INTERACTIVE SCHEMATIC

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 RENR9479-05
April 2010

330D and 336D Excavator

336D MHPU
Hydraulic System - Attachment
330D: 330D: 336D: 336D MHPU:
GBC1-UP LRM1-UP J2F1-UP M3M1-UP
NBD1-UP ERN1-UP PRF1-UP M3N1-UP
GGE1-UP JLP1-UP W3K1-UP
THJ1-UP MWP1-UP WRK1-UP
C5K1-UP RAS1-UP KKT1-UP
E4K1-UP EDX1-UP PGW1-UP
H3K1-UP MEY1-UP
L2K1-UP T2Y1-UP
LEM1-UP

Reverse Fan

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description Number Location Location
Accumulator Gp - Pilot Manifold 164-6981 1 B-4
Cylinder Gp - Boom Note A 2 F-5
Cylinder Gp - Bucket Note A 3 E-5
Cylinder Gp - Stick Note A 4 F-5
Filter Gp - Case Drain 126-2075 5 A-4
Filter Gp - Pilot Hydraulic 158-8987 6 A-4
Filter Gp - Return Oil 188-4140 7 B-6
Motor Gp - Left Travel 271-6376 9 F-3
Motor Gp - Right Travel 271-6376 10 F-2
Motor Gp - Swing 200-3373 11 F-7
Pump Gp - Hydraulic Fan 259-0815 12 B-3
Pump Gp - Main and Pilot 283-6116 13 A-2
Sensor As - Left Pump Press. 221-8859 14 A-2
Sensor As - Right Pump Press. 221-8859 15 B-2
Switch As - Left Travel Pilot 167-3466 16 D-7
Switch As - Pilot Pressure 167-3466 17 A-7
Switch As - Right Travel Pilot 167-3466 18 D-6
Swivel Gp 234-4440 19 E-3
Tank As - Hydraulic Oil 239-1661 20 A-5
Valve Gp - Check, Cooler Bypass 190-7745 21 C-7
Valve Gp - Left Travel Counterbalance 204-2819 29 E-3
Valve Gp - Load Control Boom Cylinder 255-5683 30 D-1
Valve Gp - Load Control Stick Cylinder 255-5680 31 D-5
Valve Gp - Main Control 285-1536 32 C-2
Valve Gp - Pilot Manifold 215-5037 34 B-5
Valve Gp - Pilot, Bucket and Boom 270-5952 35 B-6
Valve Gp - Pilot, Stick and Swing 270-5951 36 B-7
Valve Gp - Press. Red. Boom/ Swing 232-4102 37 B-4
Valve Gp - Right Travel Counterbalance 204-2819 40 E-2
Valve Gp - Shuttle 185-0462 41 A-7
Valve Gp - Shuttle 259-7732 42 B-4
Valve Gp - Swing Cushion 158-9085 43 E-7
Valve Gp - Travel Pilot 270-5947 44 D-6
Attachments
Motor Gp - Hydraulic Fan 242-6776 50 C-6
Valve Gp - Control, Reverse Flow 234-4624 51 C-6
Valve Gp - Solenoid, Reversing Pilot 242-6880 52 C-6

Note A: Refer to service manual for specific cylinder information.

TAP LOCATION

Tap Schematic
Description
Number Location
AA Left Pump Delivery Pressure A-1
BB Right Pump Delivery Pressure B-1
CC Pilot Pump Delivery Pressure A-4
OO Pump Power Shift Pressure B-1
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
FAN PUMP AND CONTROL CIRCUIT
RIGHT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
(9) MOTOR GP DRAIN / RETURN LINE
SWING MOTOR SWING BRAKE CONTROL CIRCUIT
(4) CYLINDER GP LEFT TRAVEL LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
(2) CYLINDER GP TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
(11) MOTOR GP STICK 271-6376 (10) MOTOR GP
ATTACHMENT CONTROL CIRCUIT
AG RIGHT TRAVEL MOTOR CONTROL CIRCUIT
SWING BOOM
RIGHT TRAVEL LEFT TRAVEL MOTOR CONTROL CIRCUIT

F DR
200-3373 271-6376
SWING MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT F
BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT

MU

AG

BG
R.C.V.-C AR4 BR4 AL3 BL3
DR
PP3 PP3
B1 A1
T1
T1
T2 T2
(3) CYLINDER GP
BUCKET

AG (40) VALVE GP
BG BG AG RIGHT TRAVEL COUNTERBALANCE
A
204-2819
B

E BL2 AL2 A B B A E
AR3 BR3
(43) VALVE GP (29) VALVE GP
SWING CUSHION LEFT TRAVEL COUNTERBALANCE
158-9085 204-2819
BL1 AL1 BR1 AR1

