Parts Manual

Generator Set

C44 D5
C55 D5
C66 D5
C40 D6
C50 D6
C60 D6

English - Original Instructions 10 - 2015 A035H834 (Issue 5)

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

“Intentionally Left Blank”

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Table of Contents
SECTION A (Base Engine Parts)
Description Page
Alternator ................................................................................................................................................ 9
Camshaft & Rocker Arm ......................................................................................................................... 10
Connecting Rod Assembly ...................................................................................................................... 12
Cooling System ....................................................................................................................................... 13

Crankshaft .............................................................................................................................................. 15
Cylinder Block ........................................................................................................................................ 16
Cylinder Head ......................................................................................................................................... 18
Dipstick Arrangement ............................................................................................................................. 19
Engine Suspension ................................................................................................................................. 20
Exhaust Manifold .................................................................................................................................... 21
Fuel Filter ............... ................................................................................................................................ 22
Fuel Injection Pump................................................................................................................................. 23
Fly Wheel.................................................................................................................................................. 24
Injector.................... ................................................................................................................................. 25
Lubrication System................................................................................................................................... 26
Piston Assembly....................................................................................................................................... 28
Starter....................................................................................................................................................... 29
Turbo Charger.......................................................................................................................................... 30

SECTION B (Upfit Parts)

Air Filter Installation ................................................................................................................................. 33
Battery Installation ................................................................................................................................... 34
Busbar Installation ...................................................................................................................... 36
Chassis Installation ................................................................................................................................. 38
Circuit Breaker Accessories Installation ................................................................................................. 41
Circuit Breaker Installation (For C44 D5 - 3 Ph (OPEN)) ....................................................................... 43
Circuit Breaker Installation (For C55 D5 & C40 D6 - 3 Ph (ENCLOSED)) ............................................. 45
Circuit Breaker Installation (For C66 D5 & C50 D6 - 3 Ph (ENCLOSED)) ................................. 47
Circuit Breaker Installation (For C40 D6 - 3 Ph (OPEN)) ......................................................................... 49
Circuit Breaker Installation (For C50 D6,C60 D6 - 3 Ph (OPEN),C40 D6 - 1 Ph (OPEN)) ..................... 51

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Description Page
Circuit Breaker Installation (For C60 D6 - 3 Ph (ENCLOSED)) .......................................................... 53
Circuit Breaker Installation (For C40 D6 - 1 Ph (OPEN) & C60 D6 - 1 Ph (OPEN)) ............................ 55
Control Panel Installation ..................................................................................................................... 57
Current Transformer Installation (For C40 D6,C44 D5,C55 D5 - 3 Ph) ............................................... 60
Current Transformer Installation (FOR C50 D6,C60 D6,C66 D5 - 3 Ph) ............................................. 61
Current Transformer Installation (FOR C40 D6 - 1Ph) ......................................................................... 62
Current Transformer Installation (FOR C50 D6 - 1Ph) ............................................................................... 63
Current Transformer Installation (FOR C60 D6 - 1Ph) ......................................................................... 64
Duct Installation (For C44 D5, C55 D5, C40 D6, C50 D6 - 3 Ph) ......................................................... 65
Duct Installation (For C66 D5 & C60 D6 - 3 Ph) ................................................................................... 66
Duct Installation (For C40 D6, C50 D6, C60 D6 - 1 Ph) ....................................................................... 67
Electrical Coil Installation ..................................................................................................................... 68

Engine Installation (For C44 D5 & C40 D6) ........................................................................................ 69

Engine Installation (For C55 D5 & C50 D6) ........................................................................................ 72
Engine Installation (For C66 D5 & C60 D6) ........................................................................................ 75
Fuel System Installation ....................................................................................................................... 78
Generator Installation ........................................................................................................................... 80
Guard Installation (For C44 D5,C55 D5, C40 D6, C50 D6) ................................................................. 82
Guard Installation (For C66 D5 & C60 D6) .......................................................................................... 84
Harness Installation .............................................................................................................................. 86

Lead Installation (For C44 D5, C55 D5, C40 D6 - 3 Ph (OPEN)) ......................................................... 88
Lead Installation (For C50 D6 - 3 Ph (ENCLOSED), C66 D5 - 3 Ph (OPEN)) ..................................... 89
Lead Installation (For C40 D6 - 3 Ph(OPEN)) ...................................................................................... 90
Lead Installation (For C50 D6, C60 D6 - 3 Ph (OPEN)) ....................................................................... 91
Lead Installation (For C60 D6 - 3Ph (ENCLOSED)) ............................................................................. 92
Lead Installation (For C40 D6 - 1 Ph (OPEN) ....................................................................................... 93
Lead Installation (For C50 D6 - 1 Ph (OPEN)) ...................................................................................... 94
Lead Installation (For C60 D6 - 1 Ph (OPEN)) ...................................................................................... 95
Oil Drain Installation ............................................... ................................................................................... 96

Radiator Installation (For C55 D5 & C50 D6 (OPEN)) .......................................................................... 97

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Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Description Page
Radiator Installation (For C66 D5 & C60 D6 (OPEN)) ......................................................................... 99
Radiator Installation (For C44 D5 & C40 D6 (ENCLOSED)) .............................................................. 101
Radiator Installation (For C55 D5 & C50 D6 (ENCLOSED)) .............................................................. 103
Radiator Installation (For C66 D5 & C60 D6 (ENCLOSED)) ............................................................. 105
Radiator Installation (For C44 D5 & C40 D6) .................................................................................... 108
Sensors Installation ............................................................................................................................. 110
Silencer Installation (For C44 D5, C55 D5, C66 D5, C40 D6, C50 D6, C60 D6 (OPEN)) ................... 111
Silencer Installation (For C44 D5, C55 D5, C66 D5, C40 D6, C50 D6, C60 D6 (ENCLOSED)) ......... 113
Voltage Regulator Installation ............................................................................................................. 115

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Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

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SECTION A
(Base Engine Parts)

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Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Alternator

9
8 1

6 6

4
7

2
5

Item Part No. Description Qty

1 A050D038 ALTERNATOR ASSLY (12V 35 AMP) 1
2 A050D055 BRACKET-ALTERNATOR 1
3 A034J202 ROD-THREADED 1
4 A034J208 NUT-LOCK 1
5 A034J197 BOLT-HEX HD 1
6 A034J196 BOLT-HEX HD 2
7 A050T100 SPRING 1
8 A050T280 CLAMPING PIECE 1
9 0860-2138 CLAMPING NUT 1

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Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Cam Shaft & Rocker Arm

