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Biofuel Extraction Techniques
Edited by
Lalit Prasad
Subhalaxmi Pradhan
and
S.N. Naik
This edition first published 2023 by John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA
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ISBN 97811199829324
Set in size of 11pt and Minion Pro by Manila Typesetting Company, Makati, Philippines
10 9 8 7 6 5 4 3 2 1
Contents
Preface xix
1 Plant Seed Oils and Their Potential for Biofuel Production
in India 1
L. C. Meher and S. N. Naik
1.1 Introduction 1
1.2 Background 2
1.3 Non-Edible Oil as Feedstock for Biodiesel 4
1.3.1 Jatropha 7
1.3.2 Pongamia 10
1.3.3 Mahua 12
1.3.4 Nahor 14
1.3.5 Rubber 16
1.3.6 Lesser Explored Non-Edible Oils for Biodiesel
Feedstock in India 17
1.4 Fuel Qualities 17
1.4.1 Cetane Number 18
1.4.2 Acid Value 18
1.4.3 Ester Content, Glycerides, and Glycerol 18
1.4.4 Phosphorus Content 18
1.4.5 Iodine Value 19
1.4.6 Oxidation Stability 19
1.4.7 Linolenic Acid Methyl Esters 20
1.4.8 Polyunsaturated (≥ 4 Double Bonds) Methyl Esters 20
1.5 Conclusion 20
Author Contributions 21
References 21
2 Processing of Feedstock in Context of Biodiesel Production 25
Durgawati and Rama Chandra Pradhan
2.1 Introduction 26
v
vi Contents
3.5 Transesterification 57
3.5.1 Homogeneous Catalyzed Transesterification 59
3.5.2 Heterogeneous Catalyzed Transesterification 64
3.5.3 Enzyme Catalyzed Transesterification 69
3.5.4 Supercritical Alcohol Transesterification 70
3.6 Intensification Methods for Biodiesel Production 73
3.6.1 Ultrasonic Method 73
3.6.2 Microwave Method 75
3.6.3 Cosolvent Method 77
3.6.4 Membrane Technology 78
3.6.5 Reactive Distillation 80
3.7 Conclusions 82
References 82
4 Role of Additives on Anaerobic Digestion, Biomethane
Generation, and Stabilization of Process Parameters 101
Adya Isha, Bhaskar Jha, Tinku Casper D’ Silva, Subodh Kumar,
Sameer Ahmed Khan, Dushyant Kumar, Ram Chandra
and Virendra Kumar Vijay
4.1 Introduction 102
4.2 Anaerobic Digestion Process 103
4.3 Metallic Additives 105
4.4 Alkali Additives 106
4.5 Biological Additives 106
4.5.1 Microorganisms 107
4.5.2 Enzymes 107
4.6 Carbon-Based Additives 108
4.6.1 Graphene 108
4.6.2 Carbon Nanotubes 109
4.6.3 Activated Carbon 109
4.6.4 Biochar 110
4.7 Nanoparticles 113
4.7.1 Fe Nanoparticles 113
4.7.2 Nanoparticles of Ag and ZnO 114
4.7.3 Nanoparticles of Fe2O4 114
4.8 Other Natural Additives 115
4.9 Conclusions 115
Acknowledgment 116
References 116
viii Contents
xix
xx Preface
Abstract
Many tree-borne oilseed plants are grown in India which produce non-food
grade oil. Some of these have the potential to produce feedstock for biodiesel.
Plants such as Pongamia and Jatropha are found throughout the country, whereas
Mahua, Rubber, and Nahor are found in specific regions. The oilseeds are collected
to a lesser extent by the local population for traditional uses as medicine, to fuel
lamps, etc. and for the preparation of soap in industries. The National Mission on
Biofuel has focused to grow Jatropha, whereas the existing tree born oilseeds are
also potential sources for biodiesel feedstock. Non-edible oils with their potential
as biodiesel feedstock in the country is discussed in this chapter. The oilseed plants
less explored for biodiesel have also been discussed.
1.1 Introduction
Presently, petroleum fractions are the preferred fuels for internal composi-
tion engines used for transport, as well as in the industrial and agricultural
sectors. The global consumption of fossil based liquid fuels was above 100
million barrels per day during 2019 and forecasted to continue at the same
rate during 2021 [1]. The contribution of CO2 to the atmosphere is about
Lalit Prasad, Subhalaxmi Pradhan, and S.N. Naik (eds.) Biofuel Extraction Techniques, (1–24) © 2023
Scrivener Publishing LLC
1
2 Biofuel Extraction Techniques
1.2 Background
India ranks third in terms of consumption of fossil fuels after China and
the USA. Consumption grew by 2.3% in 2019 with a global share of 5.8%.
