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To cite this article: Mourad Boutlikht, Kamel Hebbache, Seifeddine Tabchouche, Abdellah
Douadi & Norelhouda Gahtar (2024) Evaluation of the sieve analysis effect on the efficiency
of PVC waste as sand replacement in concrete mixtures, Journal of Adhesion Science and
Technology, 38:3, 473-488, DOI: 10.1080/01694243.2023.2238342
1. Introduction
Concrete is the most used construction material worldwide. Nowadays, the world
produces annually 4.4 billion tons of concrete, but it is forecasted that this number is
expected to exceed over 5.5 billion tons by 2050 owing to the continuous urbaniza-
tion progress [1]. This will lead to increase the natural resource consumption,
different sizes of plastic wastes (fine, coarse, and mixed) were taken into consider-
ation. The authors reported that the studied sizes and the polymeric waste can be
employed as fine aggregates.
Belmokaddem et al. [11] have studied the effect of incorporation PVC in concrete
using three sand replacement ratios of 20%, 50% and 75%. They have reported that
the PVC waste has a positive effect by decreasing the density and thermal conductiv-
ity (THC). The THC was obtained by the aggregate ratio of 75%. Senhadji et al. [12]
have also experimentally investigated the use of PVC waste in concrete mixtures. In
this study, coarse aggregates (CA) were partially replaced by PVC wastes with differ-
ent volume ratios of 30%, 50%, and 70%. They have reported that the concrete mixes
made with 50% and 70% of PVC aggregates enter into the lightweight concrete cat-
egory. Therefore, the replacement of volumetric ratios by PVC aggregates presents a
significant effect on the chloride ion penetration resistance.
Kurup and Kumar [13] have revealed that the replacement of 1% of weight cement
with electronic PVC fiber waste to concrete, leads to a decrease in the slump test val-
ues of the mixture. They have also indicated that the addition of PVC waste from
0.6% to 0.8%, increases the compressive strength, the flexural strength, and the split
tensile strength.
The characteristics of polymeric materials depend on the type of used polymer.
For example, the manufactured PVC tubes present a stiffness ranging from 2.45 GPa
to 4.10 GPa [14–16], the yield strength varies from 40 MPa to 45 MPa [17,18] and the
ultimate strength ranging from 20 MPa to 107 MPa [14,19]. Systematically, these var-
iations of characteristics can affect the mechanical behavior of concrete.
Other research were conducted on the use of PVC in civil engineering construc-
tions. Among them, is the use of PVC tubes as concrete formwork (Octaform system)
[20]. The use of PVC tubes to encase cementitious composite materials, such as con-
crete was studied by Abdulla [16]. Abdulla [21] has also studied the influence of PVC
pour-in form on concrete mechanical behavior. The author showed that the pour-in
form of concrete columns in PVC tubes leads to an increase in the compressive
strength from 42% to 71%, compared to the conventional concrete columns. In
another study, Abdulla [22] investigated the performance of a composite structural
system. His study consisted of using PVC tubes as mold for pouring the concrete
with partial replacement of cement by husk ash. Three thicknesses of PVC tubes of
4 mm, 5 mm and 7 mm were investigated. The author reveals that the ultimate load
of PVC blended concrete was improved, and the failure mode was ductile. Kuder
et al. [20] have evaluated the influence of various configurations of beams PVC form-
work. The authors obtained a maximum increment of 60% and 66% in load capacity
and toughness, compared to the control beams, respectively.
As mentioned above, many studies have been conducted on the use of PVC waste
in concrete mixes. The gained consequences found in the literature evolved.
Consequently, there is still necessary to assess the mechanical properties of concrete
based on PVC waste aggregates and identify the shape and the optimal replacement
ratio of PVC aggregates.
The present study aimed to investigate the effect of the replacement of natural
sand by PVC waste aggregates on concrete properties. In this experimental study,
476 M. BOUTLIKHT ET AL.
three PVC replacement ratios 5%, 10% and 15% were examined. For each ratio, two
different shapes of crushed PVC wastes (Fine and Fiber) were studied. The mechan-
ical properties of different concrete mixtures were analyzed and discussed.
Furthermore, considering the obtained experimental results, empirical equations were
developed, describing the correlation relationship between the tensile strength, the
density and the compressive strength.