(19) SWIVEL GP
234-4440

(30) VALVE GP
TP TT LOAD CONTROL BOOM CYLINDER
255-5683
TRAVEL(L) TRAVEL(R)
(44) VALVE GP
TRAVEL PILOT
270-5947
BR4
(31) VALVE GP BL3 AL3
LOAD CONTROL STICK CYLINDER SP3 SDr SPi SP2 BP3 BDr BPi BP2
D 255-5680
aL2 aL1
(32) VALVE GP AR4 R.C.V.-B
D
BACK FWD FWD BACK MAIN
T1 T5 T6 AR1 BR1 CONTROL
T2 T4 T3 aR4
aL1 bL1 bR1 aR1 R.C.V.-A aR3 285-1536
AL2 AL1
aR1
(16) SWITCH AS (18) SWITCH AS BL2 BL1 BR3 AR3
(50) MOTOR GP
LEFT TRAVEL RIGHT TRAVEL T AL4 aL4 aL3 Di4 Pi4 aR2 BR2 AR2 Pi1
HYDRAULIC FAN SP1 ST BP1 BT aR5 R3
PILOT PILOT PRESS 242-6776 (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
167-3466 167-3466 DR L3 L2 (52) VALVE GP
R.C.V.-C (21) VALVE GP DR1
SOLENOID
CHECK COOLER BYPASS REVERSE FLOW
R.C.V.-B 190-7745 242-6880

G
E F B A
S S Pi
R.C.V.-A
T

TRAVEL(R)
BOOM(2)

STICK(2)
SWING

BUCKET

BOOM(1)
TRAVEL(L)

ATCH
C C

STICK(1)
(51) VALVE GP
CONTROL (OPEN) (UP)
(OUT) (R) (FWD) (FWD) (OUT)
T P REVERSE FLOW
234-4624 Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
bR1
bL3 bL2 bL1 bR3 bR4 HR
HL bL4
PL PR

(15) SENSOR AS
HR Pi1 RIGHT PUMP PRESS
(42) VALVE GP (12) PUMP GP 221-8859
(34) VALVE GP SHUTTLE HYDRAULIC FAN
PILOT MANIFOLD 259-0815
215-5037 PSA1 259-7732
PR
(1) ACCUMULATOR GP B1 A1 B2 A2
P2 Pi1 P-IN PSA2 DR1 PILOT MANIFOLD L1
(36) VALVE GP
164-6981
PILOT STICK / SWING (35) VALVE GP
T-OUT2 DR2 L
B B
(TRAVEL)

270-5951 PILOT BUCKET / BOOM D0 Ps1

(SWING)

a4 BB
270-5952 a1
NO.1

NO.2

JLP JLT JRT JRP

(LOCK)

T
B M1
NO.3

STICK SWING BUCKET BOOM

P1 P2

Psv
P1 (37) VALVE GP S

OUT IN R L OPEN CLOSE DOWN UP PAC PRESS REDUCING a3

R.C.V.: RETURN CHECK VALVE
JL3 JL2 JR4 JR2 JR3
DR3 DR4 Pi2 DR5 DR6 BOOM / SWING OO
JL1 JL4 JR1
232-4102 LINE PATTERNS
T-OUT1
M2
Pressure Line
(5) FILTER GP a2 Pilot / Load Sensing Pressure
CASE DRAIN A4 S1 Dr1 D1 Ps2 a5 AA
Drain / Return Lines
126-2075
A1 A2 A3 A4 A5 A6 A7 A8 (7) FILTER GP (13) PUMP GP Component Group
(20) TANK AS PL
RETURN OIL OUT IN MAIN / PILOT Attachment
HYDRAULIC OIL (6) FILTER GP
188-4140 283-6116
239-1661 PILOT Air Line
T
(41) VALVE GP PG PC HYDRAULIC CALLOUTS
SHUTTLE 158-8987
Pi2 YY Taps (Pressure, Sampling, Sensor - by letter)
A 185-0462 CC SOS
(14) SENSOR AS A
B1 B2 B3 B4 B5 B6 B7 B8
HL
LEFT PUMP
221-8859
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM
ATTACHMENT: REVERSE FAN
(17) SWITCH AS MEDIA NUMBER: RENR9479-05
PILOT PRESSURE PART NUMBER: 259-7869, CHANGE: 03, VERSION: HE
167-3466 Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

9 29 21 1 40 35 36 17 41 16 18 44

31
2
30 4

42
34

37 3
2
15

14

10 40 7 20 11 43 19

14 21 30 31 20 1 35 36
4

15

34

37

7 3

10 9 40 29 11 43 19 17 41 21 16 18 44
FAN COMPONENT LOCATIONS
VIEW ALL CALLOUTS

50 51

32

52
13

12
MACHINE TAP LOCATIONS

VIEW ALL CALLOUTS

OO 5 SOS CC

AA BB 6