994K WHLLDR Course en STU

Global Dealer Learning
994K WHEEL LOADER

Course PARTICIPANT MATERIALS
SERV2070
CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the POWER EDGE
trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
and may not be used without permission. © 2015 Caterpillar Inc. All Rights Reserved.
Caterpillar: Confidential Yellow
SERV2070 - 10/15 -2- Course PARTICIPANT MATERIALS
Table Of Contents
Course Preparation
• Course Agenda............................................................................................................................. 5
• Course Description..................................................................................................................... 10
• Learning Outcomes.....................................................................................................................11
• Course Pre-Work........................................................................................................................ 12
Module 1 Power Train

• Learning Outcomes.................................................................................................................... 14
• Lab 1: POWER TRAIN COMPONENT IDENTIFICATION.......................................................... 15
• Lab 2: POWER TRAIN SYSTEM TESTS................................................................................... 19
• Knowledge Check....................................................................................................................... 21
Module 2 Implement System

• Lab 1: IMPLEMENT SYSTEM COMPONENT IDENTIFICATION............................................... 26
• Lab 2: IMPLEMENT SYSTEM TESTS........................................................................................ 30
• Knowledge Check....................................................................................................................... 33
Module 3 Fan System

• Lab 1: FAN SYSTEM COMPONENT IDENTIFICATION............................................................ 38
• Lab 2: FAN SYSTEM TESTS...................................................................................................... 40
• Knowledge Check....................................................................................................................... 42
Module 4 Steering System

• Lab 1: STEERING SYSTEM COMPONENT IDENTIFICATION................................................. 46
• Lab 2: STEERING SYSTEM TESTS.......................................................................................... 49
• Knowledge Check....................................................................................................................... 51

Module 5 Brake System

• Lab 1: BRAKE SYSTEM COMPONENT IDENTIFICATION....................................................... 56
• Lab 2: BRAKE SYSTEM TESTS................................................................................................ 59
• Knowledge Check....................................................................................................................... 61
Module 6 Axle Oil Cooling System

• Lab 1: AXLE OIL COOLING SYSTEM COMPONENT IDENTIFICATION.................................. 66
• Knowledge Check....................................................................................................................... 69
Module 7 Engine and Support Systems

• Lab 1: ENGINE AND SUPPORT SYSTEM COMPONENT IDENTIFICATION........................... 74
• Knowledge Check....................................................................................................................... 78

994K Wheel Loader
Course Preparation
PARTICIPANT MATERIALS

Estimated
Day Topic Activity Content Actual
time
Lab 1 Participants will locate and identify the 30 minutes
implement hydraulic system components on
the Lab 1 Worksheets.
Lab 2 Participants will perform testing and adjusting 60 minutes

procedures on the implement hydraulic
system and record the results on the Lab 2
Worksheets.
Knowledge Administer knowledge check. 20 minutes

Check
Visual Review implement hydraulic system learning 10 minutes

Presentation outcomes.
2 Introduction to Safety briefing, fan system learning outcomes 10 minutes

Fan System
Module
Fan System Visual Classroom visual presentation of the fan 60 minutes

Components Presentation system; participants take notes on component
and Operation location and functionality using the Lab 1
Worksheets.
Lab 1 Participants will locate and identify the fan 30 minutes

system components on the Lab 1 Worksheets.

procedures on the fan system and record the
results on the Lab 2 Worksheets.

Check

Estimated
time
Visual Review fan system learning outcomes. 10 minutes
Presentation
Introduction Safety briefing, steering system learning 10 minutes

to Steering outcomes
System Module
Steering Visual Classroom visual presentation of the steering 60 minutes

System Presentation system; participants take notes on component
Components location and functionality using the Lab 1
and Operation Worksheets.
Lab 1 Participants will locate and identify the 30 minutes

steering system components on the Lab 1
Worksheets.

procedures on the steering system and record
the results on the Lab 2 Worksheets.

