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张家港市奥勒机械有限公司

ZHANGJIAGANG HONOR MACHINE CO LTD


NO.11 EAST RENMING ROAD ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

Complete 5 Gallon Water Filling Production Line

(450 Barrels Per Hour)


张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

Company Introduction:

Zhangjiagang Honor Machine Co., Ltd. is located in the beautiful Zhangjiagang on the South Bank of the lower
reaches of the Yangtze River. It was founded in 2008. It specializes in liquid food and beverage packaging and
filling industry. Its main products include: water, juice, carbonated beverage and various liquid production and
packaging lines. The products sell well all over the world, with advanced equipment and technology, complete
management system and perfect after-sales service. Your success is my dream!

Machine in Workshop:

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

Quotation for 5 Gallon Water Filling Line


(450 barrels/hour based on 5 gallon barrel)
No Name Type Capacity Qty. Unit Price(USD) Total Price(USD)

Main Equipment List


1 Water treatment RO system RO-10 10T/H 1set 20,000 20,000
Automatic 5 gallon barrel
2 washing filling capping 3 in QGF-450 450BPH 1set 16,500 16,500
1 machine
3 Ink type code printer VDJ-1280 450BPH 1set 5,200 5,200
4 Light check DJ-2 450BPH 1set Free Free
5 Flat conveyor SC-1 152mm width 5m 300 1,500

Subtotal of 450BPH 5 Gallon Water Filling Whole Line : $43,200

TOTAL AMOUNT: $43,200 USD EXW ZHANGJIAGANG CHINA

Noted:

Package: Standard Export Wooden Package

Delivery time: Within 25-35 days after receive 30% of total amount as deposit payment.

Guarantee time: 12 months after machines running in buyer’s factory.

Payment terms: 30% T/T as deposit payment, 70% T/T before shipping

Installation: If buyer request, we can send technicians to buyer’s factory to install the

machine, buyer pay air tickets, visa fees, meals and room at local place. And

salary USD150-200/day, it takes about 7 days.

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

1. 10T/H Water Treatment Ro System

2. Automatic 450BPH 5 Gallon Barrel Water Washing-Filling-Capping 3 in 1 Machine


It is the ideal equipment for mineral water, distilled water and purified water producing process. The
machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance.
The main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt
products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopts the special
technology equipment from American Sprayer Company. The machine works reliably and efficiently based on
the compact structure and high automatic technology. It is the fully automatic barreled water producing
equipment combined with machine, electronic and pneumatic components.
Main Technical Parameter:
 Model: QGF-450
 Size of Barrel: Can be adjusted (Customization)
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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

 Filling heads: 3 pieces


 Filling volume: 5 gallon
 Capacity: 450 barrels per hour
 Power supply: depends on buyer request.
 Max power consumption: About 9KW
 Volume of using pure water: Filling 8.5T/H
 There are 10 steps during the washing procedure:

10 Steps As Following:
1&2&3. Lye water washing,
4&5. Washing by the recycled water,
6&7&8. Disinfectant washing,
9&10. Pure water washing,

 Structure type: gear wheel and rack transmission intermittently; Three filling valves
 Overall dimension(mm): 6100×2100×2000mm
 Total weight: about 2.5Tons
Disposal explanation
 The whole set of equipment is imported abroad. The shower nozzle for washing is the technology
products of American sprayer company
 Intellectual management, controlled by MITSUBISHI micro-computer.
 Siemens electrical element
 AIRTAC pneumatic element
 The whole set of equipment is made of stainless steel especially for food
 Including system for automatic cap settling and cap transportation

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

Configuration table:

No Product Name Brand Made-place


1 Automatic Switch Meilarila France
2 AC contactor Schneider France
3 PLC MITSUBISHI Japan
4 Electric switch Schneider France
5 pump Nanfang pump China
6 Cylinder of principal axis Airtac Taiwan
7 Cylinder of up and down Airtac Taiwan
8 Cylinder of cap press Airtac Taiwan
9 Cylinder of jar push Airtac Taiwan
10 Cylinder of filling valve Airtac Taiwan
Air pressure processing
11 Airtac Taiwan
system
12 Air pipe.fittings Airtac Taiwan
Shanghai waigaoqiao
13 Nozzle Join venture
company
14 Chain Z304 Stainless steel Made byself
15 The valve of water inlet Z304 Stainless steel Made byself
16 Filling valve Z304 Stainless steel Made byself
The thickness of Stainless
17 1.52mm Made byself
steel plate

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

3. Ink Type Code Printer

VIDEOJET series is a printer of the highest integration degree and smallest volume, which is a leader of top
technology with easy and stable operation. Various models of different characters are customized for needs
in different lines and display rate.

