24, MECHATRO CONTROL SYSTEM. 1) Pump flow rate adjustment (A mode /B mode) ‘Switches: Washer switch |Wiper switch =) a z +lolof-lol>|-5 8 [Screen change switch wzzerstop switch = i re See |KPSS work mode select switch Travel speed selest switch \uto accel $y [Select switch Fig. 21-4 Zs 4 4 ‘According to some kind of attachment, itis required to change the flow rate for service circuit. Change the flow rate in accordance with the procedure mentioned below. In this machine, last set flow rate has been stored and the initial flow rate is 210L/min. The adjustment (increase or dectease) of flow rate is changeabie by 10L/min step. Main screen ‘Attachment mode (A mode) 10:25 fae 0 Um [Hm J @ Ba RE Ui Enter fo Nal a oN eon! 8 400 Um aes Turn starter key switch on and display main screen (a) ‘The display on the left lower corner of screen is changed in order of " few 0 Um @ IncreaseDecrease When the conflux switch is tuned oon, the double flow rate is displayed, Ht 5 "BY" "MODE" switch (3) is pressed under the concition where main screen (a) is displayed. Select "A" and A mode screen Is displayed, and select " and 8 mode screen is displayed. " each time the Press select switch (8) in A/B mode display screens (b)(c) and the value of flow rate reverses in black and the screen (¢) is dispiayed. in this condition, press FEED A (4)/¥ (5) and the flow rate value increases or cecreases. Select the desired setting value and then press select switch (8) and the flow rate is set to the desired value, 24-2524. MECHATRO CONTROL SYSTEM (4) MAINTENANCE SCREEN DISPLAYS ‘This screen displays the remaining time to the end of recommended replacementichange interval specified for fitter/oit For the initial set value of recommenced replacement/change time, see the following table. Replacement interval Item Default ter 4,000 Hr ASIA (000 Hr Hydraulic oil es ideal OCEANIA 5,000 Hr ‘This menu is available for confirmation of the following items. ‘The maintenance screen changes each time the screen change switch is pressed. 1. Remaining time cispley to the engine oi change This play shows the remaining tmeto the coming engine oitcnange. | 42H ENGINE O1 2. Remaining time display to the coming fuel filter replacement This display shows the remaining time to the coming engine fuel fiter | 492Hr replacement. FUEL FILTER 3. Remaining time display to the coming hydraulic oll filler replacement This display shows the remaining time to the coming hydraulic oll fter replacement, HYD, FILTER, 4, Remaining time display to the coming hydraulic oil change This display shows the remaining time to the coming hydraulic oi! 1992Hr change HYD. OIL aa (Notice) + The display automatically changes to the main screen, if switch is not operated for 30 seconds. + For the setting procedure of maintenance time to be performed to the coming oil change in each type and filter replacement, see the 21.2.6 SET PROCEDURE OF MAINTENANCE SCHEDULE. 21-2621. MECHATRO CONTROL SYSTEM ©) Gauge cluster display Afier key is switched on and logo mark display disappears, screen for operator's displayed on mulliscreen, The display functions of multi display are explained below. h _- clock pispLay a Le SELF DIAGNOSIS / WARNING MULT! DISPLAY INDICATIONS 1) Display function for operator........ Screen usually displayed during operation 1.1 Clock display function ...... Current time is displayed. 