11.4 TIGHTENING TORQUES FOR NUTS AND SLEEVES ‘Table'1-3 indicates standard tightening torques applicable to cases where no particular note is given. ‘Overtightening or undertightening of nuts and sleeves in FLARELESS JOINT may develop oll leaks through pipe 41. TOOLS pressure OD x thickness flats Nem (IbFft) srtcersname] fesue | Oboes | a | ie 10x15 ; oats, [8 ian etal 018x2.0 ont, | a aaera i Nippon A.M.C. 29.4 (4270) (0.706%0.008) 32 447415 (110#11) Geese: 36 216422 (160818) eae | Psat 035x5.0 ; hara Koatu 29.4 (4270) (1.38%0.197) 55 441444 (330433) ey wo aw _ we be OS VU Mv ed Inara Koatu | Nippon A.M.C. od flats ihara Koatu | Nippon A.M.C. (HEX) mm 8 ZF93S08000 oun 8 17, ZF93N08000 = 10 2ZF93S10000 | ZA93S10000 10, 19 ZF93N10000 | ZA93N10000 12 2ZF93S12000 = 12 22 ZF93N12000, _ 15 2F93815000 | ZA93S15000 15 27 ZF93N15000 | ZA93N15000 18 2F93S18000 | ZA93S18000 18 32 ZF93N18000 | ZA93N18000 22 2F93S22000 | ZA93S22000 22 36 ZF93N22000 | Z493N22000 28 2ZF93S28000 | ZA93S28000 28 41 ZF93N28000 | ZA93N28000 32 ZF93S32000 et 32 50 2F93N32000 ot 35. ZF93S35000 | ZA93S35000 35. 55 ZF93N35000 | ZA93N35000 38 2F93S38000 =o 38 60 2ZF93N38000 _ 1-711. TOOLS 11.5 PLUG 44.5.1 PLUG FOR HYDRAULIC PIPE JOINT (1) Cap nut (Joint plug) _) : Applicable) Ceprut pars | screw [OPvosratts % = O.D:A He H ‘oe oo ee 4 8 | _2FesHos000 | Mi4x 1.5] 17 | 17 J jo | ZFesHi0000_| miex15| 17 | 19 x 12_| _zeesHi2000_| Mi6x15| 19 | 22 7 eee 15, ZF83H15000_ | M22x1.5| 24 | 27 38 _|_zFasH18000 | M26x 1.5] 27 | 32 22 2F83H22000_| M30x 1.5 | 32 | 36 28 2F83H28000__| M36x 1.5} 38 | 41 (2) Plug (Tube plug) “Fppleabie] tube Plug parts No. o.D:A | 2F83P06000, 8 ZF83P08000 40, ZF83P10000. 12 ZF83P12000 75 |_ZF63P15000__ 1@ | 2F63P18000 22 | _2Fe3P22000 28 | ZFe3P28000 (3) Nut Applicable ie ecrew tube | NutpartsNo. | dscrew | Opposing flats sai O.0:A | ZFeanoeo0g | Miaxas| ie @ | 2F93Nosooo | Miax ts | 17 io | ZFesNio000 [mix is| 19 12__| ZF9sNi2000 | Miéxi5| 22 18 | ZF9sNis000 | M22x45| 27 18 | ZFgaNi8000 | M26x 15] 32 | ZFo3N22000 | Meox15| 36 26__| ZF93N2e000 | W6x TS] 47 32 | 2FO3N32000 | Ma2x15| 50 35 | ZF93N35000 | Ma5x1.5| 55 38__| ZF93Na8000 | Mas x15] 60 11-811. TOOLS, 41.5.2. PLUG FOR HYDRAULIC EQUIPMENT (1) PF screw O-ring 3F scien] Plug parts No. | mm| O-ring pars No. [Nominal Ong VF, Bria | Ze72Ko4000 | 19 | ZD12P01100 | 18 P11 ee Pree | ZETexo6000 | 22 | zo12P01400_ | 1B Pid” Ze Bei | ZeT2x08000 13 P18 Prema _| ZeT2x12000 | 36 | zD12P02400 PF screw Pea ZE72x16000 |_41_|_zD12P02900 (2) PT screw PT screw | = Bi screw] Plug parts No._[ 8 mm pre _| Zee2r02000_|_$ prim) Ze82T04000 | 6 _ prg@ | Zee2T06000 | PTV ZE82T08000 10 praia | zeszT12000” | 14 pri__| Ze82T16000_| 