Check
Visual Review steering system learning outcomes. 10 minutes

Presentation
3 Introduction to Safety briefing, brake system learning 10 minutes

Brake System outcomes
Module
Brake System Visual Classroom visual presentation of the brake 60 minutes

Components Presentation system; participants take notes on component
and Operation location and functionality using the Lab 1
Worksheets.

Estimated
time
Lab 1 Participants will locate and identify the brake 30 minutes
system components on the Lab 1 Worksheets.

procedures on the brake system and record
the results on the Lab 2 Worksheets.

Check
Visual Review brake system learning outcomes. 10 minutes

Presentation
Introduction Safety briefing, axle oil cooling system 10 minutes

to Axle Oil learning outcomes
Cooling System
Module
Axle Oil Visual Classroom visual presentation of the axle oil 60 minutes
Cooling System Presentation cooling system; participants take notes on
Components component location and functionality using the
and Operation Lab 1 Worksheets.
Lab 1 Participants will locate and identify the axle 30 minutes

oil cooling system components on the Lab 1
Worksheets.

Check
Visual Review axle oil cooling system learning 10 minutes


Estimated
time
4 Introduction Safety briefing, engine and support systems 10 minutes
to Engine learning outcomes
and Support
Systems
Module
Engine and Visual Classroom visual presentation of the engine 60 minutes
Support Presentation and support systems; participants take notes
Systems on component location and functionality using
Components the Lab 1 Worksheets.
and Operation
Lab 1 Participants will locate and identify the engine 30 minutes
and support systems components on the Lab
1 Worksheets.

Check
Visual Review engine and support systems learning 10 minutes


Course Description
• Course purpose/reason This training is designed for participants to locate and identify components, quickly
and accurately diagnose problems, test and properly adjust components, and gain
knowledge of the strategies used in all of the major systems of the 994K Wheel
Loader. Lab exercises will be used for skill development and knowledge check.
• Competency Statement At the completion of this course, you will be able to accurately locate and identify
machine and systems components, diagnose problems, and test and properly
adjust components during lab exercises and classroom knowledge checks with at
least 80% accuracy.
• Audience Level II--field service personnel, resident mechanics, technical communicators,

shop technicians, and customers. All participants should have at least three years
of field or shop experience with hydraulic systems.
• References (additional media) Service Manual(s) Media No.
Specifications - 3516E Engine UENR4346
Systems Operation, Testing and Adjusting - 3516E Engine UENR4347
Troubleshooting - 3516E Engine UENR4348
Specifications - Power Train, Steering, Braking,

Hydraulic Machine Systems UENR4903
Systems Operation, Testing and Adjusting - Power Train,

Steering, Braking, Hydraulic Machine Systems UENR4904
Troubleshooting - Power Train, Steering, Braking,

Hydraulic Machine Systems UENR5475
Service Manual - Information Display KENR6489
Operation and Maintenance - 994K Wheel Loader SEBU9196
Schematic - Hydraulic System UENR5398
Schematic - Electrical System UENR5399
Specalog
994K Wheel Loader AEHQ7391
Quick Reference Guide
Cat Production Measurement for Large Wheel Loaders AEXQ1712

Learning Outcomes
• Course learning outcomes Upon completion of this 994K Wheel Loader course, you will be able to:
• Locate and identify major machine components.
• Test and properly adjust machine systems and components.
• Describe systems and component operations.

11
994K Wheel Loader
Module 1 Power Train


Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Power Train module of
the 994K Wheel Loader course:
• Locate, identify, and describe the function of all major components and service
points of the 994K Wheel Loader.
• Test and adjust the Power Train System.
• Module Competency Statement At the completion of this module, you will be able to successfully complete the
following exercises:
• Lab 1 Power Train Component Identification
• Lab 2 Power Train System Tests
• Knowledge Check

