12. STANDARD MAINTENANCE TIME TABLE, .2.4 MEANING OF WORDS IN USE + Completed machine When detaching, replacing and adjusting the specified parts, it means the time which Is deter addition of the preparation time, net working time and standard allowance time of the work. + Single unit When detaching, replacing and adjusting the specifiad parts, it means the time in which the preparation time of the work is omitted and which is determined by addition and subtraction to/from the work for “Completed machine" + Removal and installation ‘The work to remove specified parts from machine and to attach the parts, and then to perform necessary adjustment ined by * Simultaneous replacement to perform necessary adjustment + Adjustment ‘The work to carry out necessary adjustment with the specified parts removed or attached + Overnaul ‘The work to remove specified essembled paris from machine, disassemble and attach the spare paris to machine and to perform necessary adjustment + Include Explains the contents of work to make the specified work range clear «ck them, and then to + Exclude Shows the woik which is not included in the specified primary work + Unit Time is shown by hour. 12-4712. STANDARD MAINTENANCE TIME TABLE SK2008 Ska ‘Work No. ‘Work Work unit Works eee 7 poser 1 Ysranee byte bytes 1 | 00101 Engine agustment A set eet 23 25 machine Valve clearance adjustment Conpite| machine 2 | co103 |engine adjustment 8 set JA sot and nozzle adjustment - = [nude Encine warmup, valve dearance Comes ausimen, remove a Ceara elomant | 3. 43 3. | 0111 |Compression measuring (machine |and beery specie gavty measurement Replacing onder, bios, piston, ring 8 | sor Sing unt From engine is removed condition | 27-4 ae lan liner simutaneously ul z ch jeplacing eank shat, isto, fn © | goog [Replacing crank shat. piston. ng | i ut From engine is moved condition | 208 258 and liner simutancously From engine emoved corton set | PIE: VaNe cearance adjustment Replacing oyinder block ‘Sia it ee aap onercen ince | 244 30 en “_| 06125 [Replacing cank shan ‘Sole unt From engine is removed condition | 184 28 12 | 00127 [Replacing crank shaft main bearing _| Sige unt|From engine is removed condition | 184 228 From engine ernoved contin rota; Auert of water pep, Pump. vave clearance. valve lapping and 18 | 00181 |Engine overhaut Single unt | massiroreriloaing 385 443, Exclude; Relacng of injection pump, eect! equbment, water exessure 35, ech overhaul ang valve gui 1@_|_o0t52 [Compression measuring Sine wi 23 34 From piston & cornesing rod are a | corso |reniecingpston ara Pao 6 coe os| 05 |os| os rom ston & connesing rod we lenin - 02 18 | 0015 [Renters aston na Sea nt [a lon & conn o2 | o2| a2 49 | 00155 |Replacing cylinder liner ‘Sing unt | "70" siston & connecting rod are o4 o¢ }os] o« femeved canons From sislon&connesing a 3 sing ennectng in 20 | a0167 | replacing emnactng rod Sin wa [HOT ion & con oa] 03 [os] os From connecting rds a ange ont 21 | 00188 |Renlecng pst pntusing | smart conaton o«| oa | oa] oa Ince Reaning 36 ooies [Replacing operon Bua Tagen oa | oa [oa | oa 41 | ons0e [vaveceararce agustmon | coi "7 20 a i Di 43 | on30s. | RePl#cing rocker chamber cover ‘One set include; Removal and installing