12. STANDARD MAINTENANCE TIME TABLE Work to be Group Location enn e| Unit Remarks faa 80 [Under cover relation see 39.1.5 31 [Cover (7) Darachstaen| 7 pe oA 52. |Cover (2) atacnataen| 1 po. oa 89 |Cover (3) Deiachetiacn} 1 po. o4 54 | cover (4) etacnatacn] 4 pe o4 88 |Cover (6) Detacriatacn| 1 pe 04 B| 56 [cover 6) Detacnistach | 1 pe. oA | 57 (cover 7) Detmchatacn| 1 po of © | 58 [Cover (8) deacnvatien| 1 pe. oA é & |_60_|Countenveight relation See 33.1.1 61 |Countenveight ASSY Dewcviatach| 1 po. 08 62 |+ Counterweight iting eye bott | etacvatach| 1 set oa 63 |+ Countenweight temporary slinging |Preparation| 1 pe. 02 64 |+ Counterweight mounting bolt | Detenatacn| 1 pe, 02 65 |+ Counterweight slinging eewatten| 1 pe oA 70 [intake relation See 35.1.9 17 [Air cleaner ASSY Detaciatach| 1 po 04 12 |+ Hose 2) Detachstacn| 4 oa 49 [+ Air cleaner mounting bolt Detachitach] 4 set 02 14 |+ Element Replace | 1 o4 20 |Exhaustrelation Soe 38.1.10 2A |iutfiar ASSY Detachvatacn| 7 pe rv} 22 |+ Upolt Detachiatsen 1 pe 02 a | 2 | cameassy Detacivatsen) 4 pe 02 'D |__30 Radiator relation [Seo 33.1.1 © [ot [Radiatorassy Dewcwavach | 1 pe. 40 & | 32 |+ Coolant Lc) Replace | 1 pe 03 38 |++ Concentration of coolant Measuring | 4 pe. 02 34 |+ AC condenser Detacristaen 1 pe 03 35 |+ Stay Delactataes| 1 pe. oa 36 |+ Bracket Detacnataen | 4 03 37 |+ Sub tank hose Detachiatach | 1 pe o4 38 |+ Fan guard Detachatach | 4 po 03 39 |+ Wailer hose (radiator ~ /6) Detacrataen) 2 05 40 |+ Rediator mounting botts removing | Detchatach| 1 set 02 41 | Undercover atachstach| 1 pe 04 42 |+ Hydraulic ol tank suction stopper | oetacvatach| 1 pe 02 43 {+ Hyeraulic ol piping Detachistach) 1 pe 06 Note: The numbers inthe parenthesis lke cover (2} match the guard numbers on the upper structure 12-712. STANDARD MAINTENANCE TIME TABLE Group Location Moret Pe Unit Remarks be 4a |- Inter cooler hose & tube Baiachitach] 2 pos. 05 (EIG to inter cooler) 45 |+ Radiator lifting or hoisting oacniataen| 1 pe. 02 46 |+ Rediatorintr cooler core & cil cooler | Cleaning | 4 po. 10 50_Fuel relation [See 33.1.8 St [Fuel tank ASSY Detachenacn] 1 po 18 52 |» Fuel Replace | 1 ps 03 53. J+ Hose (water separator side) Detacniatacn) 2 on 54 |+ Water separator etacnanacn| 1 pe. oa 5 |+ Tube (tank side) Detachitaen| 1 o4 57 |+ Fuel tank installing botts Detachiatach} 1 pe. 03 58 |+ Tank slinging Detachttacn} 1 po 03 Other necessery works Detachatacn| 1 pe. |Removing and installing guard | 0.4 80_|Hvdrauiic ol tank relation See 5.17 81 [Hydraulic ol tank ASSY Deachvatach| 1 pe. 30 © | 85 f+ Cover Detachiatsen| 1 pe 02 Bo [+ Hycrauic ot Replace | 1 pe 05 >| 88 | Pilot arain hose Detachiataen| 1 pe 02 3 | 69 |+ Pump suction hose Detachattach | 1 pe. 05 3 | 70 [+ Mounting bot Detachatach| + po 02 71 |+ Hydraulic ol tank slinging Delacvatach|t pe 03 72 j+ Return fiter Replace | 1 02 73 |+ Suction filter Cleaning | 1 02 80 [Pump relation see 35.18 81 [Pump assy Deteehatacn| 1 po 32 82 |+ Hydraulic ol tank cover Delachistacn | 1 pe 02 83 |+ Strainer & stopper Delacvatiscn) 1 pe 03 84 |+ Piping Dtachatach| 1 set 1.0 85 |+ Guard Detachiatach] 5 pos. 10 83 |+ Pump slinging Detachitach| 1 pe 05 87 |+ Cleaning Cleaning | 1 pe oa 88 |+ Vont air Adjust | 1 pc. oa 89 [Pump ASSY om | 4 pe. 40 90. [Swing motor uni relation [See 331.19 91 | Swing motor ASSY Deteevatech| 1 pe 2 22 |+ Piping Detschatcn| 1 set 10 93 |+ Mounting belt Detacvatach | 1 pe. o7 94 |+ Unit