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Nike, Inc. Ver 21.

RY PFC FINAL
PROCESS FLOW CHART
MODEL SUMMARY MODEL PICTURES IDS
GRADE

PS MM
DATE 01/03/2022 MEDIAL SIDE VIEW FRONT VIEW 10T

It's free construction so IDS will


SEASON FA22 11
DEV- STYLE NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 11T
PRODUCT CODE DV1377-100 12
COLOR WAY 12T

not set up
1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
13
SIZE RANGE PS 10.5C-3Y 13T
LAST CODE YAPS-52 1
TOOL CODE 1T
MS252595-1 / PCN KDB-1485
2
PATTERN # ZZ 2T
FIRST SOURCE PC(RY) 3
LATERAL SIDE VIEW
MULTI NO MEASURING TOOL
COLORWAY PFC

1. Make sure following corrected heat seal


application for C/O Label to ensure QR readability. HEEL VIEW
KEY 2. Check instep gore length with pattern after
MANUFACTURING proceeding heat cut.
PROCESSES 3. Attach heel pull tab on collar according to mark
line before proceeding C/S.
4. Follow PFC setting with 8~9 SPI.
5. Heel skin distance to bite line is 5mm with +/-
1mm for no-sew shifting and +/-1mm for IU sidewall BOTTOM VIEW
height.
6. Follow mark line/perforation to attach collar foam
before collar lining stitching.
SEE KEY 7. Vamp skin distance to bite line is 16mm with +/-
MANUFACTURING 1mm for no-sew shifting and +/-1mm for IU sidewall
height
PROCESSES
8. Follow PFC temp./pressure to ensure vamp piece
DETAIL PAGE FOR
bond well.
MORE DETAILS 9. Follow PFC to use 256 clean up leather surface
before proceeding screen printing.
Issued By Upper Mgr. Bottom Mgr. Pattern Mgr. C.C.L CED Mgr. M.L Factory PED Mgr. PE

Process Flow Chart


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Index
Page: 1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
DESCRIPTION PAGE No DESCRIPTION PAGE No

Index 1 Sockliner Process 21

Lamination Process 2-1~2-3 Product Test Requirement & Specification Sheet 22-1~22-3

Upper Cutting Schedules 3-1~3-4 Stockfitting Process M 23-1~23-4

Auto Laser Cut Parts Schedule(YM) M 4 Stockfit Bonding Process Flow Chart M 24-1~24-2

Upper Skiving Instructions (Matrix) 5 Assembly Process 25-1~25-4

Upper Perforation Specification 6-1~6-3 Assembly Line Layout 26-1~26-2

Upper Logo Specification 7-1~7-2 Assembly Bonding Process Flow Chart 27

Upper Silk Screen Process - Specification 8-1~8-2 Pressing Pad Specification 28

Upper Heat/Cold Press Specification 9-1~9-2 Injection Phylon spec 29

Upper Component Stacking Process 10-1~10-16 Injection Phylon Process 30

Heat Seal Process Specification 11 IP CSS CONFIRMATION 31-1~31-7

Upper Strap Specification 12 Bottom Component Flash Weight 32

Hairy Edge Treatment ( Trim edge & Heat blowing edge) Instructions 12 QR Code COO Label Application 33

Upper Marking Locations 14-1~14-2 Upper Measurement Specification 34

Computer Stitching Schedule 15-1~15-4 Production Checklist 35

Upper Folding Process 16 Product Exception Report 36

Pre Buffing Instructions 17 Key Manufacturing Details 37-1~37-4

Stitching Overview sketch 18 Packing Process 38

Stitching Instructions 19-1~19-7

Sockliner Specification 20

Index
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Lamination Process (1)
Page: 2-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
1 NAME:LJ-B1472K 1TONE DTY FDY-TB
CIRCULAR KNIT MATERIAL Vendor:GRAND LJ-B1472K
Temp.(Side):120±10℃ Temp.(Side):
CHEMICAL 1TONE DTY FDY-
MTRL#:89769
TB CIRCULAR
Thickness:N/A Roll Size:180cm Roll Size:
2 KNIT MATERIAL
Vamp NAME:2mm\BF/PU 002 FOAM
& FOAM
Melt Point:N/A Time:200-400 RPM Time:
MTRL#:10422
STORA
GE
3 TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME:40D TRICOT 60 1 TONE FDY-SD HOURS
SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
VENDOR MCS#:229206
Vendor:GRAND
Temp.(Side):120±10℃ Temp.(Side): 24
CHEMICAL FOAM & 40D
TRICOT 60 1
Thickness:N/A Roll Size:180cm Roll Size:
In-House TONE FDY-SD
Melt Point:N/A Time:200-400 RPM Time:

ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
1
NAME:(FP) 2 WAY STRETCH 1TONE
Vendor:GRAND (FP) 2 WAY Temp.(Side):120±10℃ Temp.(Side):
CHEMICAL STRETCH
MTRL#:33782
Thickness:N/A 1TONE & Roll Size:180cm Roll Size:
2
Bootie NAME:2mm\BF/PU 002 FOAM FOAM
Melt Point:N/A Time:200-400 RPM Time:
MTRL#:10422
STORA
GE
3 TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME:(FP) 2 WAY STRETCH 1TONE HOURS
SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
VENDOR MTRL#:33782
Vendor:GRAND
Temp.(Side):120±10℃ Temp.(Side): 24
CHEMICAL FOAM & (FP) 2
WAY STRETCH
Thickness:N/A Roll Size:180cm Roll Size:
In-House 1TONE
Melt Point:N/A Time:200-400 RPM Time:

Lamination Process (1)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Lamination Process (2)
Page: 2-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
1
NAME:(FP) 2 WAY STRETCH 1TONE
Vendor:GRAND (FP) 2 WAY Temp.(Side):120±10℃ Temp.(Side):
CHEMICAL STRETCH
MTRL#:33782
Thickness:N/A 1TONE & Roll Size:180cm Roll Size:
2
Bootie 1 NAME:2mm\BF/PU 002 FOAM FOAM
Melt Point:N/A Time:200-400 RPM Time:
MTRL#:10422
STORA
GE
3 TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME:(FP) 2 WAY STRETCH 1TONE HOURS
SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
VENDOR MTRL#:33782
Vendor:GRAND
Temp.(Side):120±10℃ Temp.(Side): 24
CHEMICAL FOAM & (FP) 2
WAY STRETCH
Thickness:N/A Roll Size:180cm Roll Size:
In-House 1TONE
Melt Point:N/A Time:200-400 RPM Time:

ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
1
NAME:(FP) 2 WAY STRETCH 1TONE
Vendor:GRAND (FP) 2 WAY Temp.(Side):120±10℃ Temp.(Side):
CHEMICAL STRETCH
MTRL#:33782
Thickness:N/A 1TONE & Roll Size:180cm Roll Size:
2
Collar NAME:2mm\BF/PU 002 FOAM FOAM
Melt Point:N/A Time:200-400 RPM Time:
MTRL#:10422
STORA
GE
3 TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME:(FP) 2 WAY STRETCH 1TONE HOURS
SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
VENDOR MTRL#:33782
Vendor:GRAND
Temp.(Side):120±10℃ Temp.(Side): 24
CHEMICAL FOAM & (FP) 2
WAY STRETCH
Thickness:N/A Roll Size:180cm Roll Size:
In-House 1TONE
Melt Point:N/A Time:200-400 RPM Time:

Lamination Process (2)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Lamination Process (3)
Page: 2-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME SIDE
Name:DM-58T Temp.(Mid):110-120℃ Temp.(Mid):
1
NAME:RELEASE PAPER
Vendor:NANPAO Temp.(Side):110-120℃ Temp.(Side):
RELEASE
MTRL#:N/A
PAPER &
Thickness:N/A Roll Size:60cm Roll Size:
2 FOAM
Collar foam NAME:8mm\BF/PU 003 FOAM
Melt Point:N/A Time:60s Time:
MTRL#:1173
STORA
GE
3 TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME:RELEASE PAPER HOURS
SIDE
Name:DM-58T Temp.(Mid):110-120℃ Temp.(Mid):
VENDOR MTRL#:N/A
Vendor:NANPAO Temp.(Side):110-120℃ Temp.(Side): 24
FOAM &
RELEASE
Thickness:N/A Roll Size:60cm Roll Size:
IN HOUSE PAPER
Melt Point:N/A Time:60s Time:

ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
1
NAME:(FP) 2 WAY STRETCH 1TONE
Vendor:Nao Pao (FP) 2 WAY Temp.(Side):120±10℃ Temp.(Side):
MTRL#:33782 STRETCH
Thickness:N/A 1TONE & Roll Size:180cm Roll Size:
2
Collar lining NAME:2mm\BF/PU 001 FOAM FOAM
Melt Point:N/A Time:200-400 RPM Time:
MTRL#:984
STORA
GE
3 TYPE: WB Cement ADHESIVE 1st. ROLL 2nd. ROLL WINDING COOLING
NAME:(FP) 40D TRICOT 1TONE FDY-SD HOURS
SIDE
Name:WSM-170T Temp.(Mid):120±10℃ Temp.(Mid):
VENDOR MTRL#:919
Vendor:Nao Pao Temp.(Side):120±10℃ Temp.(Side): 24
FOAM & (FP)
40D TRICOT
Thickness:N/A Roll Size:180cm Roll Size:
In-House 1TONE FDY-SD
Melt Point:N/A Time:200-400 RPM Time:

Lamination Process (3)


Nike, Inc. Ver 21.3
RY PFC FINAL Non Order
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Cutting Schedules(1) Arrow indicates the direction of the
Tightness
Page: 3-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME 1 Vamp<First cut> COMPONENT NAME 2 Vamp<Second cut>
10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (BLUE/BIRU) DJ6040-002 (THOMPSON)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

Note: 1st & 2nd cut pattern efficiency total CUTTING METHOD CUTTING METHOD
Second cut
First cut
Part Aligned - M

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE


L&R DIFFERENT
SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND THOMPSON DIE
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
64.38
NUMBER OF LAYERS Thompson cutting Vamp after nosew Result / Hasil NUMBER OF LAYERS
dies / Pisau thompson on cutting dies potong
4 1
COMPONENT NAME 3 Vamp skin COMPONENT NAME 4 Vamp lining
10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (THOMPSON) DJ6040-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

COMBINED DIE - 2 SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


THOMPSON DIE COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
65.23 63.93
NUMBER OF LAYERS NUMBER OF LAYERS
2 4

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (1)


Nike, Inc. Ver 21.3
RY PFC FINAL Non Order
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Cutting Schedules(2) Arrow indicates the direction of the
Tightness
Page: 3-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME 5 Quarter lateral<First cut> COMPONENT NAME 6 Quarter lateral<Second cut>
10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T NEW CUTTING DIES : T T T T CUTTING DIES SHARE :
DV1377-100 (YELLOW/KUNING) DJ6040-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

Bohler cutting die CUTTING METHOD Bohler cutting die CUTTING METHOD
Note: 1st & 2nd cut pattern efficiency total First cut Second cut
S - Normal Cut " No Match Mark" Part Aligned - M

PART LOCATION PART LOCATION


NON-PRIME NON-PRIME
DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
89.01
NUMBER OF LAYERS NUMBER OF LAYERS
L&R DIFFERENT L&R DIFFERENT
1 1

COMPONENT NAME 7 Quarter medial COMPONENT NAME 8 Bootie


10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (BLUE/BIRU) DJ6040-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

Bohler cutting die CUTTING METHOD CUTTING METHOD

S - Normal Cut " No Match Mark"

PART LOCATION PART LOCATION


NON-PRIME
DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
87.62 66.85
NUMBER OF LAYERS NUMBER OF LAYERS
L&R DIFFERENT
1 4

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (2)


Nike, Inc. Ver 21.3
RY PFC FINAL Non Order
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Cutting Schedules(3) Arrow indicates the direction of the
Tightness
Page: 3-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME 9 Bootie 1 COMPONENT NAME 10 U-throat
10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (BLUE/BIRU) DJ6040-002 (THOMPSON)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE COMBINED DIE - 4

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND THOMPSON DIE
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
75.26 45.42
NUMBER OF LAYERS NUMBER OF LAYERS
4 2

COMPONENT NAME 11 Collar<First cut> COMPONENT NAME 12 Collar<Second cut>


10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (BLUE/BIRU) DJ6040-002 (THOMPSON)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

Note: 1st & 2nd cut pattern efficiency total CUTTING METHOD CUTTING METHOD
Second cut
Part Aligned - M
First cut
PART LOCATION PART LOCATION

DIE TYPE DIE TYPE


L&R DIFFERENT
SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND THOMPSON DIE
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
56.86
Thompson cutting Collar after nosew Result / Hasil
NUMBER OF LAYERS NUMBER OF LAYERS
dies / Pisau thompson on cutting dies potong
4 1

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (3)


