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Methanol synthesis using Hz. CO, and ‘*O-labeled CO* was studied over a Cu-Zn oxide catalyst
at 220°C and 17 atm in a batch reactor. In the absence of gaseous water, the rate of production of C
I80 was rapid. The rate of production of ‘*O-labeled methanol was about 50% of that of r60-labeled
methanol. The presence of gaseous water suppressed the production of [‘*O]methanol, but not C
IsO or ]r60]methanol. The results indicated that there are at least four parallel reactions on the
catalyst: CO-CO, exchange, CO hydrogenation, CO2 hydrogenation, and water-gas shift. Ex-
change of lattice oxygen with oxygen in CO, also took place. There was no evidence for the
production of methanol from the reaction of CO and water. o 1985 Academtc PKS. IX.
methanol was faster than CO (II, 12). In- and Hz0 were individually obtained. Those
frared spectroscopic studies detected sur- of C l8O2(m = 48), C IgO I60 (m = 46), CH,
face formate in CO2 hydrogenation, which i80H (m = 34), C igO, and Hz igO were
could be correlated to methanol production assumed to be the same as the normal iso-
(ZZ, 13). tope species except for the shift in the mass
In view of these conflicting reports, it ap- number for the O-containing fragments.
peared necessary to firmly establish the Scrambling of oxygen isotopes in methanol
mechanistic role of CO;! so as to confirm, in the mass spectrometer was negligible be-
reject, or modify the various conclusions cause a zero rate of production of CH3 180H
on the effect of COz. We report here the was detected in some experiments.
results of an investigation on the mecha- The preparation of the catalyst has been
nism of this reaction using igO-labeled CO*, described (22). It was prepared according
and monitoring the production of 180-la- to Herman et al. (2). Its BET area after use
beled methanol. In addition to determining was 18 m2g-i. Its CuO/ZnO ratio was 30/70
the contribution of CO2 hydrogenation to by weight. The catalyst was first reduced
methanol production, the results could also with a stream of 2% HZ in N2 at 1 atm and
provide the rate of the water-gas shift reac- 250°C at a flow rate of about 30 ml/min for
tion, the possibility of oxygen exchange 12 h. Normally about 0.3 to 0.4 g of catalyst
with the lattice oxygen of the catalyst, and was used. It was established that diffusion
the possibility of oxygen exchange between in the catalyst bed was fast and did not af-
CO and COZ, or other reactant molecules. fect the kinetics (22).
Some of this information would not be ob- As before (22), each series of experi-
tainable using carbon labeling. ments (in a given day) began with the cali-
bration for the mass spectrometer sensitiv-
EXPERIMENTAL
ity of the species with a known gaseous
Experiments were carried out at 220°C mixture of CO, CO;!, HZ, and CHJOH. This
under a total pressure of about 17 atm (1 calibration corrected for any mass discrimi-
atm = 101.3 kPa) in a stainless-steel batch nation by the leak valve and other instru-
reactor as described before (22, 23). mental effects. Following this calibration,
Briefly, the reactor had a volume of 63 ml. the catalyst was conditioned by running the
The contents of the reactor were mixed by synthesis reaction using a mixture of
a magnetically driven fan. The gaseous 4.28% CO:!, 32.5% CO, and 63.22% H2
composition in the reactor was monitored (Airco premixed) until the activity was con-
by leaking the gas through a leak valve stant, which usually took two to three
(Varian) into a UT1 mass spectrometer experiments. Then various mixtures of
chamber. The response characteristics of various compositions, prepared in the
the system were such that if the gaseous premixer, were introduced. The conversion
composition was suddenly changed by a of each experiment, which usually lasted
concentration jump, over 90% of the corre- about 30 min, was so low that the methanol
sponding change in the mass spectrometer concentration was always less than 30% of
reading would be completed in less than 2 the equilibrium concentration at the end of
min. This time was fast compared to the the experiment. Between experiments, the
reaction time in these measurements. The reactor was evacuated for 15 min. The cata-
entire reactor was in an isothermal oven. lyst was always preconditioned with the
The mass spectrometer was computer- premixed mixture before each isotope ex-
controlled. In every experiment, masses periment, unless otherwise specified.
