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Routine Maintenance and Inspection check list of Steam Boiler

No Task Description Frequency Craft name SOP

 Empty out the boiler

 Remove man hole door and at least two inspection doors

Senior  Wash inside with high pressure water jet to remove sludge
1. Cleaning boiler vessels Yearly
mechanic deposits in between pipes and on the parts of the frame

 If there is any scaling and corrosion on the sheet metal you

need to have report it.

 Remove flange from the gauge glass manifold containing the

Cleaning of probes and Senior
control unit probes
2. Yearly
glass manifold mechanic  Eliminate scaling deposits on probes and gauge glass manifold

Cleaning of safety probe Senior  Remove safety probe flanges

3. Yearly
flanges mechanic  Eliminate scale and sludge deposits on flanges

Senior  Remove front and rear doors

4. Cleaning of smoke flue line Yearly
mechanic  Clean out smoke flue with flue brush

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 Company Name: Document No.:

NATIONAL ALCOHOL & LIQUOR FACTORY ------------------

ብሔራዊ አልኮልና አረቄ ፋብሪካ

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Routine Maintenance and Inspection check list of Steam Boiler

 Blow down the steam connection to the pressure switch and

Checking pressure switch Senior pressure gauge with compressed air

5. Yearly
and pressure gauge mechanic  Make sure that pressure switch and pressure gauge is not

clogged up

 Clean smoke side with metal brush and aspirator until the

Senior metal is visible

6. Cleaning of smoke side Yearly
mechanic  If there is any crack on firebricks they must be repaired with

plastic concrete for high temperature

 Close the doors

 Ensure that gaskets are in good condition and correctly fitted

Senior
7. Over hole completion Yearly and tighten bolts
mechanic
 Fit back manhole door and inspection doors

 Replace their gaskets after cleaning their seat

Checking of valves for steam Operator

8. Daily  Visual inspecting
and water leaks

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 Company Name: Document No.:

NATIONAL ALCOHOL & LIQUOR FACTORY ------------------

ብሔራዊ አልኮልና አረቄ ፋብሪካ

Revision: 0 Document Title: Page No.: Page

Routine Maintenance and Inspection check list of Steam Boiler

9. Checking of gauge glass Daily Operator  Visual inspecting

Checking for visual level  Open the valve and Blow down the container until the water flowing
10. Daily Operator
indicator through the glass is clear and check its efficiency

 Open the valve and Blow down the container until the water flowing
11. Checking of level control unit Daily Operator through the glass is clear and check its efficiency

12. Checking of safety probes Daily Operator  Create the condition of low water in the boiler

Checking salinity and alkalinity Chemist

13. Daily  Take a drop of water from the boiler and test it as necessary
of water

14. Blow downing of boiler Daily Operator  Open the boiler blow down valve and eliminate the sludge deposits

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