press * Key
Diagnostics Clear Fault Log No?
↑
SCROLL
↓
Clear Fault Log Press * Key
Yes?
14
2200 YRM 1131 Diagnostics
VIEW FAULT LOG displayed with the most recent fault listed first. See
Table 12.
This function will allow the service technician to view
all faults stored in the VSM. All fault codes will be
Table 12. View Fault Log
Main Menu Diagnostics

Diagnostics Press * Clear Fault
Key Log
↑
SCROLL
↓
Diagnostics VS
123456-12 # 9
View Fault Press * Key M 9 Last 12 Press * Key
Log 1st
↑
SCROLL
↓
Hyd
123457- 2 # 1 Press * Key
r
11 Last 11
1st
↑
SCROLL
↓
EC
111111- 3 # 12 Press * Key
U
5 Last 9
1st
15
NO-RUN DATA DISPLAY Table 13. When finished viewing an input or value,
This function will allow the service technician to view press the * key to return to the previous menu.
inputs or values listed in the menu when the engine is NOTE: Depending on how an individual lift truck is
not running. Use the scroll keys to move to the desired equipped, some functions shown in the menu may not
function and press the * key to select the function. See be available for viewing.
Table 13. No-Run Data Display
Main Menu
Diagnostics Press * Key Diagnostics
Clear Fault Log
↑
Scroll
↓
Diagnostics
No-Run Data Display Press * Key No-Run Data Display
Accelerator Pedal A Press * Key Accelerator Pedal A
Volts Press * Key
↑
Scroll
↓
No-Run Data Display
Accelerator Pedal B Press * Key Accelerator Pedal B
Volts Press * Key
↑
Scroll
↓
No-Run Data Display
Throttle Position A Press * Key Throttle Position A
Volts Press * Key
↑
Scroll
↓
No-Run Data Display
Throttle Position B Press * Key Throttle Position B
XXXXX Volts Press * Key
↑
Scroll
↓
No-Run Data Display
Hyd Lift/Lower Input Press * Key Hyd Lift/Lower Input
XX% Press * Key
↑
Scroll
↓
No-Run Data Display
Hydraulic Tilt Input Press * Key Hydraulic Tilt Input
XX% Press * Key
↑
Scroll
↓
No-Run Data Display
Hydraulic Aux 1 Input Press * Key Hydraulic Aux 1 Input
XX% Press * Key
↑
Scroll
↓
No-Run Data Display
XX% Press * Key
16
ENGINE ACCELERATOR AND THROTTLE function and press the * key to select the function. See
DATA DISPLAY Table 14. When finished viewing an input or value,
press the * key to return to the previous menu.
all inputs and other values associated with the NOTE: Depending on how an individual lift truck is
accelerator and throttle sensors while the engine is equipped, some functions shown in the menu may not
operating. Use the scroll keys to move to the desired be available for viewing.
Table 14. Engine Accelerator and Throttle Data Display
Main Menu
Clear Fault Log
↑
Scroll
↓
Diagnostics
Engine Accel & Throt Press * Key Engine Accel & Throt
Accelerator Pedal A Press * Key Accelerator Pedal A
↑
Scroll
↓
Engine Accel & Throt
Accelerator Pedal B Press * Key Accelerator Pedal B
↑
Scroll
↓
Accelerator Pedal % Press * Key Accelerator Pedal %
XX% Press * Key
↑
Scroll
↓
Throttle Position A Press * Key Throttle Position A
↑
Scroll
↓
Throttle Position B Press * Key Throttle Position B
↑
Scroll
↓
Accelerator Pedal % Press * Key Accelerator Pedal %
XX% Press * Key
↑
Scroll
↓
Cable-Actuated TPS Press * Key Cable-Actuated TPS
↑
Scroll
↓
Gasoline ECU TPS Press * Key Gasoline ECU TPS
↑
Scroll
↓
Throt Sens Supply A Press * Key Throt Sens Supply A
↑
Scroll
↓
Throt Sens Supply B Press * Key Throt Sens Supply B
17
ENGINE SPEEDS AND GOVERNOR DATA function. See Table 15. When finished viewing an input
DISPLAY or value, press the * key to return to the previous
menu.
all inputs and other values associated with the speeds NOTE: Depending on how an individual lift truck is
and governing of the engine control system while the equipped, some functions shown in the menu may not
engine is operating. Use the scroll keys to move to the be available for viewing.
desired function and press the * key to select the
Table 15. Engine Speeds and Governor Data Display
Main Menu
Diagnostics
Press * Diagnostics
Clear Fault Log
Key
↑
Scroll
↓
Diagnostics
Engine Speeds & Gov Press * Key Engine Speeds & Gov
Engine Speed (RPM) Press * Key Engine Speed (RPM)
XXXX RPM Press * Key
↑
Scroll
↓
Engine Speeds & Gov
Gasoline ECU Speed Press * Key Gasoline ECU Speed
↑
Scroll
↓
Engine Speeds & Gov
Requested Speed Press * Key Requested Speed
↑
Scroll
↓
Engine Speeds & Gov
Target Idle Speed Press * Key Target Idle Speed
↑
Scroll
↓
Engine Speeds & Gov
Governed Speed Press * Key Governed Speed
↑
Scroll
↓
Engine Speeds & Gov
Governing Status Press * Key Governing Status
XX Press * Key
↑
Scroll
↓
Engine Speeds & Gov
Torque Mode Press * Key Torque Mode
XX Press * Key
↑
Scroll
↓
Engine Speeds & Gov
Actual Engine Torque Press * Key Actual Engine Torque
XX% Press * Key
↑
Scroll
↓
Engine Speeds & Gov
Requested Torque Press * Key Requested Torque
XX% Press * Key
18
ENGINE FUEL AND EMISSIONS DATA Table 16. When finished viewing an input or value,
DISPLAY press the * key to return to the previous menu.
This function will allow the service technician to view NOTE: Depending on how an individual lift truck is
inputs and other values associated with the engine fuel equipped, some functions shown in the menu may not
and emissions control system while the engine is be available for viewing.
operating. Use the scroll keys to move to the desired
function and press the * key to select the function. See
Table 16. Engine Fuel and Emissions Data Display
Main Menu
Diagnostics Press * Diagnostics
Clear Fault Log
Key
↑
Scroll
↓
Diagnostics
Engine Fuel & Emissn Press * Engine Fuel & Emissn
Actual Ign Timing Press * Key
Actual Ign Timing
XX Press * Key
Key
↑
Scroll
↓
Engine Fuel & Emissn
Desired Ign Timing Press * Key Desired Ign Timing
XX Press * Key
↑
Scroll
↓
Inlet Air Temp Press * Key Inlet Air Temp
XXX F Press * Key
↑
Scroll
↓
Manifold Abs Press Press * Key Manifold Abs Press
X PSI Press * Key
↑
Scroll
↓
Fuel Pump Status Press * Key Fuel Pump Status
X Press * Key
↑
Scroll
↓
Fuel Ctrl Status Sn1 Press * Key Fuel Ctrl Status Sn1
X Press * Key
↑
Scroll
↓
Fuel Ctrl Status Sn2 Press * Key Fuel Ctrl Status Sn2
X Press * Key
↑
Scroll
↓
Short Term FuelTrim1 Press * Key Short Term FuelTrim1
XX% Press * Key
↑
Scroll
↓
Short Term FuelTrim2 Press * Key Short Term FuelTrim2
XX% Press * Key
↑
Scroll
↓
19
Table 16. Engine Fuel and Emissions Data Display (Continued)

Engine Fuel & Emissn Long Term Fuel Trim
Long Term Fuel Trim Press * Key XX% Press * Key
↑
Scroll
↓
Oxygen Sensor 1 Volt Press * Key Oxygen Sensor 1 Volt
XXXX Volts Press * Key
↑
Scroll
↓
Oxygen Sensor 2 Volt Press * Key Oxygen Sensor 2 Volt
↑
Scroll
↓
O2 Sensor1 Heat Duty Press * Key O2 Sensor1 Heat Duty
XX% Press * Key
↑
Scroll
↓
O2 Sensor2 Heat Duty Press * Key O2 Sensor2 Heat Duty
XX% Press * Key
↑
Scroll
↓
Idle Air Ctrl Valve Press * Key Idle Air Ctrl Valve
XX% Press * Key
↑
Scroll
↓
Test Mode Status Press * Key Test Mode Status
X Press * Key
20
ENGINE GENERAL DATA DISPLAY When finished viewing an input or value, press the *
This function allows the service technician to view key to return to the previous menu.
inputs and other values associated with the general NOTE: Depending on how an individual lift truck is
engine control system while the engine is operating. equipped, some functions shown in the menu may not
Use the scroll keys to move to the desired function and be available for viewing.
press the * key to select the function. See Table 17.
Table 17. Engine General Data Display
Main Menu
Clear Fault Log
↑
Scroll
↓
Diagnostics
Engine General Data Press * Key Engine General Data
Engine Coolant Temp Press * Key Engine Coolant Temp
XXX F Press * Key
↑
Scroll
↓
Engine General Data
Coolant Temp - ECU Press * Key Coolant Temp - ECU
XXX F Press * Key
↑
Scroll
↓
Engine General Data
Engine Oil Pressure Press * Key Engine Oil Pressure
XX PSI Press * Key
↑
Scroll
↓
Engine General Data
Engine Starter Output Press * Key XXXXXXXXXXXXXXX
XXX Press * Key
↑
Scroll
↓
Engine General Data
ECU Battery Voltage Press * Key ECU Battery Voltage
↑
Scroll
↓
Engine General Data
ECU Ignition Voltage Press * Key ECU Ignition Voltage
↑
Scroll
↓
Engine General Data
Malfunction Light Press * Key Malfunction Light
X Press * Key
↑
Scroll
↓
Engine General Data
ECU Make Press * Key ECU Make
XXX Press * Key
↑
Scroll
↓
Engine General Data
ECU Model Press * Key ECU Model
XXX Press * Key
21
XMSN/BRAKE DATA DISPLAY viewing an input or value, press the * key to return to
This function will allow the service technician to view the previous menu.
inputs from the Transmission and Braking systems NOTE: Depending on how an individual lift truck is
while the engine is running. Use the scroll keys to equipped, some functions shown in the menu may not
move to the desired function and press the * key to be available for viewing.
select the function. See Table 18. When finished
Table 18. XMSN Brake Data Display
Main Menu
Fault Logs
↑
Scroll
↓
Diagnostics
XMSN/Brake Data Disp Press * Key XMSN/Brake Data Display
Forward Switch Press * Key Forward Switch
Switch XXXXXX Press * Key
↑
Scroll
↓
XMSN/Brake Data Display
Reverse Switch Press * Key Reverse Switch
↑
Scroll
↓
Brake Pressure Press * Key Brake Pressure
XXX psi Press * Key
↑
Scroll
↓
Parking Brake Sensor Press * Key Parking Brake Sensor
↑
Scroll
↓
Inch/Brake Position Press * Key Inch/Brake Position
↑
Scroll
↓
Brake Fluid Level Press * Key Brake Fluid Level
Switch Open Press * Key
↑
Scroll
↓
Xmsn Input Speed Press * Key Xmsn Input Speed
↑
Scroll
↓
Xmsn Output Speed Press * Key Xmsn Output Speed
↑
Scroll
↓
Xmsn Forward 1 Pressure Press * Key Xmsn Forward 1 Pressure
XXX psi Press * Key
↑
Scroll
↓
Xmsn Forward 2 Pressure Press * Key Xmsn Forward 2 Pressure
XXX psi Press * Key
↑
Scroll
↓
Xmsn Reverse Pressure Press * Key Xmsn Reverse Pressure
XXX psi Press * Key
↑
Scroll
↓
22
Table 18. XMSN Brake Data Display (Continued)