upper] — 43 lower wa) enone [Pepin ker chambaraavee | oo 7 i ste Remora and nntaing vostro [Gand c 2 peers Jang support machine = bau #0 | 00010 [Resin rote am come 26 oa 47 | 00014 [Repicing eter arm auzpon [ove 20 oa 48 | 0018 |Repiacng oor am shat eomeae 26 oa rains guna reas] Eg viol Fog Ta : 50 _| 00322, [Removal andinetaling eyinder head! | ecnine |nokier einjttor and injector ub hamess | ®2 i le inca, Ve por 51 | 00323. | Replacing cyinder head cae ae eee: ns 168 ‘machine Excuse; Replacing of valve guide 12-1842, STANDARD MAINTENANCE TIME TABLE stieos | saab ‘Work No. ‘Work ‘Work unit Works oy 7 ae pa eo| * [Sram ns vane . conse] uct: Reiang ove Ped Sees Orereul ot nade nerd: machine |water pressure test and replacing oe ee faves 52 | 22s fruraing cnderheadgasrat | mae 2 woa st | oazze |reptecin ve eno cua; valve ang 102 166 os [omar [rertana ve sna Cornel Escuie Reno andisatrat | 28 Cand co Rano nd Haig 7 olin aon et - aoe machine |oylinder head ee ol Renaaadinng anita oi | coor ones 12] 02 [rw] oa oti pn sae ini canaak wh Soi ut 7 caret go) =e ata ar eae nor Ia te ng c= | cose [erence anon cto same Sogou tsa Renee adisaigt | as hs iz - |cylinder head, replacing valve guide, ma |water pressure test and replacing 86 | 00355 |Repiacing valve guide peal 10] 08 1 10] 08 ee eee ovlinder 7] o88t|fepa mannan pg [Siro ot oa [oa Ta [as eplsra cro i 13 | vars | onenee sone tose sane} Ue on oa how Reagan unter 1 | oasre |fonepece arava stage cane| Ute on os [nour) 2 tara 75 | ners [ring etre biting | URS! os] er oa] ot Fron incentive Unit of t E e 78 | 00374 |Reptacing valve fe foondiion os} os 05] os ONE nctude: Valve lapping Unit of 1 |Ftom oylinder head is removes yinder condition Unit of # [From cylinder head is removed 7 cylinaer condition ee eee eee eee 77 | 00375 |Replacing vave spring o2| 02 02] o2 78 | 00380 |Replacing valve stem seal 81_| 00106 _|Removal and instaling supply pump | One set [Include: Function check 28 23 ‘e4_|_00411_[Tigrtening of pan Single unit [From engine is cemoved condion | 05 0s '85__| 00412 | Removal and instaling of pan ‘Single uit [From engine Is temoved condition 05 os 06 | 00413 _|Repiacng ol pan Single uit [From engine s removed consition | 07 oF ‘&7_|_00814 |Repiacng ol pan gasket ‘Single un [From engine is removed condition —_|_O7 o7, '38_| 00421 [Replacing ol pan arin cock Sngle unt [From engine is removed conaiton | 05 os ‘09_| 00822 [Replacing il pan drain cock gasket_| Sind uit [From engine Is emnoved condivon | 06 os 82 | 00443 [Replacing breather hose Single unt [From engine is removes condition | 08 | 02 | 08) 2 193 | 084d [Replacing of level gauge ‘Shale uri [From engine is removes condition | 0.4 oA 94] 00445 [Replacing oll ievel gauge auide | Siole nt [=rom engine is removed concition | 02 oz 98 | 00446 [Replacing ollievel cauge bracket | Stale vat [From engine s removed condition | 02 02 102 | 00512 [Replacing fy wheel housing ‘Sngle unt [From engine Is removed condition | 34 Er 103 | 0051 [Replacing fy wheel housing Gasket | Sraje unt [From engine is removed conaition | 5.4 5a 10+ | 00562 [Replacing rear end plate ‘Sngie unt [From engine is removed conawon | 5.4 5a 105 | 00543 [Replacing rear end piate gasket | Sige uat|/From