Start/Stop Block Diagram

Local Mode
dwg.no.: 5800029_doc.013
Rev.: 00 dated: 02.12.10
Block diagram HMQ-F-250-2000 JITPL Angul
For Local Mode
Before Start with Automatic Signal from
Remote/Control Room the mode switch on ABEL- Local
Display panel has to be in “Local” and the Release Start
signal (Pump system ready for start)has to be sent. Indication error on operator panel
(Release signal is a signal the main PLC sends in - Control power off
order of control of the whole system. If the line is - Filter element dirty
free this pump will work with, than this signal is
- Low oil pressure Correction
send to our PLC. It´s a control for the operator on
- High oil temperature of faults
side before he pushes the start bottom) yes
Faults from Abel - Level water box 1-4
display panel - min. pressure suction pipe
The Compressor is always - max. pressure in discharge pipe
active (standby). no - General error
no
The compressor has to be all no - Motor temperature high main motor
Power ON Motor
the time in ON with power M031 Compressor - Alert compressor
supply to the motor and to the - “Pump ready for start “was not send(Release)
control box on the yes
compressor. The max. no
pressure has to be 40 bar on Motor M 005 and booster pump ON Indication error on operator panel
the gauge. The compressor - Motor protection ON
starts to run down 33bar. If yes
the compressor was in OFF, it no If the fault ”min. pressure PIC030” is on in
needs 30 minutes to load the Lubrication pressure OK? operator panel, please push “QUIT”
Red letters are action vessel to 40 bar before you Oil temperatur OK?
coming from main can start the pump.
PLC. yes

no Indication error on operator panel

Green letters are Motor via VFD ramp setting Main motor 315kW ON and - Motor protection ON main motor
signals going to Abel time 60-120 seconds solenoid air valve Y1 power ON - Error on VFD
PLC.
yes
Fan motor on the main motor
no Indication error on operator panel
is installed, starts together Pressure in suction and
Blue letters are - High pressure discharge pipe
with main motor. discharge pipe are OK?
action on Abel - Low pressure suction pipe
Display Panel. yes
The start signal will be cancelled by the main
Pump is in Operation control system or by the emergency stop button on the
EIN EIN display panel. If a booster pump is installed on suction
yes Shut-down side, the booster pump have to stop together with the main
Fault in the permanent control of the motor of the ABEL-Pump.
of the system? pump The main motor 315 kW(001) is switched off via the
frequency converter with the actual setting. If stop by
no coasting is required, the motor will follow this setting. If the
ramp function is set, the motor will slow down in set ramp
time (20 sec.) and after an additional certain time
(min. 20 sec.) the oil circulating lubrication motor 2.2 kW
(005) and the fan motor (if necessary for the main
motor 003) will be switched off. If the main motor 315 kW
stops due to the internal termistor control, the fan motor
has to run till as the termistor control stops the fan motor.