Product Standard T C 65 436: TC Engineering

PRODUCT STANDARD TC 65436
Form No. TC ENGINEERING Rev No. 01

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HYDERABAD HYDERABAD Page 1 of 10
Instruction to bidders:
1) Bidders are advised to contact BHEL for essential technical queries in writing within one week
of issue of Enquiry. Offers with incomplete information will not be considered for evaluation,
and are likely to be rejected without any further correspondence with the Bidder.
2) Unsolicited requests from bidders for alterations to their already submitted offer will not be
permitted. These would not be taken cognizance, and offers will be evaluated without taking into
account such requests/correspondence.
3) Any technical features over & above BHEL enquiry specification requirements proposed by
Bidder will not be given preference for the purpose of evaluation.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the interest of the company.
4) Bidders shall comply BHEL specifications in total. Incomplete offers will be rejected. In case
feasible deviations are proposed by the bidder and subsequently withdrawn, no commercial
implications can be claimed by the bidder.
5) The make of Bidder bought out items shall be as per vendor list. In case Bidder proposes
alternate make / model of bought out item due to non-availability of statutory certification etc.,
the same shall not be binding on BHEL. Such changes shall be explicitly listed in deviation list
with applicable price (for removal of the said deviation, if applicable) explicitly indicated (with
specific item no) in the PRICED price schedule.
COPYRIGHT AND CONFIDENTIAL
6) In the event of any conflict between these specifications, data sheets, related standards, codes
etc. the bidder shall refer the matter to the purchaser for clarifications and only after obtaining
the same shall proceed with the manufacture / procurement of the items in question.
7) Bidder shall submit duly filled deviation format enclosed with this specification along with
technical offer, otherwise, it will be presumed that there are no deviations from this
specification. Offer without this deviation list will not be evaluated & shall be rejected. If, there
are no deviations, bidder shall submit signed copy of deviation format, mentioning “No
Deviations”.
8) Changes if any made by BHEL during technical evaluation on the specification requirements or
Bill of material, bidder is requested by the purchase to submit impact price (amount to be
reduced or increased to the original offered price) for those changed items only, other items for
which there are no technical changes, unit rates shall be maintained as it is.
9) In case of any technical query, bidders may contact the following BHEL engineer:
Name: Ramniwas Sangwa
Designation: Manager
Deptt: TC Engineering
Phone: +91 40 2318 3548
Email: ramsangwa@bhel.in
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TECHNICAL ADDENDUM FOR DRY GAS SEAL SKID
Project: HRRL DHDT RG Compressor
1 GENERAL
This specification is applicable for the variants mentioned in the table below and is an addendum to
TC55450-R03 (Specification for Dry Gas Seal Skids for Centrifugal Compressors). Vendor shall
explicitly bring out any conflict between this specification and its attachments with TC55450-R03.
2 VARIANT TABLE
Project Description Material Code Remarks

Seal Gas Filter Skid TC9765436017

Seal Gas Control
TC9765436025 1) The Seal Gas system
Skid
consists of 01 set Filter
Seal Gas Skid Mand Skid and 02 sets of
HRRL DHDT Recycle Spares (as per price TC9765436033 Control Skids.
Gas Compressor schedule) 2) The skid rating shall
be 1500# for Primary
Seal Gas Skid Loose

Spares (unused items lines and 300# for
of Main + Spare TC9765436041 secondary / barrier lines.
BOM, dispatch to
BHEL)
3 DESIGN
3.1 The project specific requirements shall as per the following attachments:
Sl.
Description Document No.
No.
Annexure-1. For reference only.
a Seal Gas P&ID Condensate pot with drain On-Off valve is
not indicated, however it is required.
b TC55450-R03 Annexure-2.
c
d EIL specifications, ITP and datasheets Annexure-4.
e Additional Vendor List Annexure-5.
3.2 Vendor shall include automatic change-over arrangement (On-Off valve) from normal to
emergency / start up seal gas supply along with all the necessary instrumentation and
controls required during start-up & emergencies.
3.3 Valve positioner shall be supplied along with valve diagnostic software / valve signature in
USB. This software shall be integrated with customer control system for advance control
valve diagnostics like seat ring condition, gland packing condition, actuator leakage etc.
3.4 The primary seal gas supply lines along with all inline equipment & instruments shall be
min 2”. The gas velocity shall be limited to 30 m/s.
3.5 Vendors to note that the seal gas skid assembly may be changed to a single skid if accepted
by end user, however the same shall be informed only during detail engineering only. No
price or delivery implication will be accepted on account of this.
3.6 Vendor to refer DGS specification for all operating & design parameters.
Rev. No. Revisions Prepared Checked Approved Date

01 Revised RAVI IS RAM 20.03.2020
Ref.
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00 Issued RAVI IS RAM 14.02.2020

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4 PROJECT SPECIFIC REQUIREMENT
4.1 For all other requirements, formats etc. refer Dry Gas Seal Skid specification TC55450-R03
along with the following project specific requirements.
Clause
Existing To be replaced with
No
Seal Gas P&I Diagram as per Variant
2.1-a Annexure-1
Table-4 of this specification
List of Instruments, make & model as
2.1-c As per this addendum.
per Table-1 of this specification
3.3 NACE NACE MR 0103 is applicable
Complete skid piping / tubing material shall

3.4 Piping material
be SS316L.
SEAL GAS DUPLEX FILTER:
Filtration efficiency : 99.9 %
Particle efficiency : 1.0 micron
4.7 Filtration grade
ßx ≥ 1000
SEC/BARR FILTER:
Grade of filtration : 1 μm
The Pipe sizes and terminal points shall Refer 3.4 above. BHEL shall provide 2”
5.1 be as per the Seal Gas P&ID indicated in connection or higher if required for primary
variant table-4. seal gas.
5.4 Flange connection All flanges shall be WN RF / RJ
PMI & IGC is applicable for all
5.5 PMI & IGC
instrumentation, piping items.
All the instruments and quantity shall be
6.5 As per this addendum.
as specified in Table-1.
The instrument installation shall be piping
standard. Primary inlet / vent / H2S service
7 Instrument installation shall be provided with double isolation
valves. N2 Lines may be provided with
tubing hookup.
Applicable for Open and Closed loop DCS
6.6, 8.3 Foundation Fieldbus
instruments. FF JB by BHEL / Customer.
Vendor to include documents listed in this
9 Documentation
specification.
The offered dry gas seal skid and panel shall
be field proven and similar to the specified
operating parameters as compared to at least
FIVE UNITS designed, manufactured,
10 Acceptance Criteria tested and supplied by the proposed
manufacturer and at least TWO of these
units shall have completed at least ONE
year of satisfactory operation without any
major overhaul as on the bid due date.
Fig-1 to
Typical P&ID Annexure-1
5
Table-1 List of Instruments, make & model As per this addendum.
Table-4 List of variants As per this addendum.
Table-5 Price Schedule As per this addendum.
No discoloration or hard articles found on
- Cleanliness Test
Ref.
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20 mesh screen after module blown for 5

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Clause
Existing To be replaced with
No
minutes with 7 kg/cm2g dry filtered gas.
All equipment / instrument supplied shall be
guaranteed upto 31st August 2023 is proved
under normal operating conditions to be of
inadequate design or of defective material or
of poor workmanship. In such event the
guarantee period for the particular
14 Warranty / guarantee
equipment / instrument shall be another 12
months from the date of acceptance by

PURCHASER / OWNER of such replaced /

repaired equipment / instrument. However,
extended guarantee period shall have an
upper limit till 31st August 2024.
Sourcing of any raw material or finish good
products, any testing and processing on
product (e.g. assembly) from China is not
allowed except for the following:
 Instrumentation items (Field transmitters

15 Special requirement
like PT, PDT, LT, FT, TT etc. and Control
Valve Positioner) may have some internal
components / parts manufactured in
China, however the instrument supplier
shall not be from China.
5 SEAL GAS SKID DIMENSIONS & PIPING ORIENTATION

5.1 All the seal gas piping nozzles shall be terminated on top of the skids except drains.
5.2 Every effort shall be done to minimize the skid footprint. Efforts shall be made to minimize
the skid size to 2000 mm x 1500 mm (Filter Skid) & 1500 mm x 1000 mm (Control Skid).
5.3 Vendor shall further try to reduce the above indicated dimensions based on its 3-D modeling
of the skids.
5.4 Vendor shall submit seal gas skid 3D model in native file format for integration into BHEL
3D model of RGC Compressor House.
6 DOCUMENTATION
6.1 The following documents as a minimum shall be supplied by the vendor. The number of
hard copies & CD/DVD/USB shall be as per TC55450-R03.
a) As-built GA drawings.
b) As-built Instrument datasheets including instrument vendor datasheets, GA drawings
& sizing calculations.
c) Spares list.
d) Packing list.
e) Material test certificates.
f) Filter degree of filtration test certificate.
g) Explosion protection certificates for all electronic instruments.
h) Terminal wiring details of Junction Box.
i) Skid Photographs.
j) Instruction, Service and Maintenance manual.
k) Guarantee Certificates.
6.2 Three sets hard copies & one number CD/DVD/USB of the above documents shall be
submitted to BHEL prior to dispatch of the skids.
Ref.
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7 LIST OF INSTRUMENTS:
Qty
SL.
Instrument Note Minimum Specification Vendor Model
No.
(2)
Differential Pressure Gauge
IP66; panel mount
Differential
Range: as required Switzer 109-V-E-2-6-
1 Pressure 12 Vendor list
Dial Size: 150mm 0-S or eqv.
Gauges
Pr.Conn. : ¼” NPTF
Static Pr. : 210 kg/cm2(g)
Pressure gauge
IP67; panel mount
Accuracy: ±1% of full scale
Range: as required
Dial Size: 150mm
Pressure Pr.Conn.: ½” NPTM
2 30 Vendor list
Gauges Case & Bezel: All SS
Construction
Wetted parts: *
Solid front type for seal gas

line. Liquid filled / with
pulsation damper.
Over range protection: SS316
Smart-HART / FF HART: EJA 110A E

Protocol H S4 GU 2 CEB
Yokogawa / Eqv. KU22 A D4 A1 M11
Differential Intrinsic safe Ex-ia /
(refer vendor list
3 Pressure 15 FISCO & flameproof Ex-d for restrictions &
FF: EJA 110A FH
Transmitter certified for IEC Zone1, S4 GU 2 CDB A D4
additional vendors)
Gas IIA, B, C A1 M11 EE FS15
Min Load: 600 ohms (KS26 / SS25)
All SS construction
Pr.Conn.: ½” NPTF
Accuracy: 0.075% of span HART: EJA 430A E
with TD of 1:10 * S4 GU 2 CEB
Static Pr.: 210kg/cm2(g) KU22 A D4 A1
Integral LCD indicator Yokogawa / Eqv. DG6 M11
Pressure
In built lightning & surge (refer vendor list FF: EJA 430A F *
4 Transmitter 40
protection for restrictions & S4 GU 2 CDB A D4
SIL certified for ESD / additional vendors) A1 M11 EE FS15
PLC (KS26 / SS25)
Note : * is as per
range
For
PDC Positioner with Intrinsic safe
V& Ex-ia & flameproof Ex-d
On- certified for IEC Zone1, Gas HART: Metso ND930
Metso, Fisher,
SMART Off IIA, B & C and metallic * HXT or eqv.
5 Dresser, Flowserve
positioner valve housing. Note : * is as per
& Samson
partia ‘Valve operating signature’ in requirement
l the form of hard copy and
stroke CD’
Ref.
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test
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Qty
SL.
No.
(2)
Internal magnetic float or
Rota meter design or an
integral orifice and
differential-pressure (DP) cell
/ thermal mass flow
6 Flow Meter 10 FF protocol Vendor list
Range: as required
All other requirements same

as PT / DPT.
Pr.conn: Flanged
Junction SS316 / LM6 with SS316
7 8 Vendor list
Box cable glands
BOLL & KIRCH
FILTERBAU
GMBH.,
DONALDSON
INDIA FILTER
Filter sizing shall be as

SYSTEMS
per API614.
Duplex filter FLOWSERVE
With changeover valve Vendor to provide
(Coalescing SANMAR LTD.,
Startup diff. Pr.: * TWO separate Primary
type) with 1 set / FORAIN SRL
8 Max. Pr. For change over: * seal gas Duplex filters
changeover 2 set HYDAC (INDIA)
Filter vessel: SS316L Change in case of possibility of
transfer PVT. LTD.,
over valve: SS 316L seal gas condensation
valve INDUFIL BV.,
in any operating
ITALVALV SRL
scenario.
JOHN CRANE
SEALING
SYSTEMS
PALL INDIA PVT.
LTD.,
Material of body: SS316 L
Material of Trim: *
ANSI / FCI 70.2 Minimum

class IV.
Noise level shall not exceed

Pneumatic DP 02 85db. Source treatment for
9 Vendor list
control valve nos. noise shall be by using
special trims like anti-noise
trims; in case noise exceeds
the allowable level.
Bellow seal for corrosive &
toxic gases like H2S, H2 etc.
Actuator: Pneumatic
diaphragm
Secondary
and barrier 04 Same as duplex filter, except Same as duplex
10
seal gas sets it is particulate filter. filter
filters
Duplex
04
11 Pressure As per system requirement
Ref.
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sets
regulator /
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Qty
SL.
No.
(2)
PCV with
SS housing
and
changeover
transfer
valve
In line check As Vendor list
12 As per system requirement
valves reqd
Needle As Vendor list

valves reqd
Instrument Vendor list
root & As
Isolation reqd
valves
Additional vendor list

Tubes, Tube As Swagelok, Parker
15 As per system requirement not applicable for this
fittings reqd Hannifin corp.
item
As
16 Cable Single pair 1.5 mm2. Vendor list
reqd
Full bore, On-off ball valve

ANSI / FCI 70.2 Minimum
class VI TSO.
The body as well as the
actuator shall meet the testing
requirements as per API 617
Change over
latest revision.
valve in
startup gas Actuator: Pneumatic cylinder
17 2no. Vendor list
& with spring return
Condensate
Drain valve
SOV: 24VDC, IS, SIL 3
certified, Universal type,
class H insulation.
Proximity type IS SIL
certified limit switches, P&F
make
Bi-metallic thermometer, Vendor list
every angle
IP67, direct mount
Accuracy: ±1% of full scale
Temperature Range: as per requirement
18 05
Gauges Dial Size: 150mm
nos.
Inst Conn: ½” NPTM bottom.
Case & Bezel: All SS
Construction
Solid front type for gas line
Instrument connection: ½” Vendor list
Temperature
NPTF Refer EIL drawing
19 Gauge 05
Pr. Connections: 1-½” 7-52-0035
Ref.
Doc
thermowell nos
flanged. Rating as per skid
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Qty
SL.
No.
(2)
rating. Line size shall be
blown to 6” for thermowell
mounting.
All SS316 Construction.
NACE certification
Bore dia: suitable for TG
Canopy for Vendor list
all
transmitters, As
20
positioners reqd
& junction
boxes
LT for Vendor list
21 condensate 1 no GWR
Pot
MIMIC
22 1 Set
Panel
Notes:-
1. All instrument makes shall be as per this list.
2. Any item not covered in this list shall be from a reputed manufacturer unless otherwise specified
in this specification elsewhere.
3. For the items, which are not covered in the list or vendors not indicated, vendor shall procure the
same from their standard sub-vendors.
4. Since the instrument quantity indicated in the above table is more than the numbers required as
per project specific P&I diagram, the additional quantity shall be supplied loose as LOOSE
SPARES.
5. All the items of the same type of instrument shall be of same make.
6. Additional Vendor List as attached.
7. In case the above listed quantity is less than that required by the vendor as per vendor proposed
P&ID, these additional instruments shall be considered by vendor.
8 DEVIATION FORMAT:
Bidder shall submit duly filled deviation format (as given below) along with technical offer,
otherwise, it will be presumed that there are no deviations from this specification. Offer without
this deviation list will not be evaluated & shall be considered for rejection. If, there are no
deviations, bidder shall submit signed copy of this format, mentioning “No Deviations”.
Deviation category
Clause No. Reason for
Sl. No. Deviation Product/design
of Spec deviation Optimization
limitation
1
2
9 CHECKLIST:
(TO BE FILLED BY THE VENDOR AND SUBMITTED ALONG WITH THE OFFER
WITHOUT WHICH OFFER WILL NOT BE CONSIDERED)
Vendor
Sl.
Requirement Confirmation
No.
YES / NO
Ref.
Doc
a. Compliance to BHEL specification and its annexures.

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Vendor
Sl.
Requirement Confirmation
No.
YES / NO
b. Deviation (if any) included in offer with reason.
Price implication for deviation removal is indicated in Priced offer in
c.
case of any deviation.
d. Skid GA & BOM (with make/model) attached with technical offer.
Signed and stamped copy of BHEL specification attached with
e.
technical offer.
f. Spares BOM (with make/model) attached with technical offer.
Price schedule attached with technical offer with ‘QUOTED’ marked

g.
against each item.
h. PTR attached with technical offer.
10 SPARES PHILOSOPHY:
SL
SPARE ITEM DESCRIPTION / SPARE PHILOSOPHY QTY
NO
Seal gas filter element with gaskets / O-rings (1 set is equal to 100%
a
duplex filter replacement for complete skids): 6 Set.
Local Gauges: DP, Pressure, flow, temperature, level etc.-10% or min 01

b
no. each type with all accessories
Transmitters: DP, Pressure, Level, Flow etc.-10% or min.1 no. each
c
type with all accessories
Control valve & On-Off Valve, Pressure Regulating Valve (self-Actuated)
spares: 10 % or minimum 1 no of each type and size.
i. Trim consisting of seat, seat ring/ seal ring, plug with stem, cage
(wherever applicable), packing material.
ii. Positioners (Smart) with links of each type and make.
iii. Actuator Diaphragm.
d
iv. Solenoid valve (02 nos)
1 set
v. Proximity switch.
vi. Air filter regulators of each type and size.
vii. Bonnet Gaskets/ gland packing’s, piston O-rings, bearing & liner.
viii. Any special accessories provided along with the control valve like
boosters, position transmitters (wherever applicable), etc.
Instrument valves, manifolds & fittings:
i. Fittings, lugs, nipples, sockets, blinds, unions: 10% or min. 2 no each
type.
ii. ½”, ¾”, 1”, 1-½”, 2” (etc.) valves (Ball, Globe, Gate, Needle, NRV
e
etc.) : 10% or min. 1 no each type.
iii. 2 valve & 3 valve manifolds, isolation valves, instrument valves, tube
fittings, check valves, filter, regulator, orifice plates etc.: 10% or min.
1 no each type.
Ref.
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11 PRICE SCHEDULE:
Enquiry ref. no. Date:
Offer ref no. Date:
Sl TOTAL
DESCRIPTION Qty
no. PRICE
1. Seal Gas Control system consists of the following:
a SEAL GAS FILTER SKID HRRL: TC9765436017 1 set
b SEAL GAS CONTROL SKID HRRL: TC9765436025 2 set
SEAL GAS SKID MAND SPARE HRRL: TC9765436033 (as per spares
c 1 set
philosophy listed above)
SEAL GAS SKID LOOSE SPARE HRRL: TC9765436041 (unsued

d items of Main + Spare BOM, dispatch to BHEL, refer Notes-4 of clause 1 set
7)
Additional price to withdraw the deviations to following clauses:
2.
<Vendor To Indicate Clause Nos>
Optional offer for addition of each of the following instrument Optional price for
3.
inclusive of root valves, piping & installation materials etc. each item
a Filter cartridges / elements with gaskets / O-rings 1 set
b Pressure Transmitter 1 unit

c DP Transmitter 1 unit
d Pressure Gauge 1 unit
e Differential Pressure Gauge 1 unit
f Smart Positioner 1 unit
g Solenoid valve 1 unit
h Flow transmitter 1 unit
i Level transmitter 1 unit
j On-Off Valve 1 unit
k PDCV 1 unit
l PCV 1 unit
4. Pre-Commissioning, Commissioning Supervision
Per diem for Commissioning activities for seal gas skid at site inclusive Per
a
of Travel, boarding, lodging, and local conveyance. diem
5. Total Price for Evaluation {1+2}
Notes:
i. The word ‘TYPE’ means the Make, Model no., Type, Range, Size/ Length, Rating, Material as
applicable.
ii. The individual prices for the spares and optional items above are valid for one year to order as
and when the requirement arises.
iii. Any additional requirements which are essential for proper functioning of the dry gas seal
system but not indicated in specification are included in the offer.
Vendor’s signature & seal

Ref.
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Annexure-1
by BHEL
MUG
HRRL DHDT
TC65436-R01 Page 11 of 227

Annexure-2
PRODUCT STANDARD TC-55450
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SPECIFICATION FOR DRY GAS SEAL SKIDS FOR

CENTRIFUGAL COMPRESSORS
1. Scope
This specification covers the minimum requirements of design, detail engineering, fabrication
and supply of completely assembled Gas Seal Control System (with impulse piping, tubing and
wiring) for a Centrifugal Gas Compressor consisting of (a) Seal Gas Filter Skid & (b) Seal Gas
CONFIDENTI
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Control Skid compatible with Dry gas seals. The detail of the different operating cases, Gas
AND
AL
composition, ambient conditions and design parameters of the different lines, etc are furnished
in the project specific DGS specification which is a part of this enquiry.
document is the property
2. Brief description of Seal Gas Filter Skid and Seal Gas Control Skid for Centrifugal
The information on this
ELECTRICALS LIMITED.
Compressor:
of BHARAT HEAVY
2.1 The Vendors minimum Scope of Supply and Work shall be as indicated below.
a) Seal Gas P&I Diagram as per Variant Table-4 of this specification.
b) Latest edition of API 614.
c) List of Instruments, make & model as per Table-1 of this specification.
2.2 The scope of supply shall include the following for each compressor:
any way detrimental to
directly or indirectly in
1) Seal Gas Filter Skid

It must not be used
the interest of the
2) Seal Gas Control Skid

3) Mating flanges with gaskets, bolts and nuts at terminal points
company.
4) Spare filter cartridges – 05 sets (Each set consists of number of cartridges required
for one Filter Bowl).
5) Loose supplied items like:
i. Interconnection pipes and fittings between both assemblies.
ii. Loose cable glands.
iii. Foundation bolts and accessories
iv. Instruments not mounted on the skids, etc.
v. Any other item in Vendor’s scope but not assembled on the skids
2.3 The function of the system is: -
- To supply and monitor process gas/ Nitrogen/ other gas, as applicable for primary
injection to dry gas seals.
COMP. FILE
FILE NAME
C
- To supply and monitor Nitrogen/ start up gas for purging

Ref. Doc.
NAME
- To supply and monitor Inert gas (Nitrogen) for Secondary seals

- To supply and monitor Inert gas (Nitrogen)/ Instrument Air for barrier seals
TC55450.
- To monitor primary gas leakage and initiate Alarms/Shutdown in response to

DOC
variation in leakage.
Rev. No. Revisions Prepared Approved Date

03 Refer to record of revisions RAM VVS 17/09/2010
TC65436-R01 Page 12 of 227

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2.4 The project specific P&I diagram shall be provided after the placement of the order during
the detailed engineering. The availability of the gas for start up in primary injection line and
barrier seal shall be finalized as per P&I diagram.
2.5 The total design and selection of the equipment of Seal gas filter skid and seal gas control
skid is the responsibility of the Vendor. The ranges and set values of the Instruments are to
be furnished by Seal Gas Control Skid & Seal gas filter skid Vendor for BHEL/Customer’s
CONFIDENTI
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review during detailed engineering after the placement of the order.