Petroleum based fuel is the second largest energy source (239.1 million
tons oil equivalent) after coal (452.2 million tons oil equivalent). The trans-
portation fuel in India is mainly petroleum based diesel and the consump-
tion is recorded at 83.5 million tons during 2018-19 [2].
The recent BS-VI in India, effective from 2020, is a stringent emission
norm for diesel engines. The new pollution norm involves the reduction
of NOx by 68% and particulate matter by 82-93% [3]. The fuel for diesel
engines should burn clearly, which can be achieved by the inclusion of oxy-
genated fuel, i.e., biodiesel in petroleum based diesel fuel.
Oil Seed Plants for Biofuels 3
Table 1.1 Import of major edible oil by India (in Lakh Tons) [s].
Palm oil Soybean Sunflower
Year Crude Refined Crude Refined Crude Refined
2015-16 71.1 25.7 39.6 0.0 14.9 0.0
2016-17 53.6 29.4 34.6 0.0 17.3 0.0
2017-18 67.5 27.7 31.5 0.0 22.5 0.0
2018-19 64.2 25.2 31.7 0.3 25.8 2.0
2019-2020 30.2 19.0 16.8 0.2 10.8 0.0
(April-Sept)
4 Biofuel Extraction Techniques
5458
CI 46.3 0.225 IV (1.1)
SV
56100
MWoil (1.3)
SV
Oil Seed Plants for Biofuels 5
Table 1.2 Physico-chemical characterisation of potential non-edible oils for biodiesel feedstock.
Physical appearance at Iodine Saponification Unsaponifiable
Sl. no. Oil room temperature Acid value value value matter (%)
1. Jatropha Yellowish clear liquid 5-8 93-107 188-196 0.4-1.1
2. Pongamia Dark yellow to orange 1-11 85-90 185-195 3.0
clear liquid
3. Mahua Pale yellow with semi Up to 20 58-70 187-196 1-3
solid fat
4. Nahor Dark brown or red 100 87 193-209 2.9
viscous liquid
5. Rubber Dark brown liquid 84 131-148 190-195 1.83
6 Biofuel Extraction Techniques
Table 1.3 Fatty acid composition of potential non-edible oils for biodiesel
feedstock.
Percent fatty acid composition of oils
Rubber
Fatty acids Jatropha Pongamia Mahua Nahor seed
Myristic acid - - 0.13 2.72 -
(C14:0)
Palmitic acid 13.4 11.65 19.6 9.76 9.3
(C16:0)
Palmitoleic acid 0.3 - - - -
(C16:1)
Stearic acid 5.8 7.50 25.9 13.45 8.4
(C18:0)
Oleic acid (C18:1) 40.9 51.59 37.3 58.12 25.4
Linoleic acid 39.6 16.64 15.8 12.64 41.1
(C18:2)
Linolenic acid - - - - 15.3
(C18:3)
Arachidic acid - 1.35 0.21 3.14 -
(C20:0)
Eicosenoic acid - - 0.15 - -
(C20:1)
Behenic acid - 4.45 - - -
(C22:0)
Lignoceric acid - 1.09 - - -
(C24:0)
1.3.1 Jatropha
Jatropha (Jatropha curcas) is a shrub native to the tropical areas of Mexico
and Central America and is presently being naturalized in the different parts
8 Biofuel Extraction Techniques
(a)
(b)
(c)
Figure 1.1 (a) Jatropha flowers. (b) Jatropha fruits. (c) Jatropha seeds.
10 Biofuel Extraction Techniques
1.3.2 Pongamia
Pongamia (Pongamia pinnata) or Karanja is a fast-growing medium size
evergreen oilseed plant (shrub or tree) found throughout India as well as
in the sub-Indian continent. The plant is found in tropical and temper-
ate Asia, including Malaysia, Indonesia, Thailand, Japan, Australia, and
the Pacific Islands. The plant is quite hardy and adaptable to dry climates
and is used for afforestation in the dry and wastelands in Karnataka state.
The plant bears beautiful flowers (Figure 1.2a) and thus is preferred for
avenue plantation. The fruiting occurs during April-June (Figure 1.2b).
The mature fruits or pods fall on the ground and are also collected from
the tree. The ripe pods are elliptic and flat and contain one to two kidney
shaped brown kernels (Figure 1.2c). The estimated potential of Pongamia
oil has been reported to be 135,000 tons per year [8], whereas large scale
afforestation and avenue plantations have not been taken into account.
The kernel contains 27-39% oil, the yield is 24-27% in the mechanical oil
expeller. The major fatty acids are palmitic acid, stearic acid, oleic acid, and
linolenic acid, with the last two accounting for about 70% w/w.