12
13
10
15
16
15
26
20
28

9 19
11 18
14 31
17
8 21 30
29

24
33 23 7
27 5
22

32

4 3
6 25
2

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Cam Shaft & Rocker Arm

Item Part No. Description Qty

1 A045Z301 CAMSHAFT ASSLY WITH CYL PIN 1
2 0507-0044 GEAR SPUR 1
3 0105-0791 BEARING CAMSHAFT (COMPLETE SET OF CAMSHAFT BUSHES) 1
4 0105-0792 BUTTING RING 1
5 0406-1243 KEY LOCK 1
6 0323-2690 HOUSING PIN 1
7 0115-0572 TAPPET 8
8 0115-0573 PUSH ROD 8
8 A050T096 PUSH ROD(OPTIONAL) 8
ASSY ROCKER ARM SHAFT WITH ARMS
- A050D012 1
(INCLUDES NO 8,9,10,11,12,13,14,17,27,28,30)
9 0115-0574 SHAFT ROCKER ARM (RKR LEVER ASSY LEFT) 4
10 0115-0575 SHAFT ROCKER ARM (RKR LEVER ASSY RIGHT) 4
11 0508-1347 BUSHING (INCLUDED IN ITEM NO. 10 & 11) 8
12 0115-0576 NUT TAPPET 8
13 0506-0062 SPRING COMPRESSION 3
14 A050D013 SHAFT ROCKER ARM 1
15 0800-6555 SCREW HEX HD 3
16 0800-6556 SCREW-HEX HD 1
17 0518-0828 CLIP SPRING 2
18 0110-4149 SPRING VALVE 8
19 0406-1244 RETAINER SPRING (VALID TILL FEB 2012 8
19 A050D018 RETAINER SPRING (VALID FROM MARCH 2012) 8
20 0406-1245 RETAINER SPRING (COLLETS) 16
21 0541-1769 VALVE KIT 1
22 0115-0586 BRACKET-ROCKER ARM (NO 1) 1
23 0115-0588 BRACKET-ROCKER ARM (NO 2 & 3) 2
24 0115-0587 BRACKET-ROCKER ARM (NO 4) 1
25 0800-6594 SCREW HEX HD 4
26 0115-0585 TAPPET ADJUSTER 8
27 0815-1606 SCREW DRIVE 1
28 0506-0066 SPRING-COMPRESSION 2
29 A050D015 VALVE SPRING INNER 1
30 A050D017 VALVE SPRING OUTER 1
31 0526-2427 WASHER-FL(FOR VALVE SPRING) 8
32 A050T095 THRUST WASHER 8
33 A050T097 SEALING CAP 1

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Connecting Rod Assembly

2

Item Part No. Description Qty

1 A048K324 CONNECTING ROD-FRACTURED TYPE 4
2 A050D009 CONNECTING ROD BUSH (SET OF 4 BUSHES) 1
3 A050D340 BOLT CONNECTING ROD 8
4 0114-0460 BUSHING CONN ROD (SET OF CR BEARING) 1

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Cooling System

13

12
11

12
15
10

7
7

14

5 1
1

4
3

8
6
16

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Cooling System

Item Part No. Description Qty

1 0132-0528 PUMP WATER ASSLY 1
2 0512-0452 PULLEY 1
3 A050D099 SPACER FAN 1
4 0130-8401 FAN RADIATOR 1
5 0511-0260 BELT DRIVE 1
6 0132-0532 GASKET-WATER PUMP 1
7 A050D102 GASKET-FLANGE 2
8 0406-1254 PLATE-LOCK 3
9 A050D100 BOLT M 8X16 6
10 0130-8460 TUBE-WATER (ASSLY) 1
11 0503-3178 HOSE COOLANT 1
12 0503-3195 CLAMP-HOSE 2
13 A046S522 THERMOSTAT 1
14 0503-3179 HOSE COOLANT 1
15 0503-3036-02 CLAMP 2
16 0132-0529 GASKET-WATER PUMP 1
- 0541-1730 REPAIR KIT, WATER PUMP 1

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Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Crankshaft

7A

7B

Item Part No. Description Qty

1 0104-2190 CRANKSHAFT ASSLY 1
2 A050T093 GEAR SPUR 1
3 0406-1246 KEY LOCK 2
4 0512-0453 PULLEY 1
5 0800-6557 SCREWHEXHD (VIBRATION DAMPER LOCK) 1
6 A050D011 SEAL SHAFT SET 2
7A A050D006 THRUST WASHER UPPER HALF STD 1
7B A050D007 THRUST WASHER LOWER HALF STD 1
8 0104-2191 SET BEARING-CRANKSHAFT (STD) 1
9 0516-2155 THRUST SPACER 1

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Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

9 17
22 26 18
27 2

15

1
21
25
16

14
13
5
20 19
4

3
8 12
7 6

10

24

23

11

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Cylinder Block

Item Part No. Description Qty

1 A050C800 BLOCK CYLINDER 1
2 0110-4180 CYLINDER LINER 4

3 A050C806 SCREW HEX HD 10

4 0103-0870 GEARCASE (VALID TILL JAN 2010) 1
4 A050C999 GEARCASE (VALID FROM FEB 2010) 1
5 0103-0871 GASKET GEARCASE 1
6 0103-0878 COVER GEARCASE (VALID TILL AUG 2011) 1
6 A050D001 COVER GEARCASE (VALID FROM SEPT 2011) 1
7 0509-0562 SEAL SHAFT 1
8 A049R372 GASKET GEARCASE (TGH COVER) 1
9 0115-0578 SHIELD PUSH ROD (COVER PUSH ROD CHAMBER) 1
10 A050D338 PAN OIL 1
11 0517-0457 PLUG-DRAIN 1
12 A047S360 GASKET OIL BASE 1
13 0526-2428 WASHER-FL 1
14 A050C802 PLUG-CAP 1
15 0502-1735 SLEEVE-TUBE 1
16 0502-1736 SLEEVE-TUBE 1
17 0516-2157 PIN-DOWEL 2
18 0516-2158 PIN-DOWEL 2
19 0516-2159 PIN-DOWEL 12
20 0800-6597 SCREW-HEX HD 3
21 0130-8463 COVER-GUARD 1
22 0526-2429 WASHER-FL 3
23 0526-2428 WASHER-FL 1
24 0800-6599 SCREW-HEX HD (COMBI) 12
25 0123-2436 BREATHER CRANKCASE 1
26 0103-0876 GASKET (PUSH ROD CHAMBER COVER) 1
27 0800-6596 SCREW-HEX HD (COMBI) 3
– 0509-0576 SEAL-O RING 1
– 0516-2156 PIN-DOWEL 4
– 0541-1769 VALVE KIT 1

Gasket Set

Item Part No. Description Qty

– 0541-1731 GASKET KIT (OVERHAUL) (COMPLETE SET OF GASKETS) 1

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Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Cylinder Head

3 13
4 7
9
2
19 12
1

15
18 5
6
8
16

17
1

20
10

11

14

Item Part No. Description Qty

1 0123-2446 ASSY CAP 1
2 0800-6559 WASHER 8X14 CU 4
3 0800-6600 STRETCH BOLT 3
4 A050T074 HEX BOLT M8X125 1
5 0110-4172 HEAD CYLINDER ASSLY WITH VALVES (VALID TILL FEB 2012) 1
5 A050D002 HEAD CYLINDER ASSLY WITH VALVES (VALID TILL MARCH 2012) 1
6 0110-4152 GUIDE VALVE INLET STD 4
7 0110-4174 GUIDE VALVE SEAL INLET (STEM SEAL) 4
8 0110-4167 GUIDE VALVE EXHAUST STD 4
9 0110-4175 GUIDE VALVE SEAL EXHAUST (STEM SEAL) 4
10 0110-4183 RING VALVE SEAT INLET 4
11 0110-4157 RING VALVE SEAT EXHAUST 4
12 0520-2699 STUD 17
13 0860-2139 NUT HEX 17
14 A050D005 GASKET CYLINDER HEAD 1
15 0134-5408 COVER CYLINDER HEAD 1
16 A043X665 GASKET MANIFOLD 1
17 0520-2704 STUD 2
18 0509-0573 SEAL-O RING 4
19 0502-1737 SLEEVE TUBE (PROTECTIVE) 4
20 A048A496 GASKET COVER 1

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Dipstick Arrangement

Item Part No. Description Qty

1 0123-2437 DIPSTICK OIL 1
2 0123-2438 TUBE OIL 1
3 0505-2550 FLANGE PIPE 1
4 A043X691 GASKET FLANGE 1

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Engine Suspension

4
3

1
2

Item Part No. Description Qty

1 A040N208 MOUNT ENGINE (FRONT LEFT) 1
2 A040N206 MOUNT ENGINE (FRONT RIGHT) 1
3 0403-7359 LIFTING PLATE (FRONT) 1
4 A050D551 LIFTING LUG (REAR) 1