Xmsn Oil Temp Press * Key Xmsn Oil Temp
XXX°F Press * Key
↑
Scroll
↓
Xmsn Forward 1 Valve Press * Key Xmsn Forward 1 Valve
XXX Amps Press * Key
↑
Scroll
↓
Xmsn Forward 2 Valve Press * Key Xmsn Forward 2 Valve
↑
Scroll
↓
Xmsn Reverse Valve Press * Key Xmsn Reverse Valve
↑
Scroll
↓
Travel Speed Sensor Press * Key Travel Speed Sensor
Speed XX MPH Press * Key
23
HYDRAULIC DATA DISPLAY or value, press the * key to return to the previous
This function will allow the service technician to view menu.
inputs and values from the hydraulic system while the NOTE: Depending on how an individual lift truck is
engine is running. Use the scroll keys to move to the equipped, some functions shown in the menu may not
desired function and press the * key to select the be available for viewing.
function. See Table 19. When finished viewing an input
Table 19. Hydraulic Data Display
Main Menu
Fault Logs
↑
Scroll
↓
Diagnostics
Hydraulic Data Display Press * Key Hydraulic Data Display
Lift Height Sensor Press * Key Lift Height Sensor
↑
Scroll
↓
Hydraulic Data Display
Tilt Stop Sensor Press * Key Tilt Stop Sensor
↑
Scroll
↓
Lift Valve Output Press * Key Lift Valve Output
XXXX Amps Press * Key
↑
Scroll
↓
Lower Valve Output Press * Key Lower Valve Output
↑
Scroll
↓
Tilt Fw Valve Output Press * Key Tilt Fw Valve Output
↑
Scroll
↓
Tilt Bk Valve Output Press * Key Tilt Bk Valve Output
↑
Scroll
↓
Aux 1 Output Dir A Press * Key Aux 1 Output Dir A
↑
Scroll
↓
Aux 1 Output Dir B Press * Key Aux 1 Output Dir B
↑
Scroll
↓
↑
Scroll
↓
24
Table 19. Hydraulic Data Display (Continued)

↑
Scroll
↓
↑
Scroll
↓
↑
Scroll
↓
Manual Interlock Out Press * Key Manual Interlock Out
XXXXXXXXXX Press * Key
↑
Scroll
↓
Hyd Lift/Lower Input Press * Key Hyd Lift/Lower Input
XX% Press * Key
↑
Scroll
↓
Hydraulic Tilt Input Press * Key Hydraulic Tilt Input
XX% Press * Key
↑
Scroll
↓
XX% Press * Key
↑
Scroll
↓
XX% Press * Key
↑
Scroll
↓
Hydraulic Lift Pressure Press * Key Hydraulic Lift Pressure
XXXX psi Press * Key
↑
Scroll
↓
Hydraulic Filter Press * Key Hydraulic Filter
↑
Scroll
↓
Hyd Funct Switch 1 Press * Key Hyd Funct Switch 1
↑
Scroll
↓
↑
Scroll
↓
↑
Scroll
25
Table 19. Hydraulic Data Display (Continued)

↓
↑
Scroll
↓
Armrest-Down Switch Press * Key Armrest-Down Switch
Switch XXXXXXX Press * Key
GENERAL TRUCK DATA DISPLAY viewing an input or value, press the * key to return to
This function will allow the service technician to view the previous menu.
inputs and values associated with the general lift truck NOTE: Depending on how an individual lift truck is
operation while the engine is running. Use the scroll equipped, some functions shown in the menu may not
keys to move to the desired function and press the * be available for viewing.
key to select the function. See Table 20. When finished
Table 20. General Truck Data Display
Main Menu
Fault Logs
↑
Scroll
↓
Diagnostics
General Data Display Press * Key General Data Display
Truck Voltage Press * Key Truck Voltage
↑
Scroll
↓
General Data Display
Engine Cover Switch Press * Key Engine Cover Switch
↑
Scroll
↓
Seat Sensor Press * Key Seat Sensor
↑
Scroll
↓
Fuel Level Sensor Press * Key Fuel Level Sensor
↑
Scroll
↓
"1" Button Press * Key "1" Button
↑
Scroll
↓
↑
Scroll
↓
↑
Scroll
↓
26
Table 20. General Truck Data Display (Continued)

General Data Display Front Wiper Button
Front Wiper Button Press * Key Switch XXXXXX Press * Key
↑
Scroll
↓
Rear Wiper Button Press * Key Rear Wiper Button
↑
Scroll
↓
Washer Button Press * Key Washer Button
↑
Scroll
↓
Left Turn Signal Press * Key Left Turn Signal
↑
Scroll
↓
Right Turn Signal Press * Key Right Turn Signal
↑
Scroll
↓
Accelerometer X-axis Press * Key Accelerometer X-axis
↑
Scroll
↓
Accelerometer Y-axis Press * Key Accelerometer Y-axis
↑
Scroll
↓
Steering Wheel Sensor Press * Key Steering Wheel Sensor
XX Volts Press * Key
↑
Scroll
↓
Steer Tire < Sensor Press * Key Steer Tire < Sensor
XX Volts Press * Key
27
Set Travel and Braking 2200 YRM 1131
Set Travel and Braking

Upon entering the Set Travel and Braking menu, the speed limit. Speed may be set from a minimum of
following menu functions are visible to the service 6 kph (4 mph) up to the maximum allowed for the lift
technician: truck model being adjusted. The speed may be set in
Speed Limit 1 kph (0.5 mph) increments. Setting the speed limit
•
higher than the maximum allowed for the lift truck
• Acceleration Rate model being adjusted will cause this function to be
• Auto-Deceleration Rate deactivated.
• Set Power Reversal Rate From the Set Travel and Braking menu, select Set
• Set Inching/Brake Overlap Speed Limit and press the * key. Enter the desired
Use the scroll keys to move to the desired function and limit for maximum truck speed or use the scroll keys to
press the * key to select the function. select Speed Limit Off. See Table 21. Press the * key
to save your selection and access the Exit Options
SPEED LIMIT menu.
If the lift truck is configured for optional speed limit, this

function can be used to adjust or deactivate the truck
Table 21. Speed Limit Menu
Select Maximum Speed from

Main Menu Set Travel & Braking Set Speed Limit
Set Travel & Braking Press * Key Set Speed Limit Press * Key Speed Limit Off
Menu or Turn the Speed Limit
Off and Press * Key to Exit
↑
SCROLL
↓
Set Speed Limit
Max Speed Allowed for
Lift Truck
↑
SCROLL
↓
Set Speed Limit
Min Speed 4.0 mph
28
2200 YRM 1131 Set Travel and Braking
ACCELERATION RATE acceleration. Using a number lower than 10 will result

in a slower rate of acceleration.
If the lift truck is configured for optional Techtronix
100X, Techtronix 200X, Techtronix 332, or Techtronix From the Travel and Braking menu, select Set
332 ASH transmissions, this function can be used to Acceleration and press the * key. See Table 22. Select
adjust the travel rate of acceleration. The rate of a number from 1 to 10 and press the * key to save
acceleration can be adjusted using a scale of 1 to 10.
your selection and access the Exit Options menu.
Using a setting of 10 will result in the fastest rate of
Table 22. Acceleration Rate Menu
Main Menu Set Travel & Braking

Set Travel & Braking Press * Key Set Speed Limit
↑
SCROLL
↓
Set Travel & Braking Set Acceleration Rate from 1 to
Set Acceleration Press * Key Set Acceleration 10
10 and Press * Key to Exit
↑
SCROLL
↓
Set Acceleration 1
AUTO-DECELERATION RATE deceleration. Using a number lower than 10 will result

in a slower rate of deceleration.
If the lift truck is configured for optional Techtronix,
Techtronix 100X, Techtronix 200X, Techtronix 332, or From the Travel and Braking menu, select Set Auto-
Techtronix 332 ASH transmissions, this function can Decel and press the * key. See Table 23. Select a
be used to adjust the travel rate of deceleration when number from 1 to 10 and press the * key to save your
the accelerator pedal is released. The rate of
selection and access the Exit Options menu.
deceleration can be adjusted using a scale of 1 to 10.
Using a setting of 10 will result in the fastest rate of
Table 23. Auto-Decel Menu

↑
SCROLL
↓
Set Travel & Braking Set Auto-Decel Rate from 1 to
Set Auto-Decel Press * Key Set Auto-Decel 10
10 and Press * Key to Exit
↑
SCROLL
↓
Set Auto-Decel 1
29
Set Travel and Braking 2200 YRM 1131
SET POWER REVERSAL RATE result in the fastest rate of deceleration. Using a
number lower than 10 will result in a slower rate of
If the lift truck is configured for optional Techtronix, deceleration.
Techtronix 100X, Techtronix 200X, Techtronix 332, or
Techtronix 332 ASH transmissions, this function can From the Travel and Braking menu, select Power
be used to adjust the travel rate of deceleration when Reversal and press the * key. See Table 24. Select a
the truck is required to reverse direction while number from 1 to 10 and press the * key to save your
traveling. The rate of deceleration can be adjusted
using a scale of 1 to 10. Using a setting of 10 will
Table 24. Power Reversal Menu

↑
SCROLL
↓
Set Power Reversal Rate
Set Travel & Braking
Set Power Reversal Press * Key Set Power Reversal 10 from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Set Power Reversal 1
30
2200 YRM 1131 Set Travel and Braking
SET INCHING/BRAKE OVERLAP Use this function to change the amount of overlap
between the brake and the transmission. The overlap
This function is available for lift trucks equipped with a can be adjusted using a scale of 1 to 10. Using a
two speed Standard Powershift transmission. shown setting of 10 will result in the most overlap. Using a
below setting of 1 will result in the transmission being
• GC/GLC030VX, GC/GLC035VX, GC/ decoupled before brake system pressure begins to
GLC040SVX (C809) rise (no overlap).
• GLC030-035VX, GLC040SVX (D809) Typically, overlap will be set low if high rpm hydraulic
• GLP/GDP16VX, GLP/GDP18VX, GLP/ operation is required at low travel speeds. High
GDP20SVX (GP/GLP/GDP030VX, GP/GLP/ overlap is typically used to hold the lift truck in position
GDP035VX, GP/GLP/GDP040SVX) (C810, at low travel speed when operating on uneven or
D810) sloped terrain.
• GLC20-35VX (GC/GLC040-070VX, GC/
From the Travel and Braking menu, select Set
GLC055SVX) (A910, B910, C910)
Inch/Brk Overlap and press the * key. See Table 25.
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875, C875, D875) Select a number from 1 to 10 and press the * key to
• GLC40-55VX, GLC55SVX, (GC/ save your selection and access the Exit Options menu.
GLC080-120VX, GC/GLC080-100VXBCS, GC/
GLC120SVX, GC/GLC120VXPRS) (E818,
F818, G818)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX ) (F813, G813, H813, J813,
K813)
Table 25. Inch/Brake Overlap Menu

↑
SCROLL
↓
Set Inch/Brake Overlap from
Set Travel & Braking
Set Inch/Brk Overlap Press * Key Set Inch/Brk Overlap 10 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Set Inch/Brk Overlap 1
31
Setup Hydraulics 2200 YRM 1131
Setup Hydraulics
Upon entering the Setup Hydraulics Menu from the NOTE: For all hydraulic settings, a setting of 10 will
Main Menu, the following menu functions are visible to allow the function to operate at the maximum flow rate
the service technician: of the lift truck.
• Lift Maximum Speed
LIFT MAXIMUM SPEED
• Lower Maximum Speed
If the lift truck is equipped with optional electro-
• Tilt Maximum Speed
hydraulics, this function can be used to set the
• Aux. Function 1 Dir A Max Speed maximum mast lift speed. The lift speed can be
• Aux. Function 1 Dir B Max Speed adjusted using a scale of 1 to 10. Using a setting of 10
• Aux. Function 2 Dir A Max Speed will result in maximum lift speed. Using a number less
than 10 will result in a slower lift speed.
• Aux. Function 2 Dir B Max Speed
From the Setup Hydraulics menu, select Lift Max
• Aux. Function 3 Dir A Max Speed
Speed and press the * key. See Table 26. Select a
• Aux. Function 3 Dir B Max Speed
number from 1 to 10 and press the * key to save your
• Lift Lower Ramp Rate
• Hyd. Aux. Ramp Rate
• Return To Set Tilt Delay/On/Off
Use the scroll keys to move to the desired function and
Table 26. Lift Speed Menu
Select Lift Maximum