Nike, Inc. Ver 21.3
RY PFC FINAL Non Order
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Cutting Schedules(4) Arrow indicates the direction of the
Tightness
Page: 3-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME 13 Collar foam COMPONENT NAME 14 Collar lining
10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (BLUE/BIRU) DJ6040-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

COMBINED DIE - 2 COMBINED DIE - 2

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
58.48 60.14
NUMBER OF LAYERS NUMBER OF LAYERS
2 4

COMPONENT NAME 15 Foxing skin COMPONENT NAME 16 Sockliner


10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T CUTTING DIES SHARE :
DJ6040-002 (THOMPSON) DJ6040-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


THOMPSON DIE COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
62.53 67.25
NUMBER OF LAYERS NUMBER OF LAYERS
2 Sockliner=Sockliner top cloth & Sockliner 2

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (4)


Nike, Inc. Ver 21.3
RY PFC FINAL Non Order
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Cutting Schedules(5) Arrow indicates the direction of the
Tightness
Page: 3-5
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME 17 Strobel COMPONENT NAME
10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T CUTTING DIES SHARE : T T T T
DJ6040-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION


COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
78.22
NUMBER OF LAYERS NUMBER OF LAYERS
2

COMPONENT NAME COMPONENT NAME


10 11 12 13 10 11 12 13
11 12 13 1 1T 2 2T 3 11 12 13 1 1T 2 2T 3
T T T T T T T T

CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

DIE CONSTRUCTION DIE CONSTRUCTION

# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR

PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (5)


Nike, Inc. Ver 21.3
RY PFC FINAL Arrow indicates the direction Non Order
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Auto Laser Cut Parts Schedule(YM) of the Tightness
4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME 1 Strobel COMPONENT NAME
10 11 12 13
11 12 13 1 1T 2 2T 3
T T T T
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
# OF PARTS/HALF PAIR:1 CUTTING SPEED (mm/sec) CUTTING SPEED (mm/sec)

40~50

LASER POWER (WATT) LASER POWER (WATT)


Max:55 Max:
Min:50 Min:
NUMBER OF LAYERS NUMBER OF LAYERS
Auto Manual Auto Manual
2 4 NA
GAP (mm) GAP (mm)

COMPONENT NAME COMPONENT NAME

CUTTING SPEED (mm/sec) CUTTING SPEED (mm/sec)

LASER POWER (WATT) LASER POWER (WATT)


Max: Max:
Min: Min:
NUMBER OF LAYERS NUMBER OF LAYERS
Auto Manual Auto Manual
NA NA
GAP (mm) GAP (mm)

Supervisor Factory Tech. PED Tech.

Auto Laser Cut Parts-YM


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Upper Skiving Instructions (Matrix)
Page: 5
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

: Skiving inside (thin)

KEY
: Skiving inside (medium)

COMPONENT : Quarter lateral COMPONENT : Quarter medial COMPONENT :


Use matrix skiving m/c & skiving jig Use matrix skiving m/c & skiving jig
Pakai mesin matrix skiving & skiving jig Pakai mesin matrix skiving & skiving jig

# OF PIECES 1 # OF PIECES 1 # OF PIECES


SKIVED EDGE THICKNESS A: 1.2mm SKIVED EDGE THICKNESS A: 1.2mm SKIVED EDGE THICKNESS
SKIVING WIDTH A: 5mm SKIVING WIDTH A: 5mm SKIVING WIDTH
COMPONENT : COMPONENT : COMPONENT :

# OF PIECES # OF PIECES # OF PIECES


SKIVED EDGE THICKNESS SKIVED EDGE THICKNESS SKIVED EDGE THICKNESS
SKIVING WIDTH SKIVING WIDTH SKIVING WIDTH

Supervisor Factory Tech. PED Tech.


Upper Matrix Skiving
Nike, Inc. Ver 21.3
RY PFC FINAL
NIKE
DEV- STYLE: FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Perforation Specification(1)
Page: 6-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT: Vamp<First cut> COMPONENT: Vamp skin

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS


SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
10T-3 1.5mm 10T-3 1.5mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A
COMPONENT: Vamp lining COMPONENT: Quarter lateral<Second cut>

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS


SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
10T-3 1.5mm 10T-3 needle 2.0mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A

Pattern Eng.
Upper Perforation Spec (1)
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Perforation Specification(2)
Page: 6-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT: Quarter medial COMPONENT: Bootie

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS


SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
10T-3 needle 2.0mm 10T-3 1.5mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A
COMPONENT: Bootie 1 COMPONENT: Collar<First cut>

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS


SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
10T-3 1.5mm 10T-3 1.5mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A

Pattern Eng.
Upper Perforation Spec (2)
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Perforation Specification(3)
Page: 6-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT: Foxing skin COMPONENT: Strobel

A
A

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS


SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
10T-3 1.5mm 10T-3 3.5mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A
COMPONENT: Collar COMPONENT: Vamp
After heat press After heat press
Setelah Nosew Setelah Nosew

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS


SIZE GROUP SIZE GROUP
A B C D E A B C D E
POST PROCESS POST PROCESS
10T-3 2.0mm 10T-3 2.0mm
3 # OF HAND PUNCH HOLE / 3 # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
3 3

Pattern Eng.
Upper Perforation Spec (3)
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Logo Specification(1)
Page: 7-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME Quarter lateral COMPONENT NAME Quarter lateral
1 2
VENDOR IN HOUSE VENDOR IN HOUSE

A
A

MODEL SIZE A(mm) B(mm)


B
B
10T 10T 55.4 120.9
11 11 56.4 123.1
11T 11T 57.7 126.2
12 12 58.1 127.7
12T 12T 59.6 130.6
MODEL SIZE A(mm) B(mm)
13 13 59.3 132.1
13T 13T 61.4 135.1 10T 10T-11 22.1 61.9
1 1 61.7 136.6 12 11T-12T 23.8 66.8
MATERIAL & APPLICATION 1T 1T 63.2 139.5 MATERIAL & APPLICATION 13 13-13T 24.1 69
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 2 2 63.4 141.1 1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 1 1-1T 24.9 71.9
Printing 2T 2T 64.9 144.0 Printing 2 2-3 25.7 74.7
3 3 65.3 145.5
COMPONENT NAME Quarter lateral COMPONENT NAME Quarter medial
3 4
VENDOR IN HOUSE VENDOR IN HOUSE

B
B

MODEL SIZE A(mm) B(mm) MODEL SIZE A(mm) B(mm)

10T 10T-11 30.4 65.1 10T 10T-11 22.1 61.9


12 11T-12T 32 69.7 12 11T-12T 23.7 66
MATERIAL & APPLICATION 13 13-13T 33.2 72.6 MATERIAL & APPLICATION 13 13-13T 24.0 68.6
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 1 1-1T 34.3 75.6 1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 1 1-1T 24.8 71.6
Printing 2 2-3 35.4 78.6 Printing 2 2-3 25.6 74.3

PED.

Upper Logo Specification (1)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Logo Specification(2)
Page: 7-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT NAME Quarter medial COMPONENT NAME
5
VENDOR IN HOUSE VENDOR

MODEL SIZE A(mm) B(mm) MODEL SIZE A(mm) B(mm)

10T 10T-11 25.3 65.1


12 11T-12T 26.7 69.6
MATERIAL & APPLICATION 13 13-13T 27.6 72.2 MATERIAL & APPLICATION
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 1 1-1T 28.5 75.3
Printing 2 2-3 29.4 78.1

COMPONENT NAME COMPONENT NAME


VENDOR VENDOR

MODEL SIZE A(mm) B(mm) MODEL SIZE A(mm) B(mm)

MATERIAL & APPLICATION MATERIAL & APPLICATION

PED.

Upper Logo Specification (2)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Silk Screen Process - Specification(1)
Page: 8
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
METHOD SIZE # of Parts
COMPONENT NAME Quarter lateral / medial MCS# PP/L/PUS 0113
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 VENDOR IN HOUSE
MATERIAL NAME MATERIAL # 232823 10T-11 8
SM MANUAL
* OP: Operation 11T-12T 8
PROCESS DETAILS 13-13T 8
PROCESS
CHEMICAL HARDENER WB/SB TEMP.C WIPES ROUND DRY TIME MESH # 1-1T 8

Swoosh lateral graphic/Printing 2-3 8

Ink supplier:Tachia chemical ;Squeegee:65-70 shore A

Loading component
1
OP: COLOR/CODE:
Cleaning Component Room
2 256 SB 5~10'
OP: CLEANING COLOR/CODE: temp
Ink for screen. Room
3 2400NC-00-2 7~9%9485 SB 2 1 15~20' 150
OP: BASE COLOR/CODE: clear temp
Ink for screen. Room
4 6400-B53765 3~8%9580 WB 4 2 15~20' 150
OP: BASE COLOR/CODE: clear temp
Ink for screen. Room
5 2400NC-B65691 7~9%9485 SB 6 3 15~20' 200
OP: MAIN COLOR/CODE: 12J temp
Ink for screen. Room
6 2400NC-B66646 7~9%9485 SB 6 3 15~20' 200
OP: MAIN COLOR/CODE: 57I temp
Ink for screen. Room
7 2400NC-B72356 7~9%9485 SB 6 3 15~20' 200
OP: MAIN COLOR/CODE: 31B temp
Ink for screen. Room
8 6400-B45298 3~8%9580 WB 2 1 5~15' 150
OP: FINISHING COLOR/CODE: clear temp
Unload component
9
OP: COLOR/CODE:
Naturally dry Room
10 24H
OP: COLOR/CODE: temp
Move out
11
OP: COLOR/CODE:
Inspection
12
OP: COLOR/CODE:
Packing
13
OP: COLOR/CODE:

TOTAL W/B PROCESSES 2

TOTAL S/B PROCESSES 5

Supervisor Factory Tech. PED Tech.

Upper Silk Screen Process


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Upper Heat/Cold Press Specification(1)
Page: 9-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS CONDITION
COMPONENT NAME Vamp VENDOR IN HOUSE NOSEW
Diameter of machine cylinder 12.5cm
TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm²)
M/C or ACTUAL TEMP. TIME

THICKNESS 5mm SIZE M/C SETTING LOAD CELL


M/C SET TEMP.
160±3℃ 40 SEC
10T 34±2 4170.31(5.56kg/c㎡)
TOP HARDNESS 30A
11-11T 36±2 4415.63(5.54kg/c㎡)
PLATE 12-12T 39±2 4783.59(5.55kg/c㎡)
COLOR WHITE
ACTUAL TEMP. 13-13T 42±2 5151.56(5.55kg/c㎡)
160±3℃ 40 SEC
CHANGING 1-1T 45±2 5519.53(5.53kg/c㎡)
N/A
1. HEAT FREQUENCY 2-2T 48.5±2 5948.83(5.56kg/c㎡)
3 51±2 6255.47(5.56kg/c㎡)
PRESS
THICKNESS N/A
M/C SET TEMP.
150±3℃ 40 SEC
HARDNESS N/A THERMOCOUPLE PU Skin
BOTTO
PROBE
M PLATE Mesh Probe Location
COLOR N/A LOCATION
ACTUAL TEMP.
150±3℃ 40 SEC
CHANGING
N/A
FREQUENCY

TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm²)
M/C or ACTUAL TEMP. TIME
THICKNESS 5mm SIZE M/C SETTING LOAD CELL
M/C SET TEMP. R/T
15 SEC
10T 34±2 4170.31(5.56kg/c㎡)
HARDNESS 15A
TOP 11-11T 36±2 4415.63(5.54kg/c㎡)
PLATE 12-12T 39±2 4783.59(5.55kg/c㎡)
COLOR WHITE
ACTUAL TEMP. R/T 13-13T 42±2 5151.56(5.55kg/c㎡)
15 SEC
CHANGING 1-1T 45±2 5519.53(5.53kg/c㎡)
N/A
FREQUENCY 2-2T 48.5±2 5948.83(5.56kg/c㎡)
2. COLD
3 51±2 6255.47(5.56kg/c㎡)
PRESS
THICKNESS N/A THERMOCOUPLE PROBE LOCATION
M/C SET TEMP. R/T
15 SEC
HARDNESS N/A
BOTTO
M PLATE
COLOR N/A
ACTUAL TEMP. R/T
N/A
15 SEC
CHANGING
N/A
FREQUENCY

Supervisor Factory Tech. PED Tech.