LAB 1: POWER TRAIN Component Identification Name: Date:
Instructions: During the lab exercise, use this sheet as a checklist when identifying components and their functions and fill in
the component function in the space provided .
1. Power Train ECM
Function:
2. Torque Converter
Function:
3. Torque Converter Output Speed Sensor
Function:
4. Engine Speed Sensor
Function:
5. Torque Converter Oil Temperature Sensor
Function:
6. Transmission Oil Temperature Sensor
Function:
7. Transmission
Function:

LAB 1: POWER TRAIN Component Identification (cont.) Name: Date:
8. Transmission/Torque Converter Pump
Function:
9. Transmission Oil Filter
Function:
10. Torque Converter Oil Filter
Function:
11. Transmission Control Valve
Function:
12. Transmission Output Speed Sensors
Function:
13. Power Train Oil Coolers
Function:
14. Output Transfer Gears
Function:
15. Torque Converter Pedal Position Sensor
Function:

LAB 1: POWER TRAIN Component Identification (cont.) Name: Date:
16. Impeller Clutch Solenoid
Function:
17. Impeller Clutch Pressure Sensor
Function:
18. Lockup Clutch Solenoid
Function:

Lab 2: POWER TRAIN SYSTEM TESTS
• Safety Participants will adhere to all site specific safety regulations.
• Instructor note Lab Exercise or Classroom Exercise
Participants will follow the procedures in the service manuals to test and properly
adjust the pressures for the power train system to within specifications.
• Materials needed ❏❏ 994K Wheel Loader
❏❏ Lab 2 Worksheet
❏❏ Operation and Maintenance - 994K Wheel Loader (SEBU9196)
❏❏ Specifications - Power Train, Steering, Braking, Hydraulic Machine Systems
(UENR4903)
❏❏ Systems Operation, Testing and Adjusting - Power Train, Steering, Braking,
Hydraulic Machine Systems (UENR4904)
❏❏ Troubleshooting - Power Train, Steering, Braking, Hydraulic Machine Systems
(UENR5475)
• Lab preparation Prior to conducting a lab exercise, perform the following steps:
❏❏ Prepare a safety briefing for the lab to be conducted.
❏❏ Select the machine to be used in the lab exercise.
❏❏ Review the lab exercise to ensure participants can demonstrate their ability to
accomplish the objectives.
• Participant instructions Participants are to divide into groups of two. Assign each group to a machine. Use
the service information and the Lab 2 Worksheet to complete the activity.

LAB 1: POWER TRAIN SYSTEM TESTS Name: Date:
Lab 2: Power Train Hydraulic System Tests Worksheet

POWER TRAIN HYDRAULIC SYSTEM SPECIFICATION ACTUAL
Torque Converter Stall (rpm)
Torque Converter Inlet Pressure (kPa/psi)
Transmission Pump Pressure (kPa/psi)
Torque Converter Outlet Pressure (kPa/psi)
Transmission Lubrication Pressure (kPa/psi)
Impeller Clutch Pressure (kPa/psi)
Lockup Clutch Pressure (kPa/psi)
P1 (speed clutch) Pressure (kPa/psi)
P2 (direction clutch) Pressure (kPa/psi)
If Cat ET is available, record

SPEED RANGE AND DIRECTION WHICH SOLENOIDS WHICH CLUTCHES the following information:
ARE ON? ARE ENGAGED?
Engine at LOW IDLE SOLENOID CURRENT %
Third Speed Forward
Second Speed Forward
First Speed Forward
Neutral
First Speed Reverse
Second Speed Reverse
Third Speed Reverse

Knowledge Check
• Instructor note Classroom/Shop knowledge check
• Individual exercise Procedure:
The participant will demonstrate competency by completing the worksheets.
• Materials needed ❏❏ Knowledge check worksheets

TRANSMISSION HYDRAULIC SYSTEM

NEUTRAL
25
1 2 3 5
4
6
2 3
10
7
1 5 4
8
11
9
12
P3 13
P1
14 15
3
16
2
1
P2 5 17
23
4
18
24 19
22
21
20 19
Module 1 Knowledge Check Name: Date
Directions: Fill in the blanks next to the numbers with the correct component name.
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

Module 1 Knowledge Check (cont.) Name: Date
15. 21.
16. 22.
17. 23.
18. 24.
19. 25.
20.