AND
2.6 The primary seal gas line within filter skid shall be steam traced and insulated. All Piping,
AL
Valves and fittings forming a part of steam tracing shall be IBR certified. The steam
parameters shall be provided during detailed engineering.
3. General arrangement of the skid Assemblies

3.1 Gas Seal Control System shall be designed as two Package Units: - a) Seal Gas control skid
of BHARAT HEAVY
and b) Seal Gas filter skid. Each skid shall be stand-alone type and shall be formed out of
suitable structural steel. A common skid shall be supplied in place of individual skids at a)
and b) above, whenever indicated in the enquiry.
3.2 Equipments, Instruments, Regulators, Shut off ball valves, Modulating valves, Isolating
valves, In-line check valves, Piping/Tubing with fittings, etc. shall be mounted and
It must not be used
assembled on the respective skid.

the interest of the
3.3 All the materials in contact with primary seal gas inlet and vent shall be of SS 316L or
company.
Equivalent forging/casting materials and suitable for the gas composition specified in Dry
Gas Seal specification. Also ,they shall comply with NACE-MR-01-75 latest edition
3.4 All the materials in secondary seal inlet and vent lines, barrier seal inlet and vent lines shall
be of SS316 or Equivalent forging/casting materials.
3.5 Vendor to ensure that the Primary seal leakage to flare header lines along with the
instruments shall be designed for the design parameters of seal gas lines up to NRV.
3.6 Vendor to provide the condensing pot as per design code ASME VIII div I as required along
with control system instrumentation for automatic draining as part of scope of supply, for
variants as per Table-4. Also, vendor to check the requirement and indicate in their offer for
other variants in case of the following instances.
a) The gas passes through various elements in the system and shall be mixed with
Hydrocarbons, which may become condensed on cooling. The vendor to provide
COMP. FILE
FILE NAME
C
Ref. Doc.
suitable arrangement, if required to keep dryness in the gas in all operating

NAME
conditions and removal of condensate as required for seals. Vendor to provide DEW
point curve for our review along with the offer.
TC55450.
3.7 Whenever, the condensate pot is provided, the level transmitter shall be provided by
DOC
selecting either of the following options which shall be selected after the placement of the
order.
a) Guided wave radar type instrument shall be used for level measurement up to 1219
mm. For all level measurement above 1219 mm diaphragm seal type differential
TC65436-R01 Page 13 of 227

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pressure transmitter shall be used. The Guided wave radar type level transmitter
shall be with flange size and rating suitable for the design pressure of the system.
b) The level transmitter using remote diaphragm sealed DP transmitter shall be with 3”
flange size and rating suitable for the design pressure of the system. The suitable
flushing rings along with drain & vent valves shall be provided.
3.8 Whenever, the condensate pot is provided, the following shall be provided.
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a) A solenoid valve operated drain control valve with proximity type limit switches
AND
designed for the condensate/oil flow envisaged for the project.

AL
b) A level transmitter specified in 3.7 above.

c) A level gauge for local indication.
3.9 The Vendor shall note that the appearance engineering is one of the most important
aspects. The whole Rack shall be very compact and shall give an aesthetically good look as
of BHARAT HEAVY
this equipment is mounted on the operating floor of the compressor.

3.10 The Vendor shall take care of good accessibility for operation and maintenance of all parts.
The Instruments and Components disposition /location on the rack and Piping/Tubing layout
are paramount important aspect.
3.11 External paint shall be with the thickness 80-150 microns and internal paint shall be with the
It must not be used
thickness 40-60 microns. The project specific painting specification, if applicable shall be
the interest of the
provided during detailed engineering; vendor to carry out the same without any commercial
company.
implication.
3.12 The Skids shall be provided with lifting lugs for a 4-point lift.
3.13 Foundation holes shall be oval in shape to help in installation.
4. Seal Gas Duplex Filter (Coalescing)
4.1 The Duplex gas Filter shall be coalescing type as per design code ASME VIII div I,
consisting of two filter bowls mounted in parallel with a change over valve. Each filter bowl is
100 % capacity. Clean Process gas is supplied to primary seal through a Duplex Filter with
required filtration grade for liquids and solids as required for DGS.
4.2 The collapsible pressure for the cartridge is min. 10 kg/cm2 (g) differential.
4.3 The Gas Pressure to Primary Seal is maintained 0.5 kg/cm2 (g) more than Operating Gas by
means of differential pressure controller and control valve.
4.4 While finalising the capacity (Flow) of Duplex Filter assembly, the maximum leakage through
COMP. FILE
FILE NAME
C
Ref. Doc.
the labyrinth into the compressor and the primary seal leakage indicated in DGS
NAME
specification shall be taken into account along with required margins.

4.5 The changeover valve is used for switching over from one filter bowl during operation so that
TC55450.
one filter open to operating gas flow and other closed off for changing filter elements. There
DOC
shall not be any reduction of flow during switching over operation. Arrows shall be provided
on filter assembly to indicate the filter in operation. The change over valve shall be of Trans
flow type. Double stage change over valve is preferred.
4.6 The filters shall be provided with drain and vent connections with valves.
TC65436-R01 Page 14 of 227

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4.7 Filtration grade:

a) Solids: Beta 75(98.7% efficient) on 2 microns or greater.
b) Liquids : Beta 75(98.7% efficient) on 1 microns or greater.
5. Piping
5.1 The Pipe sizes and terminal points shall be as per the Seal Gas P&ID indicated in variant
table-4.
CONFIDENTI
COPYRIGHT
5.2 The exact pipe size and terminal points shall be finalised as per the project specific P&I
AND
diagram provided during detailed Engineering after the placement of order.

AL
5.3 Vendor shall supply the companion flanges, gaskets, O-rings, Stud nuts, etc. for all flanged
end connections.
5.4 All piping and other items shall be as described below

For rating upto For rating upto For rating #900 &
of BHARAT HEAVY
Item
#300 #600 # 1500
Pipe Schedule Schedule 80 S Schedule 80 S Schedule 160 S
#900RTJ &
Flanges & 2” Valves # 300 RF # 600 RTJ #1500RTJ as
applicable
It must not be used
the interest of the
Fittings & Valves

SW # 3000 rating SW # 3000 rating BW # Sch 160
upto 1½”
company.
Fittings for 2” BW # Sch 80 BW # Sch 80 BW # Sch 160

½” piping (schedule 80S) / 12.7x2.1 mm thk
¾” piping (schedule
Tubing for primary seal inlet and vent lines
160S) for primary
SS Piping/ Tubing ( Please refer Table 4 and Material code for
seal inlet and vent
for instruments and requirement of Piping / Tubing against this
lines
control valve enquiry)
12.7mm x 2.1mm thk for Secondary & Barrier seal lines
6mm x 1mm thk for pneumatic line for control valve
5.5 Materials shall be as described below. PMI to be done for all materials, fittings & weld
materials.
COMP. FILE
Item Seal gas inlet & vent Sec.seal inlet & vent Barrier seal inlet &
FILE NAME
C
Ref. Doc.
upto flare vent

NAME
Pipes and tubes SS 316L SS 316 SS316

Flanges & Valves SS 316L SS 316 SS316
TC55450.
Fittings SS 316L SS 316 SS316

DOC
Manifolds SS 316L SS 316 SS316

Filters SS 316L SS 316 SS316
5.6 The dimension of all fittings shall be as per ASME/ANSI standard.
5.7 In general, the following type of valves shall be provided.
a) For piping root valves Globe valves shall be used.
TC65436-R01 Page 15 of 227

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b) For isolation, gate valves shall be used

c) For equalisation and bypass, globe valves shall be used
d) For instrument air, Ball valves shall be used
e) For throttling in secondary and barrier seal lines, needle/globe valves shall be used.
5.8 All Butt-welded joints shall be TIG welded and the welds shall be 100% radio graphed.
5.9 Vent/ Drain/ Any header shall be bigger in size than the individual lines connected to it.
CONFIDENTI
COPYRIGHT
5.10 Supports shall be provided for all items inclusive of pipelines/ tubing/instruments.
AND
5.11 All lines shall be cleaned in order to remove all dust, rust, slag, and all other foreign
AL
particles from internal and external parts.

5.12 All the vent/ drain holes, if any shall be plugged with threaded plugs/caps.
5.13 All the instruments shall be provided with individual root isolating valves. The double valves
shall be provided for all high-pressure (pressures more than 40 ata) isolation, equalization,
of BHARAT HEAVY
vent & drains.

o
5.14 Design pressure at 170 C of all piping, valves, fittings, instruments, filters shall be as
described below
For rating #900 &
Item For #300 rating For #600 rating
# 1500
It must not be used
2
90 Kg/cm (g) for
the interest of the
Primary seal inlet 2 2

#900 & 152
30 Kg/cm (g) 60 Kg/cm (g)
company.
2
and vent lines Kg/cm (g) for
#1500
Secondary & Barrier 2 2
20 Kg/cm (g) 20 Kg/cm (g) 20 Kg/sq.cm(g)
seal lines
5.15 Hydro test pressures for seal gas filter skid and seal gas control skid shall be carried
out with water after the instrument dismounting and isolation of tubing line. After the
test the piping should be blown with air. The hydraulic pressure is as follows:
For rating #900 & #
Item For #300 rating For #600 rating
1500
2
180 Kg/cm (g) for
Primary seal inlet 2
60 Kg/sq.cm(g) 120 Kg/sq.cm(g) #900& 300 Kg/cm (g)
and vent lines
for #1500
COMP. FILE
FILE NAME
C
Ref. Doc.
Secondary &
NAME
30 Kg/sq.cm(g) 30 Kg/sq.cm(g) 30 Kg/sq.cm(g)

Barrier seal lines
TC55450.
5.16 The items used for Seal gas inlet & vent upto flare, the following shall be strictly followed
DOC
a) All austenitic stainless steel grades shall be solution annealed after welding.
b) Ferrite No. Test: For all austenitic stainless steels, the weld deposit shall be checked
for ferrite content. Ferrite No. (FN) not less than 3% and not more than 10% is
required to avoid sigma phase embrittlement during heat treatment. FN shall be
determined by Ferrite scope prior to post weld heat treatment.
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c) All girth welded joints (longitudinal and circumferential) shall be 100% radiographed
in accordance with UW-51 of ASME Section VIII, Div-1 and ASME Section V.
d) VALVES:
i. All valve castings shall be of radiographic quality.
ii. All cast valve flanges & bodies with flange rating of Class 1500 shall be
examined in accordance with paragraphs 7.2 through 7.5 of Appendix-7 of
CONFIDENTI
COPYRIGHT
ASME SEC-VIII, DIV.1, regardless of casting quality factor.

AND
iii. Body / bonnet / cover joints & stuffing box of all valves shall have low
AL
emission and shall be helium leak tested as per ASME Sec.V, Subsection A,
Article 10 (Detector Probe Technique), Appendix IV at a minimum of 25% of
the allowable (rated) cold working pressure. Sampling for helium leak Test
shall be one valve selected at random for each item of the material
of BHARAT HEAVY
requisition. The failure of helium leak test shall call for testing of remaining
valves of that item at vendor’s cost. The valve shall show no leakage. No
leakage is defined as a total leakage rate of less than 0.0001 ml/s of helium.
Test Duration shall be 12 Minutes
iv. Casting and test bar shall be heat treated together. Valve casting shall be in
It must not be used
solution heat treated and pickled condition.

the interest of the
v. Critical body and bonnet casing section typically defined by ASME B16.34
company.
shall be radiographed and shall meet ASTM E446 (upto 2" thick) Category
A,B & CA Level 2, Category CB, OC & CD Level 3, Category D,B & F
Level 0. For wall thickness 2" to 4.5" comparable plates of ASTM E186
shall be used. ASTM E94 and ASTM E142 shall be used for recommended
practice & controlling quality of radiography as guide. The entire surface of
all castings shall be dye-penetrant inspected after pickling.
vi. Repair welds shall be 100% radiographed and evaluated in accordance with
paragraph 344.5 of ASME B31.3 with a minimum casting quality factor of
0.95. Dye Penetration test shall be as per ASTM E165 Procedure B-2,
Interpretation as per Appendix-8 of ASME-VIII Div.1.
6. Instrumentation
6.1 The detailed technical specifications of Instruments, Filter Regulators, Valves, Junction
COMP. FILE
FILE NAME
C
Ref. Doc.
Boxes and other equipment shall be furnished by the vendor.

NAME
6.2 All instruments & junction boxes shall be weather proof to IP-65 and shall be certified
suitable for use in intrinsic safe circuit and explosion proof for area classification IEC Zone-1,
TC55450.
Gr. IIA, IIB and IIC, T3 certified by a statutory body.

DOC
6.3 All Instruments shall have internal terminal blocks of anti-vibration type for cable termination
suitable for terminating a minimum of 1.5sq.mm size cable conductors. Flying Leads are not
acceptable.
6.4 All the instruments shall have Proven Track Record of 8000 hours of successful
uninterrupted operation.
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6.5 All the instruments and quantity shall be as specified in Table-1.The project specific
requirements shall be finalised after the order placement. All the instruments shall be of
Smart type and compatible to Hart communication until and unless specified otherwise.
6.6 In some specific projects as indicated in variants of table-4, the transmitters connected to
DCS shall be of Foundation field bus type. The instruments and their accessories like field
bus cables, connectors, junction boxes, etc shall be supplied compatible for FF
CONFIDENTI
COPYRIGHT
Bus.(FNICO/FISCO)
AND
6.7 Vendor to confirm compliance for the sub-vendors indicated as per Table-1. For the items,
AL
which are not covered in the list or vendors are not indicated, vendor has to procure from
their standard sub-vendors
6.8 Vendor shall confirm that the bill of material furnished along with offer is only indicative and
the final BOM, which shall be furnished during detailed Engineering (after order placement)
of BHARAT HEAVY
for the approval of BHEL. The additional items, if any required for complying BHEL
specification at later stage or for the satisfactory working of the seals shall be supplied by
vendor without any price/delivery implications.
6.9 The body of the control valves shall be as per Piping Material Specification and as a
minimum trim shall be with stelliting.

It must not be used
6.10 The vendor shall furnish the following test certificates for the instruments
the interest of the
a) Calibration/ test certificates

company.
b) Material test certificates

c) Sub-vendor conformity certificates.
d) Third part statutory certificates
6.11 Vendor shall submit necessary statutory body certificates for the instruments & Junction
Boxes, cable glands, etc from the following statutory authorities.
a) BIS (Bureau of Indian Standards)
b) CIMFR, Dhanbad
c) Petroleum and Explosives Safety Organization (PESO), Nagpur India (earlier CCOE)
Please note that the above are mandatory for all flame proof instruments of Indian origin.
6.12 Vendor shall submit necessary statutory body certificates for the instruments & Junction
Boxes, cable glands, etc from Petroleum and Explosives Safety Organization (PESO),
Nagpur India (earlier CCOE) in addition to the certificates from the country of origin for all
COMP. FILE
FILE NAME
C
Ref. Doc.
flame proof items of foreign origin.

NAME
6.13 All the Device Description (DD) and common file format (CFF) files for all HART and FF
instruments shall be supplied in CD/DVD for configuration.
TC55450.
6.14 The earth connections of all electrical components shall be brought to common bar for
DOC
further connection to earth pit at site.

6.15 Electrical Junction Box shall be with LM-6 body, 2Nos of Outlet Connections of 1½” NPT at
bottom and 12nos of Inlets of size ½” NPT. All inlets and outlets shall be complete with
double compression cable glands. Blanking plugs shall be provided for all spare
inlets/outlets. Material of cable gland shall be Nickel plated Brass material with PVC hood.
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Cable glands, JB’s and blanking plug shall be suitable for area Classification IEC Zone 1,
Gas IIA, IIB and IIC “EExd” type Cable OD for outlet gland shall be furnished during detailed
engineering. Telephone sockets and plugs shall be provided in JB. External paint shade
Light Blue Shade 101 as per IS 5.
6.16 Signal cable shall be as follows:
6.16.1. Single pair 7 stranded/ 0.53 mm dia (1.5 mm2) annealed tinned copper conductors of
CONFIDENTI
COPYRIGHT
electrolytic grade copper, PVC insulated.

AND
6.16.2. FRLS type, armoured and of 1100V grade and shall meet insulation resistance,
AL
voltage and spark test requirements as per BS 5308 part-2.

6.16.3. Conductors as per BS6360
6.16.4. Pr. Insulation: Fire retardant (FR) shall be as per standard IEC 60332.Shall have
mica insulation and shall be as per IEC-331 CAT –A type. Primary insulation and inner
of BHARAT HEAVY
jacket of polyethylene with maximum capacitance of 80 pf/m.

6.16.5. Conductor DC resistance at 20° C : ≤ 12.3 ohms / km ; Inductance : ≤ 0.9 μ H /Km
between conductors at 1000 HZ; Capacitance ≤0.06 μ F/ Km between conductors at
1000 Hz; Insulation resistance 100 M ohm / Km.
6.16.6. Color coding: Core insulation: Black & Blue; Inner Jacket: Black; Outer Jacket: Light
It must not be used
blue for intrinsically safe application and black for others.

the interest of the
6.17 Spur cable between FF instruments and FF JB shall be Type A as per IEC61158 part2.
company.
7. Instrument Installation Standards

7.1 The Pressure & DP Gauges shall be grouped as per operational requirement and mounted
on the Gauge Board in the front side of the Skids.
7.2 All the instruments mounted on the skids shall be installed as per hook up diagrams (to be
furnished during the detailed engineering). Based on these, Vendor shall develop & submit a
tag number wise installation Standard (hook up) directory for all the instruments supplied/
mounted in the skids based on the above diagrams for BHEL/Customer approval.
7.3 The tubing for Control valves (from air filter regulator, I/P converter and control valve) shall
be of stainless steel tubing and the same is in vendor’s scope.
7.4 Integral manifolds shall be used if hook up is envisaged as tubing. Integral manifolds
shall be used in piping hook-ups for 300#.
7.5 If hook up is specified as “piping” in the variant table-4, the piping hookup with welded joints
COMP. FILE
FILE NAME
C
Ref. Doc.
shall be considered for primary seal gas inlet and vent lines. Installation of impulse lines
NAME
shall be as per piping class.

7.6 Tubing for impulse line to instruments shall be made of SS 316L (for primary seal gas inlet
TC55450.
and vent) or SS316 (for secondary seal inlet and vent, barrier seal inlet and vent) tube with
DOC
double compression fittings of “Swagelok”/”Parker” make and of material SS 316L (for

primary seal gas inlet and vent) or SS316 (for secondary seal inlet and vent, barrier seal
inlet and vent).
7.7 Instead of union; flange to be used in all impulse pipes and tubes irrespective of class.
TC65436-R01 Page 19 of 227

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7.8 For pipe class 600# and above, the impulse piping shall be as per pipe class. In these cases
no integral type manifold shall be used. 2-valve or 3-valve manifold shall be fabricated with
gate valve and pipe. Equalization with globe valve only. Closed coupled installation shall be
considered for high viscous services or hydrocarbons containing water for flow/pressure
transmitter. The size (NB) of impulse pipe shall be ¾” for corrosive/congealing and high
pressure services to avoid frequent chocking.
CONFIDENTI
COPYRIGHT
7.9 For pipe class below 600#, the impulse piping shall be as per pipe class. However small
AND
portion of tubing from impulse line to transmitter shall be made of tube with double
AL
compression fittings of “Swagelok”/”Parker” make. In those cases the tube material shall be
suitable for that process fluid condition. In these cases the transmitter with integral manifold
shall be used.
7.10 Bypass line with isolation valves must be provided for inline instruments like Rotameters,
of BHARAT HEAVY
Integral orifice, Control/On-Off valves.

7.11 For impulse line with viscous / congealing services a tee off with blind flange shall be
provided for cleaning purpose near to first isolation valve.
7.12 All the transmitters shall have horizontal impulse entry to have easy interchangeability.
7.13 The double valves (2 valves in series) shall be provided for all high-pressure (pressures
It must not be used
more than 40 ata) isolation, vent & drain application.

the interest of the
7.14 The instruments shall not be mounted directly on its hook-up. The instruments shall
company.
first be mounted on gauge board / 2”pipe and then the hook-up shall be connected.
8. Electrical Installation
8.1 Junction boxes shall be weather proof to IP-65 and shall be certified suitable for use in
intrinsic safe circuit and explosion proof for area classification IEC Zone-1, Gr. IIA, IIB and
IIC, T3 certified by a statutory body, as specified in cause no 6.12.
8.2 Separate Junction box shall be provided for the following signals and grouping of
instruments shall be carried out accordingly.
a) Analog Signals for DCS
b) Analog Signals for PLC
c) Field Bus Signals
d) Proximity signals
e) Digital signals
COMP. FILE
FILE NAME
C
Ref. Doc.
f) Solenoid valves
NAME
g) Intrinsic/Explosion proof signals

8.3 Field bus junction boxes (FNICO/ FISCO/HPT).
TC55450.
a) Junction boxes shall be provided with wiring/ termination blocks.

DOC
b) Each Fieldbus junction box shall contain wiring terminal blocks for two Fieldbus
segments. Wiring / termination block for each segment shall have four spur
connections. However vendor shall use only three spur connections and one shall be
kept as spare for future connection.
TC65436-R01 Page 20 of 227

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c) In each Fieldbus segment, only one close loop can be connected (if applicable),
remaining spur connection in the segment can be used for open loop.
d) Wiring/ termination blocks shall have built-in short circuit protectors.
e) Vendor shall provide field terminator for each segment inside Fieldbus junction box.
f) The junction boxes shall have metallic enclosure.
8.4 Tag plates shall be provided for all the Equipment, instruments & cables. Cable tags shall be
CONFIDENTI
COPYRIGHT
provided for both ends.

AND
8.5 All components (instruments, valves, cable glands, junction box etc.) shall be
AL
identified by means of a plate placed on the structure with stainless material tearing
rivets. All instruments shall have a second stainless steel plate fixed to the
instrument body by means of a steel wire. The junction boxes shall be equipped with
a second plate fixed to its cover by means of an oil-proof adhesive (Loctite or similar).
of BHARAT HEAVY
ALL THE PLATES SHALL BE MANUFACTURED AND ENGRAVED ACCORDING TO

PROJECT SPECIFIC P&ID.
8.6 Identification ferrules and lugs for termination shall be provided at junction box end and
instrument end.
8.7 All the Electrical Instruments shall be neatly concealed wired and terminated in a local
It must not be used
junction box requiring only connection to purchaser’s wiring. The cable connecting the
the interest of the
instrument to junction box shall be armoured.

company.
8.8 Stainless Steel perforated Cable Trays shall be used for cable laying. The edges of cable
trays shall be covered suitably using rubber sleeve.
8.9 The JB grouping and terminal allocation shall be as per BHEL cable schedule (provided
during detailed engineering).
8.10 Junction boxes will be installed on the side plates of the panel; the distance between
the bottom of these junction boxes and the ground must be at least 800 mm and 500
mm in case of adjacent boxes.
8.11 Seal gas gauge board shall be equipped with n°2 earthing bosses.
2
8.12 Inside each panel a SS bar measuring 16 mm , rectangular-sectioned shall be
included for the connection of ground cables coming from the instruments or other.
9. The supplier shall furnish the following Documents
9.1 Along with offer:
COMP. FILE
FILE NAME
C
Ref. Doc.
a) Compliance for BHEL specification and its Annexures

NAME
b) Signed and stamped Filled up check-list (Table-2).

c) Price Schedule as per table-5.
TC55450.
d) Proven Track Record as indicated in Clause no 10.0.

DOC
e) Dew Point Curve.

9.2 Within 2 weeks of Placement of Order/ LOI:
a) Vendor shall visit BHEL office within one week of receipt of PO / LOI to collect the
project specific information for engineering their drawings / documents.
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b) Vendor shall submit following in 10 sets for approval for the documents as mentioned
below within 2 weeks of Placement of PO /LOI:
i. General Arrangement drawing of Gas Seal Control System Skids giving
overall dimensions. It shall show location /disposition of various
equipments/Instruments on the Rack and location of customer termination
connection.
CONFIDENTI
COPYRIGHT
ii. Bill of Material of all the equipments, instruments, components etc. The Bill
AND
of Material should clearly show the make and model of each component,
AL
which are subjected to BHEL/CUSTOMER approval.

iii. Instruments Data sheets as per ISA format.
iv. Filled in dry gas seal system data sheet as per API format.
v. Quality assurance plan.

of BHARAT HEAVY
vi. Spares list

9.3 Final Documentation: Vendor shall furnish (17 sets of hard copies for a) to c) below + 2
DVD’s for all documents mentioned below)
a) Documents mentioned 9.2 above.
b) Terminal wiring details of Junction Box.