Upper Heat-Cold Press


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Upper Heat/Cold Press Specification(2)
Page: 9-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS CONDITION
COMPONENT NAME Collar VENDOR IN HOUSE NOSEW
Diameter of machine cylinder 12.5cm
TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm²)
M/C or ACTUAL TEMP. TIME

THICKNESS 5mm SIZE M/C SETTING LOAD CELL


M/C SET TEMP.
130±3℃ 30 SEC
10T 25.8±2 3164.53(4.75kg/c㎡)
TOP HARDNESS 30A
11-11T 26.8±2 3287.19(4.76kg/c㎡)
PLATE 12-12T 28.5±2 3495.70(4.76kg/c㎡)
COLOR WHITE
ACTUAL TEMP. 13-13T 30±2 3679.69(4.73kg/c㎡)
130±3℃ 30 SEC
CHANGING 1-1T 32±2 3925.00(4.76kg/c㎡)
N/A
1. HEAT FREQUENCY 2-2T 33.7±2 4133.52(4.74kg/c㎡)
3 35.4±2 4342.03(4.76kg/c㎡)
PRESS
THICKNESS N/A
M/C SET TEMP.
130±3℃ 30 SEC
HARDNESS N/A THERMOCOUPLE PU Skin
BOTTO
PROBE Probe Location
M PLATE
COLOR N/A Mesh
ACTUAL TEMP. LOCATION
130±3℃ 30 SEC
CHANGING
N/A
FREQUENCY

TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm²)
M/C or ACTUAL TEMP. TIME
THICKNESS 5mm SIZE M/C SETTING LOAD CELL
M/C SET TEMP. R/T
15 SEC
10T 25.8±2 3164.53(4.75kg/c㎡)
HARDNESS 15A
TOP 11-11T 26.8±2 3287.19(4.76kg/c㎡)
PLATE 12-12T 28.5±2 3495.70(4.76kg/c㎡)
COLOR WHITE
ACTUAL TEMP. R/T 13-13T 30±2 3679.69(4.73kg/c㎡)
15 SEC
CHANGING 1-1T 32±2 3925.00(4.76kg/c㎡)
N/A
FREQUENCY 2-2T 33.7±2 4133.52(4.74kg/c㎡)
2. COLD
3 35.4±2 4342.03(4.76kg/c㎡)
PRESS
THICKNESS 5mm THERMOCOUPLE PROBE LOCATION
M/C SET TEMP. R/T
15 SEC
HARDNESS 15A
BOTTO
M PLATE
COLOR WHITE
ACTUAL TEMP. R/T
N/A
15 SEC
CHANGING
N/A
FREQUENCY

Supervisor Factory Tech. PED Tech.

Upper Heat-Cold Press (2)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Upper Component Stacking Process(1)
Page: 10-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS METHOD NOSEW

OPERATOR COMPONENT: Vamp COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME 11 # OF PINS HALF 7 CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang Vamp on pizza pan


70

Pasang Vamp di pizza pan

OPERATOR COMPONENT: Vamp skin COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME 11 # OF PINS HALF 3 CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
Hang Vamp skin + peel off release paper on
67 pizza pan

Lepas kertas transfer + pasang Vamp skin di


pizza pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking (1-1)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Upper Component Stacking Process(2)
Page: 10-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS METHOD NOSEW

OPERATOR COMPONENT: U-throat position pattern COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME # OF PINS HALF 4 CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Put U-throat position pattern on pizza pan


7

Pasang jig posisi U-throat di pizza pan

OPERATOR COMPONENT: U-throat COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME 11 # OF PINS HALF CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
Hang U-throat + peel off release paper on pizza
68 pan

Lepas kertas transfer + pasang U-throat di pizza


pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking (1-2)


Nike, Inc. Ver 21.3
RY PFC FINAL
NIKE
DEV- STYLE: FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Component Stacking Process(3)
Page: 10-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS METHOD NOSEW

OPERATOR COMPONENT: Vamp skin + U-throat COMPONENT:

TOTAL CYCLE CYCLE TIME (sec) 10 # OF PINS HALF PR. CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. 8 # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL

Fix Vamp skin + U-throat with the ultrasonic welder


60

Kunci Vamp skin + U-throat menggunakan solder

OPERATOR COMPONENT: U-throat position pattern COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
Remove U-throat position pattern from pizza
3 pan

Lepaskan jig posisi U-throat dari pizza pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking (1-3)


Nike, Inc. Ver 21.3
RY PFC FINAL
NIKE
DEV- STYLE: FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Component Stacking Process(4)
Page: 10-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
#of pieces:6
PROCESS METHOD NOSEW
#of pieces for per upper:1
OPERATOR COMPONENT: Heat press COMPONENT: Cold press Additional Instructions
1.Clean the cement staining on top/bottom
pressing pad, every two hours.
2.Heat pressing condition :118±2°C at the final 10
sec.
Ending temp within 122°C (don't exceed 125°C).
Need to adjust the m/c temp. if last 10 secs cant
meet the standard.
3.Must clean the contamination on pressing pad
before using.
TOTAL CYCLE CYCLE TIME 40 # OF PINS HALF CYCLE TIME 15 # OF PINS HALF 1. Bersihkan lem yang tersisa di atas/bawah
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. silikon pad setiap 2 jam sekali.2. Kondisi pres
PROCESS DETAIL PROCESS DETAIL panas: 118-122°C di 10 detik terakhir. Suhu
terakhir antara 122-128°C (tidak melebihi 130°C).
Send to heat press process Send to cold press process
Perlu menyesuaikan suhu mesin jika 10 detik
terakhir tidak dapat memenuhi standar.3.
Kirim ke proses press panas Kirim ke proses press dingin Bersihkan kotoran yang ada di silikon pad sebelum
digunakan
OPERATOR COMPONENT: COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Supervisor Factory Tech. PED Tech.

Upper Component Stacking (1-4)


Nike, Inc. Ver 21.3
RY PFC FINAL
NIKE
DEV- STYLE: FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Component Stacking Process(5)
Page: 10-5
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS METHOD NOSEW

OPERATOR COMPONENT: Collar COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME 4 # OF PINS HALF 3 CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang Collar on pizza pan


40

Pasang Collar di pizza pan

OPERATOR COMPONENT: Foxing skin COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME 5 # OF PINS HALF 3 CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL
Hang Foxing skin+peel off release paper on
51 pizza pan

Buka kertas + Pasang Foxing skin di pizza pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking (2-1)


Nike, Inc. Ver 21.3
RY PFC FINAL
NIKE
DEV- STYLE: FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Component Stacking Process(6)
Page: 10-6
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
#of pieces:10
PROCESS METHOD NOSEW
#of pieces for per upper:1
OPERATOR COMPONENT: Foxing skin COMPONENT: COMPONENT:

TOTAL CYCLE CYCLE TIME 30 # OF PINS HALF CYCLE TIME # OF PINS HALF CYCLE TIME # OF PINS HALF PR.
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Fix Foxing skin with the ultrasonic welder


42

Kunci Foxing skin menggunakan solder

OPERATOR COMPONENT: Heat press COMPONENT: Cold press Additional Instructions


1.Clean the cement staining on top/bottom
pressing pad, every two hours.
2.Heat pressing condition : 118-122°C at the final
10 sec.
Ending temp within 122-128°C (don't exceed
130°C). Need to adjust the m/c temp. if last 10
secs cant meet the standard.
3.Must clean the contamination on pressing pad
before using.
TOTAL CYCLE CYCLE TIME 30 # OF PINS HALF CYCLE TIME 15 # OF PINS HALF 1. Bersihkan lem yang tersisa di atas/bawah
TIME (sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. silikon pad setiap 2 jam sekali.2. Kondisi pres
PROCESS DETAIL PROCESS DETAIL panas: 118-122°C di 10 detik terakhir. Suhu
terakhir antara 122-128°C (tidak melebihi 130°C).
Send to heat press process Send to cold press process
Perlu menyesuaikan suhu mesin jika 10 detik
terakhir tidak dapat memenuhi standar.3.
Kirim ke proses press panas Kirim ke proses press dingin Bersihkan kotoran yang ada di silikon pad sebelum
digunakan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking (2-2)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Heat Seal Process Specification
Page: 11
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
REMARKS # of
Component Name Bootie Material (FP) 2 WAY STRETCH 1TONE A B
Size Pin/half
VENDOR GOLD LONG JOHN TAIWAN (TR1) (mm) (mm)
pair
PROCESS DETAILS 10T-13T 30 33 0
PROCESS 1-3 35 33
TEMP. C (ACTUAL MOLD TEMP.) TIME PRESSSURE COMMENTS

1 Put bootie
@ Letakkan bootie
2 Put C/O label
@ Letakkan C/O label
3 Heat seal 180-200℃ 2-4" 4~5kg/cm²
@ Pres C/O label
4 Finish & inspection
@ Selesai & pemeriksaan

@
B

@ A

Supervisor Factory Tech. PED Tech.

Heat Seal Process Spec


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Strap Specification
Page: 12
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

COMPONENT Gore COMPONENT Heel strap

C
C

TOTAL TOTAL
B
B B

D
D

A
A
SIZE A B C D E ACTUAL CUT TOTAL SIZE A B C D E ACTUAL CUT TOTAL
10T-12T 35mm 42mm 10mm 10mm 63mm 62mm 10T 18mm 28mm 8mm 8mm 45mm 44mm
13-3 35mm 45mm 11mm 11mm 68mm 67mm 11-11T 18mm 29mm 8mm 8mm 46mm 45mm
12-12T 18mm 30mm 8mm 8mm 47mm 46mm
13-13T 18mm 31mm 8mm 8mm 48mm 47mm
1-1T 18mm 32mm 8mm 8mm 49mm 48mm
2-2T 18mm 33mm 8mm 8mm 50mm 49mm
3 18mm 34mm 8mm 8mm 51mm 50mm

COMPONENT Tongue pull tab COMPONENT Heel tab

C C

TOTAL TOTAL
D D
B B

B
B

E
E

A
A
SIZE A B C D E ACTUAL CUT TOTAL SIZE A B C D E ACTUAL CUT TOTAL
10T-11 12mm 97mm 35mm 17mm 8mm 158mm 157mm 10T-3 12mm 71mm 24mm 38mm 10mm 144mm 143mm
11T-12T 12mm 104mm 38mm 18mm 8mm 169mm 168mm
13-13T 12mm 108mm 40mm 18mm 8mm 175mm 174mm
1-1T 12mm 113mm 42mm 18mm 8mm 182mm 181mm
2-3 12mm 117mm 44mm 19mm 8mm 189mm 188mm

Pattern Eng.

Upper Strap Specification


Nike, Inc. Ver 21.3
RY PFC FINAL Hairy Edge Treatment ( Trim edge & Heat blowing edge) Instructions
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Page: 13
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

Non hairy edge Hairy edge

COMPONENT Quarter lateral COMPONENT Quarter medial COMPONENT

Follow CFM shoes / Ikuti sepatu CFM Follow CFM shoes / Ikuti sepatu CFM
COMPONENT COMPONENT COMPONENT

Supervisor Factory Tech. PED Tech.

Hairy Edge Treatment


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Marking Locations(1)
Page: 14
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
COMPONENT Vamp COMPONENT Bootie COMPONENT Bootie 1 COMPONENT Collar

Ink Ink Ink Obverse side print Ink


PROCESS SCREEN PROCESS SCREEN PROCESS SCREEN PROCESS SCREEN
COMPONENT Strobel COMPONENT COMPONENT COMPONENT

Back side print Ink


PROCESS SCREEN PROCESS PROCESS PROCESS

Supervisor Factory Tech. PED Tech.