2. Experimental procedures
2.1. Materials
In order to determine the features of the used materials in this experimental study
and for preparing the concrete mixtures, the standard ACI 318-11 [23] was employed
as a guideline. Ordinary portland cement (CEM II/A 42.5 R) was used for casting the
samples. This cement comes from Ain El Kebira-Setif (Northeastern Algeria) is used
for all concrete mixtures, with a Blaine-specific surface area of 3850 cm2/g, an abso-
lute density of 3.1 g/cm3 and an average compressive strength at twenty-eight days of
52.5 MPa. Calcareous crushed aggregates from the eastern region of Algeria were
used. They are of two granular classes: gravel 8/16 mm and gravel 16/25 mm and their
physico-chemical characteristics are presented in Table 1. The used coarse aggregates
(CA) are characterized by a high content of calcite (CaCO3) and also with lime
(CaO). The fine aggregates (FA) used in the experiments was natural dune sand that
comes from Northeastern Algeria. This dune sand is characterized by quartz. The
main characteristics of natural dune sand are highlighted in Table 2.
The purpose of this investigation research is to reuse the left-over PVC waste
tubes, where two PVC waste forms/sizes; fiber and fine aggregates were incorporated
in the concrete mixtures. The polyvinyl chloride aggregates were used as a replace-
ment of natural sand in concrete mixes with different volume ratios of 5%, 10%, and
15%. All physical and mechanical tests were carried out on all concrete components,
including Water absorption, Flakiness index, Sieve analysis, Fineness modulus, Sand
equivalent, Los Angeles and micro-Deval tests according to the standard NF EN 933-
1-2012 [24]. The CA and FA sieve analysis results are presented in Tables 3, 4 and 5.
In this study, a systematic strategy has been undertaken. The PVC waste tubes
were collected from the production K-Plast society. Firstly, the left-over PVC tubes
from the same type of polyvinyl chloride were chosen. Thereafter, the PVC aggregates
were obtained by crushing the PVC tubes using a crusher machine. Two different
shapes of PVC aggregates (fine and fiber) were used as sand replacements in con-
crete. The final forms of PVC aggregates are shown in Figure 2. The properties of the
crushed PVC tubes used in concrete mixtures are presented in Table 6. Therefore,
the results of the sieve analysis of fine PVC aggregates are shown in Table 7.
478 M. BOUTLIKHT ET AL.
Figure 3. Concrete mixtures with different PVC wastes: a) fine PVC aggregates, b) fiber PVC aggre-
gates and c) concrete specimens.
day. The mixing components of concrete and the concrete specimens are shown in
Figure 3.
aggregate and the cement paste. It can also be explained by the concrete containing
fiber PVC aggregates has more free water than a mixture with fine PVC. This is
because of the non-absorptive nature of the PVC fiber, contrary to fine PVC, which
traps more water. Figure 4 shows that the workability of the concrete decreases as the
PVC aggregate ratio increases. The mixtures containing PVC fibers (larger particle
size) showed a higher slump, compared to those with a smaller particle size (PVC
fines). In contrast, all the mixes containing PVC waste showed a smaller value than
the reference concrete (containing only natural sand). It is clearly perceptible that the
behavior of concrete was significantly influenced when PVC waste was included.
Furthermore, no segregation was observed in any mixes, even for concrete made with
natural sand.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 481
Figure 6. Compressive strength graph for all mixtures: a) compressive strength of concrete with
PVC fiber and b) compressive strength of concrete.
Figure 7. Split tensile strength graph for mixtures: a) split tensile strength of concrete with PVC
fiber b) split tensile strength of concrete with PVC fine.
higher than the of ordinary concrete (OC). This is because the finer particle size of
waste PVC, has a more intense activity with the cement and the pore filling is more
efficient. But, increasing of PVC aggregates ratio, causes more air content in the mix-
ture, causing a decrease in mechanical strength as reported in previous studies [4].
In contrast, at all concrete ages, the compressive strengths of mixes containing
PVC fibers were enhanced by increasing the ratio of PVC aggregates. It reached 24%
for the highest replacement ratio. This was due to the angular shape and large sizes
of the PVC aggregate, compared to natural sand. In addition, the test results
(Figure 6) reveal that, for a low replacement ratio, the obtained compressive strength
was lower for concrete containing PVC fibers than a mixture with PVC fines. This is
because, as plastic fibers have practically lower water absorption capacity. The water
accumulates in the mixture, making it more porous after curing. The supplementary
porosity causes a reduction in the mechanical strength of concrete in terms of com-
pression. In addition, the coarser size of the PVC fiber aggregates leads to reduce the
filling of concrete. However, some authors have signaled a different tendency
[12,30,31]. They have found a decrease in the compressive strength of concrete for
both low and high sand replacement ratios. Probably, this dissimilarity is due to the
source of plastics used in the study and the sand replacement ratio, which leads to
different behaviors of concrete mixtures.