It must not be used
c) Instruction, Service and Maintenance manual

the interest of the
d) Test and Inspection reports : 3 copies

company.
e) Guarantee Certificates : 3 copies

f) Photographs for all views : 2 sets (In DVD, the digital photos shall be provided).
10. Acceptance Criteria
10.1 The offered Dry Gas Seal system skids (Control system and filter) shall be proven and
validly similar to the specified operating parameters, process gas service, pressures and
configuration as compared to at least TWO UNITS designed, manufactured, tested and
supplied from the proposed manufacturing plant and at least one of these units shall have
been successfully operated in the field for at least 8000 hours of continuous operation
without any major overhaul as on the date of issue of enquiry.
10.2 Vendor shall furnish complete reference list / details (Proven track record) along with the
offer. These details shall include Plant name, year of commissioning, number of operating
hours completed and name of contact person(s) etc. for the skids similar to one being
COMP. FILE
FILE NAME
C
Ref. Doc.
offered.
NAME
11. Inspection and Tests

All the equipments shall be subject to inspection and witness tests by
TC55450.
BHEL/CUSTOMER/CONSULTANT. The schedule of quality checks shall be furnished by the

DOC
vendor in the quality plan which is subject to the approval of customer/consultant/ BHEL. The
minimum shall be as indicated in clause 12.0 below and Table-3 Quality Plan.
TC65436-R01 Page 22 of 227

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12. Material tests for filter and Changeover Valve for Duplex Filter (as a minimum)
Type of Check and Certificate Type of Inspection
Test Designation
Verification of test
report certificates
12.1 Chemical Analysis Mills Certificates
by Lloyds
CONFIDENTI
COPYRIGHT
AND
AL
Certified check - do -
12.2 Mechanical Tests
by manufacturer
Non destructive Tests (as
per manufacturer’s
12.3 - do - - do -
of BHARAT HEAVY
standard)
Hydrostatic Test
12.4 (Filter Housing and valve Witness Lloyds
body)
Verification of test
Degree of filtration Certificate from

12.5 report certificates

It must not be used
(filter element) manufacturer

the interest of the
by Lloyds
company.
13. Marking and Shipping

13.1 Name plates
The Individual components shall be provided with Nameplates giving important details
like make, model etc. Each component shall be provided with stainless steel Tag plates
duly punching Tag Nos. as applicable on it.
13.2 Preparation for Shipment
a) Equipment shall be suitably prepared for shipment. The preparation shall make the
equipment suitable for 6 months of outdoor storage from the date of shipment.
b) Each assembly shall be marked with details like, drawing no, job number, PO No.
etc. at a convenient location.
c) Exterior carbon Steel surfaces shall be given at least two coats of Epoxy paint.
COMP. FILE
FILE NAME
d) Flanges openings shall be provided with metal closures.

C
Ref. Doc.
e) Pipe union openings shall be suitably closed with Swagelok (or Parker) fittings.
NAME
f) Lifting Points and lifting lugs shall be clearly identified.

g) All Loose supplied items like interconnection pipe and fittings between both
TC55450.
assemblies, loose cable glands, spare filter cartridges, foundation bolts, etc., which
DOC
are in Vendor’s scope shall be listed out separately in the packing list.
h) Adequate amount of silica gel or equivalent shall be provided in the box before
despatch for the removal of moisture till installation.
i) All safety instructions for storage and handling shall be indicated on external surface
of the box.
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14. Guarantee
The Gas Seal Control System Skids and each component of the unit shall be guaranteed for 18
months of trouble free performance from the date of shipment or 12 months from the date of
commissioning whichever is earlier
15. Bids
Technical bids and Price bids are to be submitted in separate sealed covers. Un-priced copy of
CONFIDENTI
COPYRIGHT
the price bid shall be furnished along with Technical bid.

AND
16. Services:
AL
Vendor shall provide services of their engineers for commissioning of Gas Seal Systems at site
for 7 working days
17. Training:
of BHARAT HEAVY
Vendor shall at no extra cost to the purchaser, undertake to train 4 engineers selected by the
purchaser for a period of 5 working days at BHEL Hyderabad or Vendors works or site
18. SPECIAL NOTES
18.1 Vendor should bring out in his offer clause wise deviations if any, with respect to
proposed supply along with price adder for withdrawing the deviation to comply with
specification. Failure to highlight the same will be construed as acceptance on the

It must not be used
the interest of the
part of the vendor to meet the requirement of this specification totally.

18.2 Vendor shall provide the relevant technical information and supporting documents
company.
whenever asked for by the customer/ consultant.

18.3 Vendor to clearly bring out any additional requirements which are essential for proper
functioning of the dry gas seal system. This shall be included in the offer.
COMP. FILE
FILE NAME
C
Ref. Doc.
NAME
TC55450.
DOC
TC65436-R01 Page 24 of 227

It must not be used The information on this COPYRIGHT Fo R T
Ref. Doc.
directly or indirectly in document is the property rm ev D-
C AND
TC55450. COMP. FILE any way detrimental to of BHARAT HEAVY N . 5 10
the interest of the ELECTRICALS LIMITED. CONFIDENTI o. 6-
DOC FILE NAME
NAME company. AL ` 1
TC65436-R01
NOT APPLICABLE
HYDERABAD
PRODUCT STANDARD
TURBINES AND COMPRESSORS
Page 25 of 227
TC-55450
REV No.: 03
Page 14 of 32
Ref. Doc.
C AND
DOC FILE NAME
TC65436-R01
HYDERABAD
PRODUCT STANDARD
NOT APPLICABLE
Page 26 of 227
TC-55450
REV No.: 03
Page 15 of 32
Ref. Doc.
C AND
DOC FILE NAME
TC65436-R01
HYDERABAD
PRODUCT STANDARD
NOT APPLICABLE
Page 27 of 227
TC-55450
REV No.: 03
Page 16 of 32
Ref. Doc.
C AND
DOC FILE NAME
TC65436-R01
HYDERABAD
NOT APPLICABLE
PRODUCT STANDARD
Page 28 of 227
TC-55450
REV No.: 03
Page 17 of 32
Ref. Doc.
C AND
DOC FILE NAME
TC65436-R01
NOT APPLICABLE
HYDERABAD
PRODUCT STANDARD
Page 29 of 227
TC-55450
REV No.: 03
Page 18 of 32
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Table 1: Technical Specifications of Instruments and other components

(* Vendor to furnish Information along with offer)
SL. Instrument Qty Minimum Specification Vendor Model

No. Note
(2)
Differential 6 nos. Differential Pressure Indicator Switzer 109-V-E-2-6-0-S
1 Pressure
IP66; panel mount
Gauges
Range : *
CONFIDENTI
COPYRIGHT
Dial Size : 150mm

AND
AL
Pr.Conn. : 1/4”PT-F
Static Pr. : 210 kg/cm2(g)
Pressure 16 nos Pressure gauge GIC/ WIKA/
2 Gauges IP67; panel mount WAREE

Accuracy: ± 1% of full scale

of BHARAT HEAVY
Range : *
Dial Size : 150mm
Pr. Connections: 1/2”NPT-M
Case and Bezel : All SS
Construction
Wetted parts : *
Gold plating for diaphragm seal
type in seal gas line

It must not be used
Solid front type for seal gas line

the interest of the
Over range protection: SS316

Smart (Hart Protocol/ FF) Emerson HART model:
company.
3 Differential 6 nos Transmitters 3051CD 3A 07A1 J B7 KD L4

Pressure Range : * M5 Q4 QT T1 DF D1 TR
Transmitters intrinsic safe & explosion proof FF model:
IEC Zone 1,Gas IIA, B & C 3051CD 3F 07 A1 J D01 B7
Min Load: 600 ohms IE(or IA) L4 M6 Q4 T1 DF
All SS construction
Pr. Connections: 1/2”NPT-F
Accuracy: 0.075% of span YIL HART model:
Min. Static Pr.: 210 kg/cm2(g) EJX 110A EH S4 GU 2 CEB/
V1U/A /D4/A1
LCD indicator FF model:
In built lightning & surge EJX 110A FH S4 GU 2 CDB/
protection D4/ A / A1/ FS1(or KS2) / LC1/
D46
Integral Manifold: SS 316L 3-
way valve for DP and 2-way
valve for pressure (Below 600#
only. For 600# and above
COMP. FILE
FILE NAME
integral manifold not to be used)

C
Ref. Doc.
shall be included in the model

NAME
number by the vendor

SIL certified( for HART)
TC55450.
Pressure Smart (Hart Protocol/ FF) Emerson HART model:

DOC
4 Transmitters 21 nos Transmitters 3051CG X A 07A1 J B7 KD L4

(for fig. Range : * M5 Q4 QT T1 DF D1 TR
2 & 4) Note : X is as per range
Others same as sl.no. 3 FF(FNICO/FISCO) model:
17 nos 3051CG X F 07A1 J D01 B7
(for fig. IE(or IA) L4 M6 Q4 T1 DF
1, 3 & Note : X is as per range
5)
TC65436-R01 Page 30 of 227

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YIL HART model:

EJX XXX A E X S4 GU 2 CEB/
V1U/A /D4/A1
Note : X is as per range
FF model:
EJX XXX A F X S4 GU 2 CDB/
D4/ A / A1/ FS1 (or KS2) /
LC1/ D46
Note : XXX is as per range
Smart 1 no Smart(Hart Protocol/ FF) Metso HART model:
CONFIDENTI
COPYRIGHT
5 Positioner for Positioner with dual certification ND 930 X H X1 T

DP control (Explosion proof and Intrinsic Note : X as per requirement
AND
AL
valve (sl.no 15) safe) and metallic housing
“Valve’s operating signatures” in

the form of hard copy and also
CD along with each control

valve to
be supplied with smart FF model:

of BHARAT HEAVY
positioner. ND 930 X F X1 T
Note : X as per requirement
Flow Meters 4 nos Metal Tube Variable Area flow Krohne H250/RR/X/MX/EG/ESK/
6 meter (with 2 electrical entries EEx
with 1 blind plug), 2 wire Note : X as per requirement
It must not be used
the interest of the
SMART (HART protocol /FF )

company.
Range : *
intrinsic safe & explosion proof
IEC Zone 1,Gas IIA, B & C
Guided wave 1no. Smart (Hart Protocol/ FF) Emerson or
7 radar LT for Transmitters E&H or
drain pot Pr.conn: Flanged Magnetrol or
Krohne
Smart (Hart Protocol/ FF) Emerson HART model:
8 Diaphram seal 1 nos Transmitters 3051CD 2A 02 A1 J S2 B7 KD
type LT for L4 M5 Q4 QT T1 DF D1 TR +
drain pot 1199 WDF XX A FFW 76 DA A
9 H U + 1199 MDF XX A FFW
76 DA A 9 H U
Note : XX as per requirement
Range : * FF model:
3051CD 2F 02 A1 J D01 B7
IE(or IA) L4 M6 Q4 T1 DF +
COMP. FILE
FILE NAME
C
1199 WDF XX A FFW 76 DA A

Ref. Doc.
9 H U + 1199 MDF XX A FFW

Others same as sl.no. 3
NAME
76 DA A 9 H U
Note : XX as per requirement
Pr. Connections: 3” Flanged YIL Equivalent models for HART
TC55450.
and FF
Flush flange with spacer ring
DOC
minimum SS316 with Flushing /

Filling Connection (1/2”size)
Magnetic level 1no. Body matl.: SS 316L Levcon or

9 gauge for drain Pr.conn: 1” Flanged Chemtrols or
pot The maximum visible range of a Technomatic
single gauge shall not or Krohne
exceed 1470 mm
TC65436-R01 Page 31 of 227

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Ball check valve (offset design)

required.
Drain valve for 1no. Smart/FF positioner as per sl.no
10 drain pot 5
Others as per sl.no 15
Change over 1no. On-off ball valve Flowserve or
11 valve in startup ANSI / FCI 70.2 Minimum class IL, palghat
gas VI. or Koso,
the body as well as the actuator palghat or
shall meet the testing Tyco
CONFIDENTI
COPYRIGHT
requirements as per API 617

latest revision.
AND
AL
Actuator: Pneumatic cylinder

with spring return scotch yoke
type
SS, Universal type, IS or
Exp.proof (as per project reqt.),

Voltage (as per project reqt.)

Solenoid valve : Make: Norgren
of BHARAT HEAVY
or ASCO
Proximity type IS SIL certified
limit switches
5 nos Electrical Junction Box with LM- Baliga
12 --- 6 body lighting or
FCG flame
proof control
gears
It must not be used
Or
the interest of the
FCG Power
Industries
Or
company.
Flameproof
Equipments
P Limited
2 nos FF JB FF JB Loose supply by BHEL.
13 Vendor to make provision for
mounting the same.
Duplex filter 1 nos - Each filter 100% capacity with Forain Italy
14 (Coalescing change over valve or Indfil
type) with - Startup diff. Pr. : * Germany or
change over - Max. Pr. For change over : * Boll &
transfer valve - Filter vessel : SS 316L - kirch,
Change over valve : SS 316L Germany;
or
Hydac,
Germany.
Pneumatically 1 nos Material of body : SS 316 L Fisher-

15 operated control Material of Trim : * Sanmar or
valve for DP IL, Palghat
COMP. FILE
FILE NAME
C
Suitable for use in IEC Zone

Ref. Doc.
control valve or Dresser

1,Gas IIA, and IIB & IIC area. valve India
NAME
ANSI / FCI 70.2 Minimum class Pvt Ltd.

IV.
Noise level shall not exceed
85db. Source treatment for
TC55450.
noise shall be by using special

DOC
trims like anti-noise trims, in

case noise exceeds the
allowable level.
Bellow seal for corrosive & toxic
gases like H2S, H2 etc.
Actuator: Pneumatic diaphragm/
cylinder with spring return
scotch yoke type
TC65436-R01 Page 32 of 227

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Duplex Filter, 2 nos. As per system requirement Norgren or

16 regulator Parker or
with SS or Boll &
housing and kirch,
changeover or
transfer valve Hydac
In line check As per system requirement Audco or

17 valves BDK or
ATIPL
CONFIDENTI
COPYRIGHT
Needle valves As per system requirement Audco or

18 BDK or
AND
AL
ATIPL
Instrument root As per system requirement Audco or
19 & Isolation BDK or
valves ATIPL
Tubes, Tube As per system requirement Swagelok /

20 fittings and Parker

manifolds Hannifin corp.

of BHARAT HEAVY
Instrument As Single pair 1.5 mm2.

21 cable reqd
Spur Cable for As Type A as per IEC 61158-2 Belden
22 FF instr. reqd
Notes:
(1) All instrument makes shall be as per this list. Any item not covered in this list shall be
from a reputed manufacturer unless otherwise specified in this specification elsewhere.

For the items, which are not covered in the list or vendors not indicated, vendor has to
It must not be used
the interest of the
procure from their standard sub-vendors.

(2) If the quantity indicated above is more than the numbers required as per project
company.
specific P&I diagram, the additional quantity with ranges same as used within skid shall
be supplied loose.
(3) All the items of the same type of instrument shall be of same make.
COMP. FILE
FILE NAME
C
Ref. Doc.
NAME
TC55450.
DOC
TC65436-R01 Page 33 of 227

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Table 2: Check List

(TO BE FILLED BY THE VENDOR AND SUBMITTED ALONG WITH THE OFFER WITH
OUT WHICH OFFER WILL NOT BE CONSIDERED)
Cl.no Description Vendor’s

Confirmation
(Yes/No)
9.1(a) Compliance for BHEL specification and its Annexure
CONFIDENTI
COPYRIGHT
2.1 Compliance to clause no 2.1.

AND
AL
3.3,3.4, Compliance of materials and sizes to clause no 3.3, 3.4, 5.1,

5.1,5.4 5.4 & 5.5.
& 5.5
3.6(b) The DEW point curve enclosed along with the offer.
6.7 Compliance for the sub-vendors list indicated as per Table-1.

For the items, which are not covered in the list or vendors not
of BHARAT HEAVY
indicated, vendor has to procure from their standard sub-

vendors. Vendor to confirm compliance for the same.
6.8 Vendor shall confirm that the bill of material furnished along with
offer is only indicative and the final BOM, which shall be
furnished during detailed Engineering (after order placement) for
the approval of BHEL. The additional items, if any required at
later stage for complying BHEL specification or for the

satisfactory working of the seals shall be supplied by vendor

It must not be used
the interest of the
without any price/delivery implications.

9.1(c) Price Schedule as per table-5 enclosed.
company.
Also, signed filled copy of Price schedule ( without prices)

enclosed with technical offer
9.1(d) Proven Track Record as indicated in Clause no 10.0 enclosed.
18.3 Any additional requirements which are essential for proper
functioning of the dry gas seal system included in the offer.
Vendor’s Signature
Vendor’s Company seal

COMP. FILE
FILE NAME
C
Ref. Doc.
NAME
TC55450.
DOC
TC65436-R01 Page 34 of 227

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Table – 3: Quality Plan

Sl. Description Type of check Ref. Type of Agency
No. Quantum of check Documents Inspection
100%
1 Assembly of - Location of - Approved Physical BHEL/
Skids equipment GA drg. of check CUSTOMER
- Correctness of flow Skids
Schematics
CONFIDENTI
COPYRIGHT
- Overall dimensions
AND
AL
2 Welding (if Type Manufacturing -Review of

applicable) drawings. Radiograph --Do--

certificate
of BHARAT HEAVY
-Welding
efficiency
of 1
3 Duplex Filter - Material Certification -BHEL/ Verification
- Hydrostatic test CUSTOMER of test report --Do--
- Degree of filtration- Specification certificate
Type Test - Approved
drg./docts.
It must not be used
the interest of the
Control - Calibration test

Valves certificate
4 -Seat leakage test - Verification --Do--
company.
certificate --DO-- - Review of

-100% radiography Certificates
test certificate (two
shall be taken from
each area to be
tested)
-magnetic particle test
certificate
-hardening test
certificate
-charpy test
-confirmity test
certificate
-Material Certification
- Explosion proof/
COMP. FILE
Intrinsic safe
FILE NAME
C
Ref. Doc.
certification
NAME
- Hydrostatic test
- Control valve
functional test
TC55450.
5 Valves - Material Certification - Verification

DOC
- Hydrostatic test --DO-- - Review of --Do--

- Control valve Certificates
functional test
6 Pressure - Make, Model -

Gauges, Diff. Materials --DO-- --Do-- --Do--
Pr. Gauges, Certification
TC65436-R01 Page 35 of 227

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Diff. Pr. - Calibration

Transmitters, certification
I/P - Explosion proof/
converters, Intrinsic safe
DP Switch, certification
Pr. Switches,
Junction Box,
Flow meters
CONFIDENTI
COPYRIGHT
7 Filter - Make, Model

regulators, --Do-- --Do-- --Do--
AND
AL
Valves
8 Piping/Tubing - Materials - Review of
Certification --Do-- Mills
certificates
9 Pipe fittings - Materials -Verifica-

and swagelok Certification --Do-- tion --Do--

of BHARAT HEAVY
type fittings - Review of

Certificates
10 Instrument - Material Review of
Hook-ups Certificate --Do-- certificates --Do--
11 Line cleaning Compliance Verification

--Do-- --Do--
It must not be used
12 Hydraulic - Leakage -Do-- Witness

the interest of the
Testing of --Do--
Piping
company.
13 HP test with
Helium or
- Leakage --Do-- Witness --Do--
Nitrogen as
per API 614
14 Air Leak test
for the
- Leakage --Do-- Witness --Do--
Hydraulic
tested lines
15 Name Plates - Correctness Physical
--Do-- check --Do--
16 Painting - Thoroughness No Rust Physical Supplier
- Pre- check
Treatment,
Chemical
COMP. FILE
Cleaning,
FILE NAME
C
Ref. Doc.
Degreasing
NAME
De-rusting - Thoroughness Finish Physical BHEL/CUST

and check OMER
Phosphating
TC55450.
- Two coats of
DOC
Primer and
Two coats of
final Paint
17 Wiring - Continuity Wiring Verification --Do--
diagram
TC65436-R01 Page 36 of 227

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Table – 4: Variant Table

VAR MATERIAL
DESCRIPTION REMARKS
NO. CODE
1 FILTER SKID- IOCL BARODA WGC TC9755450017
CONTROL SKID- IOCL BARODA
2 TC9755450025
WGC
CONFIDENTI
COPYRIGHT
3 FILTER SKID- BPCL-NET GAS-LP TC9755450033

AND
4 CONTROL SKID- BPCL-NET GAS-LP TC9755450041

AL
5 FILTER SKID- IOCL BARODA VGO TC9755450050

6 CONTROL SKID- IOCL BARODA VGO TC9755450068
7 NOT USED NOT USED

8 CONTROL SKID- BPCL NET GAS-HP TC9755450084

of BHARAT HEAVY
9 FILTER SKID- BPCL-CCR(MOTOR) TC9755450092

CONTROL SKID- BPCL-
10 TC9755450106
CCR(MOTOR)
11 FILTER SKID- IOCL VADODARA NHT TC9755450114
CONTROL SKID- IOCL VADODARA
12 TC9755450122
NHT
13 FILTER SKID- CPCL DHDT TC9755450130

It must not be used
the interest of the
14 CONTROL SKID- CPCL DHDT TC9755450149

15 FILTER SKID- GGSR-HPCL MITTAL TC9755450157
company.
CONTROL SKID- GGSR-HPCL

16 TC9755450165
MITTAL
17 FILTER SKID- HMEL CCR TC9755450173
18 CONTROL SKID- HMEL CCR TC9755450181
19 FILTER SKID- HMEL DHDT TC9755450190
20 CONTROL SKID- HMEL DHDT TC9755450203
21 FILTER SKID- HMEL DCU TC9755450211
22 CONTROL SKID- HMEL DCU TC9755450220
23 FILTER SKID- ONGC TRIPURA TC9755450238
24 CONTROL SKID- ONGC TRIPURA TC9755450246
25 FILTER SKID- BRPL TC9755450254
26 CONTROL SKID- BRPL TC9755450262
27 FILTER SKID- MRPL DCU TC9755450270
COMP. FILE
28 CONTROL SKID- MRPL DCU TC9755450289

FILE NAME
C
Ref. Doc.
29 FILTER SKID- MRPL DHDT TC9755450297

NAME
30 CONTROL SKID- MRPL DHDT TC9755450300

31 FILTER SKID- GSFC-HP-2BCL 507 TC9755450319 As per CCI-MCA-1001-27
TC55450.
32 CONTROL SKID- GSFC-HP-2BCL 507 TC9755450327 As per CCI-MCA-1001-27

DOC
33 FILTER SKID- GSFC-BCL 407A TC9755450335 As per CCI-MCA-1001-27

34 CONTROL SKID- GSFC-BCL 407A TC9755450343 As per CCI-MCA-1001-27
35 FILTER SKID- GSFC-LP-2BCL 407A TC9755450351 As per CCI-MCA-1001-27
36 CONTROL SKID- GSFC-LP-2BCL TC9755450360 As per CCI-MCA-1001-27

407A
TC65436-R01 Page 37 of 227

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Item Same as M.code:

37 FILTER SKID- MRPL CHTU TC9755450378
TC9755450904
Item Same as M.code:
38 CONTROL SKID- MRPL CHTU TC9755450386
TC9755450912
39 FILTER SKID- MRPL PFCCU TC9755450394 As per CCI-MCN-1001-27
40 CONTROL SKID- MRPL PFCCU TC9755450408 As per CCI-MCN-1001-27
41 SGS SKID- TABRIZ TC9755450416 As per CCI-CA217-27
42 SGS SKID- SPARES- TABRIZ TC9755450424 As per CCI-CA217-27
CONFIDENTI
COPYRIGHT
43 Shifted to Table-4
AND
AL
46
47
48
of BHARAT HEAVY
49
50
It must not be used
the interest of the

company.
COMP. FILE
FILE NAME
C
Ref. Doc.
NAME
TC55450.
DOC
TC65436-R01 Page 38 of 227

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Table – 4: Variant Table

Var Reference
Description Requirements Material code
No P&ID
Rating: #300
51 Seal gas Filter Skid Insts TC9755450513 Fig.1
Tubing
Hookup:
DCS Insts: HART Protocol
52 Seal gas Control Skid TC9755450521 Fig.1
CONFIDENTI
COPYRIGHT
Spares for Seal gas

AND
53 filter skid and control TC9755450530 Fig.1

AL
skid
Rating: #300
Piping
Hookup:
DCS Insts: HART Protocol

55 Seal gas Control Skid TC9755450556 Fig.1
of BHARAT HEAVY
Spares for Seal gas

skid
Rating: #300
57 Seal gas Filter Skid TC9755450572 Fig.2
Insts Hookup: Tubing
HART
DCS Insts:
It must not be used
58 Seal gas Control Skid Protocol TC9755450580 Fig.2

the interest of the
With
Spares for Seal gas
company.
Startup Gas: Changeover

valve
skid
Rating #300
Insts Hookup Piping
HART
DCS Insts
With
Spares for Seal gas
Startup Gas: Changeover
valve
skid
63 Seal gas Filter Skid Rating #300 TC9755450637 Fig.1
64 Seal gas Control Skid Insts Hookup Tubing TC9755450645 Fig.1
Spares for Seal gas FF
DCS Insts
65 filter skid and control Instruments TC9755450653 Fig.1
skid
COMP. FILE
FILE NAME
C
Rating #300
Ref. Doc.