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Exhaust Manifold

4
2

Item Part No. Description Qty

1 0154-3310 MANIFOLD EXHAUST (For C66 D5,C60 D6) 1
2 0154-3309 GASKET MANIFOLD 1
3 0155-5074 GASKET EXHAUST TC TO MANIFOLD 1
4 0155-5059 GASKET-EXHAUST 1
5 0154-3308 MANIFOLD EXHAUST (For C44 D5,C55 D5,C40 D6,C50 D6) 1

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Fuel Filter 10
8
3
11
9
6

4
7

6
1
7

6
5

Item Part No. Description Qty

- A050D020 FUEL FILTER ASSEMBLY 1
1 A045T294 BRACKET FUEL FILTER 1
2 A050D022 ELEMENT FUEL FILTER 1
3 A050D024 HEAD-FILTER 1
4 0501-1163 LINE FUEL (FUEL FILTER TO FIP) 1
5 0501-1181 LINE FUEL (FEED PUMP TO FUEL FILTER) 1
6 0502-1625 BOLT-BANJO (M14) 3
7 0509-0495-02 WASHER-SEALING 6
8 0502-1624 BOLT-BANJO (M12) 1
9 0509-0495-01 WASHER-SEALING 2
10 0800-6594-62 SCREW-HEX HD 2
11 0526-2400-31 WASHER-FL 2

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Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Fuel Injection Pump

9
5
6
3
10

Item Part No. Description Qty

1 0501-1162 LINE FUEL FOR C44 D5,C55 D5,C66 D5 1
2 0149-2940 FEED PUMP 1
3 0149-2953 GASKET FIP SUPPORT (VALID TILL APRIL 2010) 1
3 A049V248 GASKET FIP SUPPORT (VALID FROM MAY 2010) 1
0149-2937 PUMP FUEL (G4) 1
4 0149-2936 PUMP FUEL (G6) 1
0149-2938 PUMP FUEL (G7) 1
A040X039 PUMP FUEL (G9) 1
A040X040 PUMP FUEL (G10) 1
A040X041 PUMP FUEL (G8) 1
5 0507-0055 GEAR-SPUR (FIP DRIVE) 1
6 A050D016 SUPPORT-INJECTION 1
7 A024S654 FIP O RING 1
8 A040X051 HOSE, OVERFLOW LINE FUEL RETURN TUBE 1
9 A040S821 TUBE FUEL (TANK TO FEED PUMP) 1
10 A040X047 TUBE FUEL (FIP RETURN PIPE TO TANK) 1

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Flywheel

4
5 2

Item Part No. Description Qty

1 0104-2193 FLYWHEEL ASSLY WITH RING GEAR (SEA-10) 1
2 0507-0047 GEAR RING 1
3 0104-2194 HOUSING FLYWHEEL (SAE-3) 1
4 0406-1252 PLATE-LOCK 4
5 0800-6612 SCREW-HEX HD 8

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Injector

Item Part No. Description Qty

1 0147-1003 INJECTOR FUEL 4
2 0526-2362 WASHER,COPPER 4

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Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Lubrication System

12

13
Oil Cooler 5
11

6
4 14
9

10

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Lubrication System

Item Part No. Description Qty

- A050D058 ASSY OIL FILTER 1
1 A050D060 HEAD-FILTER 1
2 A050D059 ELEMENT-OIL FILTER 1
3 0122-0960 GASKET OIL FILTER 1
4 A050D077 OIL COOLER 1
5 A050D095 CONNECTOR 1
6 A050D085 BOLT,HEX HEAD 27
7 0509-0585 WASHER-SEALING 4
8 0526-2425 WASHER-FL (SEAL) 8
9 0800-6608 SCREW-HEX HD 8
10 0800-6609 SCREW-HEX HD 27
11 A043X695 GASKET-OIL BASE 1
12 A050D056 PUMP-OIL ASSEMBLY 1
13 A050D057 OIL PUMP STRAINER 1
14 A050D337 PIPE FLEXIBLE (OIL FILTER TO FIP) 1

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Piston Assembly

Item Part No. Description Qty

1 A050D008 PISTON SET (PISTON - 4 + PIN - 4 + CIRCLIP - 8) 1
2 0112-0350 RING SET PISTON (TOP - 4 MIDDLE - 4 + OIL RING - 4) 1

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Starter

Item Part No. Description Qty

1 0191-2534 STARTER MOTOR 1
2 A035J386 SOLENOID SWITCH 1

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Turbo charger

5
1

Item Part No. Description Qty

A044K735 TURBO CHARGER (C66 D5 & C60 D6) 1
1
A044K733 TURBO CHARGER (C44 D5,C55 D5,C40 D6,C50 D6) 1
2 0505-2574 CROSS PIPE (G4/G6) 1
3 0503-3202 HOSE AIR 1
4 0503-3203 CLAMP HOSE 2
- 0502-1744 ADAPTER HOSE 1
- 0503-3201 CLAMP HOSE (TURBO OIL DRAIN) 2
- 0123-2449 TUBE OIL 1
5 A040G639 HOSE OIL (TURBO OIL DRAIN HOSE) 1
- A043Y715 HOSE OIL (TURBO OIL SUPPLY) 1

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Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

SECTION B
(Upfit Parts )

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“Intentionally Left Blank”

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Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

PTFE associated engine component part numbers

PART NO DESCRIPTION

A047U905 ASSY CRANKSHAFT

A047S519 ASSY CYLINDER CRANKCASE

WITH FLYWHEEL HSG

A047S541 CYLINDER CRANKCASE

A047S561 BEARING,CAP

A047S565 FLYWHEEL

A047S716 CRANKSHAFT

A047U173 SCREW,HEX FLANGE HEAD

2015 Copyright Cummins Power Generation

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Part Numbers for Diesel Engine & Alternator of respective models

Sl no. Model Name Engine Diesel Alternator

1 C44 D5 3ph A035J490 A034S861

2 C55 D5 3ph A035J488 A034S869
3 C66 D5 3ph A035J486 A034S883
4 C40 D6 3ph op A035J484 A034S861
5 C50 D6 3ph op A035J482 A034S869
6 C60 D6 3ph op A035H039 A034S875
7 C40 D6 3ph en A035J484 A034S861
8 C50 D6 3ph en A035J482 A034S867
9 C60 D6 3ph en A035H039 A034S877
10 C40 D6 1ph A035J484 A034S891
11 C50 D6 1ph A035J482 A034S891
12 C60 D6 1ph A035H039 A034S891

NOTE: The abbreviations "op" & "en" refer to Open gensets & Enclosed gensets respectively
Also "1 ph" refers Single phase & "3 ph" referes to Three Phase.

2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Air Filter Installation

10 2 11 9 4

1
5
6
7

Item Part No. Description Qty

1 A034P564 BRACKET, AIR FILTER 1
2 A034P557 HOSE,AIR 1
3 A034P652 / A034P654 FILTER,AIR - MEDIUM DUTY / HEAVY DUTY 1
- A034P656 / A034P658 ELEMENT AIR FILTER ( SAFETY), MEDIUM DUTY / HEAVY DUTY 1
- A034P660 / A034P662 ELEMENT AIR FILTER (PRIMARY), MEDIUM DUTY / HEAVY DUTY 1
4 0140-4255 COVER,AIR FILTER 1
5 0526-2400-25 WASHER, FLAT 4
6 0850-2114-09 WASHER, LOCK 4
7 0800-6494-27 SCREW, HEX HEAD 4
8 0800-6520-57 SCREW, HEX FLANGE HEAD 2
9 0140-4287 INDICATOR, SERVICE 1
10 A041B506 CLAMP,HOSE 1
11 A040Y178 CLAMP,HOSE 1