Upper Marking Locations


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Computer Stitching Schedule(1)
Page: 15-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Attach & stitch collar & heel tab. (First time)(Rolling hot melt*1) Stitch box on collar & heel tab. (Second time)(Stitch across collar lining)
Tempel & Jahit collar & Heel tab. (Pertama) (Lem rolling *1) Jahit kotak pada collar & heel tab. (Kedua) (Jahit tembus ke collar lining)

THREAD TYPE 280D/3 PLY BD (+AB-320) THREAD TYPE 280D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

Stitch margin / Jarak tepi : 1.5mm Stitch margin / Jarak tepi : Follow position pattern / Ikuti pola posisi

ATTACHING METHOD : HM-102P Machine Type : 1510

Machine Type : 1510

PROGRAM PROGRAM
10T-3 10T-3

SIZE SIZE
10T-3 10T-3

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES


1 1
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 1 S – Short (<20cm) 1

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (1)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Computer Stitching Schedule(2)
Page: 15-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Attach & stitch tongue pull tab & bootie & bootie 1. (First time)(Rolling hot melt*2)(Folding after
Attach & stitch box tongue pull tab & bootie & bootie 1. (Second round)(Align with u-throat)
rolling cement)
Tempel & Jahit kotak di tongue pull tab & bootie & bootie 1. (Kedua) (Sejajar dengan U-throat)
Tempel & Jahit tongue pull tab & bootie & bootie 1. (Petama)(Lem rolling*2)(Lipat sesudah dilem)

THREAD TYPE 280D/3 PLY BD (+AB-320) THREAD TYPE 280D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

Stitch margin / Jarak tepi : 1.5mm Stitch margin / Jarak tepi : Follow position pattern / Ikuti pola posisi
PROGRAM PROGRAM
ATTACHING METHOD : HM-102P Machine Type : 1510
10T-11 10T-11

Machine Type : 1510 11T-12T 11T-12T


13-13T 13-13T
1-1T 1-1T
2-3 2-3

SIZE SIZE
10T-3 10T-3

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES


1 1
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 1 S – Short (<20cm) 1

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (2)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Computer Stitching Schedule(3)
Page: 15-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch quarter medial/lateral & gore. (Stitch box) (Trimming) Stitch box on quarter medial/lateral & heel strap. (Trimming)
Jahit quarter medial/lateral & gore. (Jahit kotak) (Potong benang) Jahit kotak di quarter medial/lateral & heel strap. (Potong benang)

THREAD TYPE 280D/3 PLY BD (+AB-320) THREAD TYPE 280D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500
PROGRAM
Stitch margin / Jarak tepi : Follow position pattern / Ikuti pola posisi Stitch margin / Jarak tepi : Follow position pattern / Ikuti pola posisi
PROGRAM 10T
Machine Type : 1510 10T-11T Machine Type : 1510 11-11T
12-12T 12-12T
13-13T 13-13T
1-1T 1-1T
2-2T 2-2T
3 3
SIZE SIZE
10T-11T 10T
12-12T 11-11T
13-13T 12-12T
1-1T 13-13T
2-2T 1-1T
3 2-2T
3

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES


2 2
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 2 S – Short (<20cm) 2

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (3)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Computer Stitching Schedule(4)
Page: 15-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch vamp with quarter medial/lateral then stitch box. (Front side) Stitch quarter medial/lateral & collar. (Back side)
Jahit vamp dengan quarter medial/lateral kemudian jahit kotak. (Samping depan) Jahit quarter medial/lateral & collar. (Samping belakang)

THREAD TYPE 280D/3 PLY BD (+AB-320) THREAD TYPE 280D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

Stitch margin / Jarak tepi : 1.5mm Stitch margin / Jarak tepi : 1.5mm

Machine Type : 1510 Start & end point backtrack 3 stitches / Awal & akhir kunci bolak balik 3 stikan.

Machine Type : 1510


PROGRAM
10T-13 PROGRAM

13T-3 10T-3

SIZE SIZE
10T-3 10T-3

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES


2 2
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 2 S – Short (<20cm) 2

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (4)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Upper Folding Process
Page: 16
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

COMPONENT Tongue pull tab FOLDING LENGTH (cm) COMPONENT Heel tab FOLDING LENGTH (cm)
2 2
FOLDED AREAS FOLDED AREAS
1 1
UPPER FOLDING METHOD UPPER FOLDING METHOD
Manual Folding Manual Folding

PHOTO OF JIG/MACHINE PHOTO OF JIG/MACHINE

FOLDING WIDTH:8mm FOLDING WIDTH:10mm


ADHESIVE TYPE DRYING TEMP. TIME ADHESIVE TYPE DRYING TEMP. TIME

HM-102P N/A N/A N/A

COMPONENT FOLDING LENGTH (cm) COMPONENT FOLDING LENGTH (cm)

FOLDED AREAS FOLDED AREAS

UPPER FOLDING METHOD UPPER FOLDING METHOD

PHOTO OF JIG/MACHINE PHOTO OF JIG/MACHINE

FOLDING WIDTH: FOLDING WIDTH:


ADHESIVE TAPE DRYING TEMP. TIME ADHESIVE TYPE DRYING TEMP. TIME

Supervisor Factory Tech. PED Tech.

Upper Folding Process


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Pre Buffing Instructions
Page: 17
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY: : BUFFING

COMPONENT Quarter lateral COMPONENT Quarter medial COMPONENT

Slight / Tipis Slight / Tipis


For leather only / Hanya untuk bahan kulit For leather only / Hanya untuk bahan kulit
METHOD UPPER MARKING METHOD UPPER MARKING METHOD
OPERATION MANUAL BUFFING OPERATION MANUAL BUFFING OPERATION
BUFFING WIDTH Buff the area perfs. BUFFING WIDTH Buff the area perfs. BUFFING WIDTH
COMPONENT COMPONENT COMPONENT

METHOD METHOD METHOD


OPERATION OPERATION OPERATION
BUFFING WIDTH BUFFING WIDTH BUFFING WIDTH

Supervisor Factory Tech. PED Tech.

Pre-Buffing Instructions
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Stitching Overview sketch
Page: 18
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

Upper
1.Vamp skin
2.Vamp
3.U-throat
4.Quarter medial 12
5.Quarter lateral
6.Bootie
7.Bootie 1
8.Gore 5 11
9.Tongue pull tab
10.Heel tab
10
11.Heel strap
12.Collar

9
3 8 10
6
1 2

3 11

4 12

Right shoe

STITCHING GUIDE DETAIL INFORMATION


NAME SG-01 SG-02 SG-03 SG-04 SG-05 SG-06 SG-07 SG-08

PHOTO

Stitching Oveiview Sketch


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (1)
Page: 19-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch vamp & vamp lining Stitching bootie & bootie 1 (Trimming)
1 2
Jahit vamp & vamp lining Jahit bootie & bootie 1 (Potong benang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Single needle 4 Needles & MY1014
DPX5 #16 R 210D/3 PLY BD 1.5mm 9-10/1" #14 R 200D/1PLY NYLON 6 ELASTIC TXTURED YARN 3mm 13-14/1"
post 6 Threads B

Jarum 1
@ 100 Bulat Obras 90 Bulat
mesin tinggi
STITCHING GUIDELINE STITCHING GUIDELINE
M – Medium (20-40cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1200
N/A SG-01 N/A N/A
Zig-zag vamp & vamp lining & bootie & bootie 1 (Sent to NO-SEW)(Trimming) Rolling hot melt attach collar & heel tab (Rolling hot melt*1)
3 4
Jahit zig-zag vamp & vamp lining & bootie & bootie 1. (Kirim ke NO-SEW) (Potong benang) Lem rolling tempel collar & heel tab. (Lem rolling *1)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
250/3 PLY THREAD LUBRICATED ASTRA Technomelt
3 Point Zig-zag DPX17 #16 R 2.5mm 7-8/1" N/A N/A N/A N/A N/A N/A
SPUN (TKT30) M/C
Mesin
@ Zig-zag 3 titik 100 Bulat
Technomelt
STITCHING GUIDELINE STITCHING GUIDELINE
3 Points Zigzag
Stitch M – Medium (20-40cm)
2.5mm # STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
2.5mm N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A SG-07 HM-102P N/A

Supervisor Factory Tech. PED Tech.

Stitching Instruction (1)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (2)
Page: 19-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch collar & heel tab (First round) Peel off release paper on collar foam then attach collar (First time) (Sticker*1)
5 6
Jahit collar & heel tab. (Pertama) Lepas kertas pelapis pada collar foam kemudian tempel collar. (Pertama) (Stiker *1)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Computer
DPX17 #16 R 280D/3 PLY BD (+AB-320) 1.5mm 10-11/1" Manual N/A N/A N/A N/A N/A N/A
stitching
Jahit
@ 100 Bulat
Komputer
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A Sticker N/A
Peel off release paper on collar & collar foam then attach collar lining (Second time)(Sticker*1) Stitch collar & collar foam & collar lining (No stitch to webbing)
7 8
Lepas kertas pelapis pada collar foam + collar kemudian tempel collar lining. (Kedua) (Stiker*1) Jahit collar & collar foam & collar lining. (Jangan jahit webbing)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Single needle
Manual N/A N/A N/A N/A N/A N/A DPX5 #16 R 210D/3 PLY BD 1.5mm 9-10/1"
post
Jarum 1 mesin
@ 100 Bulat
tinggi
STITCHING GUIDELINE STITCHING GUIDELINE
M – Medium (20-40cm)
# STITCHING LINES # STITCHING LINES
0 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
Sticker N/A N/A SG-01

Supervisor Factory Tech. PED Tech.

Stitching Instruction (2)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (3)
Page: 19-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitching collar & collar lining (Trimming) Stitching bootie & bootie 1 & collar (Trimming)
9 10
Jahit collar & collar lining. (Potong benang) Jahit bootie & bootie 1 & collar. (Potong benang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
4 Needles & 6 MY1014 4 Needles & MY1014
#14 R 200D/1PLY NYLON 6 ELASTIC TXTURED YARN 3mm 13-14/1" #14 R 200D/1PLY NYLON 6 ELASTIC TXTURED YARN 3mm 13-14/1"
Threads B 6 Threads B

@ Obras 90 Bulat Obras 90 Bulat

STITCHING GUIDELINE STITCHING GUIDELINE


S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 2
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A N/A N/A
Stitch bootie zig-zag binding (Start & end point in front of bootie)(Trimming) Fold in half bootie & binding then stitch obverse side
11 12
Jahit zig-zag bootie binding. (Awal & akhir jahitan di depan dalam bootie)(Potong benang) Lipat setengah bootie & binding kemudian jahit didepan.
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Zig-zag
Single
Machine with DPX17 #16 R 210D/3 PLY BD 6mm 8-9/1" DPX5 #16 R 210D/3 PLY BD 6mm 10-11/1"
needle post
binding tube
Zig-zag Jarum 1
@ 100 Bulat 100 Bulat
binding mesin tinggi
STITCHING GUIDELINE STITCHING GUIDELINE
M – Medium (20-40cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Stitching Instruction (3)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (4)
Page: 19-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch box on collar & heel tab (Second round)(Stitch across collar lining) Rolling hot melt attach tongue pull tab & bootie & bootie 1. (Rolling hot melt*2) (Folding after rolling cement)
13 14
Jahit kotak collar & heel tab (Kedua) (Jahit tembus ke collar lining) Lem rolling + Tempel tongue pull tab & bootie & bootie 1. (Lem rolling*2) (Lipat setelah dilem)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Computer Follow postion Technomelt
DPX17 #16 R 280D/3 PLY BD (+AB-320) 10-11/1" N/A N/A N/A N/A N/A N/A
stitching pattern M/C
Jahit Ikuti pola Mesin
@ 100 Bulat
Komputer posisi Technomelt
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A HM-102P N/A
Stitch tongue pull tab & bootie & bootie 1 (First round) Attach & stitch box tongue pull tab & bootie & bootie 1 (Second round)(Align with u-throat)
15 16
Jahit tongue pull tab & bootie & bootie 1. (Pertama) Tempel & jahit kotak tongue pull tab & bootie & bootie 1. (Kedua) (Sejajar dengan U-throat)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Follow
Computer Computer
DPX17 #16 R 280D/3 PLY BD (+AB-320) 1.5mm 10-11/1" DPX17 #16 R 280D/3 PLY BD (+AB-320) postion 10-11/1"
stitching stitching
pattern
Jahit Jahit Ikuti pola
@ 100 Bulat 100 Bulat
Komputer Komputer posisi
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Stitching Instruction (4)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (5)
Page: 19-5
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch quarter medial/lateral & gore. (Stitch box)(Trimming) Stitch box on quarter medial & quarter lateral & heel strap. (Trimming)
17 18
Jahit quarter medial/lateral & gore. (Jahit kotak)(Potong benang) Jahit kotak di quarter medial & quarter lateral & heel strap. (Potong benang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Computer Follow postion Computer Follow postion
DPX17 #16 R 280D/3 PLY BD (+AB-320) 10-11/1" DPX17 #16 R 280D/3 PLY BD (+AB-320) 10-11/1"
stitching pattern stitching pattern
Jahit Ikuti pola Jahit Ikuti pola
@ 100 Bulat 100 Bulat
Komputer posisi Komputer posisi
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
2 2
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
2 N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1500 RPM : 1000-1500
N/A N/A N/A N/A
Stitch upper edge line Stitch upper edge line (V-cut top edge 1mm)
19 20
Jahit pinggir upper Jahit pinggir upper. (1mm dari V-cut)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Single Single V-cut top
DPX5 #16 R 280D/3 PLY BD (+AB-320) 2mm 7-8/1" DPX5 #16 R 280D/3 PLY BD (+AB-320) 9-10/1"
needle post needle post edge 1mm
Jarum 1 Jarum 1
@ 100 Bulat 100 Bulat
mesin tinggi mesin tinggi
STITCHING GUIDELINE STITCHING GUIDELINE
LS – Long Straight (40-80cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1200 RPM : 1000-1200
N/A SG-03 N/A N/A

Supervisor Factory Tech. PED Tech.