Insts Hookup Piping
NAME
FF
DCS Insts
67 Seal gas Control Skid Instruments TC9755450670 Fig.1
TC55450.
DOC
Spares for Seal gas

skid
Rating #300
Insts Hookup Tubing
FF
70 Seal gas Control Skid DCS Insts TC9755450700 Fig.2
Instruments
TC65436-R01 Page 39 of 227

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Spares for Seal gas With Change

Startup Gas
71 filter skid and control over valve TC9755450718 Fig.2
skid
Rating #300
Insts Hookup Piping
FF
DCS Insts
CONFIDENTI
COPYRIGHT
With
AND
AL
Spares for Seal gas Startup Gas: Changeover

74 filter skid and control valve TC9755450742 Fig.2
skid
Rating #600

Piping/Tubing
Hookup
of BHARAT HEAVY
HART
Protocol
Spares for Seal gas
skid
Rating #600

Insts Hookup Piping/Tubing
It must not be used
the interest of the
FF
DCS Insts
company.
Spares for Seal gas

skid
Rating #600
HART
DCS Insts
With
Spares for Seal gas Startup Gas: Changeover
83 filter skid and control valve TC9755450831 Fig.4
skid
Rating #600
COMP. FILE
FF
FILE NAME
C

Ref. Doc.
Instruments
NAME
With
Spares for Seal gas filter
86 Startup Gas: Changeover TC9755450866 Fig.4
skid and control skid
valve
TC55450.
Rating #1500
DOC
Insts Hookup Piping

HART
DCS Insts
Spares for Seal gas filter

89 skid and control skid TC9755450890 Fig.3
TC65436-R01 Page 40 of 227

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Rating #1500
Insts Hookup
91 Seal gas Control Skid Piping TC9755450912 Fig.3
Spares for Seal gas filter FF
92 DCS Insts TC9755450920 Fig.3
skid and control skid Instruments
94 Seal gas Control Skid Insts Hookup Piping TC9755450947 Fig.5
CONFIDENTI
COPYRIGHT
HART
Spares for Seal gas filter DCS Insts
AND
Protocol
AL
95 TC9755450955 Fig.5
skid and control skid
Drain pot System
97 Seal gas Control Skid Insts Hookup Piping TC9755450971 Fig.5

FF
Spares for Seal gas filter DCS Insts
of BHARAT HEAVY
98 Instruments TC9755450980 Fig.5

skid and control skid Drain Pot
system
Table – 4-A: Variant Table

Rating #900
HART
DCS Insts
It must not be used

the interest of the
Spares for Seal gas

company.

skid
COMP. FILE
FILE NAME
C
Ref. Doc.
NAME
TC55450.
DOC
TC65436-R01 Page 41 of 227

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Table-5
PRICE SCHEDULE
SEAL GAS CONTROL SYSTEM
Enquiry ref. No: Date:

Offer ref no. Date:
CONFIDENTI
COPYRIGHT
Sl no. DESCRIPTION Qty PRICE

01 Seal Gas Control system consists of the following
AND
AL
a) Seal Gas Filter Skid

b) Seal Gas control skid
c) Filter cartridges – 5 sets 1 set
d) Matting flanges & accessories for all terminal points– 1 set

e) Loose supplied items
Seal Gas Control system Spares as per following

of BHARAT HEAVY
02
a) Pressure Gauges, Differential Pressure Gauges, level gauges-
10% or min 1 no. each type.
b) Transmitters (both Fieldbus and SMART) for Pressure, Level,
Variable area Flow & Differential Pressure-10% or min.1 no each 1 set
type.
c) Control valve spares-10% or min 1 no. each type of the following: The word
i. Proximity type limit switches. “TYPE”

It must not be used
ii. Airfilter Regulator. means the

the interest of the
iii. Solenoid valve. make, model

iv. Bonnet Gasket/Special Gasket. no, range,
v. Gland packing.
company.
size/length,
vi. Stem seal o-rings/Piston o-ring. rating,
vii. SMART/Fieldbus positioner. material as
viii. Trim set. applicable
ix. Diaphragm, actuator assembly
d) Manifolds- 3.way and 5 way, isolation valves, instrument valves,
tube fittings, check valves, filter regulators -10% or min.1 no each
type.
Optional offer for addition of each of the following instrument inclusive
03
of root valves, piping, & installation materials etc.
a) Pressure Transmitter 1 set
b) DP Transmitter 1 set
c) Pressure Gauge 1 set
d) DP Gauge 1 set
e) Smart Positioner as per sl.no 5 of table-1 1 set
f) Solenoid valve. 1 set
g) Variable area Flow transmitter. 1 set
COMP. FILE
FILE NAME
C
Additional price to with draw the deviations to following clauses:

Ref. Doc.
04
NAME
TC55450.
Note:
(1) The individual prices for the spares and optional items against sl nos 02 and 03 above
DOC
are valid for one year to order as and when the requirement arises.
(2) Any additional requirements which are essential for proper functioning of the dry gas
seal system but not indicated in specification are included in the offer.
Vendor’s signature & seal
TC65436-R01 Page 42 of 227

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Rev.
Date Revision Details Revised Approved
No.
00 03.03.2008 New Standard -- AK
01 02.05.2009 Insulation requirement added RAM AK
02 13.12.2009 Generally revised and variants added VJK VVS
03 17.09.2010 Variants 43,44,45 added, Changes RAM VVS
CONFIDENTI
COPYRIGHT
Highlighted
AND
AL
of BHARAT HEAVY
It must not be used
the interest of the

company.
COMP. FILE
FILE NAME
C
Ref. Doc.
NAME
TC55450.
DOC
TC65436-R01 Page 43 of 227

Annexure-4-1
TC65436-R01 Page 44 of 227

STANDARD SPECIFICATION No.
ENGINEERS TECHNICAL NOTES
fg0j1 fetWeg INDIA LIMI TED FOR VALVES 6-44-0052 Rev. 7
(A Govt of India Undertaking)
Page 1 of 12
Annexure-4-2
vilcni rd uAluiii*
TECHNICAL NOTES FOR VALVES
7 13.07.17
REVISED AND ISSUED AS STANDARD 01/4
SPECIFICATION ‘ )t.144<-1 MI RN
REVISED AND ISSUED AS STANDARD
6 04.08.10
SPECIFICATION RN ATD SC DM ND
5 04.07.08 RN SC DM VC
SPECIFICATION
4 15.11.00 RN BRB NS MI
SPECIFICATION
3 04.04.94 ISSUED IN LINE WITH GENERAL REVISION AKG NS GRR AS
Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
TC65436-R01 Page 45 of 227

taleg
ailErf t-recnr11513‘grai
INDIA LIMITED
FOR VALVES 6-44-0052 Rev.7
Page 2 of 12
Abbreviations:
AARH : Arithmetic Average Roughness Height

ANSI American National Standards Institute
API American Petroleum Institute
ASME : American Society of Mechanical Engineers
ASTM : American Society for Testing & Materials
BGO Bevel Gear Operator
BHN Brinnel Hardness Number
BIS Bureau of Indian Standards
BS • British Standard
BVIS ▪ Bureau Veritas Industrial Services
BW • Butt Weld
CAT • Category
CEIL • Certification Engineers International Limited
CS Carbon Steel
DFT Dry Film Thickness
DNV Det Norske Veritas
DP Dye-Penetrant
eDMS : Electronic Document Management System
IBR Indian Boiler Regulations
IGC Inter Granular Corrosion
IS Indian Standard
LT • Low Temperature
LTCS • Low Temperature Carbon Steel
MOV • Motor Operated Valve
MP • Magnetic Particle
MR • Material Requisition
NDT • Non Destructive Testing
PMI • Positive Material Identification
PO Purchase Order
PR Purchase Requisition
RFQ Request for Quotation
SCRD : Screwed
SS Stainless Steel
SW Socket Weld
Piping Standards Committee
Convenor : Mr M. Ismaeel
Members : Mr. Amrendra Kumar

Mr. G. Balaji
Mr. Udayan Chakravarty
Mr. K.J. Harinarayanan (S&ME)
Mr. S. Ghoshal (Process-2)
Mr. G.K. Iyer (Projects)
Mr. Pankaj Kumar Rai (Construction)
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL - All rights reserved
TC65436-R01 Page 46 of 227

1f lots
Igar 0151-e-G INDIA LIMITED
tole,r rievore tri.ltrovn) (A Govt of India Undertaking)
Page 3 of 12
CONTENTS
1.0 GENERAL 4
2.0 DOCUMENTATION 4
3.0 DESIGN AND CONSTRUCTION 5
4.0 OPERATION 9
5.0 INSPECTION AND TESTING 9
6.0 RADIOGRAPHY OF CAST VALVES 10
7.0 IBR CERTIFICATION 11
8.0 MARKING 11
9.0 DESPATCH 11
10.0 ATTACHMENTS 12
11.0 REFERENCES 12
TC65436-R01 Page 47 of 227

LIIdel ENGINEERS TECHNICAL NOTES
$1gziT tif4leg INDIA LIMITED FOR VALVES 6-44-0052 Rev.7
MIRFC eleax, 45134115-41) IA Govt of Ind ia Undertaking)
Page 4 of 12
1.0 GENERAL
1.1 Vendor shall supply valves in accordance with the valve specification sheets along with
auxiliaries, if any, such as gear operator, bypasses, drains, locking arrangements etc. wherever
specified in the specification sheets, subject notes and other enclosures to the material
requisition (MR).
1.2 Vendor shall quote in strict accordance with the valve data / specification sheets, subject
technical notes and all other enclosures to the MR. For 'Cat-I valves', no deviations
whatsoever shall be accepted. Post Order Waiver/ Deviation format 5-0000-0180-F1 as
mentioned in Cl. 5.17 of specification for Quality Management System Requirements from
Bidder (6-78-0001) is not applicable for Cat-I valves. For Cat-II Valves, if exceptions/
deviations become absolutely must, the same shall be requested as explained in clause 2.3.6
giving reasons for seeking such exceptions/ deviations.
1.3 All codes and standards for manufacture, testing, inspection etc. shall be of latest editions as
on issue date of RFQ.
2.0 DOCUMENTATION
2.1 All document submissions to EIL shall be through EIL eDMS.
2.2 For 'Cat-I' valves, no documents shall be submitted with the offer.
2.3 For 'Cat-IF valves, vendor shall submit the following documents with the offer:
2.3.1 Manufacturer's complete descriptive and illustrative catalogue / literature.
2.3.2 Detailed dimensioned cross section drawing with parts / material lists, weight etc.
2.3.3 Drawings for valves with accessories like gear operator, hydraulic / pneumatic operator,
motor, extension bonnet, extended stems with stands, bypass etc. giving major salient
dimensions.
2.3.4 One copy of the valve specification sheets signed as "Accepted" by the manufacturer.
Deviations, if any shall be marked as applicable on the valve specification sheet.
2.3.5 If the valve is regretted or has no deviation, the manufacturer shall write clearly on valve
specification sheets as "Regret" or "No Deviation".
2.3.6 For 'CAT-II' valves, if there is any deviation, the same shall be listed clausewise.
2.3.7 On failure to submit documents as specified in clauses 2.1.1 to 2.1.6 above, the offer is likely
to be rejected.
2.4 The following documents shall be submitted through eDMS of EIL after placement of the
order:
2.4.1 For Cat-I valves to manufacturers' standard specified in MR/valve specification sheet,
detailed dimensioned cross section drawing with parts, materials, weight, etc. shall be
submitted for records/information.
TC65436-R01 Page 48 of 227

laffaad ENGINEERS TECHNICAL NOTES
$/fg-ar kites INDIA LIMITED FOR VALVES 6-44-0052 Rev.7
(Merl e4tax,...13,63.0 (A Govt of India undertaking)
Page 5 of 12
2.4.2 For 'Cat-II' valves, Vendor shall submit for review drawings mentioned in clauses 2.1.2 &
2.1.3 before start of manufacture. No other drawings shall be submitted for review.
2.4.3 Test report shall be supplied for all mandatory tests as per the applicable code. Test reports
shall also be furnished for any supplementary tests as specified in clauses 3.13, 3.14 & 3.15.
2.4.4 Material test certificates (physical properties, chemical composition & heat treatment report)
of the pressure containing parts shall be furnished for the valves supplied. Material test
certificates for the other parts shall also be furnished for verification during inspection.
2.5 In addition to submissions through EIL eDMS, Catalogues/Drawings shall be in submitted in

hard copies (6 sets) and soft copies (2 CDs/DVDs) along with delivery for Purchaser's record
for all categories/types of valves.
3.0 DESIGN AND CONSTRUCTION
3.1 Valve shall be designed, manufactured, tested, inspected and marked as per the manufacturing
standards, design codes and standards indicated in the respective valve specification sheets.
Any conflict between the requisition, enclosures, specification sheets and referred standards/
codes shall be brought to the notice of the purchaser for clarifications and resolution, before
proceeding with the manufacture. The purchaser's decision shall be final and binding to the
vendor. The drawings submitted for review shall not include any deviations except as
communicated in writing in Deviation permits. The Drawings shall be reviewed only for
design and construction features.
3.2 All flanged valves shall have flanges integral (except forged valves) with the valve body.
Flange face finish shall be normally specified in the valve specification sheet as 125 AARH
etc. The interpretation for range of face finish shall be as follows:
Stock Finish : 1000 p. in AARH max.

125 AARH : Serrations with 125 to 250 p in AARH
63 AARH : 32 to 63 p. in AARH
33 For all weld end valves with bevel end as per ASME B 16.25, the contour of bevel shall be as
follows:
Material Wall Thickness Weld Contour

Carbon Steel (Except Upto 22 mm Figure 2 Type A
Low Temp. Carbon Steel)
> 22 mm Figure 3 Type A
Alloy Steel, Upto 10 mm Figure 4
Stainless Steel &
Low Temp. Carbon Steel > 10 mm & Upto 25 mm Figure 5 Type A
> 25 mm Figure 6 Type A
Valve ends shall match thickness of the connecting pipe. Sloping of inside contour of valves
shall be done wherever necessary to achieve this.
TC65436-R01 Page 49 of 227

r..11 feitReg
411M eiecnte J,,RfrA
INDIA LIMITED
IA Govt or India Undertaking)
Page 6 of 12
3.4 For flanged valves with ring joint flanges the hardness shall be as follows:
Flange Material Min. Hardness of Groove (BHN)

Carbon Steel 140
1% Cr to 5% Cr, 9% Cr 150
Type 304, 316, 321, 347 160
Type 304L, 316L 140
3.5 Following requirements for check valves shall be met over and above the valve specification
sheet requirements:
3.5.1 Unless specified otherwise in the data sheet all check valves 3" & above (except in 900#,
1500# & 2500# rating) shall have a drain boss at location "G" (Refer Fig.No.1 of ASME
B16.34) where pocket is formed in valve body. A tapped drain hole with plug shall be
provided as per ASME B 16.34. Threads shall be as per ASME B 1.20.1 (Taper) NPT.
3.5.2 For heavy check valves, provisions shall be available for lifting by way of lugs, eye bolts and
other such standard devices.
3.6 If an overlay weld-deposit is used for the body seat ring seating surface, the corrosion
resistance of the seat ring base material shall be at least equal to the corrosion resistance of the
material of the shell.
3.7 Following valve bypass requirements shall be met:
3.7.1 By-pass requirement for Gate valves shall be as follows unless otherwise mentioned.
ASME 150 Class On sizes 26" and above

3.7.2 The by-pass piping arrangement shall be such that clearance between main valve body and by-
pass assembly shall be the minimum possible for layout reasons. Vendor shall follow the
sketch enclosed in Specification No. 6-44-0052-Al.
3.7.3 By-pass valve shall be a globe valve. The sizes shall be as under:
On main valve 4" 1/2"

On main valve 6" to 8" 3/4"
On main valve 10" & above 1"
By-pass piping shall be of same metallurgy as main valve. The by-pass piping, fittings and
valve tag numbers shall be as specified in Specification No. 6-44-0052-A2. In case details of
by-pass arrangement for any Valve tag number is missing, Vendor shall bring the same to
notice of EIL and provide by-pass as per details specified.
3.7.4 Vendor shall supply the by-pass valve duly tested and fitted to the main valve. Valves with
by-pass shall have the direction of flow marked on the main valve. By-pass attachment to the
TC65436-R01 Page 50 of 227

, 31 ENGINEERS TECHNICAL NOTES
Ogell ttfaeg INDIA LIMITED
IA Govt of India Undertaking)
Page 7 of 12
main valve body shall not be screwed. All fillet welds for by-pass installation shall be 100%
examined by DP/MP test and Butt-weld joints shall be 100% examined by radiography.
3.8 Valve body / bonnet shall be forged / cast as specified. Forgings are acceptable in place of
casting but not vice-versa.
3.9 Stem shall be forged or machined from forged / rolled bar. No casting is permitted. However,
integral stem of cast material is acceptable for Plug valves.
3.10 Stelliting / hardfacing by deposition, shall be minimum 1.6 mm.
3.11 Renewable seat rings shall be seal welded for valves of size 3" and above to prevent loosening
in service.
3.12 For Low Temperature & Cryogenic valve requirements, refer Specification.No.6-44-0052-A3
unless otherwise specified.
3.13 For Hydrogen service valve requirements, refer Specification.No.6-44-0052-A4 unless

otherwise specified.
3.14 Valves under `NACE' category shall meet the requirements specified in MR-0103 unless
3.15 For all austenitic stainless steel valves Inter Granular Corrosion (IGC) test shall be conducted
as per the following:
3.15.1 ASTM A262 Practice 'B' with acceptance criteria of '60 mils/year (max.)' for all materials -
forged, rolled, wrought and casting.
Or
ASTM A262 Practice È' with acceptance criteria of 'No cracks as observed from 20X
magnification' for all materials other than castings. 'Microscopic structure to be observed
from 250X magnification' in addition.
3.15.2 When specifically asked for in MR for high temperature application of some grades of
austenitic stainless steel (eg. SS309, 310, 316, 316H etc.) ASTM A262 Practice 'C' with
acceptance criteria of ' 15 mils/year (max.)' shall be conducted.
3.15.3 For the IGC test as described in Clauses 3.15.1 & 3.15.2, two sets of samples shall be drawn
from each solution annealing lot. One set shall correspond to the highest Carbon content and
the other to the highest pressure rating. When testing is conducted as per practice È',
photograph of the microscopic structure shall be submitted for record.
3.16 All types of 321 or 347 stainless steel valves shall be in a stabilised heat treated condition.
Stabilising heat treatment shall be carried out subsequent to the normal solution annealing.
Soaking temperature and holding time for stabilising heat treatment shall be 900°C and 4
hours respectively.
3.17 Spiral wound bonnet gaskets are to be provided with inner/outer ring except when
encapsulated gaskets type body-bonnet joints are employed. Outer ring may be avoided in
case of non-circular spiral wound gasket used in 150# valve provided the outermost layer of
spiral touches the bolts ascertaining the centering.
3.18 All Stainless Steel Castings shall be solution heat treated.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved
TC65436-R01 Page 51 of 227

101 tGI J ENGINEERS TECHNICAL NOTES
Ogen EtOleg S INDIA LIMITED
IrkRer eteakeott3tratTO (A Govt of India Undertaking)
Page 8 of 12
3.19 Only normalized and tempered material shall be used in the following specifications :
Castings A217 Gr.WC1, A217 Gr.WC4, A217 Gr.WC5, A217 Gr.WC6, A217
Gr.WC9, A217 Gr.C5, A217 Gr.C12
Forgings : A182 Gr.F11 C1.2, A182 Gr.F12 C1.2
3.20 Ball / Plug / Butterfly Valves
3.20.1 As a prequalification, fire safe test as per API 607 / API 6FA / BS EN ISO 10497 (Supersedes
BS 6755 Part II) shall be carried out on soft seated ball, plug & butterfly valves and also on
lubricated plug valves The test shall be witnessed and certified by a third party inspection
agency like Lloyds, BVIS, DNV or EIL/ CEIL unless otherwise specified. The vendor has to
submit test certificate for the particular design of the valve offered, if fire safe design is
required as per the Valve Material Specification sheet..
3.20.2 Each valve shall be supplied with a lever / wrench except for gear operated / motor operated
valves.
3.20.3 Soft-seated ball, plug & butterfly valves shall be supplied with antistatic devices.
3.20.4 BW / SW end ball valves shall have a 100 mm long seamless pipe nipple welded to each end
of the valve. Nipples are to be welded prior to assembling Teflon seats / seals. Specifications
of the nipples shall be as indicated in the MR.
3.20.5 The face-to-face dimensions of all ball valves shall be same as those of gate valves of the
corresponding ANSI class (except 10" onwards in Class 150 where the face-to-face
dimensions shall be as per API 6D long pattern).
3.20.6 The ball of ball valve shall not protrude outside the end flanges of valve.
3.20.7 Ball valves shall be of floating ball/trunnion mounted type as per following:
150# 8" & below Floating ball

10" & above Trunnion mounted
300# 4" & below Floating ball

6" & above Trunnion mounted
600# 1.5" & below Floating ball

& above 2" & above Trunnion mounted
3.20.8 Unless otherwise specified in the data sheets, bore of all reduced bore ball valves shall be
limited to one size lower than the nominal bore.
3.21 The MOVs are to be installed in an open area and the actuators shall be suitable for all
weather conditions. The testing of complete assemblies of MOVs along with the actuators
shall be done by the supplier at his works.
3.22 Ends of flanged valves of 22" size shall match corresponding flanges to MSS-SP44 unless
3.23 Yoke material shall be same as bonnet material where maximum temperature specified is
more than 427°C.
TC65436-R01 Page 52 of 227

/gar Ea&
(ORR MEW MI 3‘17.3)
INDIA LIMITED
(A Govt. of India undertaking,
Page 9 of 12
4.0 OPERATION
4.1 Gear operation shall be provided as under:
Valve Type Class Size Requiring Gear-Operator

Gate Valve, Globe Valve & 150 Class 12" and larger
Diaphragm Valve 300 Class 12" and larger
600 Class 10" and larger
Ball Valve / Plug Valve 150 Class 6" and larger
(Other than pressure balance 300 Class 6" and larger
plug valves)
Butterfly Valve 150, 300 Class 6" and larger
For sizes lower than these ranges, hand wheel / lever / wrench shall be provided. For pressure
balance plug valves manufacturer's recommendation shall be acceptable provided the
requirements specified in clause 4.6 are met.
4.2 Gear operator shall be provided, with position indicators for open / close positions and with
limit stops. (Limit stops are not applicable for gate and globe valves).
4.3 Where gear operator is not called for as per Clause 4.1 but vendor recommends a gear
operator, the same shall be highlighted.
4.4 Gear operator shall be so designed as to operate effectively with the differential pressure
across the closed valve equal to the cold non-shock pressure rating.
4.5 Ball, plug and butterfly valves, shall have "Open" position indicators with limit stops.
4.6 Hand wheel diameter shall not exceed 750mm and lever length shall not exceed 500mm on
either side. Effort to operate shall not exceed 35 Kg at handwheel periphery. However, failing
to meet the above requirements, vendor shall offer gear operated valve and quote as per clause
4.3.
5.0 INSPECTION AND TESTING
5.1 Every valve shall be subjected to all the mandatory tests and checks called in the respective
codes / data sheet by EIL inspection or any third party as approved by the purchaser. For IBR
valves refer clause 7.0.
5.2 Every valve, its components and auxiliaries must be subjected to all the mandatory tests and
checks called for in the respective codes, data sheets etc. by the manufacturer.
5.3 Though the extent of inspection shall be as under, exact extent with hold points shall be
decided by EIL regional inspection office and recorded in the form of inspection plan. In case
of third party inspection, the inspection plan shall be approved by the purchaser.
TC65436-R01 Page 53 of 227

Reie?(7
ENGINEERS
-A TECHNICAL NOTES
Ogelf idaeg INDIA LIMITED
eIreel ,too e MI OW.) IA Govt of India Undertaking)
Page 10 of 12
Forged Valves:
1. Visual and dimensional inspection.

2. Review of material test certificates.
3. Any mandatory or supplementary test.
4. Hydrostatic test on 10% valves selected on random basis.
5. Strip check is required for 1% of total ordered quantity of Gate & Globe valves (min. 1
No.) for each Valve sheet no., however, strip check is not required for CS/ Brass/ Bronze
material valves with 13% Cr/ Brass/ Bronze trims.
Cast Steel Valves:
1. Visual and dimensional inspection.