singing Detechteen} 1 po. os 95 [+ Cleaning and sealant Cleaning | 1 set 02 12-812, STANDARD MAINTENANCE TIME TABLE Group Location orm PeT Unit Remarks Ae 96 [Swing motor om | te 36 97 | Swing reduction gear om | te. 42 100 | Swivel joint relation See 93.1.20 101 [Swivel joint ASSY Detachionacn| 4 26 102 |+ Piping (Top part only) Detachitaen| 1 sot 0s 403 |+ whit stop bott Detachvatiacn| 4 02 108 | Cover Detachitach] 4 04 105 |+ Joint & elbow etachaiacn] 1 set 04 406 |+ Mounting bolt Detachiatach| 1 set 04 107 |+ Swive joint singing Detacniatach] 4 o4 408 + Cleaning Cleaning | 4 set 03 109 | Swivel joint OI | t set Removing and instaling guard | 3.6 (other necessary works Oetechiatcn| 1 set |Lower piping 06 110 | Mull corirolvaive (For Oceania) See 93.1,15 Tit} Multi CV ASSY Detachiatach| 1 [Alter removing guard 1 g | 112 |e nosoname on mut Gry comectrg nese] Deacnitacn| 1 set 03 E| 113 | Piping Detachiatach| 1 set 08 2 | 114 |+ Mounting bot Detacratacn| 1 set 03 $ | 116 |+ cleaning Cleaning | 4 sat o> | [other necessary works etacivataen| 1 set [Guard 04 720 [lain cortrl valve See 33.1.16 721 Main cortrol valve ASSY Detacwiatach] 4 pe 25 422 + Attach tag to port name of pipe | Preparation] 1 po 06 123 |+ Piping Detachatacn| 1 set 7 124 |+ Bracket mounting bolt Detacvatacn| 4 po. of 125 |» Valve slinging Detachiatach| 4 po on 426 Main cortrol valve ASSY Detacnvatach | 1 set 60 Other necessary works Detaevetuch | 1 set_|Guerd oa 730 [Valve relation OPT 131 |Solenod valve ASSY Detachiatach| 4 10 182 |+ Altach tag to port name of pipe | Preparation} 1 02 183 |+ Piping Detacvatach| 1 set 0s: 134 + Mounting bolt Detach) 4 03 740 [Engine (€/G) mounting relation [See 33.7.1 141 [Engine ASSY Dewewanaen| 1 pe. [Alter removing pump 6 radator | 18 142 |+ Hamess connector & grounding & | Detaevataen| 1 pe. 03 cable connection 143 [+ Fuel hose Deiachintach| 1 pe on 12-942. STANDARD MAINTENANCE TIME TABLE Group Location fee Unit Remarks ilies 144 ]+ Others Detachiatiacn| 1 set 08 145 |+ Mounting boit Detechiatach 4 pe. 0s 148 |+ Engine slinging Detecvatach| 1 set 02 147 |+ Cleaning Cleaning | 1 pe. 03 148 [Engine Oli | 1 set [Reference for engine (Chapter 51) Other necessary works Dotechitiacn} 4 sat |Removing and installing guard | 0.6 Detachiatacn| 1 set [Removing andinstaling Counterweight | 0.6 Detachisttch} 1 set {Removing and instaling pump | 3.2 Detacnistach | 1 set_|Removing and installing aircleaner| 0.4 2 Detechiatiacn| 4 set |Removing and installing muffler | 0.4 = Detachiatiach| 1 set. [Removing and installing radiato- | 4.0 5 @ | 450 [Upper frame See 33.1.21 © 151 [Upper trame ASSY Detachiatach | 1 pc. [After removing swivel joint 13 162 |+ Mounting bott Oviachiattacn| 1 sot Od 183 |+ Upper frame slinging otecratiacn| 1 pe. o4 184 | Cleaning Cleaning | 1 pc 03 195 |+ Sealant Apply | 1 pe 02 ‘Other necessary works Detachitacn | 1 set [Cab 14 Detaenitacn | 4 set [Guard od etscniatacn| 1 set_|Counterweight 06 etactvatiach| 1 set [Boom 14 00 [Travel relation See 34.1.2 Of [Track link ASSY Detachiatach [One side|include adjusiment of tension | 7.5 02 + Trackink attaching anc detacing positon | Preparation| One side) on 03 |+ Master pin Detachiatach | One side| 0s 04 J+ Track link extending and winding | oetschvatacn |One side 06 05 |Shoe plate Replace | 1 pe. o4 € | 10 [Upper rolier relation See 34.1.3 & (77 [Upper roller ASSY Deiactvatiach| 1 [After removing track link 02 & | 12 |Upperrolier om 1 1.0 5 © [20 [Lower roller re ation See 34.14 21 {Lower roller ASSY Detachatach | 1 02 22 |Lower roller on 1 18 30_|Front idler relation See 34.1.5 31 [Front idler ASSY ‘Detachattach [One side|After removing track fink 06 32 Front idler ASSY slinging etachiatach |One side! os 33 [Front idler ASSY Detaching |One side| 03 34 filer ASSY OM _ one siae| 1.0 12-1042. STANDARD MAINTENANCE TIME TABLE Group Location orto eT Unit Remarks briee 36 [Idler adjuster ASSY OI [One side|Repiace spring 24 36 |+ Grease cylinder om Jone side 06 40 [Sprocket See 24.4.6 41 [Sprocket Replace [One sidel fier removing track link 06 80. | Travel motor relation [See 94.1.7 51 | Travel motor ASSY Delachiatiach | One sida] After removing track link 17 52 |+ Motorcover Detachiattach | One side) on 53+ Hydraulic piping Detachlattach | One sida| 09 | 54 |+ Motor mounting bot Cotachiatach |One sida} 0s § | 55 |+ Motorsiinging Detachiattach |One side! ot 56 |Motor cleaning Cleaning |One side 4 § | 87 |Travel motor OHH jOneside| 36 5 | 88 | Travel reducton gear OM Jone side) 26 60 [Swivel joint relation @1 [Pipe on swivel joint travel side Deiachianach| 7 pe. | ude emat aay oven arate, | O16 62 Swivel joint ot | tpc. [See 33.26 36 70 [Swing besring See 34.1.0 71 [Swing bearing ASSY Detacvattacn| 1 pe. [After removing upper frame or 72. |Swing bearing mounting bolt Detachlatach | 1 po 0s 73. |Swing bearing slinging Deiacvanaen| 1 po. 03 [Controller 6-1 [Controller (kPSS) Replace | 1 08 ©-2 |Gauge custer Replace | 1 1.0 C-4 |Air conditioner Amplifier Replace | 1 20 Diode 2 | D4 [Diode Replace | 1 03 E | ps |oiode Replace | 1 03 3 | 0-6 [Diode Replace | 4 03 € | D9 [Diode Replace | 1 03 & | >-10|Diode Replace | 1 03 8 |0-12|Diode Replace | 1 02 D-13 Diode Replace | 1 03 0-14]Dioge Replace | 1 03 0-18 Diode Replace | 1 03 D-16 [Diode Replace | 1 03 0-17 [Diode Replace | 1 03 12-1112, STANDARD MAINTENANCE TIME TABLE Group Location workto Pe) Unit Remarks oe D-18 Diode Replace | 1 03 D-19 Diode Replace | 1 03 D-20 |Diode Replace | 03 Electric equipments E-1 [Fuse & relay box Replace | 1 03 E-2 |Alernator Replace | 4 10 €-3 [Hour meter Replace | 1 03 E-5 Horn (High) Replace | 1 03 £6 |Horn (Low) Replace | 1 03 &-7 [Tuner AM & FV (OPT) Replace | 1 03 £8 |Speaker left Replace | 1 03 £:9 | Speaker right Replace | 1 03 £-10 Receiver dryer Replace | 1 |include gas sealing 10 E111 [Air compressor Replace | 1 |incuse countereigtrenoving snc esatig, | 1.0 £12 [Battery Replace | 2 04 1g | E13 [Travel alarm (OPT) Replace | 1 03 5 | &-14 Cigarette lighter Replace 1 0.3 & | E-15|Fusile ink Replace | 1 02 © | 5.24 |¢Ps entenna Replace | 1 08 § | e-25|p0c antenna IT controller) Replace | 1 o7 o £-28.27|Accel emergency mode resistance 1,2 | Replace | tpair 05 Light To [Boom work ight left Replace | 1 (eu 02 L:2 [Work light right Replace | 1 02 L-3 [Swing fusher & work light (lett) Replace | 1 02 L-4 |Swing flusher & work light (right) Replace | 1 02 5 |Room light Replace | 1 02 L+6 [Boom oylinder work ight (right) Replace | 1 02 Motor M1 |Starter motor Replace | 1 ncudecoueneigurenewyans wasting, | 1.0 M3 Wiper motor Replace | 1 0s M-4 [Washer motor Replace | 1 0s M-8 |Grease motor {OPT) Replace | 1 08 M-9 | Skylight wiper motor (OPT) Replace | 4 os Proportional valve POV-A| Arm varabie recrcationproporionalvaive | Replace | 1 08 PSV-8/P2 bypass cut proportional valve | Replace | 1 [rstsenepatoulmvetishranminanenesig | 0.5 