Stitching Instruction (5)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (6)
Page: 19-6
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
Stitch vamp & quarter medial/lateral then stitch box (Front side) Attach & stitch quarter medial/lateral & collar (Start & end point backtrack 3 stitches)(Back side)
21 22
Jahit vamp & quarter medial/lateral kemudian jahit kotak. (Samping depan) Jahit quarter medial/lateral & collar. (Awal & akhir kunci bolak balik 3 stikan) (Samping belakang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Computer Computer
DPX17 #16 R 280D/3 PLY BD (+AB-320) 1.5mm 10-11/1" DPX17 #16 R 280D/3 PLY BD (+AB-320) 1.5mm 10-11/1"
stitching stitching
Jahit Jahit
@ 100 Bulat 100 Bulat
Komputer Komputer
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
2 2
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
RPM : 1000-1500 ATTACHING METHOD STITCHING GUIDE RPM : 1000-1500 ATTACHING METHOD STITCHING GUIDE
N/A N/A N/A N/A
Stitch heel tab & collar (backtrack three times) Clean upper
23 24
Jahit heel tab & collar. (Bolak balik 3 kali) Bersihkan upper
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Single
DPX5 #16 R 280D/3 PLY BD (+AB-320) 1.5mm 10-11/1" N/A N/A N/A N/A N/A N/A N/A
needle post
Jarum 1
@ 100 Bulat
mesin tinggi
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
RPM : 1000-1200 ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A SG-01 N/A N/A

Supervisor Factory Tech. PED Tech.

Stitching Instruction (6)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stitching Instructions (7)
Page: 19-7
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
QC
25
Cek QC
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
N/A N/A N/A N/A N/A N/A N/A
@
STITCHING GUIDELINE STITCHING GUIDELINE

# STITCHING LINES # STITCHING LINES


0
# WEBBING LOOP # WEBBING LOOP
N/A
# WEBBING HOLE # WEBBING HOLE
N/A
# WEBBING SLIT # WEBBING SLIT
N/A
# LACING HOLES # LACING HOLES
N/A
# APPARATUS # APPARATUS
N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A

NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

@
STITCHING GUIDELINE STITCHING GUIDELINE

# STITCHING LINES # STITCHING LINES

# WEBBING LOOP # WEBBING LOOP

# WEBBING HOLE # WEBBING HOLE

# WEBBING SLIT # WEBBING SLIT

# LACING HOLES # LACING HOLES

# APPARATUS # APPARATUS

ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE

Supervisor Factory Tech. PED Tech.

Stitching Instruction (7)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Sockliner Specification
Page: 20
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
FRONT SIZE BACK PRORON /AIR BAG ATTACHMENT PROCESS
10T Sockliner lamination process:
11 75% Hot melt EVA foam Sockliner top cloth
11T
12 Cementing:S/B 7430WL-2
12T SUR. TEMP:150~170℃
13 Speed:300~500RPM
13T
1
1T Attaching
2 SUR. TEMP:70±10℃,PRESSURE:20kg/c㎡↑
2T 1.Speed:300~500RPM.
3 2.For each lot no cut a slab of 20*10cm for Physical property test.

QC, check in every 4 hours and make records

Packing
1.25Y in one package, fill in the labels accordingly and attach to the package.

2.Joints should be trimmed.

SIZE A B C
N/A N/A N/A N/A
COMPONENT MATERIAL MCS#
SOCKLINER 3mm\GREY SOCKLINER, 32-36C REC S/RFO 004
TOP CLOTH (PM) LINING KNIT MATTE MICRO REC-RYP LU/PP/TF/LN 0408

Sockliner Speficiation
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Sockliner Process
Page: 21
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESSING INFORMATION
No SOCKLINER PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Sockliner lamination process:
@

1 EVA foam cementing 7430WL-2 SB 150~170℃ Speed:300~500RPM.


@

1.Speed:300~500RPM.
2 EVA foam & sockliner top cloth attaching 70±10℃ 20kg/c㎡↑ 2.For each lot no cut a slab of 20*10cm for
Physical property test.

3 QC Check in every 4 hours and make records.


@

1.25Y in one package, fill in the labels


4 Packing accordingly and attach to the package.
2.Joints should be trimmed.

TOTAL W/B PROCESSES 0


@

TOTAL S/B PROCESSES 1


@

Sockliner Process
Nike, Inc. Ver 21.3

RY PFC FINAL

PTRSS Bonding
Nike, Inc. Ver 21.3

RY PFC FINAL

PTRSS Custom
Nike, Inc. Ver 21.3

RY PFC FINAL

PTRSS No sew
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stockfitting Process (1)
Page: 23-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Midsole degreasing & AUTO UV process (The length over
370mm or below 70mm can't be used AUTO UV):
Proses midsole degreaser & AUTO UV (Panjang di atas 370mm
@
atau di bawah 70mm tidak dapat digunakan AUTO UV)
I Midsole water washing process:
@ Proses cuci midsole
1 Put the Midsole
@ Letakkan midsole di atas conveyor
2 Cleaning by hot water spraying Water WB 45~55℃(Hot water) 10' Min. 2HRS. MAX. TO PRIMING.
@ Cuci pakai penyemprotan air panas Maximal 2 jam ke primer.
3 Blow away water by compressed air
@ Semprot angin untuk menghilangkan sisa air
4 Hot air drying
@ Pengeringan
5 Drying by air blowing
@ Semprot angin
6 Material collection
@ Kumpulkan bahan
7 Midsole cleaning for bonding margin area No. 29(CN) SB Use scrubber, clipper width 30mm.
NO.9
@ Cuci midsole untuk area bonding Pakai scrubber, lebar penjepit 30mm.
8 Pre-heat 45~50℃ 1' Min.
@ Pengeringan
1.Use cloth, clipper width 30mm.
9 Midsole manual priming for high side wall area UV-33 SB
2.Pls see the attached NO.9
1. Pakai kain, lebar penjepit 30mm.
@ Primer midsole untuk area dinding samping yang tinggi Manual priming for high side wall area.
2. Lihat lampiran No.9
II Midsole AUTO UV process:
@ Proses AUTO UV midsole:
10 Put the Midsole DEGREASING TIMES 1
@ Letakan Midsole
UV LIGHT- priming times
11 Pre-heat 50~55℃ 40"~1'30" 0
(component)
@ Pengeringan
1.Nozzle calibration:0.2~0.6g/s
UV LIGHT- priming times
12 Midsole AUTO spray priming NP P807W V1 WB 2.Nozzle moving speed:180~200mm/sec 2
(midsole)
3.Toe & Heel Nozzle position Fixed.
1. Kalibrasi nozzle: 0.2~0.6g/s
2. Kecepatan gerakan nozzle:
@ Primer Midsole AUTO spray
180~200mm/sec
3. Tetapkan posisi nozzle di toe & heel
13 Heat tunnel 45~55℃ 2'30"~3'30" TOTAL W/B PROCESSES 2
@ Pengeringan
1.Intensity: 0.7J/c㎡ Min.
14 Midsole AUTO UV lighting 2.Phylon should not be rebounded; IP TOTAL S/B PROCESSES 2
should not be shrinked.
1. Intensitas : 0.7J/c㎡ Min.
@ Penyinaran midsole AUTO UV 2. Phylon tidak boleh dipantulkan
kembali; Jangan sampai IP mengkerut.

Supervisor Factory Tech. PED Tech.

Stockfitting Process (1)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stockfitting Process (2)
Page: 23-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
15 Check priming on Midsole
@ Cek primer midsole
16 Date stamping
@ Stempel tanggal
17 Checking Midsole
@ Cek midsole
18 Material collection
@ Kumpulkan bahan
UV priming to cement : 2 weeks max.
19 Packing
(must be bagged well).
UV priming ke Pengeleman : Maxsimal 2
@ Pengepakan
minggu (harus dikemas dengan baik)

DEGREASING TIMES 0
@

UV LIGHT- priming times


0
(component)
@

UV LIGHT- priming times


0
(midsole)
@

TOTAL W/B PROCESSES 0


@

TOTAL S/B PROCESSES 0


@

Supervisor Factory Tech. PED Tech.

Stockfitting Process (2)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stockfitting Process (3)
Page: 23-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Midsole degreasing & UV-Light treatment process:
@ Proses cuci & penyinaran midsole :
I Midsole water washing process:
@ Proses cuci midsole
1 Put the Midsole
@ Letakkan midsole di atas conveyor
2 Cleaning by hot water spraying Water WB 45~55℃(Hot water) 10' Min. 2HRS. MAX. TO PRIMING.
@ Cuci pakai penyemprotan air panas Maksimal 2 jam ke primer.
3 Blow away water by compressed air
@ Semprot angin untuk menghilangkan sisa air
4 Hot air drying
@ Pengeringan
5 Drying by air blowing
@ Semprot angin
6 Material collection
@ Kumpulkan bahan
II Midsole manual UV process:
@ Proses penyinaran UV midsole:
7 Put the Midsole
@ Letakkan midsole di atas conveyor
8 Midsole cleaning for bonding margin area No. 29(CN) SB Use scrubber, clipper width 30mm.
@ Cuci midsole untuk area bonding Pakai scrubber, lebar penjepit 30mm.
9 Pre-heat Room temp 1' Min.
@ Pengeringan
10 Heat tunnel 50~55℃ 2~3'
@ Pengeringan
1.Cleaning with No. 29(CN) if primer leaks
11 Midsole top side priming UV-33 SB DEGREASING TIMES 1
2.Use cloth, clipper width 30mm.
1. Bersihkan dengan No.29(CN) jika primer bocor
@ Primer bagian atas midsole
2. Pakai kain, lebar penjepit 30mm.
UV LIGHT- priming times
12 Heat tunnel 45~55℃ 1'30"~3' 0
(component)
@ Pengeringan
UV LIGHT- priming times
13 Check priming on midsole 2
(midsole)
@ Cek primer midsole
14 Put the midsole on UV machine TOTAL W/B PROCESSES 1
@ Letakkan midsole di mesin UV
1.Intensity:White 0.56J/c㎡ Min.,black 0.52J/c㎡
Min.
15 Midsole UV lighting TOTAL S/B PROCESSES 2
2.Phylon should not be rebounded; IP should not
be shrinked.
1. Intensitas : Putih 0.56J/c㎡ Min., Hitam
0.52J/c㎡ Min.
@ Penyinaran midsole UV
2. Phylon tidak boleh dipantulkan kembali;
Jangan sampai IP mengkerut.

Supervisor Factory Tech. PED Tech.

Stockfitting Process (3)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Stockfitting Process (4)
Page: 23-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
16 Date stamping
@ Stempel tanggal
17 Checking Midsole
@ Cek midsole
18 Material collection
@ Kumpulkan bahan
UV priming to cement : 4 weeks max.(must be
19 Packing
bagged well).
UV priming ke Pengeleman : Maxsimal 4
@ Pengepakan
minggu (harus dikemas dengan baik)

DEGREASING TIMES 0
@

UV LIGHT- priming times


0
(component)
@

UV LIGHT- priming times


0
(midsole)
@

TOTAL W/B PROCESSES 0


@

TOTAL S/B PROCESSES 0


@

Supervisor Factory Tech. PED Tech.

Stockfitting Process (4)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Stockfit Bonding Process Flow Chart (1)
Page: 24-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH-100-FA22
DPA/TD code: FA22-DV1377 / F2 FTY CODE: RY
CONFIRMATION FACTORY PREP MODEL SIZE - OK PRODUCTION OK
NAME TOTO QU BEN CHEN DARREN
DATE 2022/01/21 12/30/2021 2022/01/22

BONDING TEST # 20211214083 BONDING TEST # INBDX-RY-1175

Midsole MATERIAL 2 MATERIAL 3 MATERIAL 4 MATERIAL 5 MATERIAL 6 MATERIAL 7 MATERIAL 8


MATERIAL #227408 MTRL# MTRL# MTRL# MTRL# MTRL# MTRL# MTRL#
M/W-IU 007 MCS# MCS# MCS# MCS# MCS# MCS# MCS#

TEMP. CHECKING SPOTS

M Mark "M" ON AUTO PROCESS


REMARK
Midsole AUTO UV process The length over 370mm or
below 70mm
Put the Midsole can't be used AUTO UV.

Pre-heat 50~55℃ x 40"~1'30"


Midsole water washing process
M Midsole AUTO spray priming
Put the Midsole W/B NP P807W V1
Nozzle calibration:0.2~0.6g/s
Cleaning by hot water spraying Nozzle moving speed:180~200mm/sec
45~55℃(Hot water) x 10' Min. Toe & Heel Nozzle position Fixed
2HRS. MAX. TO PRIMING
Heat tunnel 45~55℃ x 2'30"~3'30"
Blow away water by compressed air
IU Midsole AUTO UV light
Hot air drying Intensity:0.7J/c㎡ Min.
Phylon should not be rebounded; IP should
Drying by air blowing not be shrinked.

Material collection Check priming on midsole

A Cleaning:S/B NP No. 29(CN) Date Stamping


for bonding margin area
Checking Midsole
Pre-heat 45~50℃ x 1' Min.
Material collection
B Midsole manual priming
S/B NP UV-33 Packing
for high side wall area UV priming to cement : 2 weeks max. ATTACHING SEQUENCE
DRYING CONDITION (must be bagged well)

BRUSH TYPE Manual priming for high side


wall area.