2015 Copyright Cummins Power Generation Page 33

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Battery Installation

6 7

5
4
2
3
1

BATTERY
FOR REF ONLY

11
10
9
8

2 2
55 55 55
83.5 83.5
A 111 336
C BRACKET TO C BRACKET INSIDE
A-A
INSULATION MOUNTING ARRANGEMENT
SCALE 1/4

Page 34 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Battery Installation

Item Part No. Description Qty

1 A034F667 INSULATION 3
2 0416-1459 HOLDDOWN,BATTERY 1
3 0416-1458 ROD,BATTERY RETAINING 2
4 0850-2114-07 WASHER,LOCK 2
5 0860-2127-09 NUT,HEX 2
6 0416-1390-04 CABLE,ELECTRICAL 1
7 0416-1391-04 CABLE,ELECTRICAL 1
8 A035R697 HOLDDOWN,BATTERY 2
9 0526-2400-25 WASHER,FLAT 4
10 0850-2114-09 WASHER,LOCK 4
11 0800-6494-26 SCREW,HEX HEAD 4

2015 Copyright Cummins Power Generation Page 35

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Busbar Installation

4
3

4 A
6
7

Page 36 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Busbar Installation

Item Part No. Description Qty

1 0337-4128 BAR,NEUTRAL 1
2 A041K849 SCREW,SOCKET HEAD 2
3 A040U964 WIRE,GROUND 1
4 0526-2403-25 WASHER,FLAT 2
5 0800-6526-28 SCREW,HEX HEAD 1
6 0850-2114-10 WASHER,LOCK 1
7 0860-2127-12 NUT,HEX 1

2015 Copyright Cummins Power Generation Page 37

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Chassis Installation

B 2 19 9 C

D A

4
3
6
5
18

13
11
10

12

Page 38 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Chassis Installation

18

20

7
19
21

22

17

16

19 15
B

8 14

25

24
26 23

2015 Copyright Cummins Power Generation Page 39

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Chassis Installation

Item Part No. Description Qty

1 A034S350 BASE,SKID 1
2 0402-0958 ISOLATOR,VIBRATION 4
3 A040K503 GASKET,FLANGE 1
4 A040K398 NECK,FILLER 1
5 0159-1741 CAP,FILL 1
6 A035K750 SWITCH,LEVEL 1
7 A034U043 BRACKET,SHIPPING 2
8 A034U045 STRAP 2
9 0159-1779-01 PICKUP,FUEL 2
10 0853-2046 WASHER,LOCK 2
11 0526-2402 WASHER,FLAT 2
12 0800-6523 SCREW,HEX HEAD 1
13 0860-2129 NUT,HEX 2
14 0800-6520-40 SCREW,HEX FLANGE HEAD 2
15 A035N047 WASHER,FLAT 2
16 0850-2114-11 WASHER,LOCK 2
17 0860-2127-13 NUT,HEX 2
18 0800-6520-21 SCREW,HEX FLANGE HEAD 8
19 0800-6520-38 SCREW,HEX FLANGE HEAD 12
20 0526-2403-26 WASHER,FLAT 2
21 0850-2113-19 WASHER,LOCK 2
22 0860-2127-11 NUT,HEX 2
23 0853-0040-55 WASHER,LOCK 2
24 A049W777 WASHER,FLAT 2
25 A049W492 SCREW,HEX HEAD 1
26 A049W781 NUT,HEX 2

Page 40 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Accessories Installation

3 1

2015 Copyright Cummins Power Generation Page 41

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Accessories Installation

Item Part No. Description Qty

1 0320-2156-05 INSTALLATION,CIRCUIT BREAKER ACCESSORIES 2
2 0320-2156-05 INSTALLATION,CIRCUIT BREAKER ACCESSORIES 2
3 A030H963 BARRIER,PHASE 4

Page 42 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C44 D5 - 3 Ph (OPEN))

10
1
2
3
9 4
5

3D VIEW

6 7 8
DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 43

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C44 D5 - 3 Ph (OPEN))

Item Part No. Description Qty

1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A035D270 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 44 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C55 D5 & C40 D6 - 3 Ph (ENCLOSED))

10
1
2
9 3
4
5

3D VIEW

6 7 8
DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 45

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C55 D5 & C40 D6 - 3 Ph (ENCLOSED))

Item Part No. Description Qty

1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A035J271 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 46 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C66 D5 & C50 D6 - 3 Ph (ENCLOSED))

10
1
2
3
4
9 5

3D VIEW

6 7 8
DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 47

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C66 D5 & C50 D6 - 3 Ph (ENCLOSED))

Item Part No. Description Qty

1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A035J517 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 48 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C40 D6 - 3 Ph (OPEN))

10
1
9 2
4 3
5

3D VIEW

6 7 8

DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 49

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C40 D6 - 3 Ph (OPEN))

Item Part No. Description Qty
1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A034J279 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 50 2015 Copyright Cummins Power Generation

 Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C50 D6,C60 D6 - 3 Ph (OPEN),C40 D6 - 1 Ph (OPEN))

10
1
2
3
9 4
5

3D VIEW

6 7 8

DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 51

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C50 D6,C60 D6 - 3 Ph (OPEN),C40 D6 - 1 Ph (OPEN))

Item Part No. Description Qty

1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A034J283 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 52 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C60 D6 - 3 Ph (ENCLOSED))

10

1
2
9 3
4
5

3D VIEW

6 7 8

DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 53

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C60 D6 - 3 Ph (ENCLOSED))

Item Part No. Description Qty

1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A035D272 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 54 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Circuit Breaker Installation (For C40 D6 - 1 Ph (OPEN) & C60 D6 - 1 Ph (OPEN))

10
1
2
9 3
4
5

3D VIEW

6 7 8

DETAILED VIEW
FOR LABLE INFORMATION

2015 Copyright Cummins Power Generation Page 55

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Circuit Breaker Installation (For C40 D6 - 1 Ph (OPEN) & C60 D6 - 1 Ph (OPEN))

Item Part No. Description Qty

1 A043W949 BRACKET,CIRCUIT BREAKER 1
2 0526-2400-22 WASHER,FLAT 4
3 0850-2114-07 WASHER,LOCK 4
4 0800-6494-10 SCREW,HEX HEAD 4
5 A034J285 BREAKER,CIRCUIT 1
6 0098-8981-01 LABEL,INFORMATION 1
7 0098-8981-02 LABEL,INFORMATION 1
8 0098-8981-04 LABEL,INFORMATION 1
9 A045L606 COVER,CIRCUIT BREAKER 1
10 A047C910 SCREW,SLOTTED 4

Page 56 2015 Copyright Cummins Power Generation

 Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Control Panel Installation

5
4
9
7
6
3

2
1

17 18 8 9

14

13

12

10

10

11

2015 Copyright Cummins Power Generation Page 57

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Control Panel Installation

EARTHING CABLE ASSY

(CONTROL PANEL TO SKID CONN.) 15

THIS VIEW REFER ONLY FOR HARDWARE USED

IN FITMENT OF WIRE INTERFACE(A041B813)

16

VIEW FROM C
EARTHING CABLE ASSY
(CONTROL PANEL TO SKID CONN.)