2. Review of material test certificates.
3. Review of radiographs/radiographic reports or any other NDT tests wherever applicable
as per data sheet.
4. Any mandatory or supplementary test.
5. Hydrostatic test 100% for body, 10% other test.
6. Strip check is required for 1% of total ordered quantity of Gate & Globe valves (min. 1
No.) for each Valve sheet no., however, strip check is not required for CS/ Brass/ Bronze
material valves with 13% Cr/ Brass/ Bronze trims.
Samples for strip check shall be selected at random and shall generally be in the highest
size in the lot.
5.4 In case of motor operated or actuator operated valves, functional / operational checks as per
the requirements of the specifications shall be made on each valve.
6.0 RADIOGRAPHY OF CAST VALVES
6.1 Valve castings shall undergo radiographic examination as specified below.
Material Rating Size Range Radiography

All 150# 24" and below NIL**
26" and above* 100%
300# 16" and below NIL**
18" and above 100%
600# & above All sizes 100%
* No radiography is required for valves of size 26" and above in cooling water service.
**For sizes 24" & below in 150# and 16" & below in 300#, radiography percentage if
specifically mentioned in individual valve material spec sheet shall govern.
Radiography specified as random 10% or 20% etc. in the respective valve data sheet implies
10% or 20% etc. of number of valves ordered against each item number with a minimum of
one valve against each item.
TC65436-R01 Page 54 of 227

rn~r el ENGINEERS TECHNICAL NOTES
fEff5teg INDIA LIMITED
(A Govt of India Unclertalcing)
Page 11 of 12
6.2 Radiography procedure, areas of casting to be radiographed shall be as per ASME B 16.34 and
acceptance criteria shall be as per ASME B 16.34 Annexure-B. However for areas of casting
to be radiographed for types of valves not covered in ASME B 16.34, vendor shall radiograph
castings in line with ASME B 16.34.
6.3 For random radiography wherever specified in individual data sheets, the sampling shall be
per size of the quantity ordered for each foundry.
6.4 Radiography wherever specified in the data sheets or as per clause 6.1 shall be done by X-ray /
'y-ray to get the required sensitivity.
7.0 IBR CERTIFICATION
7.1 For valves described "IBR", valves shall be in accordance with the latest IBR (Indian Boiler
Regulation) including the requirements specified in the specification.
7.2 For SW / BW end carbon steel valves under IBR, the chemical composition shall conform to
the following:
Carbon (Max) 0.25%

Others (S, P, Mn) As per IBR
7.3 Valves coming under the purview of "IBR"(Indian Boiler Regulations) shall each be
individually accompanied by IBR certificate original in Form III-C duly approved by IBR
authority / local authority empowered by the Central Boiler Board of India. Photocopy of
original certificate duly attested by the local boiler inspector where the supplier is located is
the minimum requirement for acceptance.
7.4 All "IBR" valves shall be painted red in body-bonnet / body-cover joint.
8.0 MARKING
8.1 Valve markings, symbols, abbreviations etc. shall be in accordance with MSS-SP-25 or the
standard referred in specification sheet as applicable. Vendor's name, valve rating, material
designation, nominal size, direction of flow (if any) etc. shall be integral on the body.
8.2 Each valve shall have a corrosion resistant tag giving size, valve tag / code no., securely
attached to the valve body.
8.3 Paint or ink for marking shall not contain any harmful metal or metal salts such as zinc, lead
or copper which cause corrosive attack on heating.
8.4 Carbon Steel / Alloy Steel valves shall be painted with one coat of inorganic zinc silicate
(minimum DFT 65 to 75 microns).
9.0 DESPATCH
9.1 Valve shall be dry, clean and free from moisture, dirt and loose foreign materials of any kind.
9.2 Valves shall be protected from rust, corrosion and any mechanical damage during
transportation, shipment and storage.
TC65436-R01 Page 55 of 227

,511faeieì Lfth ENGINEERS TECHNICAL NOTES
Q41 k1Rs INDIA LIMITED FOR VALVES 6-44-0052 Rev.7
Page 12 of 12
9.3 Rust preventive on machined surfaces to be welded shall be easily removable with a
petroleum solvent or shall not be harmful to welding.
9.4 Each end of valve shall be protected with the following materials:
Flange Face Wood or Plastic Cover

Bevelled End Wood or Plastic Cover
SW & SCRD. End Plastic Cap
9.5 End protectors of wood / plastic to be used on flange faces shall be attached by at least three
bolts and shall not be smaller than the outside diameter of the flange. However, plastic caps
for SW & SCRD end valves shall be press fit type.
9.6 End protectors to be used on bevelled end shall be securely and tightly attached.
9.7 For special service valves additional requirement for despatch shall be as prescribed in data
sheet.
10.0 ATTACHMENTS
6-44-0052-A 1 Bypass Piping Arrangement
6-44-0052-A2 Specifications for Bypass Piping, Fittings and Valves
6-44-0052-A3 Special Requirements for Low Temperature and

Cryogenic Valves
6-44-0052-A4 Special Requirements for Hydrogen Service Valves
11.0 REFERENCES
6-78-0001 Specification for Quality management system

requirements from bidders
6-78-0003 Specification for documentation requirements from

suppliers
6-81-0001 Specification for Positive Material Identification

(PMI) at Supplier's Works
6-81-0004 Inspection and Test plan for Valves
TC65436-R01 Page 56 of 227

1514-zA ENGINEERS BYPASS PIPING
51guttf54- ag
INDIA LIMITED
(4.,,,,,N,L15,78..) (A Govt of India Undertaking)
ARRANGEMENT 6-44-0052-Al Rev.7
Page 1 of 1
BYPASS PIPING ARRANGEMENT

L7
(minimum)
Bevel Gear
Operator (BGO)
L6
L5
L4
300 mm
(approx.)
Globe valve
for BOO valves
L3 as per spec.
sht. indicated
in the MR.
ote-8
150 mm
(approx.)
for non-BOO valves
L2 Pipe bend
Flow
L1
(minimum possible)
NOTES :
1. The orientation & location of handwheel of bevel gear operator & the bypass arrangement
shall be strictly as per this sketch.
2. The bypass connection ends shall be socket welded upto 600# and butt welded for 900#
and above rating.
3. The bypass arrangement shall be properly clamped to & supported by the body of the
main valve.
4. Basic design of bypass shall be to MSS-SP-45.
5. Material of bypass pipe & 90° elbows shall be same or equivalent to the body material as
indicated in Specification No. 6-44-0052-A2.
6. This sketch is applicable for both BGO & NON-BGO Valves.
7. Vendor shall furnish dimensions Ll to L8.
8. Stem shall not be horizontal in the case of CRYO Valves
TC65436-R01 Page 57 of 227

ENGINEERS SPECIFICATIONS FOR BYPASS
INDIA LIMITED PIPING, FITTINGS AND VALVES 6-44-0052-A2 Rev.7
I etecnie ref 34ore) (A Govt of India Undertaking)
Page 1 of 3
SPECIFICATIONS FOR BYPASS PIPING, FITTINGS AND VALVES
Bypass
Class (Main Valve Sht.no.) Pipe Fittings Valve
Sht.no.
A1A(51301), A3A(51321),
A9A(51301), A10A(51301), ASTM A106 Gr.B (SMLS) ASTM A105
Al 1A(51301), A33A(51301), 0.5"-0.75": S160 0.5"-0.75": SW 6000# 52001
B1A(51401), B9A(51401), 1.0"-1.5" : XS 1.0"-1.5" : SW 3000#
D1A(51501), D9A (51501)
ASTM A106 Gr.B (SMLS) ASTM A105
A6A(51301), B6A(51401) 0.5"-0.5" : XXS 0.5"-0.5" : SW 9000# 52001
0.75"-1.5": S160 0.75"-1.5": SW 6000#
A13A(51301), B13A(51401) 52001
0.5"-1.5" : XXS 0.5"-1.5" : SW 9000#
ASTM A106 Gr.B (SMLS)- IBR ASTM A105 - IBR
A2A(51302), B2A(51402), 52002
0.5"-0.75": S160 0.5"-0.75": SW 6000#
D2A (51502) 1.0"-1.5" : SW 3000#
1.0"-1.5" : XS
ASTM A350Gr.LF2-
ASTM A333 Gr.6 (SMLS)- LT
A4A (51303), B4A (51403), LT
0.5"-0.75": S160 52003
D4A (51503) 0.5"-0.75": SW 6000#
1.0"-1.5" : XS
1.0"-1.5" : SW 3000#
ASTM A106 Gr.B (SMLS) -H2 ASTM A105 - H2
A5A (51304), BSA (51404), 52004
0.5"-0.75": S160 0.5"-0.75": SW 6000#
D5A (51504)
1.0"-1.5": XS 1.0"-1.5" : SW 3000#
A7A (51307) 0.5"-0.75" : S160 0.5"-0.75": SW 6000# 52007
1.0"-1.5": XS 1.0"-1.5" : SW 3000#
ASTM A106 Gr.B (SMLS) -
ASTM A105 - NACE
Al6A (51311), B16A (51411), NACE
0.5"-0.5" : SW 9000# 52011
D16A (51511) 0.5"-0.5" : XXS
0.75"-1.5": SW 6000#
0.75"-1.5": S160
A19A (51313), B19A (51413),
0.5"-0.75" : 5160 0.5"-0.75": SW 6000# 52013
D19A (51513) 1.0"-1.5" : SW 3000#
1.0"-1.5": XS
ASTM A234 Gr.WPB/
ASTM A106 Gr.B (SMLS)
ElA (51601), FlA (51701) ASTM A105 52101
0.5"-1.5" : S160
0.5"-1.5" : BW, S160
ASTM A234 Gr.WPB/
ASTM A106 Gr.B (SMLS) - IBR
E2A (51602), F2A (51702) ASTM A105 - IBR 52102
1.5 : S160
0.5"-"
0.5"-1.5" : BW, S160
ASTM A234 Gr.WPB/
ASTM A106 Gr.B (SMLS) - H2
E5A (51604), F5A (51704) ASTM A105 - H2 52104
0.5"-1.5" : S160
0.5"-1.5" : BW, S160
ASTM A106 Gr.B (SMLS) ASTM A234 Gr.WPB/
0.5"-1.5" : SCH XXS ASTM A105
E9A (51605), F9A (51705) 52105
0.5"-1.5" : BW, SCH
XXS
ASTM A106 Gr.B (SMLS) ASTM A234 Gr.WPB/
0.5"-1.5" : SCH XXS ASTM A105
E19A (51613), F19A (51713) 52113
0.5"-1.5" : BW, SCH
XXS
TC65436-R01 Page 58 of 227

01 el ENGINEERS SPECIFICATIONS FOR BYPASS
Page 2 of 3
Bypass
Sht.no.
ASTM A106 Gr.B ;(SMLS) ASTM A105
A5Y (51384), A33Y (51384) 0.5"-1.5" : S160 ' 0.5"-1.5" : SW 6000# 52085
4
ASTM A182
ASTM A335Gr.P11(SMLS)
MD (51330), BM (51430), Gr.F11C1.2
0.5"-0.75" : S160 52030
D1D (51530) 0.5"-0.75": SW 6000#
1.0"-1.5": XS
1.0"-1.5" : SW 3000#
ASTM A335Gr.P11 (SMLS) - ASTM A182
IBR Gr.F11C1.2 - IBR
D2D (51531) 52031
0.5"-0.75" : S160 0.5"-0.75": SW 6000#
1.0"-1.5": XS 1.0"-1.5" : SW 3000#
ASTM A182
ASTM 335Gr.P11(SMLS)- H2
Gr.F11C1.2 - H2
B5D (51432), D5D (51532) 0.5"-0.75" : S160 52032
0.5"-0.75": SW 6000#
1.0"-1.5": XS
1.0"-1.5" : SW 3000#
ASTM A182
ASTM A335Gr.P22(SMLS) 0.5"-
Gr.F22C1.3
BlE (51433) 0.75" : S160 52033
0.5"-0.75": SW 6000#
1.0"-1.5": XS
1.0"-1.5" : SW 3000#
ASTM A182
ASTM A335Gr.P22(SMLS) - H2
Gr.F22C1.3 - H2
D5E (51534) 0.5"-0.75" : S160 52034
0.5"-0.75": SW 6000#
1.0"-1.5": XS 1.0"-1.5" : SW 3000#
ASTM A335 Gr.P5(SMLS) ASTM A182 Gr.F5
A4F (51336), B4F (51436) 0.5"-0.75" : S160 0.5"-0.75": SW 6000# 52036
1.0"-1.5": XS 1.0"-1.5" : SW 3000#
B3F (51436) ASTM A335 Gr.P5(SMLS) ASTM A182 Gr.F5
52036
0.5"-1.5" : XXS 0.5"-1.5" : SW 9000#
ASTM A335 Gr.P9(SMLS) ASTM A182 Gr.F9 52039
A4G (51339), B4G (51439) 0.5"-0.75: SW 6000#
0.5"-0.75" : S160
1.0"-1.5": XS 1.0"-1.5" : SW 3000#
ASTM
ASTM A335 Gr.P11 (SMLS) - A234Gr.WP11C1.1/
F2D (51731) IBR A182 Gr.F11C1.2 - 52131
0.5"-1.5" : S160 IBR
0.5"-1.5" : BW, S160
ASTM
ASTM A335 Gr.P22(SMLS) -
A234Gr.WP22C1.1/
H2 52134
E5E (51634) A182 Gr.F22C1.3 - H2
0.5"-0.75" : S160
0.5"-0.75" : BW, S160
1.0"-1.5": XS
1.0"-1.5" : BW, XS
ASTM A312 TP304(SMLS) ASTM A182 Gr.F304
A1K (51345), A3K (51345), 0.5"-1.5" : SW 3000# 52045
0.5-0.75" : 80S
B1K (51445), D1K (51545)
1.0"-1.5": 40S
ASTM A312 TP304(SMLS) - ASTM A182 Gr.F304
A2K (51346), B2K (51446), CRY() - CRYO
52046
D2K (51546) 0.5"-0.75" : 80S 0.5"-1.5" : SW 3000#
1.0"-1.5": 40S
ASTM A182
ASTM A312 TP304H (SMLS)
B4K (51448), B5K (51448) Gr.F304H 52048
0.5"-1.5" : 80S
0.5"-1.5": SW 3000#
Copyright EIL — All rights reserved

Format No. 8-00-0001-F1 Rev. 0
TC65436-R01 Page 59 of 227

dl ENGINEERS SPECIFICATIONS FOR BYPASS
(anen eienne aA 3vpRil (A Govt of India Undertaking)
Page 3 of 3
Bypass
Sht.no.
ASTM A182
ASTM A312 TP304L (SMLS)
Gr.F304L
Gr.
A6K (51350), B6K (51450) 0.5"-0.75" : 80S 52050
0.5"-1.5": SW 3000#
1.0"-1.5": 40S
AIM (51361), B1M (51461) 0.5"-0.75" : 80S 0.5"-1.5": SW 3000# 52061
1.0"-1.5": 40S
ASTM A312 TP316H (SMLS) - ASTM A182
H2 Gr.F316H - H2
B5M (51462) 52062
0.5"-0.75" : 80S 0.5"-1.5": SW 3000#
1.0"-1.5": 40S
B3M (51463) 0.5"-0.75" : 80S 0.5"-1.5": SW 3000# 52063
1.0"-1.5": 40S
ASTM A182
ASTM A312 TP 316L (SMLS)
Gr.F316L
Gr.
A1N (51366), 131N (51466) 0.5"-0.75" : 80S 52066
0.5"-1.5": SW 3000#
1.0"-1.5": 40S
ASTM A182
ASTM A312 TP316L (SMLS) Gr.F316L
B6N (51471) 0.5"-0.75" : 80S 0.5"0.5"-1.5": SW 52071
1.0"-1.5": 40S 3000#
TC65436-R01 Page 60 of 227

SPECIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
iH6i ENGINEERS
51g-zufM5Veg INDIA LIMITED LOW TEMPERATURE & 6-44-0052-A3 Rev.7
own ,limiwre Mn .3P011) (A Govt of Me Undertaking)
CRYOGENIC VALVES Page 1 of 2
SPECIAL REQUIREMENTS FOR LOW TEMPERATURE & CRYOGENIC VALVES
1.0 SCOPE
All valves of Low Temperature Carbon Steel (LTCS) and all grades of austenitic SS
(CRYO) material are categorized as cryogenic valves. All these valves shall have
extended bonnet as per BS 6364 except check valves.
Following qualification criteria shall be met by the valve vendors to quote valves for
cryogenic services:
2.0 QUALIFICATION CRITERIA
i) Both cryogenic test (clause 2.1) and reference list (clause 2.2) together shall be
considered for vendor qualification and vendor shall furnish the same, along with his
offer.
ii) Vendors who do not have cryogenic test reports and reference list covering valves of
all sizes, materials and ratings required by MR, should confirm / furnish the following
for consideration of their offer:
a. Evidence of having conducted successfully at least one cryogenic test as per

BS 6364. Test certificate shall be furnished with the offer.
b. Vendor shall confirm to conduct cryogenic test per clauses 2.1 & 2.3 for the
remaining valves not later than 12 weeks from the date of purchase order.
c. Vendor shall also furnish reference list for valves supplied for non-cryo
service if reference list referred in 2.2.1 does not cover all the sizes of MR.
Offers of vendors who do not comply with above requirements would be rejected.
2.1 Cryogenic Test
Vendors to furnish copies of cryogenic test certificate for tests conducted as per details
given below:
2.1.1 Test shall be as per BS 6364.
2.1.2 Test temperature, unless specifically called for otherwise in the individual MR,
shall be -45°C for LTCS and -196°C for all grades of austenitic stainless steel.
2.1.3. Tests carried out on a particular size of one type of valve, pressure rating and
material shall qualify all sizes equal to and below the test valve size for the
same type, pressure rating and material. In case of austenitic SS any one grade
would qualify for all other grades of austenitic SS.
2.1.4. Tests should have been witnessed and certified by any one of the following
third party inspection agencies; M/s Lloyd, BV, DNV, TUV or EIL/ CEIL.
2.1.5. Cryogenic test need not be conducted for every order. Test conducted
previously and witnessed by inspection agencies listed above shall be
considered acceptable and need not be repeated.
TC65436-R01 Page 61 of 227

Gil ENGINEERS
eiC1 SPECIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
Ogeg tameg INDIA LIMITED
eieEDIZ an 3.7.1) IA Govt of India Undertaking)
LOW TEMPERATURE &
CRYOGENIC VALVES
6-44-0052-A3 Rev.7
Page 2 of 2
2.2 Reference List
Vendor shall furnish reference list for valves supplied for cryogenic service indicating the
name of client, year of supply, size, material, pressure rating, type of valve and quantity.
2.3 Post Order Testing Procedure
2.3.1. Before conducting post order testing, vendor shall submit the following for
approval:
a. Test procedure (as per BS 6364).

b. Cross-section drawing of the valve with material of construction.
c. Schematic of test rig (as per BS 6364) with complete details.
2.3.2. Test has to be conducted irrespective of the service on largest size for each type of
valve and for each material and class rating. Vendor shall offer one, two or three
valves for selection of test valve by inspector depending upon whether quantity of
largest valve in the order is one, two or three and more than three respectively.
In the event of failure of the test valve to meet the specification requirements, the
vendor shall conduct test on two more valves. These two valves which pass test
successfully, are of lower size, then the qualification will be valid only to sizes
upto which test has been conducted successfully.
2.3.3. In case of non-conductance of cryogenic test(s) within 12 weeks or failure in the

test(s) conducted after receipt of order, the owner reserves the right to invoke any
of the provisions of the purchase order including cancellation of the purchase
order at the risk and cost of vendor.
3.0 Bonnet extension, wherever specified in the valve sheet to BS 6364 shall be for "non
cold box application" unless otherwise specified in the MR. Even if not called for in
valve sheet, valves indicated as "LT" or "CRYO" shall be supplied with bonnet
extension.
4.0 Bonnet and Gland extension joints shall be of butt welded/integrally cast construction. I
5.0 Repair welding procedure for austenitic stainless steel valves in "CRYO" service shall
have to be qualified for impact test as per ASME B31.3. Minimum acceptable impact
energy shall be 20 J or lateral expansion of 0.38 mm at temperature of -196°C.
6.0 Wherever impact test of SS studs / nuts is called for in the data sheet, the impact value
shall be 27 J at the intended service temperature specified in the data sheets.
TC65436-R01 Page 62 of 227

‘31 ENGINEERS SPECIAL REQUIREMENTS FOR
Ogelftlf5teg INDIA LIMITED HYDROGEN SERVICE VALVES 6-44-0052-A4 Rev.7
OMR e9eeR2,1313‘10.1) (A Govt of India Undertaking)
Page 1 of 2
SPECIAL REQUIREMENTS FOR HYDROGEN SERVICE
1.0 GENERAL
1.1 These requirements are applicable for valves used in Hydrogen service. These are in
addition to the requirements described in "Technical Notes for Valves" Spec. No. 6-44-
0052, and shall be read in conjunction with this specification.
1.2 All cast valve flanges & bodies with flange rating of Class 900 or greater shall be
examined in accordance with paragraphs 7.2 through 7.5 of Appendix-VII of ASME
SEC-VIII, DIV.1, regardless of casting quality factor.
1.3 Body / bonnet / cover joints & stuffing box of all valves shall have low emission. One
valve per metallurgy, per rating, per size shall be helium leak tested as per ASME Sec.V,
Subsection A, Article 10 (Detector Probe Technique), Appendix IV at a minimum of
25% of the allowable (rated) cold working pressure. Selection of valves for helium leak
test shall be at random. Test duration shall be as follows:
Test Duration in Minutes

Pressure Class
Nominal Size
Upto 300 600 800 & 900 1500 2500
Upto 2" 3 6 9 12 12
3" to 6" 6 9 12 15 18
8" to 16" 9 9 12 15 18
18" to 24" 9 12 15 18 21
The valve shall show no leakage. No leakage is defined as a total leakage rate of less than
0.0001 ml/s of helium.
2.0 Only normalized and tempered material shall be used in the following specifications:
Castings A217 Gr.WC1, A217 Gr.WC4, A217 Gr.WC5, A217 Gr.WC6, A217
Gr.WC9, A217 Gr.C5, A217 Gr.C12
Forgings A182 Gr.F11 C1.2
3.0 CS & AS VALVES
3.1 Bend test and Magnetic Particle inspection of the entire surface of body and bonnet
casting shall be in accordance with ASTM A217. Supplementary requirement S3 & S4
evaluation of magnetic particle, inspection shall be in accordance with MSS-SP-53
except that no linear discontinuities shall be allowed.
3.2 The Brinell hardness of heat treated casting shall not exceed 200 BHN for carbon steel &
225 for alloy steel.
3.3 Repair to defective casting shall be outlined in writing to the purchaser before repair
starts. Repair method to be approved prior to welding.
3.4 Casting shall be preheated to a minimum of 400°F prior to welding and all Chromium-
Molybdenum alloys shall be postweld heat treated after welding is complete. Stress
relieving is essential for welds.
TC65436-R01 Page 63 of 227

t3t
77.1) ENGINEERS SPECIAL REQUIREMENTS FOR
fell5reg
(7
Oge.il INDIA LIMITED HYDROGEN SERVICE VALVES 6-44-0052-A4 Rev.7

Page 2 of 2
3.5 Carbon steel shall be normalised and alloy steels shall be normalised & tempered.
3.6 Dye Penetrant test of welds shall be in accordance with ASTM B165 Procedure B-2.
Interpretation as per Appendix-8 of ASME-VIII Div. 1.
3.7 The tensile stress for AS shall be less than 100,000 psi.
3.8 Charpy V-notch impact testing is to be done for valve material (average 20 ft-lb for set of
3 [minimum value 15 ft-lb] at 30°F).
3.9 For radiography and acceptance criteria for valve castings, refer Cl. 4.2.
4.0 SS VALVES
4.1 Valve casting shall be in solution heat treated and pickled condition.
4.2 Critical body and bonnet casing section typically defined by ASME B 16.34 shall be
radiographed and shall meet ASTM E446 (upto 2" thick) Category A, B & CA Level 2,
Category CB, OC & CD Level 3, Category D, B & F Level 0. For wall thickness 2" to
4.5" comparable plates of ASTM E186 shall be used. ASTM E94 and ASTM E142 shall
be used for recommended practice & controlling quality of radiography as guide. The
entire surface of all castings shall be dye-penetrant inspected after pickling.
4.3 Welds shall be 100% radiographed and evaluated in accordance with paragraph 344.5 of
ASME B31.3 with a minimum casting quality factor of 0.95. Dye Penetration test shall
be as per ASTM E165 Procedure B-2, Interpretation as per Appendix-8 of ASME-VIII
Div.l.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — An rights reserved
TC65436-R01 Page 64 of 227