48,46,44,34,33,32,31,30,28,20,19, 18, The C i8O2 used was from Merck. Its
17, and 2 were monitored. The cracking composition was 77% C i802, 22% C I60
patterns of C 1602(m = 44), CO, CHxOH, igO, and 1% C i602 as determined by mass
‘*O-LABELED CO2 IN METHANOL SYNTHESIS 253
spectroscopy assuming equal mass spec- followed with a mixture of HZ, CO, and
trometer sensitivities. C ‘*Oz. Complete scrambling between CO1
Reduction of the mass spectrometer data and Hz0 still took place within the first 2
involved corrections for the cracking pat- min of the reaction. This explains the iso-
terns and the mass spectrometer sensitivi- tope composition in the feed of Experi-
ties for the various species. They were then ments 3-19-S, 3-19-1, and 4-15-H.
normalized to yield the mole fractions, and
the partial pressures. The details have been RESULTS
reported in Ref. (23) with a few minor mod- Changes in the partial pressure of the
ifications. various species in Experiment 3-19-O are
Both the reactor and the premixer were shown in Fig. 1. The parent peaks were
made of the same type of stainless steel. used for most species except Hz 160,
They were also at the same temperature. CH3 160H, and CH3 ‘*OH which used
Thus the activity of the premixer toward masses 17, 31, and 33, respectively. The
isotope mixing reactions could be directly feed conditions are listed in Table 1. As ex-
used to indicate the activity of the reactor. pected from the feed composition, the pres-
Only one isotope mixing reaction was ob- sures of H20, C ‘*O, C ‘602, C I60 ‘*O, CH3
served in the premixer, which was the oxy- “jOH, and CH3 ‘*OH all increased with
gen exchange between CO* and H20. This time, while the pressures of C 1802, C 160,
scrambling was very rapid and the isotope and Hz all decreases. This trend continued
distribution attained roughly a statistical during the course of the experiment except
distribution between CO2 and Hz0 within a for C 160 IgO which showed a substantial
few minutes when they were being kept in curvature. These results are representative
the premixer. An unsuccessful attempt was of all the experiments listed in Table 1 with
made to reduce this scrambling by first in- two exceptions. The first exception was the
troducing water into the reactor, and then behavior of C I60 ‘*O. In Experiments 3-30-
TABLE I
Initial Rates of Formation of Various Products at 220°C on Cu-Zn Oxide
CH, lHOH
Sum” Sumh Sum”
‘+2 co c ‘8020 Hz0 CH, 160H CH, l80H CH, ‘(‘OH C I60 C lx0 C ‘h0: C ‘“0 InO C ‘wOz Hz IQ Hz InO ‘*Cl C 0
3-19-K 11.7 4.56 0.24 0 0.22 0.13 0.59 -5.66 6.15 1.71 4.89 -8.4 0.42 0’ -5.6 -1.0 -2.3
3-19-O II.4 4.59 0.27 0 0.19 0.17 0.89 -5.52 5.16 1.30 5.39 -9.61 0.27 0 52 -8.0 -2.9 -5.0
2-21-M ‘2.3 5.07 0.14 0 0.43
3-19-M ‘5.9 0 0.35 0 0.05 0.22 0.67 0.27 0.18 0.0-I -1.93 0.36 1.03 -2.3 -0.4 -0.8
3-19-Q 16.2 0 0.24 0 0.03 0.39 0.36 0.22 0.04 0.08 -2.20 0.45 I 17 -2.6 -1.1 -1 7
3-30-F 11.6 5.4 0.12 ob 0.23 0.04 0.18 -5.61 5.97 2.51 3.0’ -5.21 -0.18’ -1.84 -3.2 0.9 -0.8
3.3M 12.1 5.0 0.11 @ 0.23 0.04 0.17 -5.84 5.75 2.47 2.69 -5.25 0.03 -1.84 -3.9 0.1 -1.5
3-19-s il.8 4.0 0.2W 0.6Y 0.2 I 0.02 0. I I -10.9 10.9 4.85 0.0 -1.44 0.94 -7.45 0.95 4.0 1.3
3-19-I ‘1.5 4.5 0.131 0.2Of 0.19 0.01 0.07 -7.00 6.3 3.10 -1.03 -1.75 I .03 -3.86 0.0 1.9 1.4
4-15-H I2 5.2 0.1’~ 0.14x 0.15 0.01 0.06 -5.07 4.94 1.80 -0.76 ml.21 I.39 - 1.62 0.15 -0.1 -0.5
b Hz-)
0.06 fl
- 0
0
0
HpO
0
0
0
0
0
O.Or 0
5 10 15
TIME bin)
TlME (mbt)
FIG. l(a-c). Partial pressures and changes in partial pressures (AP) of the various species in the
methanol synthesis reaction on 0.3472 g of catalyst at 220°C; Experiment 3-19-O; feed composition:
11.4 atm H2, 4.59 atm CO, and 0.27 atm C ‘*Oz.