Main Features:
1. High efficiency
1) Two lines of changeable information can be printed.
2) Speed of printing can reach 4.4m/sec.
3) Printing of various kinds of information.
4) Optional characters.
5) Different height of characters: 5, 7, 9, 11 and 16.
2. Touch screen operation
1) Touch screen button for on and off.
2) Fixed operation screen, with figure-key for different purposes, which is easy to handle.
3) Small volume.
4) S7 sigma is smaller than any printers in the market.
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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

5) Height: 512mm Length: 215mm Width: 236mm


3. Adaptability
1) Replaceable interface-box contains all connection parts for installation, making it easy for printers to
move among lines.
4. Reliable performance
5. Simple operation
1) Module-design and automatic controlled program allow easy operation and maintenance of S7 sigma;
2) Two types of ink-box are applicable to the demand of different production.
6. Elaborate design
1) Application of high technology enhances sustainability.
2) Module is made of anti-corrosion epoxy-resin, and aluminum coated in surface.
3) Highly reliable electron board of SMC technology.

Main Technical Parameters:


1. Function
1) Single nozzle can spray two lines of information.
2) Height of characters (1.8mm) (2.5mm) (3.2mm) (3.9mm) (5.8mm).
3) Many languages: Latin, Arabia, Japanese, Chinese and Korean.
4) Production date, future date or best-before date, time, shifts and automatic counting (2 calculators).
5) Bar codes: 2/5 code 39 code.
6) Automatic start and off
7) Interface operation: 128×32 LCD screen menu key and LED indicator light.
8) Manual keyboard: 240×128 LCD screen WYSIWYG information display and drop down menu.
9) More than 99 pieces of information are in store.
10) Interface of Many languages: More than 20 languages are optional such as English, French, Italian,
German, Russian, Japanese, Chinese, Korean.

2. Ink system
1) Self checker and conk out test.
2) Automatic ink-chroma control and ink-line speed control system.
3) Self-clean.
4) Nozzles are automatically gotten through.
5) Ink and addictive are sealed in the packed box. ( 0.42 liter or 0.8 liter).

3. Machine Specification
1) Weight: 8.3 kilograms.
2) Temperature rang of working environment: 5℃ to 45℃.
3) Elevation of spraying heads and machine body: -1.5 meters/+2meters.
4) Humidity: 10% to 90% no frozen.
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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

5) Voltage: 110V (+/-20%), 220 (+/-20%), can be changed automatically.


6) Power: 50VA, frequency ranges from 45 Hz to 65 Hz.
7) Safeguard grade:IP54

4. Light Checker
Model DJ
Power 50W
Function Check for visible impurities in the water
Length 60cm-70cm

5. Flat Conveyor

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

Appendix
I) Installation, debug, training, after sales
(One.)installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will
arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment
reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our
engineer, and 80 USD per day as the salary for one engineer.
(Two.)training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment,
control and operation of equipment. Training is in the workshop of customer. Seasoned technician will guide and establish
training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the
process and treat different failures.
(Three.)Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopt new design. The quality,
specification and function all meet the demand of contract. We promise that the products of this line could storage for one
year without adding any aseptic.
(Four.)After sales
1, after checking, we offer 24 months as quality guarantee, free offer wearing parts and offer other parts at the lowest
price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s
demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can
not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see
the cost treatment method of technician.
2, after quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare
parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment
according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the
problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician
arrangement you could see the cost treatment method of technician.

II) Check & accept of equipment


(Equipment supplied by our company, we will offer products quality guarantee and test report)
1,.check & accept standard(bottles and caps should be eligible)
(1)working efficiency of the whole line ≥85%;
(2) The quantity of waster of the whole line ≦0.2%
1) Bottle leakage: invert the bottle and press by hand come forth water leakage
2) Without cap, crooked cap or cap with damage
3) Clip bottle bad or damage the bottle seriously
(3).the whole line will run continuously for 8 hours, stable quantity of the average acceptable-end products≧99%
(4).the distance between the material inside the bottle and the top of bottle neck is less than 8mm (full after cooling)

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Zhangjiagang Honor Machine Co.,Ltd.
张家港市奥勒机械有限公司
ZHANGJIAGANG HONOR MACHINE CO LTD
NO.198 ZHENBEI ROAD LEYU TOWN ZHANGJIAGANG CITY,JIANGSU PROVINCE,CHINA

(5).the liquid reflux ﹤10%


(6).the sanitation of the product meets the standard of beverage industry.
(7).about the checking and accepting of animalcule will carry sample and check according to the standard of nation beverage
industry, the result of checking will according to the request of industry standard.

2,Check & accept procedure


(1) After debugging the machine in seller’s factory, after checking out and signature of two sides, then we can shipping the
machine.
(2) Finish installation and debugging the machine, after checking out, Running the whole production line to show the line
function, after certification then final checking. Meanwhile training for operation, maintenance and so on, then make a
signature of two sides to become effective.

III) Supply, installation, debug time


1, Valid time of the prices: 60 days.
2, Time of equipment production:25-30 days.
3, Time of installation and debug:15 days.
4, Payment terms: 30% as down payment, 70% before shipment. T/T or 100% LC at sight
5, Guarantee time: 24 months after machines running in buyer’s factory.

IV) Package and transport


1, Package type
As usual, we adopt wooden case as package type. It’s suitable for long-distance transport. According to customers’ special
demand, we could adopt sheet iron case and so on.
2, Transport
By sea.

V) Certificate

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Zhangjiagang Honor Machine Co.,Ltd.

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