Psv.o| Travel straight proportional valve | Replace | 1 0s 12-1212. STANDARD MAINTENANCE TIME TABLE Group Location mote) Unit Remarks Psv-0|P1 bypass cut proportional valve Replace | 1 psueilP1 pump proportional valve Replace | 1 5x2] P2 pump proportional valve Replace | 1 Relay Battery relay Replace | 1 03 Starter relay Replace | 1 03 R-3 |Glow relay Replace | 1 03 Rod | Safety relay Replace | 1 ot R-5 |Hom relay Replace | 1 ot R-6 |Work light relay Replace | 1 on R-23 Auto idle stop relay 1 Replace | 1 ot | R-24 | Auto idle stop relay 2 Replace | 1 on R.25|E/G emergency stop relay Replace | 1 ot | R-26 | Safety lock lever relay Replace | 1 ot R28 Alternator relay Replace | 1 on R-29 Wiper motor relay (Normal rotation) | Replace | + 04 € | R-20 [Winer motor relay (Reverse rotation) | Replace | 1 on 2 | ot wiper motor relay are prevention relay] Replace | 1 | of & | R-22|Washer motor relay Replace | 1 ot 3 Sensor | He tt @ [SE-1]Pressure sensor : Bucket digging | Replace | 1 03 SE-2|Pressure sensor : Bucket dump Replace | 1 os SE-3|Pressure sensor : Boom up Replace | 1 os SE-4|Pressure sensor : Boom down Replace | 1 | os SE-5 [Pressure sensor : Swing Replace | 1 03 SE-7|Pressure sensor : Arm in | Replace 1 | 03 SE-6| Pressure sensor : Arm out Replace | 1 03 SE-9]Pressure sensor : Travel right Replace | 1 jncude under cover removing andinstaling| 0.6 |SE-10] Pressure sensor : Travel left Replace | 1 fincda under cover removing endinstting| 0.5 SE-11]Pressure sensor : P2 side OPT. Replace | 1 fincude undercover removing aninstaling] 0.5 'se-13] Engine speed sensor Replace | 1 |inekude undorcoverremoving andinstling| 0.8 'SE-15|Engine water temperature sensor | Replace | 1 |incude quataemoving andinstatng | 0.8 'SE-16| Accel potentio Replace | 1 05 [SE-20|Pressure sensor: Pt side Pt side(OPT)) Replace | 1 |inctda undercover removing andinstling) 0.5 /SE-22|Pressure sensor : Pt pump Replace | 1 0s [SE-23)Pressure sensor“ P2 pump Replace | 1 08 Solenoic i Sv-1| Swing parking SOL Replace | 1 |oceemnoncmvanenia anowparinasing | 0.5 Sv-2|Attachment boost pressure SOL Replace | 1 frvorneooncwiancta mony arivsanne | 0.5 12-1312. STANDARD MAINTENANCE TIME TABLE Group Location work t0 P| Unie Remarks pele SV-3|2-speed trave SOL Replace | 1 |reweranewintevinr nowy awinnire | 0.5 sv-a| Safety lover leck SOL Replace | 1 fnewdemcnstn oe tect moargene inns | 0.5 2 |__|Swiich iz | 8 |Sw-1/Key switch Replace | 1 08 $ |SW-4| Swing parking release switch Replace 1 03 & |sw-7lengine ot pressure switch Replace | 1 03 |Sw-s Clogged air fiter switen Replace } 1 03 7 ‘$W-19|Horn switch (left) Replace 4 0.3 © | sweti|Safety lever lock switch Replace | 1 03 w-19|Wiper interlock switch Replace | 1 0s | sw-20| Attachment power boost switch (right]| Replace | 4 03 |sw-2r7|Engine cooling coolant evel switch | Replace | 1 | 03 | 12-1412. STANDARD MAINTENANCE TIME TABLE 12.2. ENGINE MAINTENANCE SERVICE STANDARD TIME LIST (TEMPORARY EDITION) Preface This standard working time is based on the work time required for service of engine like disassembly, check, adjustment and assembly and so on under a following condition, This standard working time is provided under the following conditions. 