F and 3-30-1, the partial pressure of this Fig. 2, indicating that the rate of its forma-
species showed such a pronounced curva- tion increased with time in the first few min-
ture that it attained a maximum value utes .
within the 30 min of the experiment. The The initial slopes of these curves were
second exception was the behavior of CH3 the rates of appearance (or disappearance)
i80H in the Experiments 3-19-M and 3-19- of the species at the feed composition.
Q, which did not contain CO in the feed. These rates are summarized in Table 1.
There, the partial pressure of [i80]methanol Uncertainties in these numbers varied
showed an upward curvature as shown in among different species. A detailed discus-
IgO-LABELED COZIN METHANOL SYNTHESIS 255
0
0
by the data in Fig. 1. Over 10 min of reac-
tion, the total CO pressure remained essen-
tially at 4.59 atm, and the total CO* pres-
sure dropped from about 0.28 to 0.24 atm.
The changes in the isotopic contents of the
z
-:-2 0.015
0.010 ___//__: 0
reactants were more extensive, but the ma-
% 0.005 jority isotope of a component remained the
majority throughout the experiment. In the
0 5 10 15
I data in Fig. 1, the 180/160 ratio in CO
changed from zero to 0.13/4.48 (= 0.03) in
TIME (mln) 10 min. The 160/i80 ratio in COZ changed
FIG. 2. Partial pressures of CHs l80H in Experiment from 12/88 (0.14) to 17/31 (0.55). Similar
3-19-M, 0.3472 g of catalyst at 220°C. changes in the other experiments can be
calculated from the rate data in Table 1,
sion is provided in the Appendix. In gen- noting that for our system, 1O-5moUrnin-g
eral, the uncertainties in the data decreased equals 6.4 X 10e3atm/min-g. The only ex-
as CO > HZ0 > CO* > CH3OH, but the ception to this were the experiments with
exact magnitudes depended on the experi- water. For these, the isotope scrambling
ments. However, the ratios of the rates of a between CO* and Hz0 was so rapid that
given species containing different isotopes close to a statistical distribution of isotopes
were much more accurate. was attained in less than 2 min of the exper-
As mentioned under Experimental and in iment.
Ref. (22), the data at a given time were It should also be mentioned that this dis-
normalized so that the carbon, oxygen (dis- cussion assumes that the isotope scram-
regarding isotope nature), and hydrogen bling between CO and CO2 on the surfuce is
conservation equations were satisfied. not infinitely fast. Otherwise, oxygen label-
However, because of noise in the data as ing cannot trace the origin of the methanol.
shown in Fig. 1, the set of initial slopes go- Although this possibility is not definitively
ing through these data points did not have excluded, there was no evidence for it.
to exactly satisfy these conservation equa- From the discussions above, we proceed
tions. In fact, how closely these slopes sat- to interpret the results using the isotopic
isfied the conservation equations was usu- content of the feed directly in most experi-
ally determined by the most uncertain ments. The results presented can be under-
species of CO and H20. For the data shown stood with the following set of reactions, in
in Table 1, the carbon and oxygen conser- addition to the 0 exchange between CO*
vation were satisfied to within about 15%. and Hz0 on the reactor wall:
The balance for the 180 isotope was gener-
CO + 2H2 = CH30H (1)
ally poorer, but was still within the noise of
the data. The exceptions were experiments CO2 + 3H2 = CH30H + Hz0 (2)
which did not contain water in the feed (3- CO + HZ0 = CO2 + H2 (3)
19-K and 3-19-O) which indicated the incor-
poration of isO into the lattice. c “02 + co = c *oo + c “0 (4)
HZ *0 + CO = H20 + C *0 (5)
DISCUSSION
C *02 + O-S = C *00 + *O-S (6)
It is helpful to recognize that with a batch
reactor, the results were obtained under Reactions (1) and (2) are the methanol pro-
low conversion conditions such that there duction reactions. The methanol produced
were little changes in the gas-phase compo- should be isotopically labeled as the reac-
sition during reaction. This is exemplified tant CO or CO*. The possibility of metha-
256 LIU ET AL.
no1 production from the reaction of CO can be adequately accounted for by CO2 hy-
with surface hydroxyl will be discussed drogenation without invoking the possibil-
later. Reaction (3) is the water-gas shift re- ity of C l8O2exchange with intermediates in
action. When this reaction proceeds from CO hydrogenation.