Annexure-4-3
TC65436-R01 Page 65 of 227

Page 17748 of 18388
Document No.
DRY GAS SEAL SYSTEM B224-109-80-43-DS-1022 REV. A
(TYPICAL) Page 1 of 1
Format Rev.2 Issue Date-22/10/2014 Annexure-4-4
1 GENERAL
2 Project: RAJASTHAN REFINERY PROJECT Job No: B224
3 Owner: M/s HRRL Site: BARMER, RAJASTHAN
4 Purchaser: Unit : Unit No.:
5 Item No.: No. of Units:
6 Applicable to:  Proposal  Purchase  As Built
7  : Scope, Option & Info specified by Purchaser.  : Info required from and options left to vendor. Vendor to cross () the selected
8 Gas Seal Module for:
option. Compressor Item No.:
9 Gas Seal Module Supplier: Gas Seal Module Manufacturer:
10 Gas Seal : Mfr.: Model No.: Suppl. By:
11  Separate Modules for each unit/ casing  Multiple Package for
12 Dry Gas Seal Details:
13  Dry Gas Seal Type  Single (4A-4)  Double (4A-1)  Tandem (4A-3)  Tandem with internal labyrinth (4A-2)
14  Seal Gas Hazardous :  Yes  No  For Seal Gas Composition, refer to: (Remark-3)
15  Unidirectional  Bidirectional  Rot. Speed,max.,rpm:  Dir. of Rotn. comptble with  Yes  No
16  Max. Sealing Pr., kg/cm²g :  Seal Max. Design Pr., kg/cm²g : (Rem.-4)
compr.  Settleout Pr., kg/cm²g:
17  Eqpt.Suc. Pr.(max/min) kg/cm²g :  Eqpt. Discharge Temp. C :  R.V. Set Pr., kg/cm²g :
18 Vents Leakage : Normal / Static Connected to :
19 Primary Vent /  Flare  Safe
20 Secondary Vent /  Flare  Safe
21 Secondary Vent for Internal Labyrinth /  Flare  Safe
22 Gas Supply: Refer Job spec. Filters :
23 Primary/Buffer Gas Secondary/Barrier Separation Gas Primary/Buffer Gas Sec,/Barrier Seal Separation Gas
24 Type of Gas Refer Job Spec. Nitrogen
Seal Gas Nitrogen Twin Filters Yes Yes
Gas Yes
25 Pressure. kg/cm²g Filt.Level-nom. m
26 Temp. C Manufaturer
27 Flow, NM3/hr Model
28 Modules: Design Pr., kg/cm²g
29 Basic Modules: Test Pr., kg/cm²g
30  Seal Gas Filter Module (Fig. No. 4A-5a______) Code Constr./Stamp / / /
31  Separation Gas Filter Module (Fig. No. 4A-5c ___) Matl. Case/ Top SS/ SS SS/ SS SS/ SS
32  Differential Pressure Control (Fig. No. ______) Spare Cartridges
33  Flow Control (Fig. No. ______) Continuous Flow Transfer Valves :  Yes  No
34 Outlet Modules: Primary/Buffer Gas Sec,/Barrier Seal Separation Gas
35  Flow Monitoring - Diff. Pressure (Fig. No. ______) Tight Shut off reqd. Yes Yes
Gas
36  Flow Monitoring – Back Pressure (Fig. No. ______) Manufacturer
37  Flow Measuring (Fig. No. ______) Model
38 Separation Gas Modules:  4A-9a  4A-9b 4A-9c Rating, kg/cm²g
39 For Double opposed dry gas seal type: Matl: Body CS CS
40  Differential Pressure Control (Fig. No. 4A-6a_) Matl: Plug or Ball SS SS
41  Flow Control (Fig. No. ______) Matl:
Ball Trim SS SS
42  Material :  Double Blocks & Bleeds
43  Instrument Test Valves Required Piping and Tubing :
44  Special Requirements  Tight Shut off Reqd.  C.S. slip on flanges
45  Through Studs Reqd.  SS Slip-on/Socket Weld/Weldneck Flng
46  Heat Tracing reqd.  By Purchaser  By Vendor
47 Shop Inspection and Tests : (Remark- 2)
48 Witness Observed
49  Cleanliness  
50  Check Controls  
51  Changeover Filters  
52  Sound level  
53  Hydrotest Assembled System  
54  Use for Complete Unit System Test   
55  Material test Certificates  
56  Certified Copies of all Test Logs and Data  
57 APPLICABLE CODES: API 617 & API 614,
58 REMARKS: 1) Unless otherwise specified, type of dry gas seal shall be dual tandem with int. labyrinth for each compressor casing.
59 2) Also refer Job Specification & Aneexure-1D of API 617 for typical Dry Gas Seal Testing Considerations.
60 3) Refer PDS, Job Specification and Site & Utility Data for seal gases during normal and transient cases.
61 4) The dry gas seal and seal gas system shall be designed for the supply / return / mechanical design conditions of the proposed seal
gases OR casing MAWP, whichever is greater.
62 5) Dry gas seals shall be bi-directional and interchangeable between Drive end & Non Drive end side of respective compressor casing.
63 6) This is a typical datasheet. Vendor to furnish duly filled in datasheet for each casing of each compressor package during detail engg.
TC65436-R01 Page 66 of 227

Format No. 1645-DS-906 Rev. 0 Copyrights EIL – All rights reserved
Page 13958 of 18388
SPECIAL REQUIREMENTS JOB SPECIFICATION No.
FOR HYDROGEN SERVICE B224-6-44-0082 Rev. A
FOR PIPING MATERIALS Page 1 of 4
Annexure-4-5
SPECIAL REQUIREMENTS FOR

HYDROGEN SERVICE
FOR PIPING MATERIALS
PROJECT : RAJASTHAN REFINERY

OWNER : HPCL RAJASTHAN REFINERY LIMITED
JOB NO. : B224
LOCATION : PACHPADRA ,RAJASTHAN
A 29.03.2019 ISSUED AS JOB SPECIFICATION MKS PPSW MK

Rev. Prepared Checked Approved
Date Purpose
No by by by
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL – All rights reserved
TC65436-R01 Page 67 of 227

Page 12873 of 18388
SPECIAL REQUIREMENTS FOR HYDROGEN SERVICE
1.0 GENERAL
These requirements are applicable in addition to the requirements specified in the

Piping Material Specifications.
2.0 PIPES, FLANGES AND FITTINGS
2.1 Method of Manufacture
All carbon steel pipes, fittings and flanges having wall thickness 9.53 mm and above
shall be normalised. Cold drawn pipes and fittings shall be normalised after the final
cold draw pass for all thicknesses. In addition, fittings made from forgings shall have
Carbon - 0.35% max. and Silicon - 0.35% max. The normalising heat treatment shall
be a separate heating operation and not a part of the hot forming operation.
All alloy steel (Cr-Mo) pipes, forgings and fittings shall be normalised and tempered.
The normalising and tempering shall be a separate heating operation and not a part
of the hot forming operation. The maximum room temperature tensile strength shall
be 100,000 psi.
2.2 Impact Test

For all carbon steels and alloy steels pipes, flanges and fittings with thickness over
20 mm, Charpy-V Notch impact testing shall be carried out in accordance with
paragraph UG-84 of ASME Section VIII, Div-1 for weld metal and base metal from the
thickest item per heat of material and per heat treating batch. Impact test specimen
shall be in complete heat treated condition and in accordance with ASTM A370.
Impact energies at 0 C shall average greater than 27J (20 ft-lb) per set of 3
specimens, with a minimum of 19J (15 ft-lb).
If welding is used in manufacture, impact test of Heat Affected Zone (HAZ) and weld
metal shall also be carried out.
2.3 Hardness
For carbon steel pipes and fittings, hardness of weld and HAZ shall be limited to 200
BHN (max.).
For alloy steel pipes and fittings, hardness of weld and HAZ shall be limited to 225
BHN (max.).
3.0 VALVES
3.1 All valve castings shall be of radiographic quality.
3.2 All cast valve flanges & bodies with flange rating of Class 900 or greater shall be
examined in accordance with paragraphs 7.2 through 7.5 of Appendix-VII of ASME
SEC-VIII, DIV.1, regardless of casting quality factor.
TC65436-R01 Page 68 of 227

Page 12874 of 18388
3.3 Only Normalized and Tempered material shall be used in the following specifications:
Castings: A217 Gr.WC1, A217 Gr.WC4, A217 Gr.WC5,

A217 Gr.WC6, A217 Gr.WC9, A217 Gr.C5, A217 Gr.C12
Forgings: A182 Gr.F11 Cl.2
3.4 Body / bonnet / cover joints & stuffing box of valves shall have low emission. One
valve per metallurgy, per rating, per size shall be helium leak tested as per ASME
Sec.V, Subsection A, Article 10 (Detector Probe Technique), Appendix IV at a
minimum of 25% of the allowable (rated) cold working pressure. Selection of valves
for helium leak test shall be at random. Test duration shall be as follows:
Test Duration in Minutes

Nominal Size Pressure Class
Upto 300 600 800 & 900 1500 2500
Upto 2" 3 6 9 12 12
3" to 6" 6 9 12 15 18
8" to 16" 9 9 12 15 18
18" to 24" 9 12 15 18 21
The valve shall show no leakage. No leakage is defined as a total leakage rate of less
than 0.0001 ml/s of helium.
3.5 CS & AS Valves :
Bend test and Magnetic Particle inspection of the entire surface of body and bonnet
casting shall be in accordance with ASTM A217. Supplementary requirement S3 &
S4 evaluation of magnetic particle, inspection shall be in accordance with MSS-SP-53
except that no linear discontinuities shall be allowed.
The Brinell hardness of heat treated casting shall not exceed 200 BHN for carbon
steel & 225 for alloy steel.
Repair of defective casting shall be outlined in writing to the purchaser before repair
starts. Repair method to be approved prior to welding.
Casting shall be preheated to a minimum of 400ºF prior to welding and all Chromium-
Molybdenum alloys shall be postweld heat treated after welding is complete. Stress
relieving is essential for welds.
Carbon steel shall be normalised and alloy steels shall be normalised & tempered.
Dye Penetrant test of welds shall be in accordance with ASTM B165 Procedure B-2.
Interpretation as per Appendix-8 of ASME-VIII Div.1.
The tensile stress for AS shall be less than 100,000 psi.
Charpy V-notch impact testing is to be done for valve material (average 20 ft-lb for set
of 3 [minimum value 15 ft-lb] at 30 F).
For radiography and acceptance criteria for valve castings, refer para 2 of clause3.6.
TC65436-R01 Page 69 of 227

Page 12875 of 18388
3.6 SS Valves :
Casting and test bar shall be heat treated together. Valve casting shall be in solution
heat treated and pickled condition.
Critical body and bonnet casing section typically defined by ASME B16.34 shall be
radiographed and shall meet ASTM E446 (upto 2" thick) Category A,B & CA Level 2,
Category CB, OC & CD Level 3, Category D,B & F Level 0. For wall thickness 2" to
4.5" comparable plates of ASTM E186 shall be used. ASTM E94 and ASTM E142
shall be used for recommended practice & controlling quality of radiography as
guide.The entire surface of all castings shall be dye-penetrant inspected after
pickling.
Repair welds shall be 100% radiographed and evaluated in accordance with

paragraph 344.5 of ASME B31.3 with a minimum casting quality factor of 0.95. Dye
Penetration test shall be as per ASTM E165 Procedure B-2, Interpretation as per
Appendix-8 of ASME-VIII Div.1.
TC65436-R01 Page 70 of 227

Page 12876 of 18388
STANDARD SPECIFICATION NO.
INSPECTION AND TEST PLAN
t311 eJ ENGINEERS
5fgar failes INDIA LIMITED FOR 6-81- 2007 Rev. 3
VARIABLE AREA FLOW METERS
Page 1 of 5
Annexure-4-7
.4-Rcrqa- Re4i Lteil t*‹)
ft-4'mm trtaTur
FOR
3 20.09.2013 Revised and Reissued RS DM

(
2 22.02.2012 Revised and Reissued MJ GS AKC DM
1 22.01.2008 Revised and Reissued AKG PPM MVKK VC

0
30.04.2002 Issued for implementation RG AKC AK GRR
Standards Committee Standards Bureau

Rev. Prepared Checked Convenor Chairman
Date Purpose
No. By by
Approved by
TC65436-R01 Page 71 of 227

Page 17164 of 18388
ENGINEERS INSPECTION AND TEST PLAN
51g-ar tdOtes INDIA LIMITED FOR 6-81-2007 Rev. 3
Page 2 of 5
Abbreviations
AS Alloy Steel MRT Mechanical Run Test
BASEEFA British Approval Service for Electrical Equipment in Flammable MPT/MT Magnetic Particle Testing
Atmospheres MTC Material Test Certificates
BIS Bureau of Indian Standards MOC Material of Construction
CCE or CCOE Chief Controller of Explosives NPSH Net Positive Suction Head
CELL Certification Engineers International Limited NDT Non Destructive Testing
CIMFR Central Institute of Mining & Fuel Research NEMA National Electrical Manufacturers Association
CE Carbon Equivalent PO Purchase Order
DFT Dry Film Thickness PESO Petroleum Explosive Safety Organization
DT Destructive Testing PQR Procedure Qualification Record
DP or DPT Dye Penetrate Testing PR Purchase Requisition
ERTL Electronics Regional Test Laboratory PMI Positive Material Identification
FCRI Fluid Control Research Institute PTB Physikalisch-Technische Bundesanstalt
FM Factory Mutual QC Quality Control
FLP Flame Proof RT Radiography Testing
HART Highway Addressable Remote Transducer SS Stainless Steel
HV High Voltage TC Test Certificate
ITP Inspection and Test Plan TPI or TPIA Third Party Inspection Agency
IP Ingress Protection UT Ultrasonic Testing
IC Inspection Certification UL Under writer Laboratories
IR Insulation Resistance VDR Vendor Data Requirement
IEC International Electro technical Commission WPS Welding Procedure Specification
JEC Japanese Electro technical Committee WPQ Welders Performance Qualification
LPT Liquid Penetrate Testing XLPE Cross Linked Poly Ethylene
Inspection Standards Committee
Convenor : Mr. S C Gupta
Members:
Mr. R.K. Singh Mr. Rajeev Kumar Mr. Himangshu Pal
Mr.Neeraj Mathur Mr. T Kamalakannan Mr. Deepak Gupta (Project)
Mr. Mayank Jain

TC65436-R01 Page 72 of 227

Page 17165 of 18388
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
0 --1 ENGINEERS
5fga1 0151-as w INDIA LIMITED FOR 6-81-2007 Rev. 3
lair,' eirotrettn,,mtv, IA Govt of India Undertake g)
Page 3 of 5
1.0 SCOPE
This Inspection and Test Plan covers the minimum inspection and testing requirements for Variable Area Flow Meters.
2.0 REFERENCE DOCUMENTS
PO/PR / Standards referred there in /Job specifications / Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SCOPE OF INSPECTION
SL QUANTUM OF
STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedures -- -- -- -- -- --
WPS
WPS/PQR/WPQ Welding procedure Qualification for welds as PQR W (New)
1.1 100% -- H
applicable WPQ R (Existing)
2.0 Material Inspection

Incoming Material like Chemical & Mechanical Properties, HT
Metal tube, Spool Pipes, Material Test
2.1 Flanges, Float Assembly, 100% Certificates / Test H H R
Float stoppers, etc. Lab Certificates
3.0 In process Inspection

Machining of components Visual, Dimensions.
3.1 and assembly Supplier's Test
100% - H -
Records
4.0 Final Inspection

Copyright EIL - All rights reserved
TC65436-R01 Page 73 of 227

Page 17166 of 18388
51gar 215ieg INDIA LIMITED FOR 6-81-2007 Rev. 3
cvecnre .1,157.1) IA Govt of India Undertaking)
Page 4 of 5
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
NDT , Post Weld • Radiography for weld joints

4.1 Heat Treatment (PWHT) ( If • Dye Penetration test. NDT reports /
100% - H R
specified) PWHT chart
• Post Weld Heat Treatment of welds,
• Visual and dimensional check
• Hydrostatic test of complete flow meter
assembly
Supplier's Test
• Calibration test including accuracy and 100% by supplier
4.2 Final Inspection Records and H R
repeatability and on random
Inspection
• Functional check with Transmitter & flow basis by
Witness Record
switches( if required ) EIL/TPIA
• Certificate from testing agency like

BASSEFA, FM, PTB, CIMFR, etc. for
transmitter/switch enclosure for use in
specified hazardous area.
• BIS approval for transmitter enclosure Statutory
manufactured indigenously. Approval
Submission of certificates / Prototype for
4.3 • Statutory approval certificate for Certificates / - H R
Documents each model
transmitter/switch enclosure from CCOE / Type Test
PESO for use in specified hazardous area. Certificates
• Degree of protection (IP) certificate for
transmitter/switch enclosure.

TC65436-R01 Page 74 of 227

Page 17167 of 18388
ll~lei ENGINEERS
5'fgzir 16151eg INDIA LIMITED FOR 6-81-2007 Rev. 3
rwant 051 340w1) IA Go. of Ind. Undendk.9)
Page 5 of 5
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
5.0 Painting
• Special cleaning and packing for oxygen
Painting and chlorine services
5.1 100% Test Records - H -
• Pre treatment, primer and final paint, shade,
thickness.
6.0 Documentation and IC
• Review of Internal Test Reports Supplier's Test
• Manufacturer TC for bought out Records /
6.1 Documentation and IC 100% - H H
components. Inspection
• IC issuance. Certificate
Final data folder
Compilation of Inspection reports ,drawings,
6.2 Final Document submission 100% /Completeness - H H
etc as per VDR / PR
certificate
Legends: H- Hold (Do not proceed without approval), R-Review, RW-Random witness (As specified or 10 % - Samples must include min 1 No of
each type), W- Witness (Give due notice, work may proceed after scheduled date).
NOTES :-
1. This document describes the generic test requirements. Any additional test or inspection scope if specified in contract documents shall also be applicable. (Unless
otherwise agreed upon).
2. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

TC65436-R01 Page 75 of 227

Page 17168 of 18388
$1g-al idf5leg
KW, eree172 MI J70,
INDIA LIMITED FOR 6-81- 2013 Rev. 3
71 IA Govt or India Undertaking)
LEVEL INSTRUMENTS
Page 1 of 5
Acid 4--Vte
fiturrr a trturrr zhq-9T

FOR
LEVEL INSTRUMENTS
V-1-7\
,..
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3 20.09.13 Revised and Re-issued MJ RS SCG DM
2 22.03.12 Revised and Re-issued MJ GS AKC DM
1 02.01.08 Revised and Re-issued SA CRM MVKK VC
0 29.11.02 Issued for implementation RG AKC AKB GRR

Rev. Prepared Checked C:nrivannr chairman
Date Purpose
No. by by
Approved by
Format No. 8-00-0001-F7 Rev. 0 Copyright EIL - All rights reserved
TC65436-R01 Page 76 of 227

Page 17179 of 18388
ei FOR
$fgar 0151-dg
'
etecnre agent)
INDIA LIMITED 6-81-2013 Rev. 3
IA Gov! of India Undertaking)
LEVEL INSTRUMENTS
Page 2 of 5
Abbreviations
CEIL Certification Engineers International Limited NDT Non Destructive Testing
Members:
Mr. Mayank Jain

TC65436-R01 Page 77 of 227

Page 17180 of 18388
nest er ENGINEERS INSPECTION AND TEST PLAN
fift-dg
' INDIA LIMITED FOR 6-81-2013 Rev. 3
RAE, rieantANJAWA, IA Govt of India Undertaking)
LEVEL INSTRUMENTS
Page 3 of 5
1.0 SCOPE
This Inspection and Test Plan covers the minimum inspection and testing requirements for Float / Displacer Operated Level Instruments.
SCOPE OF INSPECTION
SL QUANTUM OF
SUPPLIER
1.0 Procedures -- -- -- -- -- --
WPS
1.1 Welding procedure Qualification for welds as W (New)
WPS/PQR/WPQ 100% PQR -- H
applicable R (Existing)
WPQ
Incoming Material like Cage HT, Chemical & Mechanical Properties, Heat 100% Material Test
Pipes, Flanges, forgings , treatment. Certificates / Test H H R
2.1
gaskets etc. Lab Certificates

Machining of components Visual, Dimensions.
3.1 and assembly Supplier's Test
100% - H -
Records

TC65436-R01 Page 78 of 227

Page 17181 of 18388
II INSPECTION AND TEST PLAN
ENGINEERS
Ifgar tlfWes INDIA LIMITED FOR 6-81-2013 Rev. 3
1.172?, IA Govt 01 India Undertaking)
LEVEL INSTRUMENTS
Page 4 of 5
SCOPE OF INSPECTION
SL QUANTUM
NO. CHECK OF SUPPLIER EIL/TPIA
SUPPLIER

NDT reports /
4.2 Heat Treatment (PWHT) ( If • Dye Penetration test. 100% - H R
PWHT chart
specified) • Post Weld Heat Treatment of welds,
• Visual check for all items
• Dimensional checks.
• D.P check for all welds
• Hydrostatic test on cage and float /
displacer
• Calibration check including accuracy and Supplier's Test
repeatability. Records and - H RW
• I.R. test on transmitter 100% Inspection
• Load driving capability check on Witness Record
transmitter
• Smart /HART transmitter function checks
• Functional checks for hand held portable
communicator for smart transmitters
• Functional checks for fieldbus transmitter.
BASSEFA, FM, PTB, CMRI, etc. for
instruments for use in specified hazardous Statutory
area/ FISCO approval for fieldbus Approval
Submission of certificates / Prototype for
4.3 transmitter. Certificates / - H R
• BIS approval for instruments Type Test
manufactured indigenously for use in Certificates
• Statutory approval certificates for

TC65436-R01 Page 79 of 227

Page 17182 of 18388
zi INSPECTION AND TEST PLAN
ENGINEERS
Og-ar11t4i-eg
' w INDIA LIMITED FOR 6-81-2013 Rev. 3
tovaavon,117,01 (A Govt of India Undertaking)
LEVEL INSTRUMENTS
Page 5 of 5
SCOPE OF INSPECTION
SL QUANTUM
NO. CHECK OF SUPPLIER EIL/TPIA
SUPPLIER
instruments from CCOE/PESO for use in
• Degree of protection certificate for
instrument housing.
• Interoperability test certificate for field bus
transmitter
• Certificate for electromagnetic
compatibility.
5.0 Painting
Painting and chlorine services
5.1 100% Test Records - H
• Pre treatment, primer and final paint,
shade, thickness.
Supplier's Test
• Review of Internal Test Reports & MTC Records /
6.1 Documentation and IC 100% - H H
• IC issuance. Inspection
Certificate
Final data folder
etc as per VDR / PR
certificate
Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may
proceed after scheduled date).
NOTES :
TC65436-R01 Page 80 of 227

Page 17183 of 18388
Page 81 of 227 TC65436-R01
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Page 17199 of 18388

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This Inspectionand TestPlancoverstheminimum inspectionand testingrequirements forTemperatureGaugesandThermowells.

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Page 17202 of 18388

,r..1 ENGINEERS INSPECTION AND TEST PLAN
$4fgar ta5ie-G INDIA LIMITED FOR 6-81-2031 Rev. 3
are, torOtennundivi/ (A Govt of India Undenakingi
CONTROL VALVES
Page 1 of 6
cprOd
iViuur atrtaTur z1)79-1
FOR
CONTROL VALVES
3 20.09.13 Revised and Reissued MJ RS SCG
1 09.05.08 Revised and Reissued

RB SKD SKP VC
0 09.12.02 Issued for implementation RG AKC AKB GRR

Date Purpose
No. by by
Approved by
TC65436-R01 Page 90 of 227

Page 17225 of 18388
ei ENGINEERS
OgZ1T f615tes INDIA LIMITED FOR 6-81-2031 Rev. 3
iire71 ,ecnre ,ros.) (A Govt of India Undertaking) CONTROL VALVES
Page 2 of 6
Abbreviations
CEIL Certification Engineers International Limited NDT Non Destructive Testing
Members:
Mr. Mayank Jain
TC65436-R01 Page 91 of 227

Page 17226 of 18388
k_111i tel ENGINEERS
1::g-af Of& leg INDIA LIMITED FOR 6-81-2031 Rev. 3
2.reaVU 07 IA Govt of India UndellakIng)
CONTROL VALVES
Page 3 of 6
1.0 SCOPE
This Inspection and Test Plan covers the minimum inspection and testing requirements for Control valve.
SCOPE OF INSPECTION
SL QUANTUM
NO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedures -- -- -- -- -- --
Welding procedure Qualification for welds, WPS W (New)
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WPQ (Existing)
Incoming Material like
Forgings & casting for body/ Chemical & Mechanical Properties, HT
bonnet, wetted parts like
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Material Test
2.1 100%
Certificates / Test H H R
Accessories such as
Positioners, I/P Converters, Lab Certificates
Solenoid valves, Limit Make, model no, functional check.
Switches and Air filter
Regulators etc.
D P Test
Stellited & Hardened Trim Supplier's Test
3.1 100% H R
(As specified ) Records

TC65436-R01 Page 92 of 227

Page 17227 of 18388
L31 ENGINEERS
1=g-ar iatit'
dg INDIA LIMITED FOR 6-81-2031 Rev. 3
etrwtrJn :Igo.), (A Govt of India Undertaking)
CONTROL VALVES
Page 4 of 6
SCOPE OF INSPECTION
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NDT reports /
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• Hydrostatic test.
• Helium leak test ( if specified).
• Check for valve characteristics like stroke,
Linearity & Hysteresis, etc.
• Functional tests including :
i) Seat leakage test, lift characteristics.
ii) Test on smart positioners.
iii) Control valve dynamic response and
response time verification.(If specified)
iv) Test on Accessories.
Final Inspection on • Interoperability test for Field bus positioners. Inspection
4.1 100% - H RW
assembled Valve • Pneumatic test on actuator on representative Witness Record
samples.
• Type test for valves in cryogenic service.(if
specified)
• Partial stroke test / valve signature
• capability of smart and field bus transmitters
to accept multimeters and check for
configuration, calibration, diagnostics
through Hand Held terminal.