21
994K Wheel Loader
Module 2 Implement System


Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Implement System
module of the 994K Wheel Loader course:
• Test and adjust the Implement System.
• Lab 1 Implement System Component Identification
• Lab 2 Implement System Tests
• Knowledge Check

LAB 1: IMPLEMENT SYSTEM Component Identification Name: Date:
1. Hydraulic Tank
Function:
2. Implement Pumps
Function:
3. Implement Control Valves
Function:
4. Lift Cylinder
Function:
5. Tilt Cylinder
Function:
6. Implement ECM
Function:
7. Lift and Tilt Lever Position Sensors
Function:

LAB 1: IMPLEMENT SYSTEM

Component Identification (cont.) Name: Date:
8. Implement Lockout Switch
Function:
9. Lift Linkage Position Sensor
Function:
10. Tilt Linkage Position Sensor
Function:
11. Implement Lockout Valve
Function:
12. Electro-hydraulic Pilot Control Valves
Function:
13. Float Solenoid Valves
Function:
14. Implement Pump Solenoids
Function:
15. Case Drain Oil Filters
Function:

LAB 1: IMPLEMENT SYSTEM

16. Implement Pump Screens
Function:
17. Manual Lower Valve
Function:

Lab 2: IMPLEMENT SYSTEM TESTS
adjust the pressures for the implement system to within specifications.
❏❏ Lab 2 Worksheets
(UENR4903)
(UENR5475)
❏❏ Schematic - Hydraulic System (UENR5398)
the service information and the Lab 2 Worksheets to complete the activity.

LAB 2: IMPLEMENT SYSTEM TESTS Name: Date:
CYCLE TIME CHECK 1st Test 2nd Test 3rd Test

RAISE
LOWER
TILT BACK
DUMP
Oil Temp _______ °F
Cycle times within specifications? _______ Yes _______ No
Calibration Complete
Implement Electronic System
Yes No
Lever Sensor Calibration (VIMS)
Lever Sensor Calibration (ET)
Linkage Sensor Calibration (VIMS)
Linkage Sensor Calibration (ET)
Pump Solenoid Calibration (VIMS)
Pump Solenoid Calibration (ET)
Valve Solenoid Calibration (VIMS)
Valve Solenoid Calibration (ET)

LAB 2: IMPLEMENT SYSTEM TESTS (cont.) Name: Date:
Implement Hydraulic System Spec Actual

Lift Cylinder Drift (VIMS)
Tilt Cylinder Drift (VIMS)
Impl Pump Lift Time - Right Front Pump (VIMS) (Time)
Impl Pump Lift Time - Right Rear Pump (VIMS) (Time)
Impl Pump Lift Time - Left Front Pump (VIMS) (Time)
Impl Pump Lift Time - Left Rear Pump (VIMS) (Time)
TC Stall and Impl Pump Dbl Stall (VIMS) (rpm)
Pilot Pressure (kPa/psi)
Pilot Pressure - Dead Engine (kPa/psi)
Main Relief Valve Pressure (VIMS) (kPa/psi)
Left Tilt Pilot Pressure (kPa/psi)
Right Tilt Pilot Pressure (kPa/psi)
Left Dump Pilot Pressure (kPa/psi)
Right Dump Pilot Pressure (kPa/psi)
Left Raise Pilot Pressure (kPa/psi)
Right Raise Pilot Pressure (kPa/psi)
Left Lower Pilot Pressure (kPa/psi)
Right Lower Pilot Pressure (kPa/psi)
Tilt Head End Line Relief Pressure (ET) (kPa/psi)
Tilt Rod End Line Relief Pressure (ET) (kPa/psi)
Lift Head End Line Relief Pressure (ET) (kPa/psi)

Knowledge Check

994K
IMPLEMENT CONTROL VALVES
HOLD
25 25
26 26
11 21
6 8
10 7
9 8
7 10
5 9 13
19 13 19
4
14 27
3 27 20
17 15
15 17
14 16
2 16 12
12 18
1 18
22
22
23 24
30
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

15. 22.
16. 23.
17. 24.
18. 25.
19. 26.
20. 27.
21.