The Karanja oil contains lipid associates, i.e., karanjin and pongamol,
and a few more flavonoids which make the oil un-suitable for human
consumption. The oil has been reported to treat various skin diseases, to
fuel lamps, and for manufacture of soap and fatty acids. The preparation
of Karanja based biodiesel has been reported since 1999 [10, 16–19]. The
biodiesel preparation from Karanja oil using heterogeneous catalyst was
also studied [20–22]. The biodiesel synthesis in pilot scale, fuel character-
ization, and cross-country trials of Karanja based biodiesel was initiated
by IIT Delhi. The free fatty acid FFA present in the Indian non-traditional
oilseeds and oils make the oil quality poor for industrial applications. The
FFA content depends upon the collection of the condition of seed collec-
tion, storage of oilseed, oil extraction process, etc. Karanja oil with high
FFA was made by the addition of oleic acid and acid catalyzed esterifica-
tion was studied. The lowering of FFA during the esterification is shown in
Figure 1.3. Further alkali-transesterification produces Karanja oil methyl
esters [19].
The National Mission of Biodiesel initiated by the Government of India
emphasized this as a potential plant for biodiesel along with Jatropha.
The large-scale plantation is carried out in the southern Indian states, i.e.,
Karnataka, for the purpose of biodiesel. The biodiesel had been used by the
state transport corporation with 26 B100 and 1500 B20 buses [23].
Oil Seed Plants for Biofuels 11
(a)
(b)
(c)
Figure 1.2 (a) Pongamia flower. (b) Pongamia pods. (c) Pongamia kernels.
12 Biofuel Extraction Techniques
45
40
Acid Value (mgKOH/g) 35
30 6.5 mgKOH/g
25 20 mgKOH/g
40 mgKOH/g
20
9.9 mgKOH/g
15
10
0
0 15 30 45 60 75 90 105 120
Time (Min)
Figure 1.3 Effect of FFA during acid catalyzed esterification of high FFA karanja oil.
1.3.3 Mahua
The Mahua (Madhuca indica) trees are found in the central part of India.
The matured plant with an age of about 8-10 years bears the flowers (Figure
1.4a) and the fruits (Figure 1.4b) and continue fruiting up to 60 years. The
mature fruits fall on the ground during May-July in northern Indian and
August-September in the south. Annual seer yield is 20-40 kg per plant
[24]. The ripe fruit contains a fleshy outer coat and 3-5 cm long elliptical
seed that is flattened on one side, as shown in Figure 1.3c, that contains
34-37% oil [8]. The estimated potential of Mahua oil is four lakh tons per
annum and finds use as an ointment and in rheumatism to prevent and
treat cracking skin during cold, for the production of lubricating grease,
fatty alcohols, and stearic acid [25]. The fatty acid composition reveals that
the oil contains more than 45% saturated fatty acid, i.e., palmitic acid and
stearic acid, and the rest is mainly oleic acid and linoleic acid. The sapo-
nins present in the oil are the toxic factor that make the oil unsuitable for
human consumption. The oil contains up to 20% free fatty acid [26–30]
and requires a two-step process where the free fatty acids are esterified to
methyl ester using acid catalysts such as H2SO4 followed by alkali transes-
terification. The Mahua oil methyl esters have high cetane number, 61.5, on
the other hand, the pour point is 21oC [27].
Oil Seed Plants for Biofuels 13
(a)
(b)
(c)
Figure 1.4 (a) Mahua flowers. (b) Mahua fruits. (c) Mahua seeds.
14 Biofuel Extraction Techniques
15
Molar Ratio of Butanol to Oil: 6:1
12 Reaction Temperature: 60°C
Reaction Time: 60 min
Stirring Speed: 500 rpm
FFA value (%) 9
0
0 0.5 1 1.5 2 2.5
Amount of H2SO4 %(w/w)
Figure 1.5 Butyl esterification of mahua oil, effect of FFA on percent of acid catalyst.
1.3.4 Nahor
Nahor (Mesua ferrea) is a beautiful evergreen tree with conical crown
found in the forests of north-east India, Karnataka, and Kerala [8].
The fruit contains round or conical brown seeds (Figures 1.6a, b, c). The
oil content in the kernel is about 70% and on the base of the seed it is
45%. The estimated annual potential of Nahor oil is 6,200 tons in Assam
and 680 tons in Kerala.
Oil Seed Plants for Biofuels 15
(a)
(b)
(c)
Figure 1.6 (a) Nahor flower. (b) Nahor seed. (c) Nahor kernel.