engine is removed condition | 5.4 5a 106 | 00518 _[Repiacng crank chaft rear oltseal | Siage wie |From engine is removed condition _| 5.4 5a. 121912. STANDARD MAINTENANCE TIME TABLE Sie _|_aae Work No. Work Work unit Works Cv 7 aa FP ee] [rau TiS | GSES [Reps cia eno see | Seo [om wets omored con | 02 a 121 | costa Replcig emai one at nce: pong tu esks. | 20 23 122 [costa Treicig mate mani gat | One et [neue Arig fa gett” | 20 23 oval ane ating ake ness i |{manifols sida) : fe i 221 | aay |Rencg inane aoa os One bt re re 135 | os2z_|Repaon at iake nose One ca [a3 [oe | 02 126-[ 052 [Reig atic pipe Ones oa} 0204 {02 157 [ones _[Replcg atte pipe One sot [Tate agertomier coer a a4 128 |_oonz apa awit pp srcesertivbocnser oa | 02 fe | 2 129 | 00575 |e ston toy os | o2 [os] 02 142 | coor [ranma aes mantas | oe 33 3 Fenoalandbdiang ntact ern 143 | 00843 ° Comptes wth insulator and stud bolt 28 32 ranioa mae pense onset ne: Reis stud ba who AE eeeee [erence eeu mere machina_lone and insulator (Tt system) a ee 165 | oonts [renasn nae manta seen | ee 28 32 [One S66 ot eemoval and instaling of turbo 145 | ons |reniasnooausinet never | conse 2 20 machine [eer Ter | oes at ois Gress 38 aa 145] 0053 |Reperg esi ppe pais | One et 06 08 724 |o1nes[Rerorsandniing i rer | Ore et 2s 25 135. | Ome [reisng ie care nee fice Roping aint “8 25 ver | cosas [Peas Reo cwgeroTTaum lnc: Removal ending | - oom mart Tra anene | Revaang ariiate pee | oe a a (cooler to manifold) Renova edealig oi Sd from ange waved coon 128 | oo7ar imi gear corer sovewtncudeRenovetors sation | 54 sa rusia xine read s09 | oor |Rertesna ig sa sie wt he Removal and singel | 84 sa 7 ama cylinder head ia ia ovr en oa rominng grea Bed Oe eae {fly wheel housing) e jcondition - eH Relang ng er cve pie ro rigger coe trod Pe eee (rear end plats) . leondition ty td Relig ig i Sree From ning gar covers ono 122 | ort lowe seo amano * | 10 19 (aren io gate vsa | 0173s [repaid gearimany | Sng ui [OME OarenrerEronawes 5 oa om ing poorer 728 |Resacn ere) seen en ° ot 195 | o0r26 [enecaitergersnat many | ge an | ining ase covers romewed Tg @ 136 | oorar |rennngianeger sho io) [ange ua rm iBaeereoverremoned Ts os Tar | oor ecg an san ere [Sew rm a zor | nrae [ropes conic sea seg em Sn ane are Bremoves Tg os 12-2042. STANDARD MAINTENANCE TIME TABLE, sx2008 | sKag0-8 Work No, ‘Work Work unt Weeks ay feangnae) 4 [aaiegnan 1 [oa sucn yt ees From timing gear Cover is romoved placing cam idle gear sha nt 202 | 00739 [Replacing com idle gear shaft Sige wits ovation 04 04 208 | 00731 |Replacing camshatt sng ono ning Bear cover sremoved | gg 08 208 | 00732 |Replacing camenat gear Shen] POM ing gear covers removed | 9 5 os 208 | 0781 _|Repia:ing crank pulley One sot 73. 19 706 |_00764_|Replasing crank dumoer ‘one set 28 28 207 | 00755 _|Replasing crank shaft rontollseal | One set 22 22 ‘rank shaft font ol seal 208 | 0077 * : one set 28 26 Repiasng crank sheft font oll seal 7 ne sa 2 709 | 00758 retainer gasket See : “* 211 | 0080% |Checking injection timing jee 03 a3 226 | 00834 |Repiasing priming uma. ‘One set oa oa 227 | 00896 [Clearing fuel feed pump svrainer | One set oa oa 228 | 06836 _|Repiacing tough feod vave (One set oa Oa 230 | 00636 [Replecng