M
Parameter setting PCC Offshore manufacturing
Name of primer W/B NP P807W V1 W/B NP P807W V1
Nozzle calibration(g/s) 1~6 Nozzles 0.4~0.45 g/s 1~4 Nozzles 0,45~0,50 g/s
A 7~8 Nozzles 0.3~0.35 g/s
Nozzle moving speed(mm/sec) 180 mm/sec(Down) 180 mm/sec(Down)
B UV power intensity(J/c㎡) 0.99 J/c㎡ 0,7 J/c㎡
Dry chamber temperature(℃) 53~55 ℃ 45~55℃
Cycle time(sec/pairs or piece) 6.9 sec/piece 6.5 sec/piece

HARDENER
TYPE OF PRESS PRESSURE kg./cm2 TIME (sec)
SIDE PRESS ( IF USED)
DEEP WELL PRESS

Stockfit Bonding PFC (1)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Stockfit Bonding Process Flow Chart (1)
Page: 24-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH-100-FA22
DPA/TD code: FA22-DV1377 / F2 FTY CODE: RY
CONFIRMATION FACTORY PREP MODEL SIZE - OK PRODUCTION OK
NAME TOTO QU BEN CHEN DARREN
DATE 2022/01/21 12/30/2021 2022/01/22

BONDING TEST # 20211214083 BONDING TEST # INBDX-RY-1175

Midsole MATERIAL 2 MATERIAL 3 MATERIAL 4 MATERIAL 5 MATERIAL 6 MATERIAL 7 MATERIAL 8


MATERIAL #227408 MTRL# MTRL# MTRL# MTRL# MTRL# MTRL# MTRL#
M/W-IU 007 MCS# MCS# MCS# MCS# MCS# MCS# MCS#

TEMP. CHECKING SPOTS

M Mark "M" ON AUTO PROCESS


REMARK

Midsole water washing process


Heat tunnel 45~55℃ x 1'30"~3'
Put the Midsole
Check priming on Midsole
Cleaning by hot water spraying
45~55℃(Hot water) x 10' Min. Put the Midsole on UV machine
2HRS. MAX. TO PRIMING
Midsole UV light
Blow away water by compressed air Intensity:White 0.56J/c㎡ Min.,black 0.52J/c㎡ Min.
Phylon should not be rebounded; IP should
Hot air drying not be shrinked.

Drying by air blowing Date Stamping

Material collection Checking

Midsole manual UV process Material collection

Put the Midsole Packing


UV priming to cement : 4 weeks max.
Cleaning:S/B NP No. 29(CN) (must be bagged well) ATTACHING SEQUENCE
A
DRYING CONDITION for bonding margin area

BRUSH TYPE Pre-heat Room temp x 1' Min.

A Heat tunnel 50~55℃ x 2~3'

B Midsole top side priming


B S/B NP UV-33
(Cleaning with No. 29(CN) if primer leaks)

HARDENER
TYPE OF PRESS PRESSURE kg./cm2 TIME (sec)
SIDE PRESS ( IF USED)
DEEP WELL PRESS

Stockfit Bonding PFC (2)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Assembly Process (1)
Page: 25-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS LASTING LACE/CLIP INSTRUCTION
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
1 Feed the uppers in pairs to the front of the assembly line
@ Letakkan upper pasangan di depan line assembly

1.Follow the strobel notches to gather stitching for the upper


forefoot area. #18 round point needle.
2.Toe gathering with 3mm webbing.
3.Before proceeding toe gathering stitching, use plastic gauge to
2 Gathering stitching check the shape (contour & length) of the upper to confirm the
length. After toe gathering is completed, check the notches in
the forefoot of the upper(Mid/Let) with strobel, which are
required to be matched to plastic gauge. All gather stitching
should be correctly located between the two specified notches.

1. Ikuti centilan strobel untuk jahit gathering di area kaki depan


atas. #18 jarum titik bulat.
2. Toe gathering : lebar webbing 3mm.
3. Sebelum jahit gathering, gunakan pengukur plastik untuk
memeriksa bentuk (kontur & panjang) bagian toe, memastikan
@ Jahit gathering panjangnya. Setelah jahit gathering selesai, periksa centilan di
kaki depan bagian atas (Mid/Let) dengan strobel, yang harus
dicocokkan dengan pengukur
plastik. Semua jahit gathering harus Ditempatkan dengan benar
di antara dua centilan yang ditentukan.
4. Benang : 210D/3 PLY BD .
1.22# Round point needle.
2.9~10 stitches per inch.
3.280D/3 PLY BD.
3 Strobel stitching
4.The start / finish marking line for the strobel stitching in the
waist area is 6mm, besides, need to have all printed marking
lines and notches. Pls see the attached NO.3.
1. 22# ujung jarum bulat.
2. 9~10 stikan per inci.
3. Benang 280D/3 PLY BD.
@ Jahit Strobel
4. Tanda akhir jahitan strobel di area lengkungan adalah
6mm, selain itu, harus ada semua marking garis dan
centilan. Lihat gambar No.3
ADDITIONAL INSTRUCTIONS LASTING LACE TYPE

N/A
NO.3
LASTING CLIP SCHEDULE
SIZE A (TOP) B (BOTTOM)
SIZE 12 RIGHT
FA22-DV1377 N/A

CHILLER MOLD SPECIFICATION


UPPER SIZE MOLD CODE MOLD SIZE

TOTAL W/B PROCESSES 0 N/A


TOTAL S/B PROCESSES 0

Supervisor Factory Tech. PED Tech.

Assembly Process (1)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Assembly Process (2)
Page: 25-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
4 Vamp activation (with steam) 80~90℃ 8~10" Toe box material:N/A.
@ Pemanas Vamp (dengan uap)
1.Prepare correct lasts (YAPS-52).
2.Hammering strobel stitching flat.
5 Inserting last
3.Check the strobel center line to be straight. Pls see the NO.5
attached NO.5.

1. Siapkan laste yang benar (YAPS-52).


@ Masukkan laste 2. Tumbuk rata jahit strobel.
3. Cek garis tengah dari strobel harus lurus. Lihat gambar NO.5.

1.Wiper plate temp:50±5℃.


2.Size 12 back height 75mm, color pin:red. NO.7
6 Seat lasting 30~35kg/c㎡ 4~6"
3.Back height pair matching.
4.Curve-Wiper plate for seat lasting.
1. Suhu lempengan: 50±5℃.
2. Tinggi belakang size 12 : 75mm, Warna paku pin : Merah
@ Pengepresan upper bagian belakang 3. Tinggi belakang pasangan.
4. Lempengan melengkung untuk pengepresan upper bagian
belakang
7 Toe & Heel template marking By template.Pls see the attached NO.7
@ Gambar pola bagian depan & belakang Pakai jig. Lihat gambar No.7
8 Heat setting 60~70℃ 3~4'
@ Pemanas upper
9 Upper & Sole unit pair matching
@ Upper & Outsole pasangan
1.One point each at toe and heel. NO.10-1
2.Use NC gauge marking pad. Pls see the attached NO.10-1.
10 Gauge marking (Front & Rear location) 2.5kg/c㎡ 3.Notes the lasted upper heel height should catch on right pin
color of the last before draw gauge marking.Pls see the
attached NO.10-2.
1. Masing-masing satu titik di ujung dari depan ke belakang
2. Pakai cetakan geji NC. Lihat gambar No.10-1
@ Gambar pola (Depan & area yang sulit)
3. Tinggi belakang upper laste harus mencapai warna pin yang
benar sebelum menggambar pola. Lihat gambar No.10-2
NO.10-2
11 Toe & heel of sole unit template marking
@ Gambar pola bagian depan & belakang outsole
1.Use 40# sandpaper with 15mm diameter of grinding wheel.
12 Upper buffing for Leather
2.Replace the sand paper every 2 hours.
1. Pakai amplas 40# dengan diameter kepala buffing 15mm.
@ Pengasaran untuk bahan kulit
2. Ganti amplas setiap 2 jam.
13 Dust blowing
@ Bersihkan debu
14 Upper cleaning for PU skin 111FT SB Use scrubber, clipper width 30mm. TOTAL W/B PROCESSES 0
@ Cuci Upper untuk bahan TPU skin Pakai scrubber, lebar jepitan 30mm.
Upper:55~60℃, The toe of the midsole to be laid heading away from the
15 Heat tunnel 2~3' TOTAL S/B PROCESSES 1
sole unit:Room operator.
@ Pengeringan temp Bagian depan midsole diletakkan menjauh dari operator.

Supervisor Factory Tech. PED Tech.

Assembly Process (2)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Assembly Process (3)
Page: 25-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
16 Upper priming for Leather UE-311 CL-16 4±1% WB Use tooth brush, length 25mm.
@ Primer upper untuk bahan kulit Pakai sikat gigi, panjang 25mm.
1.Apply primer UE-312 on whole strobel.
17 Upper priming for PU skin/mesh UE-312 WB
2.Use tooth brush, length 25mm.
1. Pemolesan primer UE-312 di strobel 100%.
@ Primer upper untuk bahan PU skin/mesh
2. Pakai sikat gigi, panjang 25mm. NO.23
18 Sole unit priming for Midsole 111 GN 1071 4±1% SB Use painting brush, brush width 35mm.
@ Primer sole unit untuk midsole Pakai kuas cat, lebar kuas 35mm.
19 Heat tunnel Upper:55~60℃, 3~4' The toe of the midsole to be laid heading to the operator.
@ Pengeringan sole unit:50~55℃ Bagian depan midsole diletakkan menuju ke dari operator
1.Use tooth brush, length 25mm.
20 Upper cementing NP-99 CL-01 4±1% WB 2.Cement NP-99+CL-01 4±1% be applied all the way from
the bite line to 10mm beyond(inside) the strobel stitch.
1. Pakai sikat gigi, panjang 25mm.
@ Pengeleman upper 2. Pemolesan lem NP-99+CL-01 4±1% di strobel
10mm dari pinggir.
21 Sole unit cementing NP-99 CL-01 4±1% WB Use painting brush, brush width 35mm.
@ Pengeleman sole unit Pakai kuas cat, lebar kuas 35mm.
Upper:55~60℃, The toe of the midsole to be laid heading away from the
22 Heat tunnel 3~4'
sole unit:50~55℃ operator .
@ Pengeringan Bagian depan midsole diletakkan menjauh dari operator.

23 Attaching Attach sole starting from toe.Pls see the attached NO.23.

@ Penempelan upper & outsole Tempel O/S mulai dari depan. Pls see attached no.23.
The temperature of parts should be above 40℃ prior to
24 Deep well pressing 30~35kg/c㎡ 10~15"
pressing.
@ Press keseluruhan Suhu part harus diatas 40℃ sebelum pengepresan.
25 Chilling 4~8' Machine temperature set:0~-5℃
@ Pendinginan Pengaturan suhu mesin : 0~-5℃
26 Overhead conveyor 30' above
@ Conveyor gantung
The temperature is measured on the strobel sock in the
27 Delasting
heel of the shoe immediately after de-lasting below 40℃.
Setelah buka laste ukur suhu di bagian belakang strobel
@ Buka laste
dibawah 40℃.
28 Cleaning last TOTAL W/B PROCESSES 4
@ Bersihkan laste
1.Use natural rubber.
29 Cleaning over cement. TOTAL S/B PROCESSES 1
2.Use NO.256 for patent (syn.) leather.
1. Pakai karet alami.
@ Bersihkan lem yang berlebih
2. Pakai NO.256 untuk patent (sintetik) kulit.

Supervisor Factory Tech. PED Tech.

Assembly Process (3)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Assembly Process (4)
Page: 25-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Machine 1.Checking sockliner.
30 Sockliner cementing HM-102PF WB temperature 2.75% cementing.
set:150℃ 3.Horizontal cementing.
1. Cek sockliner.
@ Pengeleman sockliner 2. Lem hotmelt 75%.
3. Lem secara mendatar.
31 Sockliner inserting
@ Masukkan sockliner
32 Sockliner pressing (Loading time:1) 1.5~2kg/c㎡ 2~3"
@ Pengepresan sockliner (waktu memuat:1)
1.Use natural rubber only when cleaning surface and
pen marks of auto-vanishing pen and silver pen.
33 Cleaning 2.When the auto-vanishing pen marks are not able to be
removed by natural rubber, it is allowed to use a little
water with a piece of cloth to remove it.
1. Pakai karet alami hanya saat bersihkan permukaan &
tanda marking & silver pen.
@ Bersihkan sepatu 2. Saat tanda marking sulit dihilangkan pakai karet
alami, boleh pakai sedikit air dengan sepotong kain
untuk menghilangkannya.
34 QC
@ Cek QC
35 Inner box folding up Date stamping (M/D/T).
@ Lipat innerbox Stempel tanggal.
36 Attach box label
@ Tempel label innerbox
37 Packing
@ Pengepakan
38 Metal detector
@ Deteksi logam
39 Deposit in warehouse
@ Kirim ke warehouse

TOTAL W/B PROCESSES 1


@

TOTAL S/B PROCESSES 0


@

Supervisor Factory Tech. PED Tech.