Main Menu Setup Hydraulics
Setup Hydraulics Press * Key Lift Max Speed Press * Key Lift Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Lift Max Speed 1
32
2200 YRM 1131 Setup Hydraulics
LOWER MAXIMUM SPEED From the Setup Hydraulics menu, select Lower Max
If the lift truck is equipped with optional electro- Speed and press the * key. See Table 27. Select a
hydraulics, this function can be used to set the number from 1 to 10 and press the * key to save your
maximum mast lowering speed. The lowering speed selection and access the Exit Options menu.
can be adjusted using a scale of 1 to 10. Using a
setting of 10 will result in maximum lowering speed.
Using a number lower than 10 will result in a slower
lowering speed.
Table 27. Lower Speed Menu

Setup Hydraulics Press * Key Lift Max Speed
↑
SCROLL
↓
Set Lower Maximum
Setup Hydraulics
Lower Max Speed Press * Key Lower Max Speed 10 Speed from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Lower Max Speed 1
33
TILT MAXIMUM SPEED From the Setup Hydraulics menu, select Tilt Max
If the lift truck is equipped with optional electro- Speed and press the * key. See Table 28. Select a
hydraulics, this function can be used to set the number from 1 to 10 and press the * key to save your
maximum mast tilt speed. The tilt speed can be selection and access the Exit Options menu.
adjusted using a scale of 1 to 10. Using a setting of 10
will result in maximum tilt speed. Using a number
lower than 10 will result in a slower tilt speed.
Table 28. Tilt Speed Menu

↑
SCROLL
↓
Set Tilt Maximum Speed
Setup Hydraulics
Tilt Max Speed Press * Key Tilt Max Speed 10 from 1 to 10 and Press *
Key to Exit
↑
SCROLL
↓
Tilt Max Speed 1
For the setting of auxiliary functions and definitions of

Direction A and Direction B, see Figure 2.
34
A. E-HYD CONTROLS B. JOYSTICK CONTROLS
1. AUX 1 OR AUX 2 - DIRECTION A (↑) / 5. AUX 1 - DIRECTION A (↑) / DIRECTION B (↓)

DIRECTION B (↓) 6. AUX 2 - DIRECTION A (↑) / DIRECTION B (↓)
2. AUX 2 OR AUX 3 - DIRECTION A (↑) / 7. SEAT ARMREST
DIRECTION B (↓)
3. FOURTH LEVER
4. THIRD LEVER
Figure 2. Auxiliary Functions
35
AUXILIARY FUNCTION ONE, DIRECTION of 1 to 10. Using a setting of 10 will result in maximum
A, MAXIMUM SPEED auxiliary function speed. Using a number lower than
10 will result in a slower auxiliary function speed.
Refer to the attachment maufacturer's recommended
CAUTION maximum flow rate for the attachment installed. See
Adjusting above the recommended manufacturer's Table 30 to determine lift truck setting (1-10)
maximum is not advised. It will have minimal effect necessary to deliver the flow rate required to
on the speed of the attachment and may result in effectively operate the attachment.
overheating of the truck and the attachment's
From the Setup Hydraulics menu, select Aux 1 Max
hydraulics.
Spd Dir A and press the * key. See Table 29. Select a
If the lift truck is equipped with optional electro- number from 1 to 10 and press the * key to save your
hydraulics, this function can be used to set the selection and access the Exit Options menu.
maximum auxiliary function speed in direction A. The
auxiliary function speed can be adjusted using a scale
Table 29. Auxiliary Function Speed Menu

↑
SCROLL
↓
Set Aux 1 Maximum Speed
Setup Hydraulics
Aux 1 Max Spd Dir A Press * Key Aux 1 Max Spd Dir A 10 Dir A from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Aux 1 Max Spd Dir A 1
Table 30. Attachment Flow Rates

Unit Code Engine Approximate Flow to Attachment @ Various Speed Settings with Engine at
Rated Speed in ( liter/min ( gal/min))
10 9 8 7 6 5 4 3 2 1
GLC40, 45, Kubota
55VX; 3.8L
GLC55SVX LPG or
(GC/GLC080, Diesel
100, 120VX;
GC/GLC080, 83.3 79.3 70.5 61.7 52.9 44.1 35.3 26.4 17.6 8.8
100VXBCS; (22.0) (21.0) (18.6) (16.3) (14.0) (11.7) (9.3) (7.0) (4.7) (2.3)
GC/
GLC120SVX;
GC/
GLC120VXPRS
) (F818, G818)
GC/GLC/ Kubota
83.3 79.3 70.5 61.7 52.9 44.1 35.3 26.4 17.6 8.8
GDC60VX, 3.8L
(22.0) (21.0) (18.6) (16.3) (14.0) (11.7) (9.3) (7.0) (4.7) (2.3)
GC/GLC/
36
Table 30. Attachment Flow Rates (Continued)

Unit Code Engine Approximate Flow to Attachment @ Various Speed Settings with Engine at
Rated Speed in ( liter/min ( gal/min))
10 9 8 7 6 5 4 3 2 1
GDC70VX (GC/ LPG or
GLC/ Diesel
GDC135VX, PSI 83.3 83.3 77.6 67.9 58.2 48.5 38.8 29.1 19.4 9.7
GC/GLC/ 4.3L (22.0) (22.0) (20.5) (17.9) (15.4) (12.8) (10.3) (7.7) (5.1) (2.6)
GDC155VX) LPG
(E879, F879,
G879)
GLP/ Kubota
GDP40VX5/ 3.8L 83.3 79.3 70.5 61.7 52.9 44.1 35.3 26.4 17.6 8.8
VX6; GLP/ LPG or (22.0) (21.0) (18.6) (16.3) (14.0) (11.7) (9.3) (7.0) (4.7) (2.3)
GDP45SVX5, Diesel
GLP/ PSI 83.3 83.3 77.6 67.9 58.2 48.5 38.8 29.1 19.4 9.7
GDP45VX6; 4.3L (22.0) (22.0) (20.5) (17.9) (15.4) (12.8) (10.3) (7.7) (5.1) (2.6)
GLP/ LPG
GDP50-55VX
(GP/GLP/
GDP080, 090,
100, 110,
120VX) (H813,
J813, K813)
PSI 60.8 54.7 48.7 42.6 36.5 30.4 24.3 18.2 12.2 6.1
2.4L (16.1) (14.5) (12.9) (11.3) (9.6) (8.0) (6.4) (4.8) (3.2) (1.6)
LPG
Kubota 60.6 54.6 48.5 42.4 36.4 30.3 24.3 18.2 12.1 6.1
2.5L (16.0) (14.4) (12.8) (11.2) (9.6) (8.0) (6.4) (4.8) (3.2) (1.6)
LPG
Kubota
GLP/ 57.9 52.1 46.3 40.5 34.7 28.9 23.1 17.4 11.6 5.8
2.4L
GDP20-35VX Diesel (15.3) (13.8) (12.2) (10.7) (9.2) (7.6) (6.1) (4.6) (3.1) (1.5)
(GP/GLP/
GDP040-070VX Yanma 66.2 59.5 52.9 46.3 39.7 33.1 26.5 19.8 13.2 6.6
) (C875, D875) r 2.6L (17.5) (15.7) (14.0) (12.2) (10.5) (8.7) (7.0) (5.2) (3.5) (1.7)
Diesel
Yanma
59.2 53.3 47.4 41.5 35.5 29.6 23.7 17.8 11.8 5.9
r 3.0L
(15.6) (14.1) (12.5) (11.0) (9.4) (7.8) (6.3) (4.7) (3.1) (1.6)
Diesel
Yanma
63.4 57.1 50.7 44.4 38.0 31.7 25.4 19.0 12.7 6.3
r 3.3L
(16.8) (15.1) (13.4) (11.7) (10.0) (8.4) (6.7) (5.0) (3.4) (1.7)
Diesel
37
AUXILIARY FUNCTION ONE, DIRECTION of 1 to 10. Using a setting of 10 will result in maximum
B, MAXIMUM SPEED auxiliary function speed. Using a number lower than
10 will result in a slower auxiliary function speed.
Refer to the attachment maufacturer's recommended
CAUTION maximum flow rate for the attachment installed. See
Adjusting above the recommended manufacturer's Table 30 to determine lift truck setting (1-10)
maximum is not advised. It will have minimal effect necessary to deliver the flow rate required to
on the speed of the attachment and may result in effectively operate the attachment.
overheating of the truck and the attachment's
hydraulics.
Spd Dir B and press the * key. See Table 31. Select a
If the lift truck is equipped with optional electro- number from 1 to 10 and press the * key to save your
hydraulics, this function can be used to set the selection and access the Exit Options menu.
maximum auxiliary function speed in direction B. The
auxiliary function speed can be adjusted using a scale

↑
SCROLL
↓
Setup Hydraulics
Aux 1 Max Spd Dir B Press * Key Aux 1 Max Spd Dir B 10 Dir B from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Aux 1 Max Spd Dir B 1
38
AUXILIARY FUNCTION TWO, DIRECTION speed can be adjusted using a scale of 1 to 10. Using
A, MAXIMUM SPEED a setting of 10 will result in maximum auxiliary function
speed. Using a number lower than 10 will result in a
slower auxiliary function speed.
CAUTION Refer to the attachment maufacturer's recommended
Adjusting above the recommended manufacturer's maximum flow rate for the attachment installed. See
maximum is not advised. It will have minimal effect Table 30 to determine lift truck setting (1-10)
on the speed of the attachment and may result in necessary to deliver the flow rate required to
overheating of the truck and the attachment's effectively operate the attachment.
hydraulics.
If the lift truck is equipped with optional electro- Spd Dir A and press the * key. See Table 32. Select a
hydraulics and a four- or five-function valve, this number from 1 to 10 and press the * key to save your
function can be used to set the maximum auxiliary selection and access the Exit Options menu.
function speed in direction A. The auxiliary function

↑
SCROLL
↓
Setup Hydraulics
Press * Key to Exit
↑
SCROLL
↓
39
AUXILIARY FUNCTION TWO, DIRECTION speed can be adjusted using a scale of 1 to 10. Using
B, MAXIMUM SPEED a setting of 10 will result in maximum auxiliary function
speed. Using a number lower than 10 will result in a
slower auxiliary function speed.
hydraulics.
If the lift truck is equipped with optional electro- Spd Dir B and press the * key. See Table 33. Select a
hydraulics and a four- or five-function valve, this number from 1 to 10 and press the * key to save your
function can be used to set the maximum auxiliary selection and access the Exit Options menu.
function speed in direction B. The auxiliary function

↑
SCROLL
↓
Setup Hydraulics
Press * Key to Exit
↑
SCROLL
↓
40
AUXILIARY FUNCTION THREE, adjusted using a scale of 1 to 10. Using a setting of 10

DIRECTION A, MAXIMUM SPEED will result in maximum auxiliary function speed. Using
a number lower than 10 will result in a slower auxiliary
function speed.
hydraulics.
If the lift truck is equipped with optional electro- Spd Dir A and press the * key. See Table 34. Select a
hydraulics and a five-function valve, this function can number from 1 to 10 and press the * key to save your
be used to set the maximum auxiliary function speed selection and access the Exit Options menu.
in direction A. The auxiliary function speed can be

↑
SCROLL
↓
Setup Hydraulics
Press * Key to Exit
↑
SCROLL
↓
41
AUXILIARY FUNCTION THREE, adjusted using a scale of 1 to 10. Using a setting of 10