1.2 Self-diagnosis display........ When abnormality is detected on mechatro system like sensor, proportional valve, etc, this displays error code. 1.3 Warning display........ When machine was thrown into dangerous state, or was failed, displays warning contents with the symbol and statement. (For warning contents, see items shown below.) 1.4 Machine condition display ...... Displays machine operating condition. 2). Display function for maintenance......... Displays remaining time up to replacementichange of following items. (1) Engine oil (2) Fuel fiter (3) Hydraulic oil fiter (4) Hydraulic oll 3) Failure history display function ..... Stores abnormality occurred on mechatro system in the past and displays in order of recent occurrence. 4) Mechatro adjustment display ....... Displays procedure for adjustment of mechatro system like output adjustment and unload adjustment, etc. 5) Service diagnosis display ........ Displays information like pressure sensor sensed value, proportional valve command, etc. output by mechatro controller 8) Failure diagnosis mode display function ...... Specifies failed section automaticaly for failures which ere not detected by self diagnosis and displays the results, NS | [Xe RRS] BPorcien ] @®) Auto Die stor OL eee eue | 29] ounce erson| [ e Bawenscosr ‘onEIG wae AR cowrun ze. [rnerncimannie] — [) owmmcnce] — [muaroranmcnr [cpu SethwuncAriOn | © ccocoenaneu| SEF CHANGEENS OIL SP earns | LG evone stor 21-2721, MECHATRO CONTROL SYSTEM 24.2.2 SELF DIAGNOSIS DISPLAY (1) Outline ‘This function identifies abnormality of control WO signal ike pressure, proportional valve, ets. during machine operation through self diagnosis. The falled items are displayed on mult dispiay of gauge cluster. For connector No, and pin No.., refer to the section "C-1 Mechatro controller* explained later. Electric circut diagram orhamess is available to identify wire No. and wire color. (2) 110 configuration Pressure sensor, Engine controller 3 SERIAL COMMUNICATION INPUT | Proportional valve, Battery relay mE >| Gauge cluster ‘Selector valve (SOL) 8 {Buzzer sound) (3) Self diagnosis display items As-displayed clock (Usually main screen). When error occurred, specifies failed section and the failure type with the aid of error code, Alphabet: Dect system failure occurred. 10:25) -Last 2nd and 3rd digits: Specifies failed section. eee lam 1 diol Specifies fale ype ERROR ODE This flue symbol is deplayes simultaneously wih oor code during faiureclagness eT E ae Se ee ae eat ee epee perce normale are aoe : ea sii dLca lac dlc Wall ee] i = 02 sa a irae 08 oa on oe a {roa Refer to next page (Engine) Roler to next page (Engine) eb i24. MECHATRO CONTROL SYSTEM ERROR CODE OF ENGINE = oe =a Taarodere pressure sensor mafurstion (L0¥). ~) esufeint ene sone — [atmospheric pressure sensor mafuncton (1D iSeNSOR syste Engicw speed sub sensor creut mafumction [Accelerator sensor | and 2 mafunction p27 152128 | Accelerator sensor 2 mafurction : P0540” Proveat cicut malfunction (Open / GND sho srgul) swrrou,ReLav svsreM Main rel ‘Supply sump SOV malforeton ry $0 rartion SUPPLY PUMP SYSTEM Excessive common cal pssae outbut Injector commen: | ground short ~[tewcoutout “finjetor comme 2 ground short [ow outoat Fr earmen 1 open circuit Low output [ejector common 2 open sirult tor ereuit