Figure 8. Correlation between compressive strength and tensile splitting strength at 28 days.
The obtained results of mixtures containing PVC fine are in good agreement with
the majority of previous studies [31–34]. Figure 8 shows the correlation between
compressive strength and tensile strength at 28 days. For both types of PVC wastes, it
is clearly visible that the tendency is practically linear with an excellent correlation.
The following relationship between compressive strength and split tensile strength is
proposed for fiber PVC concrete:
where the correlation coefficient (R2) is equal to 0.9956. However, for fine PVC con-
crete, the proposed relationship is:
where the correlation coefficient (R2) is equal 0.9628. The values of the correlation
coefficient indicate that there is a good correlation between the compressive strength
and the split tensile strength. The curve slope is greater in the case of mixtures with
fine PVC waste than the fiber PVC. Thus, for the same split tensile strength, the
compressive strength is higher for the mixtures with fine PVC than the mixture with
fiber PVC. Furthermore, for the same compressive strength, the split tensile strength
is greater for mixtures containing fiber PVC. This is due to the complimentary par-
ticipation of PVC fiber in tensile strength.
The correlation between the compressive strength and the density of the hardened
concrete is illustrated in Figure 9. The relationship and the correlation coefficient are
given for all concrete mixtures. The correlation coefficient value, which was found
equal to 0.992 for fine PVC concrete, indicates that there is a good correlation
between the two parameters. However, for the concrete with PVC fiber, the correl-
ation coefficient was found equal to 0.675, which indicates that the correlation
between the compressive strength and the density of the concrete is acceptable.
484 M. BOUTLIKHT ET AL.
The results reveal that the increasing replacement ratio by fine PVC reduces the
density and compressive strength of the mixture. However, in the case of replacement
with PVC fibers, increasing the percentage of waste PVC decreases the density, but it
improves the concrete compressive strength, which is recommended for lightweight
concrete. The addition of PVC waste to the concrete mixture leads to improve the
compressive strength for low replacement ratios by fine PVC aggregates or for high
ratios of PVC fiber. According to these results, it is clearly that the use of PVC waste
is acceptable, in partial substitution of natural sand in concrete mixture by adopting
the optimal ratio.
where fcm is the compressive strength of concrete mixture with PVC waste, fcm:ref
represents the compressive strength of ordinary concrete, ftm is the split tensile
strength of concrete mixture with PVC waste and ftm:ref represents the split tensile
strength of ordinary concrete.
Figure 10 shows the variation of the mechanical performance factor (MPF). The
results reveal that, at all ages, the mix with the lowest ratio of fine PVC (5%) has the
highest mechanical performance factor, followed by the mix with the highest ratio of
PVC fiber (15%). The lowest ranking mixes are those containing a high percentage of
fine PVC and lowest percentage of PVC fiber.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 485
The MPF values for the samples, which give higher mechanical performance on
the one hand, are greater than the MPF of the reference mix. On the other hand, at
28 days, all mixes with PVC fines have higher MPF values than the reference con-
crete. Furthermore, a high content of PVC fiber in the concrete mixture is less preju-
dicial than that of a high content of PVC fine, but less beneficial than adding fine
PVC with low ratios.
The incorporation of PVC tube leads to enhances the concrete mechanical per-
formance factor. This was observed for high fiber and moderate fine PVC ratios.
The PVC waste can participate to improve the concrete behavior in compression
and tensile.
It should be noted that current investigation covers the PVC replacement ratios
which ranged from 5% to 15% for both sizes. It would be desirable to complete this
study through further investigations for other replacement percentages taking into
account various polymer material wastes. It would also be useful to complete this
research by studying the behavior of structural elements, such as beams and columns.
Acknowledgements
The authors acknowledge the support from the Directorate-General for Scientific Research and
Technological Development (DGRSDT-Algeria). This experimental study was supported by
DGRSDT as a part of PRFU project N : A01L02UN190120230001.
ORCID
Mourad Boutlikht http://orcid.org/0000-0003-0808-6438
Kamel Hebbache http://orcid.org/0000-0002-4409-3689
Seifeddine Tabchouche http://orcid.org/0000-0002-7420-7069
Abdellah Douadi http://orcid.org/0000-0002-7761-8488
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