12.24 MEASURING METHOD. (1) The time from the worker beginning working at the regular position of machine to the returning to the regular position after completion of the work is counted 2s working time, (2) The measuring tnitis in 0.1 minute, and then round up the fractions. (3) The work is carrisd out by @ couple of workmen as a general rule, and the man-hour of two workers is counted 2s the working time. But light work which can be carried out easily by a person and the efficientis higher is counted as a workman. 12.2.2 WORKING CONDITION 12.224 TOOLS, INSTRUMENT (1) Hand tool Tools which are commer (2) Common tool ; ‘Tools which are commercially available and each workman do not usually carry but the storing place is specified (3) Special toot ; ‘Tools especially prepared by HINO Motor’s Ltd. and the storing place is specified ally available and each workman usually carries (4) Machine tool ; When measuring equinment and instrument are used, the time raquirad to move parts to the specified place is included but the time waiting for tool is not included as a general rule 122.22 WORKING PROCEDURE The disassembly and assembly should be carried out according to working procedure prepared by HINO Motor's Ltd. Service Technical Dept. Training Group. 42.223 STANDARD WORKMAN QUALIFICATION ‘Workmen shall basically acquire 2~3 years of maintenance experience of HINO 12.2.3. STANDARD TIME CONSTITUENT 12.234 STANDARD WORKING TIME = NET WORKING TIME + STANDARD TIME + STANDARD ALLOWANCE TIME (1) Net working time ‘The time workmen works actually and the time required for measurement, cleaning, and so on is included, but the time required for troubleshooting is not included (2) Standard time Time requited for preparation to the beginning of work, preparation of special tool, measuring equipment, parts land 50 on, and for the work site clean-up. (8) Standard allowance time Calculate the allewance time directly required for workmen from the following equation Net standard time x HINO allowance rate Allowance rate varies within the range of 0.15 ~ 0.78 according to the work difficulty, contents, working position and so on. 12-1512, STANDARD MAINTENANCE TIME TABLE. 12.2.3.2 ALLOWANCE RATE, STANDARD PREPARATION TIME 122.324 HINO allowance rate (0.15~0.75) (1) Basic rate: 0.10 (2) Working posture allowance (Fatigue coefficient) : Take any one of the followings according to the work contents. Standing work : 0.05 Works in bent posture :0.10 Work white lying : 0.18 (8) Difficult work allowance : 0.30 (4) Seized rusted section (For new vehicle) : 0.50 Take any one of above (3) and (4) Min, allowance rate = Basic allowance + standing work allowance = 0.1+ 0.05 = 0.15 Max. allowance rate = Basic allowance + work allowance in lying + seized rusted section = 0.1 + 0.15 + 0.5=0.75 122.3.2.2 STANDARD WORKING TIME (1) Working standard time : 3 minutes {One time for a set of works) (2) Special too! standard tme : 3 minutes (One time for a set of works) (3) Standard time of non-portable machine : 3 minutes (For single work) (4) Part standard time : 6 minutes (up to 10 tems), 10 minutes (10 items or more) (One time for a set of works) (5) Test : 15 minutes (One time for a set of works) (6) Preparation time for ctain block, measuring instrument, piston, heater and so on : 3 minutes (One time for a set of works) (7) General cleaning : 2 minutes (One time for a set of works) (8) Safety treaiment like wheel stopper, and so on : 3 minutes (9) Visual checks : 2 minures The preparation time is classified into as described above, and only items required for the every work are selected, calculated ard counted as preparation time of the work. 12-16