Wwe injection ploe ‘One zs|_o1 [25] oa 236 |_00851_[Replecing fuel fer assembly One sot 05 05 237_| 00857 _|Replaeng two! fiter earrcge One set 03 8 253 | 00875 [Replacng fue! hose ‘One sat os 08 254 | 90676_[Replacng tue! leakage pipe ‘One set 8 os 278 | 00012 [Replacng ol iter cargo ‘One set 04 04 Replacing oiler reket vai (ol iter 277 | 00007 | one Ne Oe) one st on 02 Replacing of tterraiet valve oping | Oo 270 | 00908 ci ter regulator valve) eet a bit 279 | 00909. [Replasng ol fier safety valve One sat 03) 03 280 | 00010 |Roplacig ol fiter safety valve epring| One set 03 03 ‘0096 (in| Removal and installing Ny wheal 294 | ing gear [housing ‘Single uni: [From engine is removed condition | 6:1 oa ccover)_| timing gear cover) 7295 | 00942 [Replacing of pump ‘Sagie uni [From engine is removed condition | 6 63 296 | 00944 [Replacing ol pump gear ‘Sinle uni From engine is removed conation | 65 [es 2a | 00983 [Overt ofa pump Single uni [From engine is removed condition | 65 85 298 | 00986 [Raping suction stainer One set 04 4 238 | 00947 _|Replacng suction strainer O-ring | One set oa Ca 301 | 00951 _|Replacing ol pipe ne set o4| 04 [oa] 04 302 | 90954 [Replacing 08 hose: One eet oa | 04 [os] 04 303_|_0971_|Repiacing cooing oi jet 1 oz} 02 [oa] oz 327 | 01026 [Removal and instaling water pump | One set [incude; Filing engine coolant up | 4.0 40 326 | 01029 [Replacing water pump ‘One set Include; Filing engine coolant wy | 2 40 320 | 01080 [Overhaul of water pump ‘Shale wnt 08 08 '330_|_07031_[Replaang water pump pulley Single wnt 08 06 331 | 01082 [Replacing water pump casing gasket | One sat [Liquid gasket 40 40 382 | 01036 [Replacing cooing fan ‘One set og 9 333. | 01037 Replacing fa fan coupling ‘One sat 09 08. 334 | 01084 _[Repladng thermostat casing (One st [include;Fiting engine coolant up | 7.8 3 386 | 01040. [Replacing thermostat casing Gover | One sot include; Filing engine coolantup | 10 40 placing thermostat casing cover T ser | 01047 fea id si ‘One set [inciude; Fiting engine coctantup | 1.0 10 vn | elude Checking for temperature at 336 | 01048 [Replacing tnermostat ne 56 | ie st evening 10 10 12-2142. STANDARD MAINTENANCE TIME TABLE Soa soa Work No. Work Work unit Works oy + [aa 1 cm) | [Sree ihc, Craaig i woraed 339 | 01049. |Checking thermostat ‘one set |!MeMde: Checking = *! 40 1.0, sve san opening | apg sninowe One oo [ ees | 2 22] 01954 [Repecrg edt tore Oneset 03} 02 oa | “02 2.10171 |Renaorg usta cour 1 3 38 24 [01072 [Repaorg cing an : 08 33 245 [01072 [Repasrg warp {fm aang ans ermeconael 7 7 25 | 0176 Joven ote un : rm a8 422-0401 |Rarove andindling eer | Ore a8 8 103 [o12_| Repl ert Ones! 38 08 104_| 01406" alsin srt auppon baat | One eat ie 18 205 | oases vast nwt a8 33 158 | 010i Renee anise szyaane | Ore set nde: Funan cee 28 20 220") 002 [epoog eu ure one se re: Fncon check 38 30 eo anda Sonne soi so | o1en0 nese note: Fncon nese as as (vith pressure sensor, pressure ies Reig common ral ssorby 441 | o120s [owenpresue sensor orssue | One set nae oncton enc as 28 nto «a | oraos |Remorlancirstaling econ | Cone cad: Funcon check 29 35 emp fide Fuclon chock al 449 | 1008 |Repng npc: xe 2 ‘ e ere ee machine [reprogramming a ese | aur [Rerevanasn eer Tyr [eae