Assembly Process (4)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Assembly Line layout (1)
Page: 26-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

Use √

Hot Air

Hot Air
+ NIR √

NIR

SEQUENCE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Feed the
uppers in Gauge Toe & heel Upper
pairs to the Vamp Toe & Heel Upper & marking of sole unit Upper priming for Sole unit
Upper Upper
front of the activation Seat lasting template Sole unit (Front & template cleaning for PU priming for
Gathering buffing for Dust priming for
assembly Strobel (with steam) Inserting last Pengepresan marking Heat setting pair Rear marking PU skin skin/mesh Midsole 111
PROCESS stitching Leather blowing Heat tunnel Leather UE-
line stitching Pemanas Masukkan upper Gambar pola Pemanas matching location) Gambar pola 111FT Cuci UE-312 GN Primer
DETAILS Jahit Pengasaran Bersihkan Pengeringan 311 Primer
Letakkan Jahit Strobel Vamp laste bagian bagian upper Upper & Gambar pola bagian Upper untuk Primer sole unit
gathering untuk bahan debu upper untuk
upper (dengan belakang depan & Outsole (Depan & depan & bahan TPU upper untuk untuk
kulit bahan kulit
pasangan di uap) belakang pasangan area yang belakang skin bahan PU midsole
depan line sulit) outsole skin/mesh
assembly

Use √ Use √

Hot Air Hot Air

Hot Air Hot Air


+ NIR √ + NIR √

NIR NIR

SEQUENCE 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Sockliner
Cleaning pressing
Upper Sole unit Sockliner
Attaching Deep well Overhead over Sockliner (Loading Inner box Attach box
cementing cementing Cleaning last cementing Cleaning
PROCESS Heat tunnel Heat tunnel Penempelan pressing Chilling conveyor Delasting cement. inserting time:1) folding up label
NP-99 NP-99 Bersihkan HM-102PF Bersihkan QC Cek QC
DETAILS Pengeringan Pengeringan upper & Press Pendinginan Conveyor Buka laste Bersihkan Masukkan Pengepresan Lipat Tempel label
Pengeleman Pengeleman laste Pengeleman sepatu
outsole keseluruhan gantung lem yang sockliner sockliner innerbox innerbox
upper sole unit sockliner
berlebih (waktu
memuat:1)

Assembly Line Layout (1)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Assembly Line layout (2)
Page: 26-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

SEQUENCE 37 38 39

Metal Deposit in
PROCESS Packing detector warehouse
DETAILS Pengepakan Deteksi Kirim ke
logam warehouse

Assembly Line Layout (2)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Assembly Bonding Process Flow Chart (1)
Page: 27
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH-100-FA22
DPA/TD code: FA22-DV1377 / F2 FTY CODE: RY
CONFIRMATION FACTORY PREP MODEL SIZE - OK PRODUCTION OK
NAME TOTO QU BEN CHEN DARREN LU
DATE 2022/01/21 12/30/2021 2022/01/22

BONDING TEST # 20211214083 BONDING TEST # INBDX-RY-1175

0.33mm\ELITE PU
\LJ-B1472K 1TONE DTY 1.2-1.4mm\(PM) GENERIC PU
(CATCH 0.2mm)\(UMT2) Midsole MATERIAL 5 MATERIAL 6 MATERIAL 7 MATERIAL 8
FDY-TB (圓編布)\ COATED LEATHER\UM-16 SM
P000WKD
MATERIAL #96647 MATERIAL #89769 MATERIAL #232823 MATERIAL #227408 MATERIAL # MATERIAL # MATERIAL # MATERIAL #
FM/SP 838 LU/PK 2952 PP/L/PUS 0113 M/W-IU 007 MCS# MCS# MCS# MCS#

LU MAT. INFORMATION
TEMP. CHECKING SPOTS

M Mark "M" ON AUTO PROCESS


REMARK

Foxing skin/Vamp skin #96647 Quarter medial/lateral #232823 Midsole #227408

Vamp #89769

Buffing
(Use 40# sandpaper with 15mm
diameter of grinding wheel)

A Cleaning:S/B NP 111FT for PU skin

Temp:55~60℃ Temp:55~60℃ Temp:Room temp Attaching


Time: 2 ~ 3 Min Time:2~3 Min Time:2~3 Min
Deep well pressing
Priming:W/B NP UE-312 Priming:W/B NP UE-311★ for (The temperature of parts should
B B C Priming:S/B NP 111 GN★★
for PU skin & mesh Leather for midsole be above 40℃ prior to pressing)
(Apply primer UE-312 on whole strobel)
Chilling
Temp:below 40℃(strobel) ;
Temp:55~60℃ Temp:50~55℃ time:4~8'
Time: 3 ~4 Min Time: 3 ~4 Min
Overhead conveyor (30' above)
B Cementing:W/B NP-99★★★ C Cementing:W/B NP-99★★★
DRYING CONDITION (Cement NP-99★★★ be applied all the ATTACHING SEQUENCE
way from the bite line to 10mm
BRUSH TYPE beyond(inside) the strobel stitch) 1 1

3 2 3 2
A Temp:55~60℃ Temp:50~55℃
Time: 3~4 Min Time: 3 ~4 Min
B
5 6 6 5
C
4 4

R L

HARDENER
★CL-16 5% ADDITION TYPE OF PRESS PRESSURE kg./cm2 TIME (sec)
★★1071 3-4%ADDITION DEEP WELL PRESS 30~35kg/c㎡ 10''~15''
★★★ CL-01 4±1% ADDITION

Assembly Bonding PFC


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Pressing Pad Specification
Page: 28
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
PHOTOS PAD MATERIAL INFORMATION
PROCESS
TOP VIEW SIDE VIEW

MATERIAL TYPE:
Non-foaming PU

HARDNESS:
Assembling Process (Deep well 70±10A
pressing)

FEATURES:
Pressing pad will help the bonding
test result be satisfactory

MATERIAL TYPE:

HARDNESS:

FEATURES:

MATERIAL TYPE:

HARDNESS:

FEATURES:

Pressing Pad Specification


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Injected Phylon Specification
Page: 29
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

BOTTOM VIEW DIAGRAM MCS# M/W-IU 007 # PIECES IN MOLD 2

LARGE 1.55±0.02 SMALL 1.35±0.02


EXPANSION RATIO
SLAB TARGET
1.45±0.01

STANDRAD BLENDING RATIO -

FOREFOOT AIRBAG VIEW FF AIRBAG SCHEDULE


SIZE AIRBAG NUMBER

TOP VIEW DIAGRAM

HEEL AIRBAG VIEW HEEL AIRBAG SCHEDULE


SIZE AIRBAG NUMBER
RFC confirmed Trimming Flash & Runner
Buffing Injection Runner*1 and Venting Runner*1

LATERAL VIEW DIAGRAM

MEDIAL VIEW DIGRAM

IU Spec.
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Injected Phylon Process
Page: 30
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PROCESS DETAIL INFO. INJECTION MACHINE CONDITIONS


MOLD TEMPERATURE CHECKING PART ER CHECKING METHOD STABILIZATION JIG MACHINE MODEL King Steel # KS904UE2
METHOD BARREL TEMP. 84°C , 88°C , 90°C , 92°C ±3°C
INJECTION SPEED (%) 20 / 23 / 23 / 23 / 20 ±5%
CURING TIME (Sec) 420"±20"
INJECTION PRESSURE 90±20 Bar
VACUUM TIME (Sec) 30''~60''

STABILIZAT'N CONDITION TEMP. (℃) TIME


1st HEAT ZONE ≥70°C
2nd HEAT ZONE 60±5°C
3rd HEAT ZONE 50±5°C 50'±5'
4th HEAT ZONE 45±5°C
5th HEAT ZONE 45±5°C
WASH 50±5°C 15-17'
DRY NA

*WEIGHT PER SIZE (grams/HALF PAIR)


TOP MOLD BOTTOM MOLD CURING TIME INJECTION WASTE WASTE STABILIZATION TUNNEL TEMPERATURE PROFILE
PART WEIGHT (g)
TEMP (℃) TEMP (℃) (Sec) AMOUNT (g) WEIGHT(g) RATE(%)
SIZE
10.5 175±2°C 175±2°C 420"±20" 59.9 53.9 6.0 10.0%
11 175±2°C 175±2°C 420"±20" 62.0 55.9 6.1 9.8%
11.5 175±2°C 175±2°C 420"±20" 65.1 59 6.1 9.4%
12 175±2°C 175±2°C 420"±20" 67.7 61.5 6.2 9.2%
12.5 175±2°C 175±2°C 420"±20" 69.8 63.6 6.2 8.9%
13 175±2°C 175±2°C 420"±20" 73.6 67.2 6.4 8.7%
13.5 175±2°C 175±2°C 420"±20" 76.1 69.7 6.4 8.4%
1 175±2°C 175±2°C 420"±20" 79.1 72.7 6.4 8.1%
1.5 175±2°C 175±2°C 420"±20" 84.1 77.6 6.5 7.7%
2 175±2°C 175±2°C 420"±20" 85.7 79.1 6.6 7.7%
2.5 175±2°C 175±2°C 420"±20" 88.7 82.1 6.6 7.4%
3 175±2°C 175±2°C 420"±20" 92.1 85.2 6.9 7.5%

ENGINEERING FLASH NO
TRIMMING FLASH/RUNNER YES
BUFFING RUNNER YES

AVG. WASTE PER HALF PAIR 6.4 gr


AVG. WASTE RATE PER HALF PAIR 8.6 %

IU Process
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Volumes
Page: 31-1
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

NET MOLD VOLUME L/R % L/R DIFF. NET AVE. VOLUME


PART SIZE L1 L2 L3 R1 R2 R3 DIFF. WITHIN 3%? VOLUME OK?
10.5 176.7 179.1 177.4 175.3 178.4 178.9 0.1 YES 177.6 YES
11.0 183.0 184.2 183.0 184.9 185.3 184.6 0.9 YES 184.2 YES
11.5 193.2 194.8 194.6 194.0 196.2 195.9 0.6 YES 194.8 YES
12.0 206.1 200.1 205.0 202.6 204.1 200.1 0.7 YES 203.0 YES
12.5 212.6 210.0 211.4 211.8 212.9 212.0 0.4 YES 211.8 YES
13.0 229.5 225.1 226.2 225.8 230.1 230.1 0.8 YES 227.8 YES
13.5 236.5 235.4 237.7 237.3 236.9 235.8 0.1 YES 236.6 YES
1.0 256.0 244.0 245.8 248.9 247.1 249.6 0.0 YES 248.6 YES
1.5 261.3 263.9 266.9 265.8 268.2 264.4 0.8 YES 265.1 YES
2.0 276.4 279.6 278.4 273.0 277.9 279.7 0.5 YES 277.5 YES
2.5 289.1 289.7 290.7 291.4 290.4 290.9 0.4 YES 290.4 YES
3.0 297.9 304.8 301.9 301.0 307.1 299.4 0.3 YES 302.0 YES
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RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Weight
Page: 31-2
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

GROSS PART WEIGHT GROSS AVE. SPECIFIC GRAVITY


PART SIZE
L1 L2 L3 R1 R2 R3 WEIGHT L1 L2 L3 R1 R2 R3
10.5 53.8 54.1 53.9 54.1 54.2 53.2 53.9 0.305 0.302 0.304 0.308 0.304 0.297
11.0 55.3 55.6 55.5 55.7 56.4 56.6 55.9 0.302 0.302 0.304 0.301 0.305 0.306
11.5 58.7 58.9 58.5 58.9 59.2 59.8 59.0 0.304 0.303 0.300 0.304 0.301 0.305
12.0 61.2 61.4 61.3 61.8 61.5 61.7 61.5 0.297 0.307 0.299 0.305 0.301 0.308
12.5 63.1 63.6 63.5 64.1 63.8 63.8 63.6 0.297 0.303 0.300 0.303 0.299 0.301
13.0 66.9 67.2 67.2 67.0 67.4 67.6 67.2 0.291 0.298 0.297 0.297 0.293 0.294
13.5 69.7 69.2 69.7 69.7 70.2 69.8 69.7 0.295 0.294 0.293 0.294 0.296 0.296
1.0 73.1 73.2 72.0 72.8 72.6 72.4 72.7 0.286 0.300 0.293 0.292 0.294 0.290
1.5 77.2 77.5 77.5 77.8 77.8 77.8 77.6 0.295 0.294 0.290 0.293 0.290 0.294
2.0 78.9 79.0 79.1 79.2 79.4 79.0 79.1 0.286 0.282 0.284 0.290 0.286 0.282
2.5 81.1 82.3 81.8 82.3 82.5 82.6 82.1 0.281 0.284 0.281 0.282 0.284 0.284
3.0 84.2 85.1 85.3 85.1 85.9 85.6 85.2 0.283 0.279 0.283 0.283 0.280 0.286
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RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Hardness
Page: 31-3
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