32
994K Wheel Loader
Module 3 Fan System


Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Fan System module of
• Test and adjust the Fan System.
• Lab 1 Fan System Component Identification
• Lab 2 Fan System Tests
• Knowledge Check

LAB 1: FAN SYSTEM Component Identification Name: Date:
1. Fan Pump
Function:
2. Fan Speed Solenoid Valve
Function:
3. Fan Pump Pressure Sensor
Function:
4. Flow Control Valve
Function:
5. Bypass Valve
Function:
6. Fan Speed Sensor
Function:

Lab 2: FAN SYSTEM TESTS
adjust the pressures for the fan system to within specifications.
(UENR4903)
(UENR5475)

LAB 2: FAN SYSTEM TESTS Name: Date:
Fan System Tests

Specification Actual Within specification?
Margin Pressure
High Pressure Cutoff
Minimum Fan Speed
Maximum Fan Speed

Knowledge Check

994K FAN HYDRAULIC SYSTEM

MAXIMUM FAN SPEED
8
4
5
3
9 2
6 10
7
1
38
1. 6.
2. 7.
3. 8.
4. 9.
5. 10.

39
994K Wheel Loader
Module 4 Steering System


Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Steering System module
of the 994K Wheel Loader course:
• Test and adjust the Steering System.
• Lab 1 Steering System Component Identification
• Lab 2 Steering System Tests
• Knowledge Check

LAB 1: STEERING SYSTEM Component Identification Name: Date:
1. Steering Pumps
Function:
2. Steering Control Valve
Function:
3. Diverter Valve
Function:
4. Backup Pressure Reducing Valve
Function:
5. Steering Cylinders
Function:
6. Steering Pilot Valve
Function:
7. Primary Steering Pilot Pressure Switch
Function:

LAB 1: STEERING SYSTEM

8. Secondary Steering Pump
Function:
9. Neutralizer Valves
Function:

Lab 2: STEERING SYSTEM TESTS
adjust the pressures for the steering system to within specifications.
(UENR4903)
(UENR5475)

LAB 2: STEERING SYSTEM TESTS Name: Date:
PILOT AND ELECTRO-HYDRAULIC STEERING SYSTEM PRESSURE TESTS

Specification Actual Within specification?
Pilot Pressure
Margin Pressure
Pump Cut-off Pressure
PUMP COMPENSATOR VALVE ADJUSTMENT
Does the flow compensator valve need adjustment? _______ Yes _______ No
Does the pressure compensator valve need adjustment? _______ Yes _______ No
Which tests indicate if the flow compensator or the pressure compensator need adjustment?
_____________________________________________________________________________________
_____________________________________________________________________________________
CYCLE TIME CHECK 1st Test 2nd Test 3rd Test

LEFT
RIGHT
Oil Temp _______ °F
Cycle times within specifications? _______ Yes _______ No

Knowledge Check

994K STEERING SYSTEM

HOLD
6
21
4 10
20 7 19
5
18 17 16
11
14 15
3
13
1
12 9 9
8 8
2
46
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

15. 19.
16. 20.
17. 21.
18.

48
994K Wheel Loader
Module 5 Brake System


Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Brake System module of
• Test and adjust the Brake System.
• Lab 1 Brake System Component Identification
• Lab 2 Brake System Tests
• Knowledge Check

LAB 1: BRAKE SYSTEM Component Identification Name: Date:
1. Steering and Brake Tank
Function:
2. Brake Pump
Function:
3. Relief Valve
Function:
4. Brake Accumulators
Function:
5. Service Brake Valve
Function:
6. Service Brakes
Function:
7. Service Brake Pressure Switches
Function:

LAB 1: STEERING SYSTEM

8. Parking Brake Switch
Function:
9. Parking Brake
Function:
10. Parking Brake Valve
Function:
11. Parking Brake Pressure Sensor
Function:

Lab 2: BRAKE SYSTEM TESTS
adjust the pressures for the brake system to within specifications.
(UENR4903)
(UENR5475)

LAB 2: BRAKE SYSTEM TESTS Name: Date:
BRAKE SYSTEM PRESSURE TESTS

Specification Actual
Brake System Supply Pressure
Front Service Brake Control Valve Pressure
Rear Service Brake Control Valve Pressure
Parking Brake Pressure
SERVICE BRAKE TEST
Did the service brakes keep the machine from moving in Third Speed Reverse at HIGH IDLE? _______ Yes _______ No
If the machine moves during the test, what is the next course of action? ______________________________________
_________________________________________________________________________________________________
PARKING BRAKE TEST
Did the parking brake keep the machine from moving in Second Speed Forward at HIGH IDLE? _______ Yes _______ No
If the machine moves during the test, what is the next course of action? _______________________________________
__________________________________________________________________________________________________

Knowledge Check

994K BRAKE HYDRAULIC SCHEMATIC

CUT-IN CYCLE
PARKING BRAKE ENGAGED / SERVICE BRAKES ENGAGED
16
1
11
14
9
12 15
13 10
8
4 5
7 6
3
2
17 19
18
55
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

15. 18.
16. 19.
17.

57
994K Wheel Loader
Module 6 Axle Oil Cooling System


Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Axle Oil Cooling System
module of the 994K Wheel Loader course:
• Lab 1 Axle Oil Cooling System Component Identification
• Knowledge Check

LAB 1: AXLE OIL COOLING SYSTEM

Component Identification Name: Date:
1. Front Axle Cooling Fan Pump
Function:
2. Pilot/Axle Oil Cooling Pump
Function:
3. Rear Axle Cooling Motor
Function:
4. Axle Oil Pressure Switch
Function:
5. Rear Axle Oil Temperature Sensor
Function:
6. Front Axle Cooling Motor
Function:
7. Front Axle Oil Temperature Sensor
Function:


8. Thermostatic Bypass Valve
Function:

Knowledge Check

994K AXLE OIL COOLING SYSTEM
11
11
12
13
10
12 19
8 8
12
7 9
18
7 12
9
5
6
4
14
6
3
17 15
16
2
1
62
1. 8.
2. 9.
3. 10.
4. 11.
5. 12.
6. 13.
7. 14.

15. 18.
16. 19.
17.

64
994K Wheel Loader
Module 7 Engine and Support

Systems

Learning Outcomes
• Module learning outcomes You will meet the following learning outcomes during this Engine and Support
System module of the 994K Wheel Loader course:
• Lab 1 Engine and Support System Component Identification
• Knowledge Check

LAB 1: ENGINE AND SUPPORT SYSTEM

Component Identification Name: Date:
1. Engine ECM
Function:
2. Electric Priming Pump
Function:
3. Fuel Transfer Pump
Function:
4. Secondary Fuel Filters
Function:
5. Fuel Transfer Pump Outlet Pressure Sensor
Function:
6. Fuel Injectors
Function:
7. Fuel Pressure Regulator
Function:


8. Engine Coolant Temperature Sensor
Function:
9. Engine Oil Pressure Sensors (pre-filter and post-filter)
Function:
10. Lower Engine Oil Level Switch
Function:
11. Upper Engine Oil Level Switch
Function:
12. Crankcase Pressure Sensor
Function:
13. Turbocharger Inlet Temperature Sensors
Function:
14. Turbocharger Inlet Pressure Sensors
Function:
15. Atmospheric Pressure Sensor
Function:

LAB 1: ENGINE AND SUPPORT SYSTEM

16. Turbochargers (4)
Function:
17. Ether Starting Aid
Function:
18. Throttle Pedal Position Sensor
Function:

Knowledge Check

994K ENGINE COOLING SYSTEM
5
6
4
70
Module 7 Knowledge Check WORKSHEET 1 Name: Date
1. 4.
2. 5.
3. 6.