DIRECTION B, MAXIMUM SPEED will result in maximum auxiliary function speed. Using
a number lower than 10 will result in a slower auxiliary
function speed.
hydraulics.
If the lift truck is equipped with optional electro- Spd Dir B and press the * key. See Table 35. Select a
hydraulics and a five-function valve, this function can number from 1 to 10 and press the * key to save your
be used to set the maximum auxiliary function speed selection and access the Exit Options menu.
in direction B. The auxiliary function speed can be

↑
SCROLL
↓
Setup Hydraulics
Press * Key to Exit
↑
SCROLL
↓
42
LIFT/LOWER RAMP RATE a setting less than the factory default setting of 10 will
result in additional travel after the Lift/Lower lever is
If the lift truck is equipped with optional electro- returned to the neutral position.
hydraulics, this function can be used to adjust the rate
of valve opening and closing when requesting lift or From the Setup Hydraulics menu, select Lift/Lower
lower. This function is adjusted using only the numbers Ramp and press the * key. See Table 36. Select a
1, 3, 5, 8, or 10. Using a setting of 10 will result in the number (1, 3, 5, 8, or 10) and press the * key to save
fastest opening and closing rate of the valve. Using a
setting lower than 10 will result in a slower opening
and closing rate of the valve. Changing this function to
Table 36. Lift/Lower Ramp Rate Menu

↑
SCROLL
↓
Set Lift/Lower Ramp
Setup Hydraulics
Lift/Lower Ramp Press * Key Lift/Lower Ramp 10 from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Lift/Lower Ramp 1
HYDRAULIC AUXILIARY RAMP RATE this function to a setting less than the factory default
setting of 10 will result in additional travel after the
If the lift truck is equipped with optional electro- Hydraulic Auxiliary lever is returned to the neutral
hydraulics, this function can be used to adjust the rate position.
of valve opening and closing when requesting any
auxiliary function. This function is adjusted using only From the Setup Hydraulics menu, select Hydraulic Aux
the numbers 1, 3, 5, 8, or 10. Using a setting of 10 will Ramp and press the * key. See Table 37. Enter a
result in the fastest opening and closing rate of the number (1, 3, 5, 8, or 10) and press the * key to save
valve. Using a setting lower than 10 will result in a
slower opening and closing rate of the valve. Changing
Table 37. Hydraulic Auxiliary Ramp Rate Menu

↑
SCROLL
↓
Set Hydraulic Aux Ramp
Setup Hydraulics
Hydraulic Aux Ramp Press * Key Hydraulic Aux Ramp 10 from 1 to 10 and
Press * Key to Exit
↑
SCROLL
↓
Hydraulic Aux Ramp 1
43
RETURN TO SET TILT DELAY/ON/OFF stop and hold at the set point until the function is
returned to neutral or the override button is pressed.
If the lift truck is configured for optional return to set tilt,
this function can be used to set the time delay before From the Setup Hydraulics menu, select Tilt SetPoint
allowing tilt to resume. This function is adjusted by Delay and press the * key. See Table 38. Using the
selecting a time period from the menu selection. The scroll keys, select the desired setting from the menu
function can be set to delay from 0.1 sec. to 3.0 sec. selections. When finished, press the * key to save
The function can also be deactivated using the OFF
setting. Using the continuous setting will cause tilt to
Table 38. Tilt Delay Menu

Main Menu
Setup Hydraulics Press * Key Setup Hydraulics
Lift Max Speed
↑
SCROLL
↓
Set Tilt Set Point Delay
from 0.1 sec to 3.0 sec or
Setup Hydraulics
Press * Key Tilt Set Point Delay Select OFF or
Tilt Set Point Delay Continuous
Continuous and Press *
Key to Exit
↑
SCROLL
↓
Tilt Set Point Delay 3.0 sec
↑
SCROLL
↓
Tilt Set Point Delay 0.1 sec
↑
SCROLL
↓
Tilt Set Point Delay
Tilt Set Point Off
44
HYDRAULIC INPUT DEVICE shows the menu items that are incompatible and will
not be displayed when specific e-hydraulic features
If the lift truck is equipped with optional electro- are activated. In order to display any menu item not
hydraulics, this selection allows selection of the E- visible the user must deactivate the conflicting
Hydraulic input device (1546087 – E hydraulic System feature(s).
Spec). Selection of a hydraulic input device enables
the appropriate diagnostics for that device. For From the Setup Hydraulics menu, select Hydraulic
example, selecting a MLM will enable the CAN Input Device and press the * key. See Table 39. Using
communication failure diagnostic for the MLM and the scroll keys, select the desired settings from the
disable the CAN communication failure diagnostic for menu selections. When finished, press the * key to
the Joystick.
save your selection and access the Exit Options menu.
Menu items will appear only if all other hydraulic
settings will allow that combination. The following table
Table 39. Hydraulic Input Device Menu

Main Menu
Lift Max Speed
↑
SCROLL
↓
Hydraulic Input Device 3 Lever Select Input Device and
Setup Hydraulics
Hydraulic Input Device Press * Key MLM
Press * Key to Exit
↑
SCROLL
↓
Hydraulic Input Device 4 Lever
MLM
↑
SCROLL
↓
Hydraulic Input Device 1 Roller
Joystick
↑
SCROLL
↓
Hydraulic Input Device 2 Roller
Joystick
45
AUXILIARY SOLENOID • If the CDF has enabled the Clamp Interlock

feature or the user has selected a 3 lever MLM
If the lift truck is equipped with optional electro- the auxiliary solenoid control button shall be
hydraulics, this selection allows activation of the assigned to the 3rd MLM button.
optional auxiliary solenoid (1546087 -E-Hydraulic • If the user has selected a 4 lever MLM and the
System Spec). This feature is mutually exclusive from Clamp feature is not enabled in the CDF the
the dual function feature. The user shall not be able to Auxiliary solenoid shall be assigned to the 4th
scroll to “enabled” if any of the following conditions are MLM button.
true: • If the user has selected any of the joystick
• The dual function feature is activated. configurations the auxiliary solenoid control
shall be assigned to the joystick button.
• The user has selected a joystick input device
and the RTST or Clamp Interlock features are From the Setup Hydraulics menu, select Auxiliary
enabled. Solenoid and press the * key. See Table 40. Using the
• The truck is equipped with a 3 lever MLM and scroll keys, select the desired settings from the menu
the Clamp Interlock feature is enabled.
selections. When finished, press the * key to save
If the auxiliary solenoid feature is activated the your selection and access the Exit Options menu.
auxiliary solenoid control button shall be assigned as
follows:
Table 40. Auxiliary Solenoid Menu

Main Menu
Lift Max Speed
↑
SCROLL
↓
Setup Hydraulics
Auxiliary Solenoid Press * Key Auxiliary Solenoid
Activated Press * Key to Exit
↑
SCROLL
↓
Auxiliary Solenoid
Deactivated
46
DUAL FUNCTION • If the user has selected any of the joystick

configurations the dual function control shall be
If the lift truck is equipped with optional electro- assigned to the joystick button.
hydraulics, this selection allows activation of the dual
Auxiliary valve 1 diagnostics shall be enabled if any of
function feature. Activating this feature enables the
the following conditions exist:
user to control two hydraulic valves with a single
analog input. The user shall not be able to scroll to • The dual function control is activated.
“enabled” if any of the following conditions are true: • The dual function control is deactivated and the
• The Auxiliary Solenoid feature is activated. user has selected a 4 lever MLM or a 2 roller
joystick.
• The user has selected a joystick input device
and either the RTST or Clamp Interlock features • Auxiliary valve 2 diagnostics shall be activated if
are enabled. the dual function control is activated and the
user selects a 4 lever MLM or a 2 roller joystick
• The truck is equipped with a 3 lever MLM and as the input device.
the Clamp Interlock feature is enabled.
From the Setup Hydraulics menu, select Dual Function
If the dual function feature is activated the dual
function control button shall be assigned as follows: and press the * key. See Table 41. Using the scroll
keys, select the desired settings from the menu
• If the user has activated the Clamp Interlock
feature or selected a 3 lever MLM the dual selections. When finished, press the * key to save
function control shall be assigned to the 3rd your selection and access the Exit Options menu.
MLM button.
• If the user has selected a 4 lever MLM and the
Clamp feature is not enabled the dual function
control shall be assigned to the 4th MLM button.
Table 41. Dual Function Menu

Main Menu
Lift Max Speed
↑
SCROLL
↓
Setup Hydraulics
Dual Function Press * Key Dual Function
Activated Press * Key to Exit
↑
SCROLL
↓
Dual Function
Deactivated
47
Setup Display 2200 YRM 1131
Setup Display
SET SERVICE LANGUAGE From the Setup Display menu, select Set Service
This function allows the service technician to select the Language and press the * key. Use the scroll keys to
language used by the dash display. The dash display select the desired language. See Table 42. Press the *
comes with English as the standard language. A key to save your selection and access the Exit Options
second language can be downloaded into the dash menu.
display and selected for use.
Table 42. Service Language Menu
Select the Service

Set Service Language from the
Main Menu Setup Display
Setup Display Press * Key Set Service Language Press * Key Language Options Provided and
English
Press * Key to Exit
↑
SCROLL
↓
Set Service
Language
Spanish
NOTE: After selecting the new language, it may take

up to 15 seconds for the new language to become
active.
48
2200 YRM 1131 Setup General Items
Setup General Items

Upon entering the Setup General Items Menu from the alarm will function. The alarm can be selected to
Main Menu, the following menu functions are visible to operate as a backup alarm, which will operate any
the service technician: time the reverse direction is selected with the travel
Motion Alarm Activation Type direction control; a forward or reverse travel alarm; any
•
travel direction alarm; any hydraulic function alarm;
• Light Shutdown Time-Out any travel or hydraulic function alarm; or the alarm can
• Restore Default Settings be set to operate any time the forward direction is
• Restore Engine Controller Default Calibration selected with the travel direction control.
• Impact Sensor - Enable/Disable From the Setup General Items menu, select Alarm
• Engine Mode Indication Type and press the * key. Using the scroll keys, select
Use the scroll keys to move to the desired function and the desired alarm type. See Table 43. Press the * key
to save your selection and access the Exit Options
menu.
MOTION ALARM ACTIVATION TYPE
If the lift truck is equipped with an optional motion
alarm, this function can be used to select how the
Table 43. Alarm Type Menu
Select Alarm Type from

Main Menu Setup General Items Alarm Type
Setup General Items Press * Key Alarm Type Press * Key Backup
Menu Selections and
Press * Key to Exit
↑
SCROLL
↓
Alarm Type
Forward
↑
SCROLL
↓
Alarm Type
Travel
↑
SCROLL
↓
Alarm Type
Lift/Lower
↑
SCROLL
↓
Alarm Type
Travel or Lift/Lower
↑
SCROLL
↓
Alarm Type
Forward Switch
49
Setup General Items 2200 YRM 1131
LIGHT SHUTDOWN TIME-OUT From the Setup General Items menu, select Light
If the lift truck is equipped with optional work lights, this Shutdown Time and press the * key. Using the scroll
function can be used to time-delay or turn off the work keys, select the desired time delay or deactivate the
lights when system power has been turned off. This function. See Table 44. Press the * key to save your
function may be adjusted by entering a delay of 1 to 10 selection and access the Exit Options menu.
minutes using the menu selections. The delay function
may also be deactivated from the menu.
Table 44. Light Time-Out Menu

Main Menu
Setup General Items Press * Key Setup General Items
Alarm Type
↑
SCROLL
↓
Select the Light
Shutdown Interval from
1 to 10 min. from the
Setup General Items
Light Shutdown Time Press * Key Light Shutdown Time
10 Minutes
Menu or Deactivate the
Function and Press *
Key to Exit
↑
SCROLL
↓
Light Shutdown Time
1 Minute
↑
SCROLL
↓
Light Shutdown Time
Item Deactivated
RESTORE DEFAULT SETTINGS From the Setup General Items menu, select Restore
This function is used to restore all service technician Defaults. See Table 45. Press the * key and proceed
adjustable truck settings to the factory default settings. to the Exit Options menu.
This function will not change any calibration settings.
Table 45. Restore Defaults Menu
Main Menu Setup General Items