TC65436-R01 Page 93 of 227

Page 17228 of 18388
ig- r INDIA LIMITED FOR 6-81-2031 Rev. 3
1.171 21,1Tre 0,1 JVCASO (A Govt of India Undertakngi
CONTROL VALVES
Page 5 of 6
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
BASEEFA, FM, PTB, CIMFR etc. for
accessories like solenoid valves, FP
converters, Limit switches etc. for use in
• BIS approval for explosion proof Statutory
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4.3
certificates/document manufactured indigenously. each model Certificates / - H R
• Statutory approval certificates for Type Test
instruments from CCOE/PESO for use in Certificates
• Degree of protection certificate (IP) for
instrument housing.
• Fire Safe Certification as applicable.
5.0 Painting
• Cleaning for oxygen and chlorine services.
• Suitable protection to prevent entry of
5.1 Packing foreign material. 100% Test Records - H -
• Lubrication for valves, which require
external lubrication.
• Review of Internal Test Reports, MTC / Supplier Test
6.1 Documentation and IC • Issuance of Inspection Certificate 100% Records / IC - H H
Final data folder

6.2 Compilation of Inspection reports ,drawings,
Final Document submission 100% /Completeness - H H
etc as per VDR / PR
certificate

TC65436-R01 Page 94 of 227

Page 17229 of 18388
raeit-s INSPECTION AND TEST PLAN
ENGINEERS
5fgar fai,les INDIA LIMITED FOR 6-81-2031 Rev. 3
IsTrrn riemrc' 131 IA Govt of Incha Unclettakng)
CONTROL VALVES
Page 6 of 6
Legends: H- Hold (Do not proceed without approval, R- Review, RW-Random witness (As specified or 10 % - Samples must include min 1 No of
each type), W- Witness (Give due notice, work may proceed after scheduled date).
NOTES :-

TC65436-R01 Page 95 of 227

Page 17230 of 18388
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TC65436-R01 Page 100 of 227

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Page 17239 of 18388
Page 17240 of 18388
1.0 SCOPE
This Inspection and Test Plan covers the minimum inspection and testing requirements for Solenoid valves.
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Page 17241 of 18388
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TC65436-R01 Page 106 of 227

Page 17242 of 18388
2. Acceptance Norms for all the activities shallbe as per PO/PR/ Standards referred there in/ Job specifications /Approveddocuments
FormatNo. 8-00-0001-F7Rev. 0
TC65436-R01 Page 107 of 227

Page 108 of 227 TC65436-R01
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Page 17255 of 18388

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Page 17276 of 18388

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Page 17277 of 18388

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Page 17335 of 18388

instrument housing.
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TC65436-R01 Page 147 of 227

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M
(C'
tr ENGINEERS
ligaf fat5teg INDIA LIMITED FOR 6-81-2079 Rev. 4
,kkE/k IA Gov't of India Undertaking)
SELF ACTUATED CONTROL VALVES / REGULATORS Page 1 of 5
ciletiI/t0c11
f441-45ur a tr-tuur

FOR
SELF ACTUATED CONTROL VALVES / REGULATORS
4 01.08.16 Revised and Reissued RS c/2),1:' RN
3 21.11.13 Revised and Reissued MJ RS SCG SC
1 10.06.08 Revised and Reissued SA SKD SKP VC

0
09.12.02 Issued for implementation RG AKC AKB GRR

Rzv. Prepared Checked Convenor Chairman
Date Purpose
Na. by by
Approved by

TC65436-R01 Page 149 of 227

Page 17337 of 18388
101 rat ENGINEERS
Ifgar fa5teg wr INDIA UMITED FOR 6-81-2079 Rev. 4
1711 A Govt of India Undertaking)
Abbreviations:
AS Alloy Steel LPT Liquid Penetrate Testing
BIS Bureau of Indian Standards MRT Mechanical Run Test
CEIL Certification Engineers International Limited MPT/MT Magnetic Particle Testing
CIMFR Central Institute of Mining & Fuel Research MTC Material Test Certificates
CE Carbon Equivalent MOC Material of Construction
DFT Dry Film Thickness NPSH Net Positive Suction Head
DT Destructive Testing NDT Non Destructive Testing
DP or DPT Dye Penetrate Testing NEMA National Electrical Manufacturers Association
ERTL Electronics Regional Test Laboratory PO Purchase Order
FCRI Fluid Control Research Institute PESO Petroleum Explosive Safety Organization
FM Factory Mutual PQR Procedure Qualification Record
FLF Flame Proof PR Purchase Requisition
HART Highway Addressable Remote Transducer PMI Positive Material Identification
HV High Voltage PTB Physikalisch-Technische Bundesanstalt
ITP Inspection and Test Plan QC Quality Control
IP Ingress Protection RT Radiography Testing
IC Inspection Certification SS Stainless Steel
IR Insulation Resistance TC Test Certificate
IEC International Electro technical Commission TPI or TPIA Third Party Inspection Agency
Jr,C Japanese Electro technical Committee VDR Vendor Data Requirement
Convenor : Mr. R.K. Singh
Members: Mr. Rajeev Kumar Mr. Himangshu Pal

Mr. Neeraj Mathur Mr. T Kamalakannan
Mr. Deepak Gupta (Project) Mr. Mahendra Mittal
TC65436-R01 Page 150 of 227

Page 17338 of 18388
lot eJel ENGINEERS
INDIA LIMITED FOR 6-81-2079 Rev. 4
3,eg, IA Govt of India Undertaking)
1.0 SCOPE
This Inspection and Test Plan covers the minimum inspection and testing requirements for Self Actuated Control Valves / Regulators.
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
1.0 Procedures -- -- -- -- -- --
Incoming materials like Mechanical & Chemical properties, heat Material Test
Forgings & Castings for treatment as applicable, 100% Certificates
2.1 H H R
Body / Bonnet, Trim / Test Lab
material etc. Certificates
Supplier's Test
3.1 Machining of components Visual, Dimensions 100% - H
Records
rriat No. 8-00-0001-F7 Rev. 0 Copyright EIL —All rights reserved
TC65436-R01 Page 151 of 227

Page 17339 of 18388
ENGINEERS
■_111t kit
err ti5teg'1 INDIA LIMITED FOR 6-81-2079 Rev. 4
APJ‘117.) IA Govt of India Undertaking)
SCOPE OF INSPECTION
SL QUANTUM
CIO. OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
• Visual check for all items.
• Correctness of model no., Tag plate,
Connection size. Supplier's
4.1 Final Inspection • Physical verification of required accessories. Internal Test
100 % Records/ H R vv
• Hydro test (body). Inspection
• Set pressure test & Functional test. Witness Record
• Seat leakage test. -
• Helium leak test (if specified)
4.2 NDT 100% ND T - H R
• NDT (as specified). Report s
Submission of certificates/ • Type test Certificate for droop within 10% or H R

4.3 Document as per data sheet of set point for each Sample Type test report -
type/model.
5.0 Painting

and chlorine services H -
5.1 Painting 100% Test Records
• Pre treatment, primer and final paint, shade,
thickness
• Review of Internal Test Reports & MTCs Supplier's Test

6.1 Documentation and IC 100% - - II
• IC issuance. Records /
TC65436-R01 Page 152 of 227

Page 17340 of 18388
ENGINEERS
Zlr is cis
INIP ei t o%3VTAl
INDIA LIMITED
FOR 6-81-2079 Rev. 4
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
Inspection
Certificate
Final data folder
etc as per VDR / PR
certificate
Legends: H- Hold (Do not proceed without approval), R-Review, RW-Random witness (As specified or 10 % - Samples must include min 1 No of each type),
W- Witness (Give due notice, work may proceed after scheduled date).
NOTES :-
TC65436-R01 Page 153 of 227

Page 17341 of 18388
TC65436-R01 Page 154 of 227
Page 15966 of 18388
TC65436-R01 Page 155 of 227
Page 15967 of 18388
TC65436-R01 Page 156 of 227
Page 15968 of 18388
TC65436-R01 Page 157 of 227
Page 15969 of 18388
TC65436-R01 Page 158 of 227
Page 15970 of 18388
ENGINEERS FOR 6-81-0003 Rev. 5
$11g-ar tigitg INDIA LIMITED
011,771 eiro,r1 399.3) IA Govt of India Undettalong)
SEAMLESS PIPES Page 1 of 6
44\9
fkturir trtuur

FOR
SEAMLESS PIPES
5. 19.09..2016 REVISED AND RE-ISSUED TKK HP 'Ff----

( 2'
RN
.
4. 17.06..2013 REVISED AND RE-ISSUED TKK RKS SCG DM
3 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM
2 30.06.2010 REVISED AND RE-ISSUED ND

RK VKJ SKP
1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC
Rev. Prepared Checked Standards Committee Standards Bureau

Date Purpose
No. By By Convenor Chairman
Approved by
TC65436-R01 Page 159 of 227

Page 10172 of 13748
INSPECTION AND TEST PLAN STANDARD SPECIFICATION No.
al ENGINEERS
$1g-ZIT kit154tt INDIA LIMITED FOR 6-81-0003 Rev. 5
WWI MOsIVOIIJOI/Fil) IA Goa of Indio Undertaking) SEAMLESS PIPES
Page 2 of 6
Abbreviations:
CELL Certification Engineers International Limited MRT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT Non Destructive Testing
CE Carbon Equivalent • NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MPT/MT Magnetic Particle Testing WPQ Welders Performance Qualification
MTC Material Test Certificate
Members: Mr. Rajeev Kumar Mr. Himangshu Pal Mr. Neeraj Mathur
Mr. T Kamalakannan Mr. Mahendra Mittal Mr. Deepak Gupta (Project)
TC65436-R01 Page 160 of 227

Page 10173 of 13748
(WM MOM OANInall IA Govt of India Undertaking)
SEAMLESS PIPES
Page 3 of 6
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Seamless Pipes.
PO/PR/Standards referred therein/ Job specifications /Approved documents.

SCOPE OF INSPECTION
SL. QU AN UM
STAGE/ACTIVITY CHARACTERISTICS RECORD SUB
NO. CHECK OF SUPPLIER EIL/ TPIA
SUPPLIER
1.0 Procedure
Hydrostatic Test, Heat Procedure
1.1 Treatment, NDT and Documented Procedures 100% - H R
Documents
Other Procedures
Review of MTC for Chemical,
2.1 Raw Material Inspection Mechanical Properties, size & 100% Test - H
Certificates
steel making process, etc.
3.0 In Process Inspection
TC65436-R01 Page 161 of 227

Page 10174 of 13748
INDIA LIMITED FOR 6 - 81 - 0003 Rev. 5
ID1 I IA Govt of India Undedalong)
SEAMLESS PIPES
Page 4 of 6
SCOPE OF INSPECTION
SL. QUANTUM OF
NO. CHECK SUPPLIER EIL/ TPIA
SUPPLIER
Normalizing, Tempering, Solution
Heat Treatment
3.1 Annealing, Stabilization Heat 100% HT chart - H R
Treatment etc. as applicable
NDT
3.2 PR / Purchase
As applicable Surface & Internal Imperfections NDT Reports - H R
Specification
Product Chemical, Tensile,
Identification of Test Lot as per H
3.3 Hardness, Impact, IGC and Other Test Reports - H
Samples specification (Note-1)
test as applicable
3.4 Product Analysis Lot as per
Chemical Composition Test Reports - H R
specification
Destructive Testing Tensile, Hardness, Impact, IGC Lot as per H
3.5 Test Reports - H
and Other test as applicable specification (Note-1)
Galvanizing Inspection
3.6 Integrity Of Galvanised Coating 100% Report - H R
(If Applicable)
4.1 Hydrostatic Testing 100 % RW

Leak Check Test Report - H
(Note 1)
TC65436-R01 Page 162 of 227

Page 10175 of 13748
eit4 ENGINEERS INSPECTION AND TEST PLAN
Og ern f51 INDIA LIMITED FOR 6-81-0003 Rev. 5
(A Govt. of India Undettaking) SEAMLESS PIPES
Page 5 of 6
SCOPE OF INSPECTION
SL. • QUANTUM OF
SUPPLIER
Surface Condition,
Straightness,
End Finish,
Bevel Angle,
Root Face, RW
Visual and Dimensional 100% Inspection
4.2 Outer Dia., - H
Inspection (VDI) Report (Note 1)
Thickness,
Length, '
End Finish,
Marking,
End Caps etc
Weight Checking as Inspection
4.3 Weight 100% By Supplier - H -
applicable Report
As Per EIL, Spec.
pection RW
4.4 PMI Check Chemical Check 6-81-0001 - H
Inseport
r
Stamping of Pipes
which are
witnessed by
Inspection
4.5 Final Stamping Stamping of Accepted Pipes EIL/TPIA..0ther - H H
Report
pipes to have
suppliers
identification
TC65436-R01 Page 163 of 227

Page 10176 of 13748
ENGINEERS
Ogar fa5teg INDIA LIMITED FOR 6-81-0003 Rev. 5
Wren e,virrke J,77.1) Govt of 1000 Undertaking)
SEAMLESS PIPES
Page 6 of 6
SL. QUANTUM OF SCOPE OF INSPECTION

SUPPLIER
5.0 Painting
Rust Preventive Coating

5.1 & Color Coding Visual & Color Coding as Inspection
100% - W -
applicable Report
(As applicable)
6.0 Documentation & IC
Documentation & Review of Stage Inspection

6.1 Reports / Test Reports & Issue of Supplier TC
Inspection Certificate(IC) 100% - H H
IC & IC
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)),
R-Review, W-Witness (Give due notice, work may proceed after scheduled date).
NOTES (As applicable):

1. Carbon Steel Pipes (Other than LTCS & Pipes for special services like NACE, H2, HIC, etc.) up to size 12" will be accepted on review of Supplier Test
Certificates. Supplier Test Certificate to be reviewed by EIL/TPIA.
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable.(Unless otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
4. For orders placed on stockist, items shall be accepted based on manufacturer's TC with EN 10204 type 3.2 certification from EIL approved suppliers.
TC65436-R01 Page 164 of 227

Page 10177 of 13748
STANDARD SPECIFICATION NO
ratSejegeriv,I,tUMITED FOR 6-81-0004 Rev. 6
(A GoN al kIdu UnOxiakmg)
VALVES
Page 1 of 7
curl *
Ml‘crar A trukTur 4 111
FOR
VALVES
6 14 11 2018 REVISED AND RE-ISSUED
5 17 06 2013 REVISED AND RE-ISSUED TKK RKS SCG DM
4 15 07 2011 REVISED AND RE-ISSUED TKK SCG AKC DM
3 30 06 2010 REVISED AND RE-ISSUED RKB VKJ SKP ND
2 31 01 2008 REVISED AND RE-ISSUED CS SS MVKK VC

Rev Prepared Checked Convenor Chairman
Date Purpose by by
No
Approved by
Format No 8-00-0001-F7 Rev 0 Copyright EIL — All rights reserved
TC65436-R01 Page 165 of 227

Page 10178 of 13748
?ENGINEERS INSPECTION AND TEST PLAN
sLA fafaieg ®INDIA LIMITED
Govt of ;ma Undertaking)
FOR 6-81-0004 Rev. 6
VALVES
Page 2 of 7
Abbreviations:

CE Carbon Equivalent NPSH Net Positive Suction Head
FCRI Fluid Control Research Institute PM1 Positive Material Identification
HT : Heat Treatment RT Radiography Testing
HIC : Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP : Inspection and Test Plan TC Test Certificate
IP : Ingress Protection TPI or TPIA Third Party Inspection Agency
MPT/MT : Magnetic Particle Testing WPQ Welders Performance Qualification
MTC : Material Test Certificate
Convenor : Mr. R K. Singh
Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr R Muthu Ramalingam (RPO Rep.)
Mr. T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)
TC65436-R01 Page 166 of 227

Page 10179 of 13748
*ENGINEERS
,- INSPECTION AND TEST PLAN
fittlWregW; INDIA LIMITED FOR 6-81-0004 Rev. 6
Cori of IMW Undertitrngi
VALVES
Page 3 of 7
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Valves.
SL SCOPE OF INSPECTION
QUANTUM
/ ACTIVITY CHARACTERISTICS RECORD
NO OFCHEC
KCECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Hydrostatic Test,
Heat Treatment, NDT,
1.1 Procedure
Helium Leak Test Documented Procedures 100% H R
Documents
and
Other Procedures
Welding Parameters & W- New

1.2 WPS, PQR & WPQ 100% WPS, PQR &WPQ - H
Qualification Record R- Existing
Fire safe, As per PR /

1.3 Pre-Qualification Tests H
Cryogenic & Other Test Purchase Acceptance Report - H
(If new)
as applicable Specification
TC65436-R01 Page 167 of 227

Page 10180 of 13748
p,"-M; ENGINEERS INSPECTION AND TEST PLAN
IgtlitailegW, INDIA LIMITED FOR 6-81-0004 Rev. 6
VALVES
Page 4 of 7
QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD
NO OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Chemical, Mechanical,
Castings & Forgings Heat Treatment, NDT,
2.1 100% Test Certificates H R R
(Body, Bonnet, Disc, Stem, Body ring) IGC & Other Properties
as applicable
Castings & Forgings

2.2 Visual & Dimension 100% Inspection Report H H -
(Body, Bonnet, Disc, Stem, Body ring)
As per PR /
2.3 Radiography
Body and Bonnet Castings Purchase Films and report H R R
Examination
Specification
2.4 Bars for Trim material Test Certificates &

Chemical Analysis Each Heat H R -
Lab Report
Gaskets, Gear units, Fasteners, Gland, Physical / Chemical Test Certificates &
2.5 100% H R
Packings, etc. Properties Lab Report
Performance,
2.6 Actuators as applicable Test Certificates,
Statutory Certificates as 100% H H R
Inspection report
applicable
TC65436-R01 Page 168 of 227

Page 10181 of 13748
aaLlt4ft- ENGINEERS INSPECTION AND TEST PLAN
Igar WagW. INDIA LIMITED FOR 6-81-0004 Rev. 6
eVaile
VALVES
Page 5 of 7
SCOPE OF INSPECTION
SL QUANTUM
STAGE / ACTIVITY CHARACTERISTICS RECORD SUB
NO OF CHECK SUPPLIER EIL/TPIA
SUPPLIER
Welding Parameters as
3.1 Welding 100% Inspection Reports - H -
per WPS / PQR
3.2 Machining of components Visual / Dimension 100% Inspection Reports - H -
As per PR /
Hydrostatic / Pneumatic Test and RW
4.1 Leak Check Purchase Test Report - H
Helium Leak test as applicable (Note 1)
Specification
Surface & Dim ension RW

4.2 Visual / Dimension 100% Test Report - H
Check (Note 1)
Functional Test for Actuator Operated Satisfactory 100%

4.3 Test Report - H RW
Valves Performance
TC65436-R01 Page 169 of 227

Page 10182 of 13748
liSiiftega,ENGINEERS INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
W: INDIA LIMITED FOR 6-81-0004 Rev. 6
(A GOA of Into Undenalmol
VALVES
Page 6 of 7
SL QUANTUM SCOPE OF INSPECTION

NO OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
As per EIL
4.4 PMI Check Chemical Spec. Inspection Report - H RW
6-81-0001
Verify Components & As per PR /
4.5 Strip Check (As applicable) Differential hardness if Purchase Inspection Report - RW
H
applicable Specification (Note-1)
Stamping of
4.6 Final Stamping Stamping of Accepted Valves which H
Valves Inspection Report - H
are witnessed by (Note-1)
EIL/TPIA.
5.0 Painting
5.1 Painting and Color coding as applicable Visual / DFT Check 100% Inspection Report FI
Review of Stage
6.1 Documentation & Inspection Certificate Inspection Reports /
(IC) Test Reports & Issue of 100% Supplier TC & IC - H H
IC
TC65436-R01 Page 170 of 227

Page 10183 of 13748
ISMENGINEERS INSPECTION AND TEST PLAN
INDIA LIMITED
SI-II M 5 ®INDIA
JA,AA
FOR 6-81-0004 Rev. 6
IA CAN of Endo Underlatingi
VALVES
Page 7 of 7
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
Review, W-Witness (Give due notice, work may proceed after scheduled date).
1. Non NACE & Non Hydrogen service Carbon Steel Cast Valves up to size 12"-300ANSI Class and Carbon Steel Forged Valves up to size 1.5"- 800 ANSI Class will
be accepted on review of Supplier Test Certificates. Supplier Test Certificate along with back up reports to be reviewed by EIL/TPIA
2. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable. (Unless
otherwise agreed upon)
3. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred therein /Job Specification /Approved Documents.
TC65436-R01 Page 171 of 227

Page 10184 of 13748
INSPECTION AND TEST PLAN STANDARD SPECIFICATION No
stifte'tjah ENGINEERS
azir Et;lesw
„,.. INDIA LIMITED
FOR 6-81-0005 Rev. 7
FORGED, SEAMLESS & WELDED FITTINGS Page 1 of 6
to) , itreg tit

c ithfrerft
ISM q

FOR
FORGED, SEAMLESS & WELDED FITTINGS
6 19 09 2016 REVISED AND RE-ISSUED TKK HP RKS DM
2 31 01 2008 REVISED AND RE-ISSUED CS SS MVKK VC

Date Purpos3
No. by by
Approved by
TC65436-R01 Page 172 of 227

Page 10185 of 13748
5df5ille?a ENGINEERS
1s7 laWle...4W INDIA LIMITED FOR 6-81-0005 Rev. 7
.Govi a/ India Undedakool
Abbreviations:
CELL Certification Engineers International Limited M RT Mechanical Run Test

CIMFR Central Institute of Mining & Fuel Research NDT : Non Destructive Testing
CE Carbon Equivalent NPSH : Net Positive Suction Head
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
Members:
Mr. Rajeev Kumar Mr Neeraj Mathur Mr. Himangshu Pal Mr. R Muthu Ramalingam (RPO Rep.)
TC65436-R01 Page 173 of 227

Page 10186 of 13748
ERS
IgafeakamiTED Go,n ol inOw Unden*ingi
FOR 6-81-0005 Rev. 7
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Forged, Seamless & Welded Fittings.
SCOPE OF INSPECTION
SL QUANTUM
NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Procedure
1.1 Heat Treatment / NDT Documented Procedures 100% H R
Documents
Welding Parameters & WPS, PQR & W- New

1.2 WPS, PQR & WPQ 100% - H
Qualification WPQ R- Existing
Raw Material Identification Mill test

Chemical and Mechanical
(Billets, Rounds, Pipes, Coil, Plates, etc.) certificate,
21 Properties, Size & Steel 100% - H W* /R
(* Special services like NACE, H2,U0P, Supplier's
making practice etc
AXEN etc) Inspection Report
TC65436-R01 Page 174 of 227

Page 10187 of 13748
aR ENGINEERS FOR 6-81-0005 Rev. 7
a-9 s® INDIA LIMITED
,Go. Indo Underhltingi
SCOPE OF INSPECTION
SL QUANTUM
STAGE /ACTIVITY CHARACTERISTICS RECORD
NO. OF CHK
EC SUB
SUPPLIER EIL/TPIA
SUPPLIER
Forming & Welding Supplier's

3.1 Forming & Welding 100% H
Parameters records
Ferrite Check Of SS Welds
3.2 % Ferrite Check 100% Inspection Report - H R
(If Applicable)
Stress Reliving,
Normalising, Tempering,
Solution Annealing,
3.3 Heat Treatment 100% HT chart / Report - H R
Stabilization Heat
Treatment etc. as
applicable
As per R
NDT-RT Surface & Internal RT Films &
3.4 PR/Purchase - H (F im
As Applicable Imperfections Reports
Specification Review)
As per
NDT — UT Surface & Internal
3.5 PR/Purchase UT Report H R
(as applicable) Imperfections
Specification
NDT — DPT/MPT on Bevel Ends Surface & Internal

3.6 100% Test Report - H RW
(as applicable) Imperfections
Product Chemical,
As per
3.7 Identification of Test Samples Mechanical, Impact, IGC Test Reports H H
specifications
and Other test as applicable
TC65436-R01 Page 175 of 227