right to left, the oxygen isotope of COz is If the catalyst had been pretreated with
equally split between CO and HZO. Reac- water (Experiments 3-30-F, 3-30-I), the to-
tions (4) and (5) are oxygen exchange reac- tal rate of methanol production was lower,
tions between CO and CO2 or H20. Reac- as reported earlier (22). This decrease in
tion (6) is the oxygen exchange between rate was due to the suppression of the
CO2 and the solid. The species O-S may be [180]methanol production, leaving the
an adsorbed oxygen, a lattice oxygen, or a [‘60]methanol production unaffected. This
surface hydroxyl close to an active site. suppression of [180]methanol production
Since these were initial rate measure- suggested a suppression of the CO2 hydro-
ments, some reactions can be eliminated. genation rate. Presumably water was so
For example, C “0 + 2H2 = CH3 *OH could strongly adsorbed as to block the CO2 hy-
not take place initially because there was drogenation site. Indeed, we have reported
no C *0 present in the feed, unless C *0 earlier that the effect of water pretreatment
could be produced by reaction (3) or (4) and can only be removed after prolonged evac-
be hydrogenated rapidly to methanol before uation (22).
desorption. This latter possibility will be This effect of adsorbed water also ex-
shown to be unlikely in the later discussion. cluded the possibility that C I802 first forms
Reactions (1) and (2) are discussed first. C I80 which is hydrogenated to [‘*O]meth-
First, the results of Experiments 3-19-K anol before desorption. This follows from
and 3-19-O showed that in the absence of the fact that while water suppressed
water, methanol was produced from both [‘80]methanol formation, it did not sup-
CO2 and CO. In fact, the CO2 hydrogena- press the formation of C I80 or the hydro-
tion was very competitive with CO hydro- genation of CO.
genation, although the CO2 pressure was The experiments containing water in the
only&of the CO pressure. This agrees with feed can be similarly explained. The follow-
the observations that under these reaction ing argument is more involved because of
conditions (low conversion, absence of wa- the isotope scrambling between Hz0 and
ter in the feed), COz hydrogenation was COz. Table 1 shows the isotopic distribu-
faster than CO hydrogenation (11, 12, 22). tion of CO2 at the beginning of the experi-
An alternate possibility is that [‘80]meth- ments. Methanol produced from CO2 hy-
anol was formed from isotope exchange be- drogenation would reflect these isotope
tween C ‘8O1 and intermediates in the CO distributions to yield a ratio of [1801meth-
hydrogenation. anol to [160]methanol close to unity. In
The latter possibility is not supported by other words, in the absence of water inhibi-
the following evidence. In the absence of tion, the rate of [180]methanol production
CO in the feed, the initial rate of [180]meth- should be about half of the same rates in
anol production greatly exceeded the rate Experiments 3-19-K and 3-19-0, which
of [160]methanol. The small methanolJ60 would be clearly higher than the observed
production rate was close to the uncer- rates. Thus the phenomenon of water inhi-
tainty level, and might indicate that oxygen bition was real. The above argument also
exchange between the lattice oxygen and suggests that in the experiments with wa-
the surface intermediates in CO2 hydroge- ter, the [160]methanol production from
nation to methanol is slow. Assuming that C 1602 would be small. Thus the PO1
CO* hydrogenation took place in the pres- methanol observed must be almost totally
ence of CO, the [180]methanol production produced from CO hydrogenation. Com-
IgO-LABELED CO1IN METHANOL SYNTHESIS 257
11. Kieffer, R., Ramaroson, E., Deluzarche, A., and 17. Saussey, J., Lavalley, J.-C., Lamotte, J., and
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13. Amenomiya, Y., and Tagawa, T., in “Proceed- (1983).
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