Page 58 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Control Panel Installation

Item Part No. Description Qty

1 A040N176 PANEL,CONTROL 1
2 0300-6445 CONTROL 1
3 0814-2166-01 SCREW,FLAT HEAD 6
4 A040T120 RAIL,MOUNTING 1
5 0803-2025-01 SCREW,SET 3
6 A049F209 RELAY,CONTROL 1
7 0307-3197 RELAY,CONTROL 1
8 A035F510 BLOCK,TERMINAL 24
9 0307-3194 RELAY,LOCKOUT 7
10 0526-2400-25 WASHER,FLAT 16
11 0800-6494-29 SCREW,HEX HEAD 8
12 0850-2114-09 WASHER,LOCK 8
13 0860-2127-11 NUT,HEX 8
14 0508-1344-02 GROMMET 1
15 0860-2127-05 NUT,HEX 2
16 A042M574 LINK,NEUTRAL 1
17 A043C537 LABEL,INFORMATION 2
18 A043C539 LABEL,INFORMATION 2
19 A040S375 HARNESS,ENGINE 1
20 A043T156 HARNESS,INTERFACE 2

2015 Copyright Cummins Power Generation Page 59

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Current Transformer Installation (For C40 D6,C44 D5,C55 D5 - 3 Ph)

3 1 2

Item Part No. Description Qty

1 A040N849 BRACKET,TRANSFORMER 1
2 A035F246 TRANSFORMER,CURRENT 3
3 0800-6520-01 SCREW,HEX FLANGE HEAD 2

Page 60 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Current Transformer Installation (For C50 D6,C60 D6,C66 D5 - 3 Ph)

Item Part No. Description Qty

1 A040N849 BRACKET,TRANSFORMER 1
2 A035F320 TRANSFORMER,CURRENT 3
3 0800-6520-01 SCREW,HEX FLANGE HEAD 2

2015 Copyright Cummins Power Generation Page 61

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Current Transformer Installation (For C40 D6 - 1 Ph)

Item Part No. Description Qty

1 A040N849 BRACKET,TRANSFORMER 1
2 A035F246 TRANSFORMER,CURRENT 2
3 0800-6520-01 SCREW,HEX FLANGE HEAD 2
4 A043Z472 WIRE,GROUND 1

Page 62 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Current Transformer Installation (For C50 D6 - 1 Ph)

Item Part No. Description Qty

1 A040N849 BRACKET,TRANSFORMER 1
2 A035F246 TRANSFORMER,CURRENT 2
3 0800-6520-01 SCREW,HEX FLANGE HEAD 2
4 A043Z472 WIRE,GROUND 1

2015 Copyright Cummins Power Generation Page 63

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Current Transformer Installation (For C60 D6 - 1 Ph)

3 1 2

Item Part No. Description Qty

1 A040N849 BRACKET,TRANSFORMER 1
2 A035F751 TRANSFORMER,CURRENT 2
3 0800-6520-01 SCREW,HEX FLANGE HEAD 2
4 A043Z472 WIRE, GROUND 1

Page 64 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Duct Installation (For C44 D5, C55 D5, C40 D6, C50 D6 - 3 Ph)

2 1

Item Part No. Description Qty

1 A040R966 PLATE 1
2 A047G693 GROMMET 1

2015 Copyright Cummins Power Generation Page 65

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Duct Installation (For C66 D5 & C60 D6 - 3 Ph)

2 1

Item Part No. Description Qty

1 A040R968 PLATE 1
2 A047G693 GROMMET 1

Page 66 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Duct Installation (For C40 D6, C50 D6, C60 D6 - 1 Ph)

2 1

Item Part No. Description Qty

1 A040R970 PLATE 1
2 A047G693 GROMMET 1

2015 Copyright Cummins Power Generation Page 67

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Electrical Coil Installation

Item Part No. Description Qty

1 A044F794 COIL,ELECTRICAL 1

Page 68 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Engine Installation (For C44 D5 & C40 D6)

12

13

2 15

14

9
10

11

24

16

6
3D VIEW

2015 Copyright Cummins Power Generation Page 69

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Engine Installation (For C44 D5 & C40 D6)

22
21
17

7 ENGINE, DIESEL
FOR REF ONLY

23

20 19 18 16

3D VIEW

Page 70 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Engine Installation (For C44 D5 & C40 D6)

Item Part No. Description Qty

1 0099-2598 NAMEPLATE,ENGINE 1
2 0099-2604 NAMEPLATE,CONTROL 1
3 0818-1181-01 RIVET,ROUND HEAD 2
4 A040G955 HOSE,BREATHER 1
5 0306-5456 COVER 1
6 0800-6528-01 SCREW,HEX FLANGE HEAD 2
7 0155-5028 PIPE,EXHAUST 1
8 0130-8400 FAN,RADIATOR 1
9 0205-0393 BACKPLATE,FAN 3
10 0850-2114-09 WASHER,LOCK 6
11 0800-6494-30 SCREW,HEX HEAD 6
12 A040V350 HOSE,WATER 1
13 A040Y180 CLAMP,HOSE 2
14 A040V353 HOSE,WATER 1
15 0503-3095 CLAMP,HOSE 2
16 0517-0451 PLUG,HOLE 7
17 0517-0443-02 PLUG 1
18 0526-2400-31 WASHER,FLAT 1
19 0850-2114-13 WASHER,LOCK 1
20 A042M932 SCREW,HEX FLANGE HEAD 1
21 0505-2576 BUSHING,REDUCER 1
22 0517-0478 PLUG 1
23 A049S702 MOUNT,ENGINE 1
24 A048A496 GASKET,COVER) 1

2015 Copyright Cummins Power Generation Page 71

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Engine Installation (For C55 D5 & C50 D6)

14 12

13
2
16

10

11

24

15

3D VIEW

Page 72 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Engine Installation (For C55 D5 & C50 D6)

22 21 17

ENGINE, DIESEL
FOR REF ONLY

23

20 19 18 15

3D VIEW

2015 Copyright Cummins Power Generation Page 73

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Engine Installation (For C55 D5 & C50 D6)

Item Part No. Description Qty

1 0099-2598 NAMEPLATE,ENGINE 1
2 0099-2604 NAMEPLATE,CONTROL 1
3 0818-1181-01 RIVET,ROUND HEAD 2
4 A040G955 HOSE,BREATHER 1
5 0306-5456 COVER 1
6 0800-6528-01 SCREW,HEX FLANGE HEAD 2
7 0155-5028 PIPE,EXHAUST 1
8 0130-8401 FAN,RADIATOR 1
9 0205-0393 BACKPLATE,FAN 3
10 0850-2114-09 WASHER,LOCK 6
11 0800-6494-30 SCREW,HEX HEAD 6
12 A040V350 HOSE,WATER 1
13 A040V353 HOSE,WATER 1
14 A040Y180 CLAMP,HOSE 2
15 0517-0451 PLUG,HOLE 7
16 0503-3095 CLAMP,HOSE 2
17 0517-0443-02 PLUG 1
18 0526-2400-31 WASHER,FLAT 4
19 0850-2114-13 WASHER,LOCK 4
20 A042M932 SCREW,HEX FLANGE HEAD 4
21 0505-2576 BUSHING,REDUCER 1
22 0517-0478 PLUG 1
23 A049S702 MOUNT,ENGINE 1
24 A049S700 MOUNT,ENGINE 1
25 A048A496 GASKET,COVER) 1

Page 74 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Engine Installation (For C66 D5 & C60 D6)

12

2 14

13

16

10

11

1
3

15

6 3D VIEW

2015 Copyright Cummins Power Generation Page 75

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Engine Installation (For C66 D5 & C60 D6)

22
21
17

ENGINE, DIESEL
FOR REF ONLY

20 19 18 15

3D VIEW

Page 76 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Engine Installation (For C66 D5 & C60 D6)

Item Part No. Description Qty

1 0099-2598 NAMEPLATE,ENGINE 1
2 0099-2604 NAMEPLATE,CONTROL 1
3 0818-1181-01 RIVET,ROUND HEAD 2
4 A040G955 HOSE,BREATHER 1
5 0306-5456 COVER 1
6 0800-6528-01 SCREW,HEX FLANGE HEAD 2
7 0155-5028 PIPE,EXHAUST 1
8 0130-8401 FAN,RADIATOR 1
9 0205-0393 BACKPLATE,FAN 3
10 0850-2114-09 WASHER,LOCK 6
11 0800-6494-30 SCREW,HEX HEAD 6
12 A040V350 HOSE,WATER 1
13 A040V353 HOSE,WATER 1
14 A040Y180 CLAMP,HOSE 2
15 0517-0451 PLUG,HOLE 7
16 0503-3095 CLAMP,HOSE 2
17 0517-0443-02 PLUG 1
18 0526-2400-31 WASHER,FLAT 1
19 0850-2114-13 WASHER,LOCK 1
20 A042M932 SCREW,HEX FLANGE HEAD 1
21 0505-2576 BUSHING,REDUCER 1
22 0517-0478 PLUG 1
23 A048A496 GASKET,COVER) 1