Setup General Items Press * Key Alarm Type
↑
SCROLL
↓
Setup General Items Press * Key to Exit and
Restore Defaults Restore Defaults
50
RESTORE ENGINE CONTROLLER From the Setup General Items menu, select Restore
DEFAULT CALIBRATION ECU Defaults. Press the * key, scroll to the Exit
Options menu, and choose the Save and Exit menu
If the lift truck is equipped with a GM or PSI engine,
this function can be used to restore the system to the item. See Table 46. Press the * key to restore default
factory default values. values.
Table 46. Restore Settings Menu

Setup General Items Press * Key Alarm Type
↑
SCROLL
↓
Setup General Items Press * Key to Exit and
Restore ECU Defaults Restore Defaults
IMPACT SENSOR - ENABLE/DISABLE

This function will allow the service technician to enable
or disable the optional impact sensor.
Table 47. Impact Sensor Enable/Disable
Main Menu Press * Setup General Items

Setup General Items Key
↑
SCROLL
↓
Setup General Items Press Impact Sensor Press * Enable/Disable Press *

Impact Sensor * Key Enable/Disabled Key Activated Key
↑
SCROLL
↓
Enable/Disable
Deactivated
51
IMPACT SENSOR - SOFT IMPACT If your lift truck is configured for optional impact
SETTINGS sensor, this function allows the service technician to
set the impact level and averaging time for soft (minor)
NOTE: The information in the following paragraphs impacts. See Table 51 for the recommended impact
describe how to navigate through the Setup Menu and sensor settings by truck capacity and tire type.
enter the data parameters for soft impacts. For
information on the recommended starting values for After entering the Impact Sensor Soft Impact Settings
the impact sensor settings based on truck capacity menu, select the Soft Threshold Set menu and press
and tire type and for procedures on how to adjust the * key. See Table 48. Select the impact level from
these values, see Adjust Impact Sensor Settings. the selections listed and press the * key.
Lift trucks equipped with the optional impact sensor, Scroll to the Soft Averaging Time menu and press the
leave the factory with the sensor deactivated and set
with default values (see Table 50). The impact sensor
* key. Select the averaging time for the selections
is equipped with an accelerometer that measures the listed and press the * key. If you are finished making
rate and time of truck deceleration continuously and changes, scroll to the Exit Options menu and choose
monitors how strong the deceleration is and how long the appropriate action.
it lasts.
Table 48. Soft Impact Settings Menu

Main Menu
Setup General Press * Setup General
Items
Items Key
↑
Scroll
↓
Select Impact
Setup General
Items Press * Impact Sensor
Soft Impact Press * Soft Impact
Settings Press * Soft Threshold Set Level and
Impact Sensor Key Settings Key Soft Threshold Set Key
2.5 g
Press * Key
↑
Scroll
↓
↑
Soft Threshold Set
Scroll
0.2 g
↓
↑
Scroll
↓
Soft Impact Select Time
Settings
Soft Averaging
Press * Soft Averaging Time
12 and Press *
Key
Time Key
↑
Scroll
↓
Soft Averaging Time
1
52
IMPACT SENSOR - HARD IMPACT set the impact level and averaging time for soft (minor)
SETTINGS impacts. See Table 51 for the recommended impact
sensor settings by truck capacity and tire type.
NOTE: The information in the following paragraphs
describe how to navigate through the Setup Menu and If your lift truck is configured for optional impact
enter the data parameters for hard impacts. For sensor, this function allows the service technician to
information on the recommended starting values for set the impact level and averaging time for hard
the impact sensor settings based on truck capacity (major) impacts.
and tire type and for procedures on how to adjust After entering the Impact Sensor Hard Impact Settings
these values, see Adjust Impact Sensor Settings. menu, select the Hard Threshold Set menu and press
Lift trucks equipped with the optional impact sensor, the * key. See Table 49. Select the impact level from
leave the factory with the sensor deactivated and set the selections listed and press the * key.
with default values (see Table 50). The impact sensor
is equipped with an accelerometer that measures the Scroll to the Hard Averaging time menu and press the
rate and time of truck deceleration continuously and * key. Select the averaging time for the selections
monitors how strong the deceleration is and how long listed and press the * key. If you are finished making
it lasts. changes, scroll to the Exit Options menu and choose
If your lift truck is configured for optional impact the appropriate action.
sensor, this function allows the service technician to
Table 49. Hard Impact Settings Menu
Main Menu
Setup General Press * Setup General Items
Items Key
↑
Scroll
↓
Select
Impact
Setup General Items
Impact Sensor
Press * Impact Sensor
Hard Impact Press * Hard Impact Settings
Hard Threshold Set
Press * Hard Threshold Set
3.0 g
Level
and
Key Settings Key Key
Press *
Key
↑
Scroll
↓
↑
Hard Threshold Set
Scroll
0.5 g
↓
↑
Scroll
↓
Select
Time
Hard Impact Settings Press * Hard Averaging Time and
Hard Averaging Time
Key
2
Press *
Key
↑
Scroll
↓
Hard Averaging Time
1
53
ADJUST IMPACT SENSOR SETTINGS Threshold columns represent: (see Figure 3)The
figures in the Soft Averaging and Hard Averaging
The service technician can enable the impact sensor columns represent the amount of time the selected
and set and adjust the impact levels and averaging deceleration rate of gravity (soft or hard threshold)
times. must be sustained in order for an impact to be
The information in Table 51 is the recommended recorded.
starting values for impact sensor settings based on lift • Deceleration during impact at the rate of gravity
truck capacity and tire type. In Table 50 and Table 51, (g) = 32ft/sec2 or 9.8m/sec2
the figures in the Soft Threshold and Hard
Table 50. Impact Sensor Default Settings

Soft Threshold Soft Averaging Hard Threshold Hard Averaging
0.5 g 7 0.8 g 1
54
Figure 3. Soft and Hard Impact Graph
55
Legend for Figure 3.
A. SOFT IMPACT C. POINT AT WHICH IMPACT IS RECORDED AND

B. HARD IMPACT ENGINE SHUTS DOWN
Initial Adjustment of Soft and Hard Impact • Was the operator bulldozing a load
Settings • Was the operator driving over rough or uneven
terrain
NOTE: When adjusting the impact sensor settings, be
• Was the impact a soft or hard one
sure to:
• Record the truck identification number, capacity, If no impacts are recorded during normal operations,
and tire type the adjustment is complete. If impacts are recorded
• Record all changes in settings and record all during normal operations, go to Readjustment of Soft
results from changes made and Hard Impact Settings.
It is important to remember if there have been any Readjustment of Soft and Hard Impact
increases to the default value difference between the
soft and hard threshold adjustment. Settings
Enter the starting values shown Table 51 based on the If the majority of impacts recorded during the initial
capacity of the lift truck and the type of tires used. adjustment period are soft impacts, change the
Apply the brakes to bring the truck to an abrupt stop. settings as follows:
Read and record the value, from the dash display, that • New soft impact threshold = old soft impact
was triggered when abruptly stopping the truck. threshold + 0.1 g
Change the soft threshold to the next highest setting • New hard impact threshold = new soft impact
that is above the value that was triggered when the threshold + 0.3 g
truck was brought to an abrupt stop. Record this value.
If the majority of impacts recorded during the initial
To adjust the hard threshold, take the soft threshold adjustment period are hard impacts, change the
value and add 0.3 g. Record the hard threshold value. settings as follows:
Clear the impact event log (see Impact Sensor - View • New hard impact threshold = old hard impact
Impact Event Log). Let the operator drive the truck threshold + 0.1 g
with the initial settings. Be sure to explain to the • New soft impact threshold = no change
operator that the impact sensor settings are being
adjusted and to drive the truck under normal After making the necessary adjustments, have the
conditions. If an impact event happens, the following operator again operate the lift truck under normal
information must be known: conditions to ensure that the adjustments are correct.
• Was the operator picking up or setting down a

load
56
Table 51. Recommended Starting Values for Impact Sensor Settings by Truck Capacity and Tire Type
Chassis Range Tire Type Soft Threshold Soft Averaging Hard Threshold Hard Averaging
1-2T Cushion 0.6 g 7 0.9 g 1
1-2T Pneumatic 0.6 g 7 0.9 g 1
2-3T Cushion 0.6 g 7 0.9 g 1
3.5T Cushion 0.5 g 7 0.8 g 1
3.5T Pneumatic 0.5 g 7 0.8 g 1
4-5T Cushion 0.5 g 7 0.8 g 1
5.5T Cushion 0.4 g 7 0.8 g 1
5.5T Pneumatic 0.4 g 7 0.8 g 1
6-7T Cushion 0.4 g 7 0.8 g 1
8T Pneumatic 0.4 g 7 0.8 g 1
9T Pneumatic 0.3 g 7 0.7 g 1
IMPACT SENSOR - IMPACT ALARM/ reset and return the lift truck to normal operation after
SHUTDOWN RESET an impact sensor shutdown. See Table 52.
If your lift truck is configured for optional impact

Table 52. Shutdown Reset Menu
Main Menu Press * Setup General Items

Setup General Items Key
↑
SCROLL
↓
Setup General Items
Impact Sensor
Impact Reset
Press * Key Impact Reset
Cleared
Press *
Key Key
57
IMPACT SENSOR - ALARM TIME After entering the Impact Sensor Alarm menu, enter
DURATION AND DEACTIVATION the amount of time to sound the alarm. See Table 46.
Enter the time in 15-second increments from zero up
If your lift truck is configured for optional impact to a maximum of 120 seconds. Scrolling down will
sensor, this function allows the service technician to allow you to have the alarm operate continuously after
set the amount of time the impact alarm will sound
detecting an impact. Press the * key to access the Exit
after detecting an impact. The supervisor can also
Options menu and choose the appropriate action.
make the alarm continuous using this function.
Table 53. Alarm Duration Menu
Main Menu
Setup General Items
Press * Setup General Items
Key
↑
SCROLL
↓
Setup General Items

Impact Sensor
Impact Enable/Disable Press * Key Impact Alarm Time
0 Seconds Press * Key
Key
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor
Impact Alarm Press * Key Impact Alarm Time
120 Seconds
↑
SCROLL
↓
Impact Alarm Time
Continous
58
IMPACT SENSOR - VIEW IMPACT EVENT stores up to 20 log entries. These entries can be
LOG viewed by using the scroll keys to move through each
entry. When finished viewing the log, press the * key,
If your lift truck is configured for optional impact
scroll to the Exit Options menu, and choose the
appropriate action.
view the log of the operator password, impact severity,
date, and time an impact event was recorded.
After entering the View Impact Event Log menu, press
the * key to enter the log. See Table 47. The system
Table 54. View Event Log Menu