17 PT114 | ZE82T20000 22 prise | zee2T24000 [22 (3) Plug for (F) flare hose PF screw PF screw] Plug parts No._| & mm prva_| 24asza72001_| + pese_| 2aaazor2eD2 | 17 PEw2 | 24447772803 | 22 7 Praia | 24adz2728D4 | 27 Opposing fats B per | 244az272805 | 36 PF screw] Plug parts No. | Emm | F mm. pew4 | 24442272901 19 pr3ia_| 2444z272902 22 pe1i2 | 24842272903, 27 pesi_| 24492272904 “36 Opposing ‘opposing Pet | 2aaaza72005 | 36 | 41 _ flats E Pei 1/4 | 24447272006 | 40 50 1-944. TOOLS (4) Plug for ORS joints Male oRING Screw size | Applicable Gppsna] Oring [Nominal A hose 0. | Plug parts No. leas qHex| parts No._| O-ring A 144UNS | 621.7 |YNO1HO1001P1| 27 _|ZD12A01600| 18 A16 1 3M6-12UN| 027.2 |YNO1HOT002P1] 36 _|ZD12A01800| 18 AT 17M642UN| 034.0 [YNOTHOTODgP1] 41 |zD12A02100/ 1B A21 Femele Serew size [Applicable Oppesng "A. tube O.D | PIG Parts NO: |nate Ex) --+| |, Titauns | 021.7 [ynotHotooap il 82 TSM6-12UN| 927.2 |YNOTHOTO05P%| 36 U T7M6-72UN| 634.0 [YNOTHOTOOEP (| 47 (6) Plug for half clamp pe For standard pressure : 20.6 MPa (2000 psi) ; Plug O-ring x\ 3] Pt [cmm|omm| Gam |anm| Ome t 1 BEE a CY 112 |Z=12008000) 38.10 | 17.48 |2°°3| 9 | 45z91D2 \ 4 314 |Z&12012000] 47.63 | 22.23 | 1:8 | 14 jz012P02600 OO, 30.75 OE + |ze12@16000] 52.37 | 26.19 |82,75°] 11 |zD12P03400 T = D 4114 ZE12020000] 58,72 | 90.18 |“; | 14 |2Z012P03800 For high pressure : 41.2 MPa (5970 psi) Plug O-ring s Size] pattle, [mm |Dmm| Gmm [Hmm] art ne W 112 |ze13008000] 40.49 | 10.24 [28.53] 9 loasszaatD1 314 |z=13012000| 50.80 | 23.80 | 388} 11 |zo12P02600 1 |Ze13016000) 67.18 | 27.76 |S, | 13 [zD12P03400 4 44 ZE13020000| 66.68 | 31.75 |445%°| 18 |zp12Pos00 11-1014. TOOLS 11.6 SPECIAL SPANNER FOR TUBE ‘Applicable tube diameter Part No. HEX (mm) Drawing of @ special spanner mm (in} mm (in) 45 (0.591) 24217160 a7 ee. agent 1800709) | 2aorTa8 32 onl rn Bess, HK ES ag 12.7210 500205 22(0.866) 2.76 1816483} 7a El - grarr a 12.7 240.500 324) 48(1.89) 22 (0.866) 24217130 36 Ni [fee6) peel SEES | nS irae BE Bien gyn] HEKO SE" oy2.7-3(0.500381) 28 (1.10) 242tT115 “4 80(3.15) 109(4.29) eek seea") 28 (4.10) 24217231 46 od HEK«8 D19.05°3% (0.76038 2008.15) __ 100429 oa yeaa] ‘ : 32 (1.28) 24217292 50 od 1} parvo, FET TBS agy “ LU exo isos 07603) 8119.19), _9045.541_, ~ 20.5(0.807) HT Y. as, |e 36 (1.38) | 2azrraia 55 nal a (oso 14-1111, TOOLS 11.7 SPECIAL TOOLS Tablett-4 No. | “Tools name [Tools No. ‘Shape Applicable fy g Allen wrench | rozatoo00 | 3} |I_-# ~ Pump 1 | Nominal oi 7 B:10,0:113 v3 L en ‘Commercial too length (L4)- cut ongth = Require length 40 1.57") - 10 (0.39") = 30 (1.187) Spanner or 2 socket |General tools diab Nominal 8 : 17 | Spanner | 