16 Biofuel Extraction Techniques
Nahor oil has been used as feedstock for the preparation of biodiesel
by alkali-transesterification [16]. The methyl esters from Nahor oil were
further subjected to distillation under a vacuum in order to get the methyl
esters fraction leaving the triglyceride and other partial glycerides. The
transesterification of Nahor oil with short chain alcohol such as methanol
and ethanol has been reported in the literature [32, 33]. Lipase-catalyzed
transesterification of Nahor oil with methanol has been reported in the
literature where the removal of free fatty acid is not required during its
conversion to biodiesel since the immobilized lipases are employed for
converting free fatty acid as well as triglyceride to methyl esters [34]. The
engine performance and emission characteristics from Nahor based bio-
diesel blended with diesel were studied. The B20 blend (20% Nahor methyl
ester with 80% diesel) produced identical results with that of diesel. The
B30, B40, and B50 are suitable blends to lower the emission of NOx, CO,
and unburnt hydrocarbons.
1.3.5 Rubber
Rubber (Hevea brasiliensis) is native to the Amazon and is being cultivated
in the state of Kerala with a potential of 4500 tons per year. The seed resem-
bles Castor in shape and is slightly larger in size. The seed deteriorates
quickly and the lipase present in the seed contributes to a sharp rise in the
free fatty acid and the acid value [35]. The oil contains lipid associates up to
1.83% [36]. It contains nearly one-fifth saturated fatty acid of C16 and C18,
more than 80% unsaturated C18-fatty acids, linolenic acid about 15%, and
varies up to 26%. The rubber seed oil contains lipase that causes gradual
hydrolysis of the oil during storage resulting in high acidic value of the oil.
The oil contains linamarin as a lipid associate, which on decomposition by
hydrolysis forms hydrogen cyanide and acetone and the oil is toxic [35].
The two-step process from preparation of biodiesel (methyl esters) from
high free fatty acid content rubber seed oil involving acid catalyzed ester-
ification followed by alkaline-transesterification has been reported in the
literature [37, 38]. The in situ method for synthesis of biodiesel from rub-
ber seed has been reported to improve the yield of biodiesel up to 91% by
acidic catalyst [39] and up to 96% using alkali catalyst [40]. The oil con-
taining 39% free fatty acid has been converted to biodiesel by the use of
lipase as a biocatalyst with a yield above 99% at optimized conditions [41].
Studies have been conducted for conversion of rubber seed oil to methyl
esters by the use of heterogeneous catalysts [42, 43] in order to reduce the
losses due to unwanted reactions. The neat B100 biodiesel has been used
Oil Seed Plants for Biofuels 17
as fuel and the emission profiles of CO and CO2 were better compared to
diesel fuel. The specific fuel consumption in the case of B100 fuel was 10%
higher than diesel fuel and at low engine speed, the break thermal effi-
ciency of B100 was higher compared to that of diesel [44]. The rubber seed
oil is a potential feedstock for biodiesel.
35
30
PY
Induction Period (h)
25 PG
BHA
20 TBHQ
15 BHT
10
0
0 100 200 300 400 500
Antioxidant Concentration (ppm)
Figure 1.7 Effect of antioxidant concentration on oxidative stability of karanja oil methyl
esters.
20 Biofuel Extraction Techniques
molar ratio 6:1, reaction temperature 65°C, and rate of stirring 600 rpm,
which yielded 97 to 98% of methyl esters. The oxidative stability has been
improved significantly in the case of pyrogallol as the additive and 50 ppm
of pyrogallol is sufficient to attain required stability, as depicted in Figure
1.7.
1.5 Conclusion
The Indian non-edible oils discussed here are suitable feedstocks for bio-
diesel. The oils from Jatropha, Pongamia, Mahua, and Nahor are suitable
feedstock for biodiesel, whereas the feedstock with iodine value >120 g
iodine/100g and linolenic acid content >15% needs to be blended with low
iodine value feedstock such as Palm stearin (Iodine value 35 g iodine/100g)
or Mahua oil to make a feedstock technically suitable to prepare biodiesel
in order to achieve qualities as per the specifications. In terms of large-
scale use, the non-edible oils are supposed to have less importance and
should be collected in order to be used as biodiesel feedstock. The activi-
ties of collection of these oilseeds are labour intensive. Most of these tree
borne oilseeds mature during or before monsoon, resulting in the wastage
of these oilseeds. The further plantation of these oilseed plants should be
done in the low-quality wastelands. The activities starting from plantation
to maintenance and harvesting requires manpower at the local rural level
and it will improve the socio-economic status of the rural populace.
Oil Seed Plants for Biofuels 21
Author Contributions
Dr. L. C. Meher has contributed for the literature review and the practical
experience gained during his doctoral degree and serves biodiesel indus-
tries in India on the research and development of biodiesel derived from
Pongamia, Palm, and Jatropha oil. He has been involved in the research
and development of the conversion of Indian non-edible oils to biodiesel
and to improve the qualities by use of suitable additives.
Prof. S. N. Naik has framed the overview of the book chapter with prac-
tical research experience on oleochemicals in the industries and at the
research institute. Prof. Naik has thoroughly checked and revised as per
the requirement to make the article in accordance with the topic of the
book chapter and done the proofreading.
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