2015 Copyright Cummins Power Generation Page 77

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Fuel System Installation

2 1

7 8

12
11
3
FUEL INJECTION PUMP SIDE
4

10

9
FUEL TANK SIDE

EXPLODED VIEW OF FUEL STRAINER ASSEMBLY

Page 78 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Fuel System Installation

Item Part No. Description Qty

1 A040L186 HOSE,FUEL 1
2 0503-3036-02 CLAMP,HOSE 1
3 A040S821 TUBE,FUEL 1
4 A041U699 HOSE,FUEL 1
5 A048M259 STRAINER,FUEL 1
6 A043C152 HOSE,FUEL 1
7 A041W263 CLIP,HOSE 2
8 A041B507 SUPPORT 1
9 A040M834 ADAPTER,HOSE 1
10 A041W261 CLAMP,HOSE 4
11 0800-6520-18 SCREW,HEX FLANGE HEAD 2
12 0860-2137 NUT,HEX FLANGE 2

2015 Copyright Cummins Power Generation Page 79

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Generator Installation
3
2
1

4
2
1
5
2
1

9
8
7
11
10
10
6
11
10 A
10
6
6

THIS VIEW ONLY FOR REFERENCE

Page 80 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Generator Installation

Item Part No. Description Qty

1 0526-2401-10 WASHER,FLAT 20
2 0850-2114-11 WASHER,LOCK 20
3 0800-6494-43 SCREW,HEX HEAD 8
4 0800-6494-48 SCREW,HEX HEAD 4
5 0800-6494-46 SCREW,HEX HEAD 8
6 0853-0040-55 WASHER,LOCK 4
7 A049W777 WASHER,FLAT 1
8 0850-2114-09 WASHER,LOCK 1
9 A049W781 NUT,HEX 1
10 A049W492 SCREW,HEX HEAD 4
11 A043Y136 WIRE,GROUND 2

2015 Copyright Cummins Power Generation Page 81

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Guard Installation (For C44 D5,C55 D5, C40 D6, C50 D6)

8
7
6

2 3
6
7
8
X

Page 82 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Guard Installation (For C44 D5,C55 D5, C40 D6, C50 D6)

Item Part No. Description Qty

1 A040X777 BRACKET,GUARD 1
2 A040K142 BRACKET,GUARD 1
3 0800-6520-55 SCREW,HEX FLANGE HEAD 1
4 A040X775 GUARD,EXHAUST 1
5 A040K144 BRACKET,GUARD 1
6 0526-2400-25 WASHER,FLAT 5
7 0850-2114-09 WASHER,LOCK 5
8 0800-6494-26 SCREW,HEX HEAD 5

2015 Copyright Cummins Power Generation Page 83

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Guard Installation (For C66 D5 & C60 D6)

USE FASTENER
SUPPLIED
WITH ENGINE

5
4

6
7
9

Page 84 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Guard Installation (For C66 D5 & C60 D6)

6
7

Item Part No. Description Qty

1 A048S259 BRACKET,GUARD 1
2 A048S255 GUARD,EXHAUST 1
3 A048S262 BRACKET,GUARD 1
4 0800-6520-56 SCREW,HEX FLANGE HEAD 1
5 A048S257 BRACKET,GUARD 1
6 0526-2400-25 WASHER,FLAT 6
7 0850-2114-09 WASHER,LOCK 6
8 0800-6494-26 SCREW,HEX HEAD 2
9 0800-6494-27 SCREW,HEX HEAD 4

2015 Copyright Cummins Power Generation Page 85

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Harness Installation
x

5 5

5 1 8 4

4 2 4
1 3
3
7 2
2 1
1 5
6
6 7

B
X

Page 86 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Harness Installation

Item Part No. Description Qty

1 0503-3097-03 CLAMP,HOSE 4
2 0526-2400-28 WASHER,FLAT 3
3 0850-2114-11 WASHER,LOCK 2
4 0800-6494-45 SCREW,HEX HEAD 3
5 0503-3097-01 CLAMP,HOSE 4
6 A035N047 WASHER,FLAT 2
7 0860-2127-13 NUT,HEX 3
8 0526-2403-25 WASHER,FLAT 1
9 0800-6494-44 SCREW,HEX HEAD 1

2015 Copyright Cummins Power Generation Page 87

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Lead Installation (For C44 D5, C55 D5, C40 D6 - 3 Ph (OPEN))

N U V W 3D VIEW

NL1L2L3

CONNECTIONS
BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR
REFERENCE ONLY

Item Part No. Description Qty

1 A035D343 HARNESS,POWER 1

Page 88 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Lead Installation (For C50 D6 - 3 Ph (ENCLOSED), C66 D5 - 3 Ph (OPEN))

3D VIEW

N U V W
N L1L2L3

CONNECTIONS BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A035D345 HARNESS,POWER 1

2015 Copyright Cummins Power Generation Page 89

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Lead Installation (For C40 D6 - 3 Ph (OPEN))

3D VIEW

N U V W

N L1L2 L3

CONNECTIONS BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A035D347 HARNESS,POWER 1

Page 90 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Lead Installation (For C50 D6, C60 D6 - 3 Ph (OPEN))

3D VIEW

N U V W

N L1 L2 L3

CONNECTIONS BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A035D346 HARNESS,POWER 2

2015 Copyright Cummins Power Generation Page 91

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Lead Installation (For C60 D6 - 3Ph (ENCLOSED))

3D VIEW

N U V W

N L1 L2 L3

CONNECTIONS BETWEEN
N AND N

POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A035D346 HARNESS,POWER 1

Page 92 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Lead Installation (For C40 D6 - 1 Ph (OPEN))

3D VIEW

N U V W

N L1L2 L3

CONNECTIONS BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A035D351 HARNESS,POWER 2

2015 Copyright Cummins Power Generation Page 93

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Lead Installation (For C50 D6 - 1 Ph (OPEN))

3D VIEW

N U V W

N L1L2L3

CONNECTIONS BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A035D352 HARNESS,POWER 2

Page 94 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Lead Installation (For C60 D6 - 1 Ph (OPEN))

3D VIEW

N U V W

N L1L2L3

CONNECTIO
NS BETWEEN
N AND N
POWER CABLE CONNECTIONS FOR REFERENCE ONLY

Item Part No. Description Qty

1 A043Z236 HARNESS,POWER 2

2015 Copyright Cummins Power Generation Page 95

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Oil Drain Installation

9
12

3
2
1

11,10, 5
6
9
8

Item Part No. Description Qty

1 A040K163 BRACKET,OIL PUMP 1
2 0526-2400-22 WASHER,FLAT 2
3 0800-6494-11 SCREW,HEX HEAD 2
4 0120-1414 PUMP,OIL 1
5 A040N007 ELBOW,PIPE 1
6 0504-0343 VALVE,BALL 1
7 A040G934 FITTING,HOSE CONNECTOR 1
8 A040N010 HOSE,OIL 1
9 0503-3036-02 CLAMP,HOSE 3
10 0870-2316 NUT,LOCK 1
11 0509-0559-01 WASHER,SEALING 1
12 0503-3099-01 HOSE,FUEL 1

Page 96 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C55 D5 & C50 D6 (OPEN))