Main Menu
Setup General Items Press * Key Setup General Items
↑
SCROLL
↓
XXXXX
(Operator
Impact Sensor
Setup General Items
Impact Sensor Press * Key Impact Enable/
Disable
Press * Key Soft Impact
06/12/06
Password)
XXXXX PM Press * Key
(Time Impact
Occurred)
↑ ↑
SCROLL SCROLL
↓ ↓
Impact Sensor
Impact Log Press * Key Hard Impact
06/12/06
XXXXX
(Operator
Password)
XXXXX AM
(Time Impact
Occurred)
59
ENGINE MODE INDICATOR dash display will show this feature as being turned on
for up to five seconds after the engine starts, or until
Generation 1 (ECO-eLo ONLY) the operator either presses a key or changes the
NOTE: Lift truck models GLP/GDP20-35VX (B875) position of the key switch.
and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/ When the ECO-eLo feature is turned ON, the
GDP45VX6, GLP/GDP50-55VX (G813, H813, J813) maximum engine speed will be limited to a pre-defined
can be equipped with the optional ECO-eLo feature. value (for example, 2100 rpm) that is specified in the
NOTE: Lift truck models GDP40VX5/VX6, lift truck’s Configuration Data File (CDF). This pre-
GDP45SVX5, GDP45VX6, GDP50-55VX defined valve may be different for each engine type
(GDP080-120VX) (K813) with a 55kw Kubota diesel used by the lift truck models equipped with the ECO-
engine and GDP60VX, GDP70VX (GDP135VX, eLo feature.
GDP155VX) (F878) with a 78kw Kubota diesel engine From the Setup General Items menu, select ECO-eLo
can be equipped with the optional ECO-eLo feature.
and press the * key. Using the scroll keys, select to
If the lift truck is equipped with this feature, this turn the ECO-eLo feature ON or OFF. See Table 55.
function can be used to turn the ECO-eLo feature ON Press the * key to save your selection and access the
or OFF. When lift truck power is turned ON, if the
Exit Options menu.
ECO-eLo feature has been enabled and activated, the
Table 55. ECO-eLo Settings Menu

Setup General Items Press * Key ECO-eLo
↑
SCROLL
↓
ECO-eLo Press * Key to Exit
ON
↑
SCROLL
↓
ECO-eLo Press * Key to Exit
OFF
60
Generation 2 (GLP080-120VX) (K813) with Kubota or PSI LPG

engine can be equipped with the Engine Mode feature
NOTE: Lift truck models GLP/GDP20-35VX (C875, below.
D875) and GLC20-35VX (GC/GLC040-070VX) (B910,
C910) can be equipped with the Engine Mode feature In addition to ECONOMY MODE (ECO-eLo), the
below. operator may choose NORMAL MODE (Mode 1):
NOTE: Lift truck models GC/GLC60-70VX (GC/ • ECO-eLo provides lowest available engine
GLC135-155VX) (F879, G879) with PSI PLG engine, torque.
GLC40-55VX, GLC55SVX (GLC080-120VX, • Normal (Mode 1) provides normal engine
GLC080-100VXBCS, GLC120VXSVX, torque.
GLC120VXPRS) (G818) with Kubota LPG engine, Engine modes are set in the DSC. When one of the
GLP60VX, GLP70VX (GLP135VX, GLP155VX) (F878) modes are selected the VSM sends a CANbus
with PSI LPG engine, and GLP40VX5/VX6; message request to the engine ECU to establish a set
GLP45SVX5, GLP45VX6; GLP50-55VX engine torque output.
Table 56. Engine Mode Settings Menu
Setup General Items Setup Engine Mode

Engine Mode Press * Key ECO-eLo
↑
SCROLL
↓
Engine Mode Press * Key to Exit
1
61
Diesel Particulate Filter (DPF) Display 2200 YRM 1131
Diesel Particulate Filter (DPF) Display

Lift truck models GLC/GDP60-70VX (GP/GLP/ • Auto/Active Regeneration (Regeneration Level
GDP135-155VX) (E878), GLP/GDP80VX, GLP/ 1)
GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/ • Parked Regeneration Request Level
GDP175VX36, GLP/GDP190VX) (B909) and GLP/ (Regeneration Level 2)
GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, • Warning Request Level (Regeneration Level 3)
GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (J813,
• Service Request Level (Regeneration Level 4)
K813) may be equipped with the Kubota 3.8L Diesel
engines. If lift truck has this engine, the lift truck may
also be equipped with an operator's display for the PASSIVE REGENERATION ONLY
DPF mounted to the overhead guard in the upper right Regeneration Level 0
hand corner.
1. Soot Meter is blank to show DPF soot level is
See Figure 4. empty. See Figure 5.
2. Empty Soot Meter will also flash if no soot level

data is available from ECU. See Figure 5.
1. DPF DISPLAY
2. LED INDICATOR Figure 5. Empty Soot Meter
3. AUTO/ACTIVE REGENERATION INHIBIT ICON
4. PARKED REGENERATION AVAILABLE ICON 3. Soot Meter bars fill with increasing soot load. This
5. SOOT LEVEL METER
6. AUTO/ACTIVE REGENERATION INHIBIT is an estimate based on multiple ECU
ON/OFF BUTTON parameters. See Figure 6.
7. PARKED REGENERATION INITIATE BUTTON
Figure 4. DPF Display
GENERAL DESCRIPTION
The DPF Display will illuminate the appropriate icon(s)
according to regeneration level that the lift truck is
operating at:
• Passive Regeneration Only (Regeneration Level
0)
• Active Regeneration Inhibited (Regeneration
Level 1)
62
2200 YRM 1131 Diesel Particulate Filter (DPF) Display
AUTO/ACTIVE REGENERATION
Regeneration Level 1
WARNING
During the Auto /Active Regeneration process,
ensure the lift truck operates in a location suitable
for elevated exhaust gas temperatures. Make sure
the suitable location is free of combustible
materials, liquids, and gasses. Failure to do so
could cause serious injury to operator and/or
serious damage to property.
1. Auto/Active Regeneration will begin when engine

load and temperature meet appropriate
conditions.
Figure 6. Partial Soot Level
2. When Auto/Active Regeneration is in process the
AUTO/ACTIVE REGENERATION High Temperature Icon will be displayed. See
INHIBITED Figure 8.
1. Soot meter shows 100% soot level in DPF. See 3. Lift truck operation can continue without any
Figure 7. limitations or loss of power during Auto/Active
Regeneration. Higher engine speeds will lead to a
more successful Auto/Active Regeneration.
4. Following a successful Auto/Active Regeneration

the unit will return to Regeneration Level 0.
Figure 7. Auto/Active Regeneration Inhibited
2. Auto/Active Inhibit regeneration icon shown. Auto

Active regeneration has been inhibited by
operator pressing left button on display. See
Figure 8. Auto/Active Regeneration in Process
Figure 7.
Display
3. Auto/Active regeneration CAN NOT take place.
63
PARKED REGENERATION REQUEST

1. After thirty minutes of unsuccessful Auto/Active
Regeneration, the ECU will request a Parked
Regeneration. DPF icon and LED are on to
indicate Parked Regeneration is available. See
Figure 9.
2. There is no effect on lift truck performance at this

point.
WARNING
Prior to initiating the Parked Regeneration
process, move the lift truck to a location suitable
for elevated exhaust gas temperatures. Make sure 1. PARKED REGENERATION AVAILABLE ICON
the suitable location is free of combustible 2. LED INDICATOR
materials, liquids and gases. Failure to do so could 3. PARKED REGENERATION INITIATE BUTTON
cause serious injury to operator and/or serious
Figure 9. Parked Regeneration Request
damage to property!
6. If Parked Regeneration process is initiated before
3. To initiate the Parked Regeneration process, the
lift truck has warmed up properly, the Engine
operator needs to push the Parked Regeneration
Warming Up Icon will be displayed. See
Initiate Button after all of the following conditions
Figure 10.
have been met. See Figure 9.
• Engine running
• Park brake ON
• Transmission in Neutral
• Accelerator pedal NOT depressed
4. When Parked Regeneration is in process the

High Temperature Icon will be displayed. See
Figure 8.
5. Following a successful Parked Regeneration the

unit will return to Regeneration Level 0.
Figure 10. Engine Warming Up Icon
WARNING LEVEL
NOTE: Level 3 is the last opportunity for operator to
initiate the DPF regeneration process before a service
technician will be required.
1. DPF Icon is on and LED is flashing to indicate
Parked Regeneration is necessary. See Figure 9.
64
2. Auto/Active Regeneration is no longer enabled by • Auto/Active Regeneration (Regeneration Level

ECU. DPF regeneration must be performed 1)
through Parked Regeneration process. • Parked Regeneration Request Level
(Regeneration Level 2)
3. At this regeneration level there is a 50% torque • Warning Request Level (Regeneration Level 3)
derate and 1600 RPM limit on the engine.
4. MIL on dash is on and diagnostic trouble code
(DTC) 3701-15 will be displayed. See Diagnostic
Troubleshooting Manual 9000YRM1112.
Successful Parked Regeneration will clear active
code and return unit to Regeneration Level 0.
SERVICE LEVEL
CAUTION
Regeneration Level 4 is the last opportunity for
service technician to initiate Parked Regeneration
process. Continued operation of lift truck without
performing a Parked Regeneration will result in
permanent damage to the Diesel Particulate Filter
(DPF), resulting in costly repairs.
1. DPF Icon and LED both flash to indicate Parked

Regeneration must be completed by using PC 1. DPF DISPLAY
Service Tool. See Figure 9. 2. LED INDICATOR
2. At this regeneration level there is a 50% torque 4. PARKED REGENERATION AVAILABLE ICON
5. SOOT LEVEL METER
derate and 1200 RPM limit on the engine. 6. AUTO/ACTIVE REGENERATION INHIBIT
ON/OFF BUTTON
3. MIL on dash is on and diagnostic trouble code 7. PARKED REGENERATION INITIATE BUTTON
(DTC) 3701-16 will be displayed. See Diagnostic
Troubleshooting Manual 9000YRM1112 for Figure 11. DPF Display
diagnostic procedures. Successful Parked
Regeneration will clear active code and return OPERATOR INTERFACE
unit to Regeneration Level 0.
Refer to Operator Manual
DISPLAY, DIESEL PARTICULATE FILTER The Book Icon and DPF software version display at
(DPF), REVISED startup for approximately 3 seconds.
Later truck models use a revised DPF Display that The Book Icon will also be shown when operator
enhances soot loading status at some regeneration attempts to initiate a Parked Regeneration when truck
levels. The revised displays will identify software type is not in the correct state (park brake on, transmission
at start-up. See Figure 11. in neutral, etc...). This icon will also be displayed for 30
seconds following an interrupted Parked Regeneration
1. The DPF display will illuminate the appropriate while DPF cools off. See Figure 12.
icon(s) according to regeneration level that the lift
truck is operating at:
0)
• Active Regeneration Inhibited
65
Figure 12. Refer to Operator Manual Icon Figure 14. Empty Soot Meter
CAN Communication Lost 2. Soot Meter bars will fill with increasing soot load
in DPF. This is an estimate based on multiple
The Wrench Icon is shown when the DPF display ECU parameters. See Figure 15 .
loses communication with ECU. See Figure 13.
Figure 13. CAN Communication Lost Icon Figure 15. Partial Soot Level
3. Auto/Active Regeneration will begin when the

PASSIVE REGENERATION ONLY Soot Meter displays 3 bars. If equipped with
Regeneration Level 0 optional Idle-up feature, engine idle speed will
increase during Auto/Active Regeneration.
1. Empty Soot Meter will flash if no soot level data is
available from ECU. See Figure 14.
INHIBITED
NOTE: Auto/Active Regeneration can be inhibited at
any time by the operator pressing the Auto/Active
Regeneration Inhibit ON/OFF button.
1. Soot Meter shows 60% soot level in DPF. See

Figure 16.
66
IDLE-UP AUTO/ACTIVE REGENERATION

1. Lift Truck model with Kubota 3.8L diesel engine
with DPF may have an optional engine Idle-up
feature that is active during Auto/Active
Regeneration. See Figure 17. When the Soot
Meter displays 3 bars, engine idle speed will
increase the first time the operator applies the
accelerator pedal. For the duration of the Auto/
Active Regeneration process, minimum engine
speed will be 1200 rpm.
2. The feature improves the Auto/Active

Regeneration cleaning process and will take
15-20 minutes to complete. Lift truck operation
can continue without any limitations, but avoid
engine shut-down while truck is in Idle-up mode.
Figure 16. Auto Active Regeneration Inhibit

Soot Meter displays 3 bars, and remain active at
2, 3, or 4 bars until regeneration is complete. If
equipped with optional Idle-up feature, engine idle
speed will increase during Auto/Active
Regeneration.
Figure 17. Idle-up Active Range
3. Engine Idle-up will start when the Soot Meter
reaches 3 bars, and will remain active while 2, 3,
WARNING
or 4 bars are displayed. Optional Parked
During the Auto/Active Regeneration process, Regeneration is still possible at 3 or more Soot
ensure the lift truck operator is in a location Meter bards, but should not be required once
suitable for elevated exhaust gas temperatures. Auto/Active Regeneration is complete.
Make sure the suitable location is free of
combustible materials, liquids, and gasses. Failure 4. Once Auto/Active Regeneration is complete,
to do so could cause serious injury to operator engine idle speed returns to normal.
and/or serious damage to property.
load and temperature meet appropriate Regeneration Level 2
conditions.
1. After unsuccessful Auto/Active Regeneration, the
2. Lift truck operator can continue without any ECU will request a Parked Regeneration. DPF
limitations or loss of power during Auto/Active icon and LED are on to indicate Parked
Regeneration. Higher engine speeds will lead to a Regeneration is available. See Figure 18.