PART HARDNESS SOFTEST HARDEST AVERAGE WITHIN


PART SIZE
L1 L2 L3 R1 R2 R3 PART PART HARDNESS SPEC
10.5 58 57 57 57 57 58 57 58 57 YES
11.0 57 57 58 58 57 58 57 58 58 YES
11.5 57 57 57 57 58 57 57 58 57 YES
12.0 57 57 57 57 57 57 57 57 57 YES
12.5 57 57 57 57 57 57 57 57 57 YES
13.0 58 58 57 57 58 57 57 58 58 YES
13.5 57 57 57 56 57 57 56 57 57 YES
1.0 57 57 58 57 58 57 57 58 57 YES
1.5 57 58 56 57 57 57 56 58 57 YES
2.0 57 57 57 57 57 57 57 57 57 YES
2.5 57 57 57 58 57 57 57 58 57 YES
3.0 58 58 58 57 57 58 57 58 58 YES
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RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Scribelines
Page: 31-4
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

PART LENGTH FOREFOOT WIDTH HEEL WIDTH


WITHIN
SIZE L1 L2 L3 R1 R2 R3 L1 L2 L3 R1 R2 R3 L1 L2 L3 R1 R2 R3
10.5 SPEC
155 156 156 156 155 156 50 50 50 51 50 50 32 32 32 33 33 33
11.0 YES
159 159 158 159 158 159 52 51 51 52 51 52 33 33 33 34 34 34
11.5 163 162 161 164 162 162 52 52 52 52 53 52 35 34 34 34 35 35 YES
12.0 YES
167 166 167 166 166 166 54 54 53 54 54 54 36 35 35 35 35 36
12.5 YES
172 171 173 171 172 170 54 54 54 55 54 54 36 37 36 37 36 36
13.0 177 175 176 177 176 176 55 55 56 55 55 55 38 37 37 38 37 37 YES
13.5 YES
180 179 178 180 178 179 57 56 56 57 57 56 38 39 38 39 38 39
1.0 185 184 185 185 185 185 57 57 58 58 58 57 39 39 39 39 39 39 YES
1.5 YES
187 187 188 187 188 188 58 58 59 59 59 59 40 40 40 40 40 41
2.0 YES
191 192 192 192 192 191 60 59 60 59 59 59 41 41 41 41 41 41
2.5 195 196 196 195 196 196 61 61 60 60 61 61 43 43 43 42 42 42 YES
3.0 YES
201 200 201 200 201 200 62 62 62 62 61 61 43 44 43 43 43 43
YES

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Analysis
Page: 31-5
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

AVE. WITHIN AVERAGE WITHIN CFM'D WEIGHTS WEIGHT WITHIN


PART SIZE VOLUME AVERAGES WEIGHT AVERAGES
H ARD NESS SPEC SG SPEC MIN MAX Tol. % SPEC
10.5 177.6 53.9 57 YES 0.30 YES 48.0 56.8 17 YES
11.0 184.2 55.9 58 YES 0.30 YES 49.7 58.9 17 YES
11.5 194.8 59.0 57 YES 0.30 YES 52.6 62.3 17 YES
12.0 203.0 61.5 57 YES 0.30 YES 54.8 65.0 17 YES
12.5 211.8 63.6 57 YES 0.30 YES 57.2 67.8 17 YES
13.0 227.8 67.2 58 YES 0.29 YES 61.5 72.9 17 YES
13.5 236.6 69.7 57 YES 0.29 YES 63.9 75.7 17 YES
1.0 248.6 72.7 57 YES 0.29 YES 67.1 79.5 17 YES
1.5 265.1 77.6 57 YES 0.29 YES 71.6 84.8 17 YES
2.0 277.5 79.1 57 YES 0.29 YES 74.9 88.8 17 YES
2.5 290.4 82.1 57 YES 0.28 YES 78.4 92.9 17 YES
3.0 302.0 85.2 58 YES 0.28 YES 81.5 96.6 17 YES
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Schedules
Page: 31-6
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

SIZE GROUPING SIZE GROUPING SIZE GROUPING


DESCRIPTION / CODE DESCRIPTION / CODE DESCRIPTION / CODE
MIN MAX MIN MAX MIN MAX

HARDNESS CHECKING AREA

Due to the midsole component does not

SLAB CHECK
have applicable area for hardness
measurement, Project team agreed to
adopt slab test result instead.

Hardness checking area

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 DP/IP CSS - Confirmed Scribelines
Page: 31-7
PRODUCT CODE:DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
DV1377 Injection Sole Unit 0.27 0.32 52 58

FACTORY: MCS# FINAL PART 17 MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT


RY M/W-IU 007

SIZE 11 11 12 12 13 13 14 1 2 2 3 3

155 159 163 167 171 175 179 183 187 191 195 199
LENGTH
+/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm +/-2mm
50 51 52 53 54 55 56 57 58 59 60 61
FOREFOOT WIDTH
+/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm
32 33 34 35 36 37 38 39 40 41 42 43
HEEL WIDTH
+/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm

SIZE

LENGTH

FOREFOOT WIDTH

HEEL WIDTH

SAMPLE FACTORY CSS NUMBER TD CODE

TWMWX-PC-2110225678456 F2

REMARKS CE SIGNATURE

Follow (SU22-DJ6040)precedent.

TOP SIDE BOTTOM SIDE

IU CSS DATA
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Bottom Component Flash Weight
Page: 32
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

COMPONENT NAME BOTTOM COMPONENT FLASH WEIGHT (GRAM PER HALF PAIR)
NO RFC SIZE REMARK
PR GGP SPA RFC EXT FSR

1 IU 12 5.9 5.7 5.2 7 6.2 6.2 RUNNER WASTE

PICTURES

Bottom Component Flash Weight


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 QR Code COO Label Application
Page: 33
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

Connected Product team has made adjustments to valid application methods for Heat Seal Bootie labels to ensure QR Readability is not
compromised during the application process. The below directives must be followed:

Heat Seal Applications: Heat press c/o label on Bootie

1. The new requirement is that factories do EDGE Heat Seal for


Tongue Labels
2. FULL heat seals are no longer allowed due to QR readability
issues.

HEAT SEAL FULL PRESS: OLD

HEAT SEAL EDGE PRESS: NEW

QR Code CO Label Application


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Upper Measurement Specification
Page: 34
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

PIN COLOR SCHEDULE


A
SIZE PIN COLOR

10T-3 RED/MERAH

SIZE 10T 11 11T 12 12T 13 13T 1 1T 2 2T 3


A TIP LENGTH 14 15 15 16 16 16 16 16 16 17 17 17
B FOXING HEIGHT 5 5 5 5 6 6 6 6 7 7 7 7

PED Tech.

Upper Measurement Specification


Nike, Inc. Ver 21.3
RY PFC FINAL

DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377


Production Checklist
Page: 35
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
SHOE LACING INSTRUCTION IDS MEASUREMENT INNER BOX SCHEDULE
TOP VIEW INNER VIEW SIZE PRO KAPM RFC MST EXT FSR SIZES BOX NUMBER
10T 10T-11 18B5
11 11T-1T 18B6
11T 2-3 18B7
12 N/A N/A N/A
12T
13
13T
1 LACE SCHEDULE
1T SIZES LENGTH
2
2T N/A
3

WRAPPING PAPER SCHEDULE


SIZE PAPER SIZE
10T-1T 18T32(640x210mm)
OTHER ACCESSORY INFORMATION 2-3 18T33 (800x245mm)
TYPE VIEW INSTRUCTION

ARCH COOKIE SCHEDULE


SIZE ARCH SIZE

N/A

FOOT FORM STYLE/SCHEDULE


CARDBOARD FOOT FORM MOLDED FOOT FORM TISSUE PAPER
SIZE FOOTFORM CODE FOOTFORM TYPE SIZE FOOTFORM CODE SIZE TISSUE SIZE NUMBER OF TISSUES

N/A N/A N/A

C.C.L.
Production Checklist
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Product Exception Report
Page: 36
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH
EXCEPTION DESCRIPTION PICTURE PRODUCT/CODE CODE SEASON COUNTERMEASURES RISK DETAIL VOLUME/COST NIKE/FACTORY APPROVAL** DATE APPROVED

NIKE

Kimberly Blevens 12/17/21


Bootie material 12J \(FP) 2 WAY
STRETCH 1TONE\ is under dimension DV1377-100 FA22 Factory test shows MPS 1.0. 91.971
MPS 3.0.
FACTORY

BEFORE AFTER
Anne Chen 12/17/21
G37-QUV
NIKE

Kimberly Blevens 12/17/21


Vamp material 12J \LJ-B1472K 1TONE
DTY FDY-TB\ is under dimension MPS DV1377-100 FA22 Factory test shows MPS 2.0. 91.971
3.0.
FACTORY

BEFORE AFTER Anne Chen 12/17/21

NIKE

Kimberly Blevens 2021/12/10


Bootie material 12J \(FP) 2 WAY
Factory test shows yellowing with MPS
STRETCH 1TONE\ is under dimension DV1377-100 FA22 91.971
2.5.
MPS 3.5.
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

NIKE

Kimberly Blevens 2021/12/10


G97-HIGH
Vamp material 12J \LJ-B1472K 1TONE
TEMPERATURE Factory test shows yellowing with MPS
DTY FDY-TB\ is under dimension MPS DV1377-100 FA22 91.971
COLORFASTNESS 3.0.
3.5.
TEST
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

NIKE

Kimberly Blevens 2021/12/10

Quarter screen print is under Factory test shows yellowing with MPS
DV1377-100 FA22 91.971
dimension MPS 3.5. 3.0.

FACTORY

BEFORE AFTER Anne Chen 2021/12/10

NIKE

Kimberly Blevens 2021/12/10


Vamp material 12J \LJ-B1472K 1TONE
DTY FDY-TB\ and bootie material 12J
DV1377-100 FA22 Factory test shows yellowing. 91.971
\(FP) 2 WAY STRETCH 1TONE\ is
under dimension MPS.
FACTORY

BEFORE AFTER Anne Chen 2021/12/10


G84-ELEVATED
TEMP TES
NIKE

Kimberly Blevens 2021/12/10

Quarter screen print is under


FA22 FA22 Factory test shows yellowing. 91.971
dimension MPS.

FACTORY

BEFORE AFTER Anne Chen 2021/12/10


**NIKE FDD & FACTORY RESPRESENATIVE NEED TO APPROVE PRODUCT EXCEPTION WITH COUNTERMEASURES PRIOR TO PRODUCTION

Product Exception Report


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Key Manufacturing Details(1)
Page: 37-1
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Check instep gore length with pattern after proceeding heat cut.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Attach heel pull tab on collar according to mark line before proceeding C/S.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (1)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Key Manufacturing Details(2)
Page: 37-2
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Follow PFC setting with 8~9 SPI.


DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Heel skin distance to bite line is 5mm with +/- 1mm for no-sew shifting and +/-1mm for IU sidewall height.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (2)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Key Manufacturing Details(3)
Page: 37-3
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Follow mark line/perforation to attach collar foam before collar lining stitching.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Vamp skin distance to bite line is 16mm with +/- 1mm for no-sew shifting and +/-1mm for IU sidewall height
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (3)


Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377 Key Manufacturing Details(4)
Page: 37-4
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Follow PFC temp./pressure to ensure vamp piece bond well.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Follow PFC to use 256 clean up leather surface before proceeding screen printing.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (4)


Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (PSV) - DV1377
Packing Process
Page: 38
PRODUCT CODE: DV1377-100 COLOR WAY: 1196031-SMMT WHT/LGHT THSTL-HNYDW-MLCH

The shoes shown in photographs are for demonstration. / Follow for packing instructions. Sepatu yang ditampilkan dalam foto adalah untuk demonstrasi. Ikuti untuk instruksi pengepakan.

1 2 3 4

(1) Shoe preparation (2) Labeling on innerbox (3) Innerbox match with wrapping paper (4) Shoe match with innerbox
- Cleaning shoe Tempel label di innerbox Pasangkan innerbox dengan kertas Pasangkan sepatu dengan innerbox
Persiapan sepatu pembungkus.
- Bersihkan sepatu
5 6 7 8

(5) 0.5 pair right shoe wrapped and placed (6) Covering 0.5 pair of shoe (7) Left foot placed with lateral (8) Covering of shoe
inside innerbox Tutup setengah pasang sepatu exposed Tutup sepatu
Setengah pasang sepatu kanan dibalut dan Sepatu kiri tempatkan dengan
tempatkan didalam innerbox lateral terekspos

9 10

(9) Final pack (10) Inner boxes packed in outer box


Pengepakan selesai Pengepakan innerbox di box besar (karton)

C.C.L.

Packing Process

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