23 11 2 10

3 X

19

4, 5

20

16

13 8 12

13

21

15
22

-A-
-C-

24
17, 4, 18 9 14 VIEW SHOWING MOUNTING
OF BRACKET,RADIATOR
VIEW FROM X
2015 Copyright Cummins Power Generation Page 97
Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Radiator Installation (For C55 D5 & C50 D6 (OPEN))

Item Part No. Description Qty

1 A049T124 RADIATOR 1
2 A035D656 GUARD,RADIATOR 1
3 0800-6520-18 SCREW,HEX FLANGE HEAD 9
4 0526-2400-28 WASHER,FLAT 11
5 0800-6494-53 SCREW,HEX HEAD 4
6 0850-2114-11 WASHER,LOCK 4
7 0860-2127-13 NUT,HEX 4
8 A035D515 HOSE,WATER 1
9 A035D513 HOSE,WATER 1
10 A035R482 BRACKET,RADIATOR 1
11 0800-6520-19 SCREW,HEX FLANGE HEAD 1
12 A041T650 CLAMP,HOSE 1
13 A040Y180 CLAMP,HOSE 2
14 A041A701 CLAMP,HOSE 1
15 0800-6520-59 SCREW,HEX FLANGE HEAD 1
16 A049S921 GUARD,BELT 1
17 0526-2400-25 WASHER,FLAT 3
18 0800-6526-28 SCREW,HEX HEAD 3
19 A046N645 GUARD,RADIATOR 1
20 0402-0970 ISOLATOR,VIBRATION 4
21 0130-8396 RECOVERY BOTTLE ASSY 1
22 A035B450 SHROUD 1
23 A035B453 PRESSURE CAP 1
24 0517-0456 DRAIN COCK 1

Page 98 2015 Copyright Cummins Power Generation

 Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C66 D5 & C60 D6 (OPEN))

34

8 23 22 7 12

31

8 X

24

11
13

4 14
3
2

19
18
3
16

15 18, 3, 30 3, 5, 6 29 SEE DETAIL A 14

25 9 26

17 20 21

DETAIL A
32 28

33
25

35 VIEW SHOWING MOUNTING

OF BRACKET,RADIATOR
VIEW FROM X 10 27
2015 Copyright Cummins Power Generation Page 99
Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Radiator Installation (For C66 D5 & C60 D6 (OPEN))

Item Part No. Description Qty

1 A035A565 RADIATOR 1
2 0526-2400-31 WASHER,FLAT 4
3 0526-2400-28 WASHER,FLAT 15
4 0800-6494-46 SCREW,HEX HEAD 4
5 0850-2114-11 WASHER,LOCK 4
6 0860-2127-13 NUT,HEX 4
7 A035D656 GUARD,RADIATOR 1
8 0800-6520-18 SCREW,HEX FLANGE HEAD 7
9 A035D511 HOSE,WATER 1
10 A035D513 HOSE,WATER 1
11 0503-3170 HOSE,VACUUM 2
12 0130-8403-01 TUBE,AIR 1
13 0130-8359 TUBE,AIR 1
14 0503-3151 ELBOW,HOSE 2
15 0130-8363-02 TUBE,AIR 1
16 0130-8266-02 BRACKET,TUBE 1
17 0502-1724 CLAMP,TUBE 2
18 0526-2400-25 WASHER,FLAT 7
19 0800-6494-27 SCREW,HEX HEAD 4
20 0850-2114-09 WASHER,LOCK 4
21 0860-2127-11 NUT,HEX 4
22 A035R482 BRACKET,RADIATOR 1
23 0800-6520-19 SCREW,HEX FLANGE HEAD 1
24 A041A699 CLAMP,HOSE 8
25 A040Y180 CLAMP,HOSE 2
26 A041T650 CLAMP,HOSE 1
27 A041A701 CLAMP,HOSE 1
28 0800-6520-59 SCREW,HEX FLANGE HEAD 1
29 0130-8491 GUARD,BELT 1
30 0800-6526-28 SCREW,HEX HEAD 3
31 A046N645 GUARD,RADIATOR 1
32 0130-8396 RECOVERY BOTTLE ASSY 1
33 A035B451 SHROUD 1
34 A035B453 PRESSURE CAP 1
35 0517-0456 DRAIN COCK 1

Page 100 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C44 D5 & C40 D6 (ENCLOSED))

23
12 11 2 10

3
X

19

4,5

20
15

4 , 16 , 17
4
6
7

13 13 8

18

21

VIEW SHOWING MOUNTING

24 OF BRACKET,RADIATOR

22 9 14
X

2015 Copyright Cummins Power Generation Page 101

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Radiator Installation (For C44 D5 & C40 D6 (ENCLOSED))

Item Part No. Description Qty

1 A049T126 RADIATOR 1
2 A035D656 GUARD,RADIATOR 1
3 0800-6520-18 SCREW,HEX FLANGE HEAD 9
4 0526-2400-28 WASHER,FLAT 11
5 0800-6494-53 SCREW,HEX HEAD 4
6 0850-2114-11 WASHER,LOCK 4
7 0860-2127-13 NUT,HEX 4
8 A035D515 HOSE,WATER 1
9 A035D513 HOSE,WATER 1
10 A035R482 BRACKET,RADIATOR 1
11 0800-6520-19 SCREW,HEX FLANGE HEAD 1
12 A041T650 CLAMP,HOSE 1
13 A040Y180 CLAMP,HOSE 2
14 A041A701 CLAMP,HOSE 1
15 A049S921 GUARD,BELT 1
16 0526-2400-25 WASHER,FLAT 3
17 0800-6526-28 SCREW,HEX HEAD 3
18 0800-6520-59 SCREW,HEX FLANGE HEAD 1
19 A047P149 PLATE 2
20 0402-0970 ISOLATOR,VIBRATION 4
21 0130-8396 RECOVERY BOTTLE ASSY 1
22 A035B453 SHROUD 1
23 0517-0456 DRAIN COCK 1
24 A035B453 PRESSURE CAP 1

Page 102 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C55 D5 & C50 D6 (ENCLOSED))

12 23 11 2 10

19

3
X

4,5

20

4
6
7

13 13 8

15

21

24

VIEW SHOWING MOUNTING

OF BRACKET,RADIATOR
22
16 17 , 4 , 18 9 14
X
2015 Copyright Cummins Power Generation Page 103
Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Radiator Installation (For C55 D5 & C50 D6 (ENCLOSED))

Item Part No. Description Qty

1 A049T124 RADIATOR 1
2 A035D656 GUARD,RADIATOR 1
3 0800-6520-18 SCREW,HEX FLANGE HEAD 9
4 0526-2400-28 WASHER,FLAT 11
5 0800-6494-53 SCREW,HEX HEAD 4
6 0850-2114-11 WASHER,LOCK 4
7 0860-2127-13 NUT,HEX 4
8 A035D515 HOSE,WATER 1
9 A035D513 HOSE,WATER 1
10 A035R482 BRACKET,RADIATOR 1
11 0800-6520-19 SCREW,HEX FLANGE HEAD 1
12 A041T650 CLAMP,HOSE 1
13 A040Y180 CLAMP,HOSE 2
14 A041A701 CLAMP,HOSE 1
15 0800-6520-59 SCREW,HEX FLANGE HEAD 1
16 A049S921 GUARD,BELT 1
17 0526-2400-25 WASHER,FLAT 3
18 0800-6526-28 SCREW,HEX HEAD 3
19 A047P149 PLATE 2
20 0402-0970 ISOLATOR,VIBRATION 4
21 0130-8396 RECOVERY BOTTLE ASSY 1
22 A035B450 SHROUD 1
23 A035B453 PRESSURE CAP 1
24 0517-0456 DRAIN COCK 1