67

Figure 19. DPF Display - 5 Bar Soot Meter

WARNING High Temperature Icon will be displayed. See
Prior to initiating the Parked Regeneration Figure 20.

• Engine Running
• Park Brake ON
• Soot Meter displays 3, 4, or 5 bars
Figure 20. High Temperature Icon


Figure 21.
68
4. At this regeneration level there is a 50% torque


(DTC) will be displayed. Successful Parked
Regeneration will clear active code and return
SERVICE LEVEL
CAUTION
process. Continued operator of lift truck without
Figure 21. Engine Warming Up Icon performing a Parked Regeneration will result in
WARNING LEVEL (DPF), resulting in costly repairs.
Regeneration Level 3 1. DPF Icon and LED both Flash to indicate Parked
NOTE: Level 3 is the last opportunity for operator to Regeneration must be completed by using PC
initiate the DPF regeneration process before a service Service Tool. See Figure 18.
1. Regeneration Level 3 begins when Soot Meter derate and 1200 RPM limit on the engine.
display 5 bars. See Figure 19.
2. DPF Icon is on and LED is flashing to indicate (DTC) will be displayed. Successful Parked
Parked Regeneration is necessary. See Regeneration will clear active code and return
Figure 18. unit to Regeneration Level 0.
3. Auto/Active Regeneration is no longer enabled by
ECU. DPF regeneration must be performed
through Parked Regeneration process.
69
Diesel Particulate Filter (DPF) Display 2-3.5T ICE Stage V 2200 YRM 1131
Diesel Particulate Filter (DPF) Display 2-3.5T ICE Stage V

Lift truck models GDP20-35VX (D875) may be
equipped with the Kubota 2.4L Diesel Stage V engine.
If lift truck has this engine with DPF, the lift truck will
also be equipped with an operator's display for the
DPF mounted to the overhead guard in the upper right
hand corner.
See Figure 22.
DISPLAY, DIESEL PARTICULATE FILTER

(DPF), STAGE V ENGINE
Later truck models use a revised DPF Display that
enhances soot loading status at some regeneration
levels. The revised displays will identify software type
at start-up. See Figure 22.
1. DPF DISPLAY
1. The DPF display will illuminate the appropriate 2. LED INDICATOR
icon(s) according to regeneration level that the lift 3. PARKED REGENERATION AVAILABLE ICON
truck is operating at: 5. AUTO/ACTIVE REGENERATION INHIBIT
• Passive Regeneration Only (Regeneration Level ON/OFF BUTTON
0) 6. PARKED REGENERATION INITIATE BUTTON
7. SOOT LEVEL METER
• Active Regeneration Inhibited
• Auto/Active Regeneration (Regeneration Level Figure 22. DPF Display
1)
• Parked Regeneration Request Level OPERATOR INTERFACE
(Regeneration Level 2)
• Warning Request Level (Regeneration Level 3)
The Book Icon and DPF software version display at
startup for approximately 3 seconds.
The Book Icon will also be shown when operator
attempts to initiate a Parked Regeneration when truck
is not in the correct state (park brake on, transmission
in neutral, etc...). This icon will also be displayed for 30
while DPF cools off. See Figure 23.
70
2200 YRM 1131 Diesel Particulate Filter (DPF) Display 2-3.5T ICE Stage V
Figure 23. Refer to Operator Manual Icon Figure 25. Empty Soot Meter
CAN Communication Lost 2. Soot Meter bars will fill with increasing soot load
The Wrench Icon is shown when the DPF display ECU parameters. See Figure 26 .

Soot Meter displays 3 bars. If equipped with
Figure 24. CAN Communication Lost Icon
optional Idle-up feature, engine idle speed will
PASSIVE REGENERATION ONLY
Regeneration Level 0 AUTO/ACTIVE REGENERATION
1. Empty Soot Meter will flash if no soot level data is INHIBITED
available from ECU. See Figure 25. NOTE: Auto/Active Regeneration can be inhibited at
1. Soot Meter shows 70% soot level in DPF with 2

bars. See Figure 27.
71

1. Lift Truck model with Kubota 2.4L Stage V diesel
engine with DPF may have an optional engine
Idle-up feature that is active during Auto/Active

1. AUTO/ACTIVE REGENERATION INHIBIT
ON/OFF BUTTON

Regeneration. Figure 28. Idle-up Active Range
AUTO/ACTIVE REGENERATION 3. Engine Idle-up will start when the Soot Meter
Regeneration Level 1 or 4 bars are displayed. Optional Parked
Regeneration is still possible at 3 or more Soot
WARNING Meter bards, but should not be required once
During the Auto/Active Regeneration process, Auto/Active Regeneration is complete.
ensure the lift truck operator is in a location
suitable for elevated exhaust gas temperatures. 4. Once Auto/Active Regeneration is complete,
Make sure the suitable location is free of engine idle speed returns to normal.
combustible materials, liquids, and gasses. Failure
to do so could cause serious injury to operator PARKED REGENERATION REQUEST
and/or serious damage to property. Regeneration Level 2
1. Auto/Active Regeneration will begin when engine 1. After upto 2 hours Auto/Active Regeneration, the
load and temperature meet appropriate ECU will request a Parked Regeneration. DPF
conditions. icon is on to indicate Parked Regeneration is
available. See Figure 29.
2. Lift truck operator can continue without any
limitations or loss of power during Auto/Active
Regeneration. Higher engine speeds will lead to a

72
1. LED INDICATOR
2. PARKED REGENERATION AVAILABLE ICON
3. PARKED REGENERATION INITIATE BUTTON
Figure 29. Parked Regeneration Request Figure 30. DPF Display - 5 Bar Soot Meter


• Engine Running
• Park Brake ON
• Soot Meter displays 3, 4, or 5 bars Figure 31. High Temperature Icon


Figure 32.
73
performing a Parked Regeneration will result in

(DPF), resulting in costly repairs.
1. DPF Icon and LED both Flash to indicate Parked

Regeneration must be completed by using PC
Service Tool. See Figure 29.


STAGE V CONTENT
Figure 32. Engine Warming Up Icon
Emissions System Malfunction
WARNING LEVEL If this Icon appears, one of the following faults will be
Regeneration Level 3 shown on the lift truck display:
NOTE: Level 3 is the last opportunity for operator to
initiate the DPF regeneration process before a service
1. Regeneration Level 3 begins when Soot Meter
display 5 bars. See Figure 30.
2. DPF Icon is flashing and LED is on to indicate

Parked Regeneration is necessary. See
Figure 29.

4. At this regeneration level there is a 50% torque Figure 33. Emissions Systems Malfunction\
• SPN 3936-7 Exhaust temperature sensor T0,
5. MIL on dash is on and diagnostic trouble code T1, T2, and differential pressure sensors are
(DTC) will be displayed. Successful Parked open circuit.
Regeneration will clear active code and return • SPN 3936-2 Loss of function of DPF.
unit to Regeneration Level 0. SPN 3251-3 Differential pressure sensor
•
voltage OORH.
SERVICE LEVEL SPN 523578-2 No communication from EGR.
•
Regeneration Level 4 • SPN 132-4 MAF, Mass Air Flow sensor voltage
OORL
CAUTION Highest priority over all display content. Follow
Regeneration Level 4 is the last opportunity for troubleshooting procedures to resolve.
74
Ash Load 1. Press middle button on display, Icon will display

for 4 seconds along with DPF Ash Load
This Icon appears under two conditions. percentage.
2. Ash Load = 100%, Icon displays for 4 seconds,

every 10 seconds.
Figure 34. Ash Load
75
Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid (DEF) 2200 YRM 1131
Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid

(DEF)
Lift truck models GDP60-70VX (GDP135-155VX)
(F878); GDP60VX, GDP70VX, GP70VXS6,
GP70VXS9 (GDP135VX. GDP155VX, GP155VXS)
(G878), and GP60VX, GP70VX, GP70SVX,
GP70SVX9, GP80SVX (GDP135VX, GDP155VX,
GP155SVX, GP170SVX) (H878) may be equipped
with the Kubota 3.8L Diesel engines. If lift truck has
this engine, the lift truck may also be equipped with an
operator's display for the DPF mounted to the
overhead guard in the upper right hand corner. See
Figure 35.
1. The DPF display will illuminate the appropriate

icon(s) according to regeneration level that the lift
truck is operating at:
0)
1. DPF DISPLAY
• Active Regeneration Inhibited 2. LED INDICATOR
• Auto/Active Regeneration (Regeneration Level 3. AUTO/ACTIVE REGENERATION INHIBIT ICON
1) 4. PARKED REGENERATION AVAILABLE ICON
5. SOOT LEVEL METER
• Parked Regeneration Request Level 6. AUTO/ACTIVE REGENERATION INHIBIT
(Regeneration Level 2) ON/OFF BUTTON
• Warning Request Level (Regeneration Level 3) 7. PARKED REGENERATION INITIATE BUTTON
8. DEF ICON
• Service Request Level (Regeneration Level 4) 9. DEF PERCENTAGE
Figure 35. DPF Display with DEF
OPERATOR INTERFACE
The Book Icon and DPF software version display at
startup for approximately 3 seconds.
The Book Icon will also be shown when operator
attempts to initiate a Parked Regeneration when truck
is not in the correct state (park brake on, transmission
in neutral, etc...). This icon will also be displayed for 30
while DPF cools off. See Figure 36.
76
2200 YRM 1131 Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid (DEF)
Figure 38. Empty Soot Meter

Figure 36. Refer to Operator Manual Icon 2. Soot Meter bars will fill with increasing soot load
CAN Communication Lost ECU parameters. See Figure 39.
The Wrench Icon is shown when the DPF display

Soot Meter displays 3 bars. If equipped with
Figure 37. CAN Communication Lost Icon
optional Idle-up feature, engine idle speed will
PASSIVE REGENERATION ONLY
Regeneration Level 0 AUTO/ACTIVE REGENERATION
1. Empty Soot Meter will flash if no soot level data is INHIBITED
available from ECU. See Figure 38. NOTE: Auto/Active Regeneration can be inhibited at
1. Soot Meter shows 60% soot level in DPF. See

Figure 40.
77

1. Lift Truck model with Kubota 3.8L diesel engine
with DPF may have an optional engine Idle-up
feature that is active during Auto/Active


Regeneration.
Figure 41. Idle-up Active Range
3. Engine Idle-up will start when the Soot Meter
WARNING or 4 bars are displayed. Optional Parked
During the Auto/Active Regeneration process, Regeneration is still possible at 3 or more Soot
ensure the lift truck operator is in a location Meter bards, but should not be required once
suitable for elevated exhaust gas temperatures. Auto/Active Regeneration is complete.
Make sure the suitable location is free of
combustible materials, liquids, and gasses. Failure 4. Once Auto/Active Regeneration is complete,
to do so could cause serious injury to operator engine idle speed returns to normal.
and/or serious damage to property.
load and temperature meet appropriate Regeneration Level 2
conditions.
1. After unsuccessful Auto/Active Regeneration, the
2. Lift truck operator can continue without any ECU will request a Parked Regeneration. DPF
limitations or loss of power during Auto/Active icon and LED are on to indicate Parked
Regeneration. Higher engine speeds will lead to a Regeneration is available. See Figure 42.