2712836000 Swing motor Nominal S : 36 AB port ‘Commercial too outer width (0) cit erath = 16 (0.63") = 65 (2.56") ‘Aditonal M10 x 22 threading Plug 2€72x12000 pene te For slinging the Praia swing motor ead Oving M0 Eye bot Eye boit | 289#C01000 | For slinging the 5 | Mtoxt8 id swing motor ‘commercial & equivalent : Flare hose Plug 2F83P22000 (Norninal pote eee cece Flare hose Tyebet | 289100800 er ZF93N22000 11-12,41. TOOLS Tablett-4 Me Ee bot exe Pia restr ug | ynorworoores| tera Nominal 7 | 1-sauns ee Flare hose Eye bot | 2801000800 | _evauns | (78 Eye bal ws x18 stone Plug | ynotwotooaer] ut Nomina Dsl 8 | 1ae-tzuN me | re hose ‘Eye bolt 2891000800 a Let st6120N AN Lee nt (oy | pug | ZE25F08000 f+ 9 | Pri hie For slinging the Couping ewive joint halt ate SR casi nat re i prin | apie Give (with tamper : Halles HEE For instrument 0 i panel cover (RH) (For Me) | 11-1311. TOOLS 11.8 | APPLICATION OF SCREW LOCKING COMPOUND AND SEALING COMPOUND (1) For general use anes Manufacturer aioe a Loctite | Three-Bond | on" Low #242 460K | renath Sorew locking a a Middle ‘compound strength High 271 13 $05 | strength Sealing #515 1215 Sealing compound! (2) For specific location No. |__Use | Manufacturer | __Name Equivalent Roplicable (Manufacturer; Locite) #1001 JAntvseizure ytinder Three-Bond |# 1215 gray ‘5699 Swing motor w12tiwhite S301 Swing motor #13038 e244 Main pump (Manufacturer Three: Bond) eon ot #222 i 1344N Main purnp 7 e277 #13070 ___ [Pict vatve : canada (Manufacturer ; Three- Bone) Loctite Parmatexaao #1121 Hyrule of nk Sumiteno ichemical Co., [cyano Bond PO-1 Hose tt, Shel peroleum _[StelANonia EP2 |New Molyknock Grease 2 [Swing bearing grease bath 11-1411.9 SUCTION STOPPER 11.9.1 COMPONENTS. No. NAME aTy ___ | SUCTION STOPPER ASsY |24100P078F2| 4 |ROD 24207466001] 2 [NUT 7 Izn16c08007 | 1 3_| COVER 2aaT212302|_ 1 4 _|o-RING 14529106 1 41. TOOLS 1 Rod 2 Nut Fig. 11-1 Components of suction stopper 11.9.2 DIMENSION 50 974) *e les asisy ¢} Me - ROD Fig. 11-2 Dimension of suction stopper 11.9.3 APPLICABLE MODEL 0113 (4.45") iS Applicable alale w| 2 siei/slo/si8i8i8le) gi ei 2 SSE Se §)El218/8/8/8 § Part No, SESS (S|61 51S] 5/5155 3) 24100P078F2 ° ofofo ofolo ofelo olole 145 3 Cover11, TOOLS 11.10 COUNTER WEIGHT LIFTING JIG (1) Standard eye bolt Fig. 14-3 Eye bolt 11-16 Size fate Veriea Part No, | ig ieas eo te ue | 15, [Mio] 18 2801C00800| 80 (176) 2891¢01000| 150 (331) M12, 22 [zse1601200| 220 (488) M16) 27 2301601600| 450 (992), [M2o| 30 2891002000 | 630 (1390) + |uoe 38 [2891602400 | 950 (2090), (M30) 45. 2801603000 | 1500 (3310) 2891603600 |2300 (5070) |as| $5. (maz) 65 72881604200 |3400 (7490) 2391604800 | 4500 (9920) [Maal 70