mafunctionykadar 1 202 | Injector iret malfunction-oyinder 2 MECTOR SYSTEM Injector ereutmalfuneton-oyinder 0272 | Oyinder 4 eontrbution balance fault EGR solenoid 1 rlfunetion (Open credit, ground ine shor) o lear system EGR IR sensor {veut high pat Other sabi arb charer eve boost Looe Tew su Engine over run ee Tnteraption of CAN conmurzation Oichzg] = EOU chores orout ow it “Tiara [TURES CHARGER SvaTEN| fenaie conomTion [SoMMONTEATION lecu system Monitoring 16 malfunctizn in CPU. Injactor correction dete conformity enor (RJESTOR SvETEM [SeeLY Fin Sere |SUBPLY BUMP SYSTEM Note) The numbers in the column of "page for reference” show the related page in Chapter 51 Engine. ‘Supply pump realtuntion 21-2921. MECHATRO CONTROL SYSTEM 24.2.3 SERVICE DIAGNOSIS DISPLAY FUNCTION The current service diagnosis is dispiayed on multi display based on the data received from mechatro controller. This section explains the operating procedure and examples of each screen. The values in display changes according to the conditions like engine speed, attachment position, etc. (1) Service diagnosis display screen operating procedure 1) G3 Turn starter switch ON keeping buzzer stop switch pressed. 2) After logo matk is displayed, the screen changes in service diagnosis mode. The service diagnosis screen "Mode No.1", "Screen No.1" is displayed first, The service diagnosis is classified into three modes, 1, 2, and 3, and the present mode is displayed in "Screen No.1" The screen number each mode can display differs. The screen number displayed by each mode is as follows. + Mode No.1 : Seren No.1~No.30 + Mode No.2 ; Soren No.1, Screen No.31~No.40 + Mode No.3: Screen No.1, Screen No.41~No.50 3) The screen changes each time each switch is pressed from now on. 2) washer switoh: Screen gains by 1 in order. (No.2->No.3-9No.4->..) (2 wiper switen: Screen loses by 1 in order. (No.24-2No23-3No 22.) CEE) Auto idling switch: Service diagnosis number advances from No.1 to No.3, and then returns fo No.7 (No.19No.2No3-3No.1...) (3) Travel 1, 2 speed switch: Service diagnosis number advances from No.3 to No.1, and then returns to No.3. (No,2-»No.2->No.1-3No.3-...) 4) Turn key switch OFF and the display of service diagnosis mode is closed, 21-3021. MECHATRO CONTROL SYSTEM (2) Service diagnosis display screen (Example) The service diagnosis display screen list is shown below. The conditions for display are H mode, engine low speed and lever to neutral position.) 1) Service diagnosis mode No.1 : e —— oa = a pera i aan | |e kee PEE a oe (eesti a [si ? loo ene | [nos eRess SENSOR Peer ae dpeemeraraem PaaS geet ae hoteteae oe lceeieeatv soared tee BEES resem | fas aponsite los ied | teeveecco oe npc strane MS opr |Ectletiewan | fos aout = seer eee barca jes oer ty REESE ue Jos Salm ee wn, (Soeneeae rae seed suey ae ee sone [bs aie te neers a “eee. “poems a pau ores carrie eS fexeata oo eu es ra Se ov ibe ea ase sonnan ae ep Ronmeran Weagt oe EE a Eseries meee pw Ber a ciieasaasa! Foes ier ele iene ow been Ca ees Sean borat mene a hen inettmemenaeae 24-3121. MECHATRO CONTROL SYSTEM les om neu ier a 1 a co = 7 Rv pamsce moma 8) Rorw ones sensoR Bev. saa Sern sn oe ae a0 200 sr tn cae cnt loa aura lee Sor ize seo peacoat ce Sev trem sone ee cnet ica saomseae fe i [os aera seonrinatcsowmrae | |i Saar 1200 ser ets merece ah eo sermon nenmcownoete | ||P "s51 sate sora reece len oor Rete samesentn nrc tne nov 20 Sour ane Peewee one soomn ficeatnntomenteatnten| [0-20 ar Re Stim 1 ov 2mm een spe reecened be Serenaeam E uc ee oa atte leznmentnnan| [BS iss pe cen ie scorns) ESE is nae fopeattgen | Be ee anc eran imesaaseoiniany 1 SSSR | Sen Seg comme 4 MeemsSeetwtonree| [BS SEE JBecer race f coat Peete |lewemaren Bi ee ise cene EAS foama 2.4 sincseieownaroemnrenr| |Ioi2 OFF [SMF reeaton Bi ie sie cts 9 |(nor PROPOALNE 1 |fxo- ONSTRAL FUT eee ese arr Earn lesoesotmnncmenn| [BSE Se ue ace fess eee fecmenrtecen) iat Be Bierce femccsaem = |i ba Se Sie feseaaer Bam be Sie ee eee bs & Bie eee Eau lecreeremecnmnren| [Bt Se Se see ake Sia lscemeeccmncnaecn| BE Sr Serre oan be Sires Be Se See ee Ba Sie ae 10 wow SENSGR swiTGR 20 [froze oct, RPO [Samine ere ies nee peter foe BS ert ae jeeuccinoenn | BS Se ie ee oa ees Be Se i ee Siete Seat Ba ee a Saners fekcectoenctat, | |e Se Bie be some Be Sie a eee Seiten | (pe Se Bier sete Seve (eeciar Be Size rete Saatithte [RISE Bs Site es Peewee "lose eae Perera nero a eee a fecseren Bee SESSEACG ama] foe SS Sse ee fais sone, [eweneten os S58 Si Se Se en fo oy oa j= eS fo Ss Be Sa Be evmesncone be se Se oer ae oe ecco jon $58 Secon ee st soa ae asec jor Sine Se Ee |"? | Revie POTENT [?* [Nowe becitAL OUTPUT feb 7 fos fine Se Econ = pow i escrcee ie Se amet Ee oar ws Sis Be SES pow Ss Se 21-3221, MECHATRO CONTROL SYSTEM aaa —5 i a sos cries Sgeemieiso oe lnrseeerrerreae fe Soe oe era : MEAS, OFF Necsus eve ete ete por eS femenn eee Fergal ; pow 8 cates looes Come OFF Set vate in crate ae foo (24 |ioae orertac OUTPUT )?5] fae ENG CONT. meee ee oe Ee ceeeeoe eee fooes Cou. OFF ‘Set valve ncerputer lowe swius > scones sia oe ou ee Sr Fete eee Wiese a ae Eee Bases eee ow tate St beeeseterte eae eee eee tect Pesan iSoeee om ls Se ae face ise, ow ask cere pea 29 oe joove cour CFF Se tun computer fexesrop “ocr cage Sop comment tom ECU ee oe eae” eae are yeas Says, ieee a Sree iceman Scr be ERR [een ome, Sasi Se ere 2) Service clagnosis mode No.2 iin = _ — “Tinos Eicocon eee fry Garros | [Essen erect eee eae ieee [muse }23,£NS SPEED 2205 |gnore aa 's0ae Je premes sa9q |Pump pressure sensor jen PsPRes 13M [Pump pressure sensor ESR cet ier oa eater” Fs ney ee eens oe eee eet Eta, || emremes Seve enn Coat Bisa |leeeaeme eee eeceegreee Riseeiieee, a, |iecemeeres, | [Es Saas eoes daa! Se gneeeeel conned eeiee HP, echerrere ee eee cee re Heras tam ee Raza temtsaa |®? nose anomie 5 | nos OFF eeauees, pesca [See aoe ne ene agrees aa pessoa seme sree a4 eee Ss Free amt pees Ree a eter Bes ge cata cee eye a eee Bettie, (eee Bi eiiteeS Gime eee ee eee [ba anne 7 eeona Gomnend curent les GPT RELI coomn, Gomes is sae patie coe poet comet Hem, (xeicmeee, | ISLE , Remora Eee Exsmece eet ese ae | REISS POWER SHIT FORME Power en curect ‘POWER SHIFT 100A Power shit cure 21-3321. MECHATRO CONTROL SYSTEM 3) Service diagnosis mode No.3 ae aE as z ‘lor [| ho.aa- WAHENE TORN Ecocen oes — iaetee a eo pemestee en ene Pee an ee feeeemoneoie,..,| [eer es feemae eae Seer a | | seer i. @ Seta ewcrones fmerormemcn | | ae BE fecarceaan Fan She emma [*" [oat AcauerMeNT + (oar RCT = nme ie fommtnnoe | Leatrin il peeeeareer cn cemmmemramrm | [ie oe at [enters Bae Pe foe | (he eB RRERE: Pais meee | [ee en frmcrenge sees | PER we rr ete Ree Bees 21034