Page 10188 of 13748
ENGINEERS
Zg7tatwegw: INDIA LIMITED FOR 6-81-0005 Rev. 7
IA Govt of incia UndertaMingl
SCOPE OF INSPECTION
SL QUANTUM
NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
As per
3.8 Product Analysis Chemical Composition PR/Purchase Test Reports H R
Specification
Mechanical, Impact, IGC
3.9 Destructive Testing 100% Test Reports - H H
Galvanizing Integrity of Galvanised

3.10 100% Inspection Report - H R
(If Applicable) Coating
Size, Thickness / Schedule,

RW
4.1 Visual and Dimension Dimensions, Surface 100% Inspection Report - H
(Note-1)
quality, Marking, etc.
R- For
CS/SS &
Hardness testing on Fittings Hardness value of Base
RW for AS,
4.2 (*Special services like NACE, H2, HIC, metal & Wels/HAZ as Random 10% Test Report - H
LTCS,
UOP, AXEN etc) applicable
with special
services.
As Per EIL
PMI Check
4.3 Chemical Check Spec. Inspection report H RW
6-81-0001
TC65436-R01 Page 176 of 227

Page 10189 of 13748
5iliaZIEge. ENGINEERS
EitaregWINDIA LIMITED FOR 641-0005 Rev. 7
fawn eita-421,AianiP re Govi of India lindertakingi
SCOPE OF INSPECTION
SL QUANTUM
NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Stamping of
Stamping of Accepted Fittings which H
4.4 Final Stamping Inspection Report II
Fittings are witnessed by (Note-1)
EIL/TPIA.
5.0 Painting
Visual & Color Coding as

5.1 Rust Preventive Coating & Color Coding 100% Inspection Report - W
applicable
Review of Stage Inspection

Documentation & Inspection Certificate H H
6.1 Reports / Test Reports & 100% Supplier TC & IC -
(IC)
Issue of IC
Legend: H- Hold (Do not proceed without approva ), P-Perform, RW - Random Witness (As specified or 10% ( min.l no. of each size and type of Bulk item)),
R-Review, W-Witness (Give due notice, work may proceed after scheduled date)
1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be applicable. (unless
3. For orders placed on stockiest, items shall be accepted based on manufacturer's TC with EN10204 type 3.2 certification from EIL approved suppliers.
4. For welded fittings, it is recommended to use low hydrogen consumable for AS, SS410 fittings and HIC resistant consumable for HIC service fittings.
5 EIL/TPIA reserves the right to check raw material consumption and traceability records.
TC65436-R01 Page 177 of 227

Page 10190 of 13748
STANDARD SPECIFICATION No
faiae5ft ENGINEERS
Saga 1612egNilr INDIA LIMITED FOR 6-81-0006 Rev. 5
GUN d intha undettakm FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 1 of 6
tlet-40 mr i fir Riii fT

r
fiNTar trukTur

FOR
FLANGES, SPECTACLE BLINDS & DRIP RINGS
1 28 09 2007 REVISED AND RE-ISSUED PD RB MVKK VC

Date Purpose
No by by
Approved by
TC65436-R01 Page 178 of 227

Page 10191 of 13748
ENGINEERS
INDIA LIMITED FOR
141letAT'ejeg IA GON alines underiakingi
6-81-0006 Rev. 5
Page 2 of 6
Abbreviations:

Convenor Mr. R.K. Singh
Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr R Muthu Ramalingam (RPO Rep )
Mr T Kamalakannan Mr. Mahendra Mittal Mr Deepak Gupta (Projects)
TC65436-R01 Page 179 of 227

Page 10192 of 13748
15iligklega ENGINEERS
sLII Elqe.sW INDIA LIMITED
alaa ekaraa minaa IA Gar% al India Undertakingi
FOR 6-81-0006 Rev. 5
Page 3 of 6
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Flanges, Spectacle Blinds & Drip Rings.
STAGE / ACTIVITY QUANTUM OF
NO. CHARACTERISTICS RECORD
CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Heat Treatment, NDT and Procedure

1.1 Documented Procedures 100% - H R
Other Procedures Documents
1.2 Welding Parameters & W- New

WPS, PQR & WPQ 100% WPS, PQR & WPQ - H
Qualification Record R- Existing
2.1 Chemical & Mechanical

Raw Material Inspection 100% Test Certificates - H R
Properties
TC65436-R01 Page 180 of 227

Page 10193 of 13748
sZ7(® INDIA LIMITED FOR 6-81-0006 Rev. 5
Page 4 of 6
SCOPE OF INSPECTION
SL QUANTUM OF
NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Forging /Welding
3.1 Welding / Forging 100% Inspection Reports - El
Parameters
Stress Relieving,
Normalising, Tempering,
Solution Annealing,
3.2 Heat Treatment 100% HT chart - H R
Stabilization Heat
Treatment etc. as
applicable
Product Chemical,
Identification of Test H
33 Mechanical, Impact, IGC 100% Test Reports - H
Samples (Note-1)
As per
Product Analysis
3.4 Chemical Composition PR/Purchase Test Reports - H R
(As applicable)
Specification
Mechanical, Impact, IGC H

3.5 Destructive Testing 100% Test Reports - H
and Other test as applicable (Note-1)
As per
Surface & Internal
36 NDT as applicable PR/Purchase NDT Reports H R
Imperfections
Specification
TC65436-R01 Page 181 of 227

Page 10194 of 13748
laraZida ENGINEERS
1£71 c W INDIA LIMITED FOR 6-81-0006 Rev. 5
co.. DI India laidenakingl
Page 5 of 6
SL QUANTUM OF SCOPE OF INSPECTION

NO. CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Galvanizing Integrity of Galvanised
3.7 100% Inspection Report H R
(If Applicable) Coating
1. Visual
4.1 2 Dimensions H
Final Inspection 100% Inspection Report H
3. Hardness (Note-1)
4. Marking etc
4.2 PMI Check As Per EIL Spec.

Chemical Check Inspection report - H RW
6-81-0001
Stamping of
4.3 Stamping of Accepted Items which are H
Final Stamping Inspection Report - H
Items witnessed by (Note — 1)
EIL/TPIA.
5.0 Painting
Rust Preventive Coating & Visual & Color Coding as

5.1 100% Inspection Report H -
Color Coding applicable
Format No 8-00-0001-F7 Rev 0 Copyright EIL—All rights reserved
TC65436-R01 Page 182 of 227

Page 10195 of 13748
aktt4 ENGINEERS
FOR
LII faWs INDIA LIMITED 6-81-0006 Rev. 5
A cone India Unaenak FLANGES, SPECTACLE BLINDS & DRIP RINGS
Page 6 of 6
SCOPE OF INSPECTION
SL QUANTUM
NO. CHECK OF SUB
SUPPLIER EIL/TPIA
SUPPLIER
Review of Stage Inspection

Documentation &
6.1 Reports / Test Reports & 100% Supplier TC & IC - H H
Inspection Certificate (IC)
Issue of IC
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk item)), R-
I. Non NACE & Non Hydrogen service Carbon Steel Flanges, Spectacle Blinds & Drip Rings up to size 24"-300ANSI Class Will be accepted on review of Supplier
Test Certificates. Supplier Test Certificate along with back up reports to be reviewed by EIL/TPIA
TC65436-R01 Page 183 of 227

Page 10196 of 13748
ex ..
?
ENGINEERS
wen rircntero, IA Govt of India Undertaking)
BOLTING MATERIAL Page 1 of 6
tr"e4r AaRqm
fkftut a trftur
FOR
BOLTING MATERIAL
4 19.09.2016 REVISED AND RE-ISSUED TKK HP teRN
3 17.06.2013 REVISED AND RE-ISSUED TKK RKS SCG DM
2 15.07.2011 REVISED AND RE-ISSUED TKK SCG AKC DM
1 28.09.2007 REVISED AND RE-ISSUED PD RB MVKK VC
0 23.04.02 ISSUED FOR IMPLEMENTATION NKN SPS AKB SB
Convenor Chairman
Date Purpose Standards Committee Standards Bureau
No. by by
Approved by
TC65436-R01 Page 184 of 227

Page 10197 of 13748
■31 el ENGINEERS
Ifgzrr Elf51eg INDIA LIMITED FOR 6-81-0007 Rev.4
ING71 mtm atiOrAt IA Govt. of Indio Undettaking)
Abbreviations:

Members:
Mr. Rajeev Kumar Mr. Himangshu Pal Mr. Neeraj Mathur
Mr. T Kamalakannan Mr. Mahendra Mittal Mr. Deepak Gupta (Project)
TC65436-R01 Page 185 of 227

Page 10198 of 13748
1,531ReJe1 eh ENGINEERS
ftitMes NW INDIA LIMITED
1.11771 ereCIRE
FOR 6-81-0007 Rev.4
1.0 SCOPE:
This Inspection and Test Plan covers the minimum testing requirements of Bolting Material.
2.0 REFERENCE DOCUMENTS:
PO/PR/ Standards referred there in/ Job specifications /Approved documents.
SCOPE OF INSPECTION
SL NO. QUANTUM
SUPPLIER
1.0 Procedure
Heat Treatment & NDT Procedure

1.1 Documented Procedures 100% - H R
Procedures Documents
2.1 Chemical, Steel making Test

Raw Material Inspection 100% H H R
process, Macro Etch , etc. Certificates
Thread Rolling,
3.1 Hot forging of Nuts/Bolt Inspection
Process Parameters 100% - H -
Heads, Machining Report
TC65436-R01 Page 186 of 227

Page 10199 of 13748
eJel. ENGINEERS
INDIA LIMITED FOR 6 81 0007 Rev.4
- -
I.tryn rirowe (A Govt of India Undertalongj
SCOPE OF INSPECTION
SL NO. STAGE/ ACTIVITY QUANTUM
CHARACTERISTICS RECORD SUB
SUPPLIER
Normalising & Tempering,
Quenching & Tempering
Solution Annealing,
Heat Treatment Inspection
3.2 Stabilization Heat 100% - H R
Report
Treatment, Strain
Hardening, Nitriding etc.
as applicable
3.3 NDT (as applicable) Defects detection 100% Test Reports - H R
Product Chemical, Proof
Load Test, Stress Rupture,
Identification of Test Lot as per
3.4 Tensile, Hardness, Impact, Test Reports - H W
Samples specification.
and Other test as
applicable
Product Chemical, Proof
Destructive Testing Load Test , Stress Rupture, Lot as per
3.5 Test Reports - H W
Mechanical, Impact and specification.
Other test as applicable
.
Galvanizing Inspection
3.6 Integrity Of Galvanised
(If Applicable) 100% Report - H R
Coating
TC65436-R01 Page 187 of 227

Page 10200 of 13748
ENGINEERS
aem laaj eg INDIA LIMITED FOR 6-81-0007 Rev.4
WWI m.o,fecolawanil IA Govt. of Indio Undefteking)
SCOPE OF INSPECTION
QUANTUM
SL NO. STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
SUPPLIER
100% by
Visual Marking & supplier & Inspection RW
4.1 Visual & Dimension -
Dimensions Random by EIL Report (Note-3)
/ TPIA
Stamping of
bolting material
which are
Stamping of Accepted witnessed by Inspection _
4.2 Final Stamping H W
Bolting Material EIL/TPIA. Report
Others to have
suppliers
identification.
As Per ElL
PMI Check Inspection _
4.3 Chemical Check Spec. - H W
repo
report
6-81-0001
5.0 Painting
Rust Preventive & Color Visual & Color Coding as Inspection

5.1 100% - H -
Coding (as applicable) applicable Report
TC65436-R01 Page 188 of 227

Page 10201 of 13748
401 ei
ENGINEERS
- faiteg INDIA LIMITED
1ga (.112Fr frelAVIRMINA) (A Gout at India Undedaking)
FOR 6-81-0007 Rev.4
SCOPE OF INSPECTION
QUANTUM
SL NO. STAGE/ ACTIVITY CHARACTERISTICS RECORD SUB
SUPPLIER
Review of Stage
Documentation & Supplier TC
6.1 Inspection Reports / Test 100% - H H
Inspection Certificate(IC) & IC
Reports & Issue of IC
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness {As specified or 10% Max. ( min.1 no. of each size and type of Bulk
item)), R-Review, W-Witness (Give due notice, work may proceed after scheduled date).
Notes (as applicable):
applicable.( unless otherwise agreed upon)
3. Final visual and dimension shall be checked as per below sampling plan:
Lot Size (Nos.) Sample Size (Minimum)
Upto 100 2% (Min. 2 Nos.)
101 to 500 1% (Min. 3 Nos.)
501 and above 0.5% (Min.5Nos.)
TC65436-R01 Page 189 of 227

Page 10202 of 13748
0151-zieS-ENGINEERS
i NWINDIA LIMITED
leffaleg FOR
GASKETS
6-81-0008 Rev. 4
Page 1 of 5
ill et' *
fitvur ISTuf I All

FOR
GASKETS
1 02 01 2008 REVISED AND RE-ISSUED AM SS MVKK VC

Date Purpose
No By By
Approved by
Format No 8-00-0001-F7 Rev 0 Copyright EIL —All rights reserved
TC65436-R01 Page 190 of 227

Page 10203 of 13748
ERS
,gzirsia-AerNN8IiklEIMITED
(A GEM al hal undertaking)
FOR 6-81-0008 Rev. 4
GASKETS
Page 2 of 5
Abbreviations:
CEIL : Certification Engineers International Limited MRT Mechanical Run Test

CE : Carbon Equivalent NPSH Net Positive Suction Head
Members:
Mr. Rajeev Kumar Mr. Neeraj Mathur Mr. Himangshu Pal Mr. R Muthu Ramalingam (RPO Rep.)
TC65436-R01 Page 191 of 227

Page 10204 of 13748
aatlEqENGINEERS INSPECTION AND TEST PLAN
Ird-efalWag,
g INDIA LIMITED FOR 6-81-0008 Rev. 4
Goset of India Undertaking)
GASKETS
Page 3 of 5
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Gaskets.
SCOPE OF INSPECTION
SL Q UANTUM
NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
1.0 Procedure
Procedure
1.1 HT & Test Procedure Documented Procedures 100% H R
Documents
Chemical, Physical and other
2.1 Raw Material Inspection properties as per applicable 100% Test Certificates H H -
material specification
3.1 Punching & Finishing Finish & Dimension 100% Inspection Report - H -
TC65436-R01 Page 192 of 227

Page 10205 of 13748
laraZIeTft ENGINEERS
learcan
El5legW INDIA LIMITED FOR 6-81-0008 Rev. 4
GASKETS
Page 4 of 5
SL QUANTUM SCOPE OF INSPECTION

NO. OF CHECK SUB
SUPPLIER EIL/TPIA
SUPPLIER
Heat Treatment for RTJ
3.2 Gaskets Time & Temperature 100% HT Chart H R
(As applicable)
Compressibility, Recovery,
Final Visual, Dimension & Seal ability, Groove Hardness
41 Testing for Ring & Tongue Joint etc as 100% Inspection Report - H R
applicable and Visual /
Dimension
4.2 Final Stamping Stamping of Accepted Gaskets 100% Inspection Report - H -
4.3 PMI Check (as applicable) As per EIL

Spec
Chemical Check Inspection Report - H R
: 6-81-001
5.0 Painting
Rust Preventive & Color Visual & Color Coding as
5.1 100 % Inspection Report H
Coding as applicable applicable
Review of test reports,

6.1 Documentation & IC Inspection documents & Issue Supplier Records /
100% - H H
of IC IC
TC65436-R01 Page 193 of 227

Page 10206 of 13748
wIlReleit ENGINEERS
lIg7E
t (Wleg INDIA LIMITED FOR 6-81-0008 Rev. 4
(A Govt of inda Undeftakingj
GASKETS
Page 5 of 5
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.! no. of each size and type of Bulk item)), R-
Notes (as applicable):
TC65436-R01 Page 194 of 227

Page 10207 of 13748
ENGINEERS
ffg-a1fal5rdgw INDIA LIMITED FOR 6-81-0030 Rev.3
eie,Ple41,,g1574) (A Govt of India Undertaking)
CARTRIDGE FILTER Page 1 of 7
ftfluur a trteTur

FOR
CARTRIDGE FILTER
k,C:---gr
i ._.z•
7 sC=31,-
3 09.09.13 REVISED AND RE-ISSUED TKK RKS SCG DM
2 15.07.11 REVISED AND RE-ISSUED HP SCG AKC DM
1 21.01.08 REVISED AND RE-ISSUED CS SS MVKK VC
0 23.07.02 ISSUED FOR IMPLEMENTATION SKT NKN AKB GRR
Convener Chairman
Date Purpose Standards Committee Standards Bureau
No. by by
Approved by
TC65436-R01 Page 195 of 227

Page 10373 of 13748
ENGINEERS
f - N17r laiWteg INDIA LIMITED FOR 6-81-0030 Rev.3
FREW ASI,g1,11 (A Govt of India Undettaking)
Abbreviations:
CEIL Certification Engineers International Limited MRT Mechanical Run Test

Members:

Mr. Mayank Jain
TC65436-R01 Page 196 of 227

Page 10374 of 13748
fail&
1 a4r, enl ,pasn .1 1
INDIA LIMITED
FOR 6-81-0030 Rev.3
1.0 SCOPE:
This Inspection Test Plan covers the minimum testing requirements of Cartridge Filter
2.0 REFERENCE DOCUMENTS:
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
1.0 Procedures
Hydro test ,heat treatment, NDT,

Procedure
1.1 hot forming, and other Documented procedures. 100% - H R
Documents
Procedures
Procedure R-Existing
1.2 WPS/ PQR /WPQ Documented procedures. 100% - H
documents W-New
2.0 Materials inspection

Mill test
Chemical analysis &
Plates, pipes, forging, certificates
2.1 mechanical properties as per 100% H H R
fittings ,etc and TPI
PR/data sheet.
reports
TC65436-R01 Page 197 of 227

Page 10375 of 13748
ENGINEERS
i=g-111Gliai5VeS INDIA LIMITED FOR 6-81-0030 Rev.3
e1 ore mt .mm. ) IA Govt or India Undertaking)
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
Test
2.2 Cartridge Cartridge properties 100% H R -
Certificate
3.0 In process inspection

Review of test certificates,
markings, visual & Material
Materials identification for
3.1 dimensional inspection, 100% clearance - H H
plates, pipes (pressure parts)
identity correlation & record
transfer of identity
Material identification for Review of test certificates, Material
3.2 forgings, fittings, fasteners, markings identity 100% clearance - H R
gaskets (pressure parts) correlation . record
Material
Non pressure parts (including
3.3 Review of test certificates 100 % test - R R
internals, supports etc.)
certificate
NDT
NDT of weld seam as
100% Reports / H H R
applicable
RT Films
DPT on knuckle portion 100% Inspection
Inspection of formed H H R
3.4 (both inside and out side) report
components
HT chart review as
100% HT Chart H W R
applicable
Inspection
Test coupon as applicable 100% H W W
report
TC65436-R01 Page 198 of 227

Page 10376 of 13748
ENGINEERS
itififi
eg INDIA LIMITED
L FOR 6-81-0030 Rev.3
vo FreL517 en, .N4..11
iArr- (A Govt of India Undertaking)
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
Visual & dimensional
100% Inspection
(min.thickness, profile, H H W
report
ovality etc ) inspection
Visual & dimensional
3.5 Weld edge preparation & set up inspection, weld edge, root Inspection
100% - W R
of pressure parts gap, offset, alignment, check list
cleanliness etc
Chemical , mechanical
100% Batch test
3.6 Welding consumable properties & IGC as H H R
certificates
applicable
4.0 Final inspection
Visual/ dimensions,
Visual and dimensional completeness of assembly
Inspection
4.1 inspection (internals & externals) and weld visual for 100% - H H
report
including welds reinforcement, undercuts,
Surface defects, etc.
4.2 Air test of pads Leak check 100% Test report - W R
PWHT as applicable 100% HT chart H R
NDT rep
report
NDT as applicable 100% - H R
/ RT films
4.3 Inspection of completed welds as per
Production test coupon Inspection
specification / - H H
testing as applicable report
rt
drawing
Hardness for weld /HAZ as Inspection
As per spec. H R
applicable report
TC65436-R01 Page 199 of 227

Page 10377 of 13748
ENGINEERS
Ogzu idigt- g INDIA LIMITED FOR 6-81-0030 Rev.3
1.7,1 rircro 451.3IICF711 (A Govt of India Undertaking)
SCOPE OF INSPECTION
SL QUANTUM
SUPPLIER
Each component Inspection
4.4 PMI as applicable Chemical check - H R
and weld report
4.5 Hydrostatic test Leak check 100% Test report - H H
Inspection
4.6 Installation Cartridges Visual check 100% - H
report
Drying and Nitrogen Filling (as Inspection
4.7 Nitrogen Pressure 100% - W -
applicable) report
5.0 Painting
Visual inspection (after
surface preparation and final Inspection
5.1 Final painting (As applicable) 100% - H -
painting for workmanship, report
uniformity) DFT check
Final stamping, review of Verifying stamping details IC /
6.1 inspection documents and issue and review of inspection 100% Inspection - H H
of IC documents reports
Verification & compilation
Final
6.2 Final documents as per PR of inspection & test records 100% - H H
dossier
for submission to customer
Legend: H- Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% ( min.1 no. of each size and type of Bulk
item)), R-Review, W-Witness (Give due notice, work may proceed after scheduled date).
NOTES (as applicable):
TC65436-R01 Page 200 of 227

Page 10378 of 13748
ENGINEERS
51g-aj 25reg w INDIA LIMITED FOR 6-81-0030 Rev.3
ei2Zr2 t75I (A Govt Al Indio Undertaking)
applicable.( unless otherwise agreed upon)
TC65436-R01 Page 201 of 227

Page 10379 of 13748
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Product Standard T C 65 436: TC Engineering

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Product Standard T C 65 436: TC Engineering

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PRODUCT STANDARD TC 65436

Form No. TC ENGINEERING Rev No. 01

HYDERABAD HYDERABAD Page 1 of 10

HYDERABAD HYDERABAD Page 2 of 10

Project Description Material Code Remarks

Seal Gas Filter Skid TC9765436017

Seal Gas Skid Loose

Rev. No. Revisions Prepared Checked Approved Date

00 Issued RAVI IS RAM 14.02.2020

HYDERABAD HYDERABAD Page 3 of 10

Complete skid piping / tubing material shall

20 mesh screen after module blown for 5

HYDERABAD HYDERABAD Page 4 of 10

months from the date of acceptance by

PURCHASER / OWNER of such replaced /

 Instrumentation items (Field transmitters

5 SEAL GAS SKID DIMENSIONS & PIPING ORIENTATION

HYDERABAD HYDERABAD Page 5 of 10

Solid front type for seal gas

Smart-HART / FF HART: EJA 110A E

HYDERABAD HYDERABAD Page 6 of 10

All other requirements same

Filter sizing shall be as

ANSI / FCI 70.2 Minimum

Noise level shall not exceed

HYDERABAD HYDERABAD Page 7 of 10

Needle As Vendor list

Additional vendor list

Full bore, On-off ball valve

HYDERABAD HYDERABAD Page 8 of 10

a. Compliance to BHEL specification and its annexures.

HYDERABAD HYDERABAD Page 9 of 10

Price schedule attached with technical offer with ‘QUOTED’ marked

Local Gauges: DP, Pressure, flow, temperature, level etc.-10% or min 01

HYDERABAD HYDERABAD Page 10 of 10

SEAL GAS SKID LOOSE SPARE HRRL: TC9765436041 (unsued

b Pressure Transmitter 1 unit

Vendor’s signature & seal

TC65436-R01 Page 11 of 227

SPECIFICATION FOR DRY GAS SEAL SKIDS FOR

1) Seal Gas Filter Skid

the interest of the

2) Seal Gas Control Skid

- To supply and monitor Nitrogen/ start up gas for purging

- To supply and monitor Inert gas (Nitrogen) for Secondary seals

- To monitor primary gas leakage and initiate Alarms/Shutdown in response to

Rev. No. Revisions Prepared Approved Date

TC65436-R01 Page 12 of 227

review during detailed engineering after the placement of the order.

3. General arrangement of the skid Assemblies

assembled on the respective skid.

suitable arrangement, if required to keep dryness in the gas in all operating

TC65436-R01 Page 13 of 227

designed for the condensate/oil flow envisaged for the project.

b) A level transmitter specified in 3.7 above.

this equipment is mounted on the operating floor of the compressor.

specification shall be taken into account along with required margins.

TC65436-R01 Page 14 of 227

4.7 Filtration grade:

diagram provided during detailed Engineering after the placement of order.

5.4 All piping and other items shall be as described below

the interest of the

Fittings & Valves