Fanci he 19] 02 [se] 02 nda; Frc eo and 445 | sine [eepacrgicocarontiy | Ono ct aa] oz | 2a] 02 Peer E [reprogramming 446 | o1ao9 [Removal andinstaling myector su | Oct linctude; Function check 19 49 ares sey epic wiser ib aes aa | os nt nde; Fron cack 8 : O1810 assembly o 2 a Goe Reve anc ow pe One et [rca Fanconi zea fra os 28" |18%2 [Rep fox dmg Ore se rude; Freon cece i2[ os [az [03 ono anieaing 420 | orere [Remvstandnsate esse | [nce Funcion hoc 2 1 [tga Ree es Creat nee Fron = 2 ssa | ors [eps 5 Ones nc: tn cs A @ 25] Tae [Repo man cgi tpend set] Onost [niu Funcon eck z zB 254 | 0187 Jp a ere sped sreor | One st [te Funion sec 2 12 45 | onere [Peecracaertempsrare Ton a | ta; Function check 2 2 235_| ete epoca aw tere seer One [lo Fanci oe 7B z 151" | 920 JRenaon cl sense One se rete: Freon chet 5 5 emovlerdesiatng smu 460 | 01029 |e 1 installing pr 1 |Inctude; Function check 03 03 461 | ove2e Nee eee eee 1. | Inctude; Function check 03 03 a | 826 [peredng maton pos Gia [noe ron cae wap fe es 64 | o1e27_ [Reslacina fs eine ‘One set Include; Function check a2} 04 42 | 04 |{common rail lo supply pump} 2s [ 01840 [ovectng wns of rested bal One set nore, Fncon chest 2 2 12-2212. STANDARD MAINTENANCE TIME TABLE Sas [ SE ‘Work No. Work ‘Work unit] Works 7 ae sas) [oe Wis [esa ade pd sna] Oot [no Rion 7a TE ovo [Ray none set str | Ome [aces Ancor ce 7a ne ars | exo [Peseiteme Troan [nae rntn et a) dae THe cit [pn eRe ast [nde Fun cast arf ss i0[ 0OIT [Rete Ete Snes iets 461 | 01918 fat peat ‘One set 0.3, a3 12-2312. STANDARD MAINTENANCE TIME TABLE [MEMO] 12-2413. MAINTENANCE STANDARD AND TEST PROCEDURE 13.1. HOW TO USE THE MAINTENANCE STANDARD AND CAUTIONS TO BE EXERCISED....13-3, 13.2. PERFORMANCE INSPECTION STANDARD TABLE... seme sreensennanh SoA, 19.3. MEASUREMENT OF ENGINE SPEED 7 13-6 13.3.1. MEASUREMENT OF ENGINE SPEED 13-6 13.4 MEASUREMENT OF HYDRAULIC PRESSURE we. won IBT 13441 PREPARING TO MEASURE HYDRAULIC PRESSURE... 7 13-7 13.42 PLACE TO INSTALL PRESSURE GAUGE...... 7 sn NT 18.4.3 PRESSURE ADJUSTMENT POSITION. 7 138 18.4.4 PROCEDURE FOR ADJUSTING RELIEF VALVE rccsnnseee soo S10 13.8 MEASURING TRAVEL PERFORMANCES. 13-12 13.5.1 TRAVEL SPEED. 13-12 13.5.2 DEVIATION OF TRAVEL... oe sesenrnen BAZ 13.5.3 PERFORMANCES OF PARKING BRAKE 1343 13.5.4 DRAIN RATE OF TRAVEL MOTOR, nnn’ 4 19.6 MEASURING SWING PERFORMANCES, He “3-18 13.6.1 SWING SPEED........ at . sens BAB, 13.6.2. PERFORMANCE OF SWING BRAKE 3-15 13.6.3 PERFORMANCE OF SWING PARKING BRAKE... . 13-16 13.6.4 DRAIN RATE OF SWING MOTOR 1347 13.7. MEASURING ATTACHMENT OPERATING PERFORMANCES. . 13-18 13.7.4 OPERATING TIME OF CYLINDERG........ a 13-18 13.7.2 OIL TIGHTNESS OF CYLINDERS REAPRRR RARER 7 13-19 12.8 MEASURING PERFORMANCES OF SWING BEARING 13-20 13.9 MECHATRO CONTROLLER. 7 ae) 13.8.1 ENGINE CONTROL INPUT / OUTPUT. 13-24 13.9.2 ADJUSTMENT OF MECHATRO CONTROLLER OUTPUT (ae. -B8-C ADJUSTMENT)... 13-21 13.9.3 OPERATIONS IN THE EVENT OF A FAILURE OF EQUIPMENT OF MECHATRG CONTROLLER 7 ‘ 12-27 Book Cade No. S5YN1318E01 13-413, MAINTENANCE STANDARD AND TEST PROCEDURE Issue Dats of Issue Applicable Machines Remarks. [SK200-8 : YN11-45001~ SSYN1318E01 First eattion | August, 2008 ls 240L0-8 : Yar-06001~ (ASIA, OCE) 13-2