FUEL SYSTEM
9
8 7
2
6
4
3
1
71
Module 7 Knowledge Check WORKSHEET 2 Name: Date
1. 6.
2. 7.
3. 8.
4. 9.
5.

994K WHLLDR Course en STU

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Global Dealer Learning

994K WHEEL LOADER

Module 1 Power Train

Module 2 Implement System

Module 3 Fan System

Module 4 Steering System

Caterpillar: Confidential Yellow

Module 5 Brake System

Module 6 Axle Oil Cooling System

Module 7 Engine and Support Systems

Caterpillar: Confidential Yellow

Global Dealer Learning

994K Wheel Loader

Caterpillar: Confidential Yellow

Lab 2 Participants will perform testing and adjusting 60 minutes

Knowledge Administer knowledge check. 20 minutes

Visual Review implement hydraulic system learning 10 minutes

2 Introduction to Safety briefing, fan system learning outcomes 10 minutes

Fan System Visual Classroom visual presentation of the fan 60 minutes

Lab 1 Participants will locate and identify the fan 30 minutes

Lab 2 Participants will perform testing and adjusting 60 minutes

Knowledge Administer knowledge check. 20 minutes

Caterpillar: Confidential Yellow

Introduction Safety briefing, steering system learning 10 minutes

Steering Visual Classroom visual presentation of the steering 60 minutes

Lab 1 Participants will locate and identify the 30 minutes

Lab 2 Participants will perform testing and adjusting 60 minutes

Knowledge Administer knowledge check. 20 minutes

Visual Review steering system learning outcomes. 10 minutes

3 Introduction to Safety briefing, brake system learning 10 minutes

Brake System Visual Classroom visual presentation of the brake 60 minutes

Caterpillar: Confidential Yellow

Lab 2 Participants will perform testing and adjusting 60 minutes

Knowledge Administer knowledge check. 20 minutes

Visual Review brake system learning outcomes. 10 minutes

Introduction Safety briefing, axle oil cooling system 10 minutes

Lab 1 Participants will locate and identify the axle 30 minutes

Knowledge Administer knowledge check. 20 minutes

Visual Review axle oil cooling system learning 10 minutes

Caterpillar: Confidential Yellow

Knowledge Administer knowledge check. 20 minutes

Visual Review engine and support systems learning 10 minutes

Caterpillar: Confidential Yellow

• Audience Level II--field service personnel, resident mechanics, technical communicators,

• References (additional media) Service Manual(s)  Media No.

Specifications - 3516E Engine UENR4346

Systems Operation, Testing and Adjusting - 3516E Engine UENR4347

Troubleshooting - 3516E Engine UENR4348

Specifications - Power Train, Steering, Braking,

Systems Operation, Testing and Adjusting - Power Train,

Troubleshooting - Power Train, Steering, Braking,

Service Manual - Information Display KENR6489

Operation and Maintenance - 994K Wheel Loader SEBU9196

Schematic - Hydraulic System UENR5398

Schematic - Electrical System UENR5399

994K Wheel Loader AEHQ7391

Quick Reference Guide

Cat Production Measurement for Large Wheel Loaders AEXQ1712

Caterpillar: Confidential Yellow

Caterpillar: Confidential Yellow

Global Dealer Learning

994K Wheel Loader

Module 1 Power Train

• References (additional media) Service Manual(s) Media No.

Specifications - 3516E Engine UENR4346

Systems Operation, Testing and Adjusting - 3516E Engine UENR4347

Troubleshooting - 3516E Engine UENR4348

Service Manual - Information Display KENR6489

Operation and Maintenance - 994K Wheel Loader SEBU9196

Schematic - Hydraulic System UENR5398

Schematic - Electrical System UENR5399

994K Wheel Loader AEHQ7391

Cat Production Measurement for Large Wheel Loaders AEXQ1712