Page 104 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C66 D5 & C60 D6 (ENCLOSED))

34

23 22 7 12

8
31

8 X

24

11
13

4 14
3
2

19
18
3

16

15 18 , 3 , 30 3,5,6 29 A 14

2015 Copyright Cummins Power Generation Page 105

Parts Manual Publication
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 A035H834Publication
A035H834 Issue 5 - 10
- 2015
Radiator Installation (For C66 D5 & C60 D6 (ENCLOSED))

25 9 26

32
33

25

35

X 10 27

28

17 20 21 VIEW SHOWING MOUNTING

OF BRACKET,RADIATOR
A

Page 106 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C66 D5 & C60 D6 (ENCLOSED))

Item Part No. Description Qty

1 A035A565 RADIATOR 1
2 0526-2400-31 WASHER,FLAT 4
3 0526-2400-28 WASHER,FLAT 15
4 0800-6494-46 SCREW,HEX HEAD 4
5 0850-2114-11 WASHER,LOCK 4
6 0860-2127-13 NUT,HEX 4
7 A035D656 GUARD,RADIATOR 1
8 0800-6520-18 SCREW,HEX FLANGE HEAD 7
9 A035D511 HOSE,WATER 1
10 A035D513 HOSE,WATER 1
11 0503-3170 HOSE,VACUUM 2
12 0130-8403-01 TUBE,AIR 1
13 0130-8359 TUBE,AIR 1
14 0503-3151 ELBOW,HOSE 2
15 0130-8363-02 TUBE,AIR 1
16 0130-8266-02 BRACKET,TUBE 1
17 0502-1724 CLAMP,TUBE 2
18 0526-2400-25 WASHER,FLAT 7
19 0800-6494-27 SCREW,HEX HEAD 4
20 0850-2114-09 WASHER,LOCK 4
21 0860-2127-11 NUT,HEX 4
22 A035R482 BRACKET,RADIATOR 1
23 0800-6520-19 SCREW,HEX FLANGE HEAD 1
24 A041A699 CLAMP,HOSE 8
25 A040Y180 CLAMP,HOSE 2
26 A041T650 CLAMP,HOSE 1
27 A041A701 CLAMP,HOSE 1
28 0800-6520-59 SCREW,HEX FLANGE HEAD 1
29 0130-8491 GUARD,BELT 1
30 0800-6526-28 SCREW,HEX HEAD 3
31 A047P146 PLATE 2
32 0130-8396 RECOVERY BOTTLE ASSY 1
33 A035B451 SHROUD 1
34 A035B453 PRESSURE CAP 1
35 0517-0456 DRAIN COCK 1

2015 Copyright Cummins Power Generation Page 107

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 5 - 10 - 2015

Radiator Installation (For C44 D5 & C40 D6)

24
12 11 2 10

3
19

1
X

20

15

4, 16, 17
4
6
7

13 13 22 8 21

18

23

VIEW SHOWING MOUNTING OF

9 14 BRACKET,RADIATOR

VIEW FROM X

Page 108 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Radiator Installation (For C44 D5 & C40 D6)

Item Part No. Description Qty

1 A049T126 RADIATOR 1
2 A035D656 GUARD,RADIATOR 1
3 0800-6520-18 SCREW,HEX FLANGE HEAD 9
4 0526-2400-28 WASHER,FLAT 11
5 0800-6494-53 SCREW,HEX HEAD 4
6 0850-2114-11 WASHER,LOCK 4
7 0860-2127-13 NUT,HEX 4
8 A035D515 HOSE,WATER 1
9 A035D513 HOSE,WATER 1
10 A035R482 BRACKET,RADIATOR 1
11 0800-6520-19 SCREW,HEX FLANGE HEAD 1
12 A041T650 CLAMP,HOSE 1
13 A040Y180 CLAMP,HOSE 2
14 A041A701 CLAMP,HOSE 1
15 A049S921 GUARD,BELT 1
16 0526-2400-25 WASHER,FLAT 3
17 0800-6526-28 SCREW,HEX HEAD 3
18 0800-6520-59 SCREW,HEX FLANGE HEAD 1
19 A046N645 GUARD,RADIATOR 1
20 0402-0970 ISOLATOR,VIBRATION 4
21 0130-8396 RECOVERY BOTTLE ASSY 1
22 A035B453 SHROUD 1
23 0517-0456 DRAIN COCK 1
24 A035B453 PRESSURE CAP 1

2015 Copyright Cummins Power Generation Page 109

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 4 - 10 - 20 14

4 1 2
Sensors Installation

Item Part No. Description Qty

1 0505-2470-02 BUSHING,REDUCER 1
2 0193-0529-01 SENSOR,TEMPERATURE 1
3 0193-0430-01 SENDER,PRESSURE 1
4 A041K874 BUSHING 1

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Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Silencer Installation (For C44 D5, C55 D5, C66 D5, C40 D6, C50 D6, C60 D6 (OPEN))

7
6 8

5 1
2
3

2015 Copyright Cummins Power Generation Page 111

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 4 - 10 - 20 14

Silencer Installation (For C44 D5, C55 D5, C66 D5, C40 D6, C50 D6, C60 D6 (OPEN))

Item Part No. Description Qty

1 0155-4779 PIPE,EXHAUST 1
2 0155-4776 CLAMP,EXHAUST 1
3 A034X644 GASKET,EXHAUST 1
4 A034P931 SILENCER 1
5 0526-2400-31 WASHER,FLAT 4
6 0800-6494-63 SCREW,HEX HEAD 4
7 0850-2114-13 WASHER,LOCK 4
8 0860-2127-15 NUT,HEX 4

Page 112 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Silencer Installation (For C44 D5, C55 D5, C66 D5, C40 D6, C50 D6, C60 D6 (ENCLOSED))
13
9
7
12
10 8
11

9
3 7
14
2
10
11
9
4
7
2
10
9
11
7
2
10
11

SEE DETAIL A

15

DETAIL A

THIS VIEW REFER FOR CLADDING (A044R135)

FITMENT ON PIPE EXHAUST (A041Z874)

2015 Copyright Cummins Power Generation Page 113

Parts Manual Publication A035H834
Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 - C60 D6 Issue 4 - 10 - 20 14

Silencer Installation (For C44 D5, C55 D5, C66 D5, C40 D6, C50 D6, C60 D6 (ENCLOSED))

Item Part No. Description Qty

1 A034P933 SILENCER 1
2 A034X644 GASKET,EXHAUST 3
3 A034X642 PIPE,EXHAUST 1
4 A034W961 PIPE,EXHAUST 1
5 0526-2400-28 WASHER,FLAT 2
6 0800-6494-44 SCREW,HEX HEAD 2
7 0526-2400-31 WASHER,FLAT 16
8 A041Z874 PIPE,EXHAUST 1
9 0800-6494-63 SCREW,HEX HEAD 16
10 0850-2114-13 WASHER,LOCK 16
11 0860-2127-15 NUT,HEX 16
12 A041D418 GASKET,EXHAUST 1
13 A034X651 CAP,RAIN 1
14 A041J452 CLAMP 1
15 A044R135 WRAPPER,GUARD 1

Page 114 2015 Copyright Cummins Power Generation

Publication A035H834 Parts Manual
Issue 5 - 10 - 2015 Model: C44 D5 - C55 D5 - C66 D5 And C40 D6 - C50 D6 C60 D6

Voltage Regulator Installation

1 2 3 4

Item Part No. Description Qty

1 0305-1058 REGULATOR,VOLTAGE 1
2 0526-2400-16 WASHER,FLAT 4
3 0850-2114-03 WASHER,LOCK 4
4 0814-2166-05 SCREW,FLAT HEAD 4
5 A050F646 HARNESS,REGULATOR 1

2015 Copyright Cummins Power Generation Page 115

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