78
2200 YRM 1131 Diesel Particulate Filter (DPF) Display with Diesel Exhaust Fluid (DEF)

Figure 43. DPF Display - 5 Bar Soot Meter


• Engine Running
• Park Brake ON
• Soot Meter displays 3, 4, or 5 bars
Figure 44. High Temperature Icon


Figure 45.
79



SERVICE LEVEL
Figure 45. Engine Warming Up Icon CAUTION

WARNING LEVEL service technician to initiate Parked Regeneration
Regeneration Level 3 performing a Parked Regeneration will result in
NOTE: Level 3 is the last opportunity for operator to permanent damage to the Diesel Particulate Filter
initiate the DPF regeneration process before a service (DPF), resulting in costly repairs.
1. DPF Icon and LED both Flash to indicate Parked
1. Regeneration Level 3 begins when Soot Meter Regeneration must be completed by using PC
display 5 bars. See Figure 43. Service Tool. See Figure 42.
2. DPF Icon is on and LED is flashing to indicate 2. At this regeneration level there is a 50% torque
Parked Regeneration is necessary. See derate and 1200 RPM limit on the engine.
Figure 46.
Figure 46. Regeneration Level 3
80
2200 YRM 1131 Calibrations
Calibrations
This section contains the basic instructions and dash menu item has been selected by pressing the * key.
display menu navigation steps for performing various All calibrations must be performed after replacing a
truck system calibrations. For complete instructions for VSM.
performing these calibrations, see Calibration
Procedures 8000YRM1134. If the lift truck is equipped with optional electro-
hydraulics, the following functions can be used to
Upon entering the Calibrations Menu from the Main calibrate the electro-hydraulic valve opening threshold
Menu, the following menu functions are visible to the values for the hydraulic functions contained in the
service technician: truck configuration data file.
• Calibrate Lift Valve Output The functions that can be calibrated are:
• Calibrate Lower Valve Output
• Lift Valve Output
• Calibrate Tilt Back Valve Output
• Lower Valve Output
• Calibrate Tilt Forward Valve Output
• Tilt Back Valve Output
• Calibrate Auxiliary Valve #1 Direction A Output
• Tilt Forward Valve Output
• Calibrate Auxiliary Valve #1 Direction B Output
• Auxiliary Valve #1 Direction A Output
• Auxiliary Valve #1 Direction B Output
• Calibrate Transmission Valve
• Set Tilt Stop Point
From the Calibrations Menu, select the desired
• Calibrate Loaded Weight electro-hydraulic function requiring calibration and
• Calibrate Travel Speed Sensor press the * key. See Table 57. Refer to Calibration
• Calibrate Accelerator Pedal Procedures 8000YRM1134 for calibration procedures.
NOTE: Unless otherwise specified, calibration values
are not stored in memory until the Save All Changes
81
Calibrations 2200 YRM 1131
Table 57. Calibrate Electro-Hydraulic Valve Menu
Main Menu Calibrations Lift Valve Output Press * Key to Proceed

Press * Key Press * Key
Calibrations Lift Valve Output Press * At Creep With Next Function
↑SCROLL↓
Calibrations Press * Key Lower Valve Output Press * Key to Proceed
Lower Valve Output Press * At Creep With Next Function
↑SCROLL↓
Calibrations Press * Key Tilt Bk Valve Output Press * Key to Proceed
Tilt Bk Valve Output Press * At Creep With Next Function
↑SCROLL↓
Calibrations Press * Key Tilt Fw Valve Output Press * Key to Proceed
Tilt Fw Valve Output Press * At Creep With Next Function
↑SCROLL↓
Calibrations Press * Key Aux 1 Output Dir A Press * Key to Proceed
Aux 1 Output Dir A Press * At Creep With Next Function
↑SCROLL↓
Calibrations Press * Key Aux 1 Output Dir B Press * Key to Proceed
Aux 1 Output Dir B Press * At Creep With Next Function
↑SCROLL↓
↑SCROLL↓
↑SCROLL↓
↑SCROLL↓
If the calibration was successful, the program will store calibration procedure until the hydraulic function has
the value and automatically move to the next item in been successfully calibrated.
the calibration sequence.
At any time, use the scroll keys to access the Back 1
If the calibration was not successful, the display will Level option and press the * key to return to the Main
read, Result Out of Range – Repeat Calibration. Press Menu.
the * key to repeat the calibration. Repeat the
82
2200 YRM 1131 Calibrations
CALIBRATE TRANSMISSION VALVE From the Calibrations menu, select Calibrate Xmsn
This function allows the service technician to calibrate Valve and press the * key. See Table 58. Refer to
the transmission proportional valve after servicing or Calibration Procedures 8000YRM1134 for calibration
replacing the transmission valve. procedures.
NOTE: Always calibrate the transmission valve if the

valve, VSM, or transmission has been replaced.
Table 58. Calibrate Transmission Valve Menu

Main Menu
Calibrations Press * Key Calibrations
Lift Valve Output
↑SCROLL↓
Calibrate Xmsn Valve When Calibration Complete,
Calibrations
Calibrate Xmsn Valve Press * Key Press * Key to Begin Press * Key Calibrate Xmsn Valve Will Return to Calibration/
Calibrate Xmsn Valve Menu
After successful calibration of the transmission valve, NOTE: After successful calibration, the values are
the dash display automatically returns to the Calibrate automatically stored, so a Save and Exit step is not
Xmsn Valve menu. This completes the calibration necessary.
procedure. Scroll to the Exit Options menu and choose
the appropriate action.
SET TILT STOP POINT

If the lift truck is equipped with optional return to set From the Calibrations menu, select Set Tilt Stop Point
tilt, this function is used to calibrate that feature. and press the * key. Refer to Calibration Procedures
8000YRM1134 for calibration procedures.
Table 59. Tilt Stop Point Menu
Main Menu Calibrations

Calibrations Press * Key Lift Valve Output
↑SCROLL↓
Calibrations Press * Key With Mast at Press * Key to
Set Tilt Stop Point Press * Key
Desired Stop Point Exit
83
Calibrations 2200 YRM 1131
CALIBRATE LOADED WEIGHT If the lift truck is equipped with the optional load weight
feature, this function is used to calibrate the system to
During initial truck setup, a Weigh Point must be display the load weight on the dash display.
permanently marked on the mast. The Weight Point
becomes the reference point for weighing loads. The From the Calibrations menu, select the Load Wt
Weigh Point is to be marked on the mast where the Calibration option. See Table 60. Press the * key.
forks are somewhere between Refer to Calibration Procedures 8000YRM1134 for
305 to 610 mm (12 to 24 in.) off the ground, but never calibration procedures.
more than the free-lift height of the forks.
Table 60. Calibrate Loaded Weight

Main
Menu
Calibration
Press * Calibrations
Lift Valve Output
Key
s
↑
Scroll
↓
Select Correct Load
Load Weight-Set Zero
Calibrations
Loaded Wt Press * Press * With No
Press * Lift Known Load to
Weighing Height
Press * Scroll to Correct
Weight #### Lbs
Weight from Menu
Selections and
Calibration Key
Load
Key Key
Press * Key to Exit
CALIBRATE TRAVEL SPEED SENSOR to account for the use of non standard size tires on the
lift truck.
If the lift truck is equipped with the optional Techtronix
100, Techtronix 100X, Techtronix 200X, Techtronix From the Calibrations menu, select the Travel Speed
332, or Techtronix 332 ASH transmissions, this Sensor option and press the * key. See Table 61.
function is used to calibrate the travel speed sensor. Refer to Calibration Procedures 8000YRM1134 for
This calibration may be needed to fine tune the system calibration procedures.
Table 61. Travel Speed Menu

Main Menu
Lift Valve Output
↑SCROLL↓
Calibrations
* Key
Travel Speed Sensor
* Key
Travel Speed Sensor
*
Press Key to
Travel Speed Sensor Press
Press * Key to Begin Press
Press * Key After 50 ft Exit
If the calibration was not successful, a Result Out of Perform this calibration when adjusting or first
Range – Repeat Calibration message will be installing an accelerator pedal assembly on fork trucks
displayed. Press the * key to re-calibrate the travel equipped with the Mazda LP or Gas engines and
speed sensor. electronic control transmission.
From the Calibrations menu select the Accelerator
CALIBRATE MAZDA LP AND GAS Pedal option and press the * key. See Table 62. Refer
ACCELERATOR PEDAL to Calibration Procedures 8000YRM1134 for
This function is used to calibrate the accelerator pedal calibration procedures.
on trucks equipped with the Mazda LP or Gas engine.
Table 62. Travel Speed Menu

Main Menu
Lift Valve Output
↑SCROLL↓
Calibrations
Accelerator Pedal Press * Key Accelerator Pedal XX%
XXX RPM
84
2200 YRM 1131 3/24 (5/21)(3/20)(11/19)(1/19)(4/17)

User Interface - Service Technician: Maintenance

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Maintenance

PART NO. 524223771 2200 YRM 1131

©2024 Yale Materials Handling Corp. i

TABLE OF CONTENTS (Continued)

TABLE OF CONTENTS (Continued)

Series Code / Model Designation Reference Table

Series European Model Americas Model

Series European Model Americas Model

If the operator passwords function is not activated or a

1. NUMERICAL PASSWORD ENTRY KEY #1

Figure 1. Menu Access Keys

Table 2. Exit Menu

Main Menu Save All Changes Press * Key to Save

Table 3. Add Password Menu

See User Interface - Supervisor 2200YRM1130 for

Table 4. Hourmeters Menu

Main Menu Hourmeters When Finished Viewing, Press *

Hydraulic hours accumulate anytime a powered

Table 5. View VSM Versions Menu

Main Menu View Versions Vehicle Syst Manager XXXXXXXX

From the View Versions menu, select the Dash

Table 6. View Dash Display Versions Menu

Main Menu View Versions

Table 7. View Engine Controller Versions Menu

Main Menu Press * View Versions

Table 8. View Transmission Controller Versions Menu

Main Menu View Versions

Table 9. View Truck Serial Number Menu

Main Menu View Versions

Table 10. View Truck Configuration Menu

Main Menu View Versions

CLEAR FAULT LOG

Table 11. Clear Fault Log

Table 12. View Fault Log

Main Menu Diagnostics

Table 13. No-Run Data Display

Table 14. Engine Accelerator and Throttle Data Display

Table 15. Engine Speeds and Governor Data Display

Table 16. Engine Fuel and Emissions Data Display

Table 16. Engine Fuel and Emissions Data Display (Continued)

Table 17. Engine General Data Display

Table 18. XMSN Brake Data Display

Table 18. XMSN Brake Data Display (Continued)

Table 19. Hydraulic Data Display

Table 19. Hydraulic Data Display (Continued)

Table 19. Hydraulic Data Display (Continued)

Table 20. General Truck Data Display

Table 20. General Truck Data Display (Continued)

Set Travel and Braking

If the lift truck is configured for optional speed limit, this

Table 21. Speed Limit Menu

Select Maximum Speed from

ACCELERATION RATE acceleration. Using a number lower than 10 will result

Table 22. Acceleration Rate Menu

Main Menu Set Travel & Braking

AUTO-DECELERATION RATE deceleration. Using a number lower than 10 will result

Table 23. Auto-Decel Menu

Main Menu Set Travel & Braking

Table 24. Power Reversal Menu

Main Menu Set Travel & Braking

Table 25. Inch/Brake Overlap Menu

Main Menu Set Travel & Braking

Table 26. Lift Speed Menu