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Storage of Cereal Grains and Their

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Storage of Cereal Grains and
Their Products
FIFTH EDITION

Edited by
Kurt A. Rosentrater
Department of Agricultural and Biosystems Engineering,
Food Science and Human Nutrition, Iowa State University,
Ames, IA, United States
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Notices
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To Kari, Emma, and Alec.
List of contributors

Brian D. Adam, Department of Agricultural Economics, Gretchen A. Mosher, Iowa State University, Agricultural
Oklahoma State University, Stillwater, OK, United and Biosystems Engineering, Ames, IA, United States
States Thomas W. Phillips, Department of Entomology, Kansas
Frank H. Arthur, USDA-ARS-Center for Grain and State University, Manhattan, KS, United States
Animal Health Research, Manhattan, KS, United R.H. Proctor, Mycotoxin Prevention & Applied Micro-
States biology Research Unit, National Center for Agricultural
Griffiths G. Atungulu, Department of Food Science, Utilization Research, Peoria, IL, United States
University of Arkansas Division of Agriculture, Fayet- Kurt A. Rosentrater, Department of Agricultural and
teville, AR, United States Biosystems Engineering, Iowa State University, Ames,
Ray Bucklin, Department of Agricultural and Biological IA, United States
Engineering, University of Florida, Gainesville, FL, Sammy Sadaka, Department of Biological & Agricultural
United States Engineering, University of Arkansas Division of Agri-
Mark Casada, USDA Agricultural Research Service, culture, Little Rock, AR, United States
Center for Grain and Animal Health Research, Deanna S. Scheff, United States Department of Agri-
Manhattan, KS, United States culture, Agricultural Research Service, Center for Grain
Denis Drechsler, G20 Agricultural Market Information and Animal Health Research, Manhattan, KS, United
System (AMIS), Rome, Italy States
Kenneth Hellevang, Department of Agricultural and Bio- Soraya Shafiekhani, Department of Food Science,
systems Engineering, North Dakota State University, University of Arkansas Division of Agriculture, Fayet-
Fargo, ND, United States teville, AR, United States
Digvir S. Jayas, University of Manitoba, Winnipeg, MB, John Sharpe, Federal Grain Inspection Service, Kansas
Canada City, MO, United States
Carol L. Jones, Oklahoma State University, Stillwater, Rashid A. Suleiman, Department of Food Sciences and
OK, United States Agroprocessing, Sokoine University of Agriculture,
Phil Kenkel, Department of Agricultural Economics, Morogoro, Tanzania
Oklahoma State University, Stillwater, OK, United Graham Thorpe, Institute for Sustainable Industries and
States Liveable Cities, Victoria University, Melbourne,
Anthony Leali, 4B Components Limited, Morton, IL, Australia
United States T.J. Ward, Mycotoxin Prevention & Applied Micro-
John Mack Manis, Maryland Department of Agriculture, biology Research Unit, National Center for Agricultural
Annapolis, MD, United States Utilization Research, Peoria, IL, United States

C.M. Maragos, Mycotoxin Prevention & Applied Johnny Wheat, 4B Components Limited, Morton, IL,
Microbiology Research Unit, National Center for United States
Agricultural Utilization Research, Peoria, IL, United Gregory D. Williams, Facility Engineering Services,
States Springdale, AR, United States

xvii
Preface to the first edition

Storage of Cereal Grains and Their Products is the second storage rather than to discuss specific problems presented
in a series of monographs sponsored by the American by individual grains or products. And lastly, as might be
Association of Cereal Chemists. The subject seems espe- expected, since all authorsdand the editorsdare citizens
cially timely; in spite of recent advances in technology, of the United States or Canada, the book gives most
millions of tons of cereals are wasted each year through emphasis to North American investigations and practices.
spoilage of various sorts. Yet hunger is widespread and We are deeply indebted to our authors for the time and
populations increase ever more rapidly. Protection of food labor they gave to the preparation of their chapters, and for
supplies through sound storage practices is thus a matter of their patience, forbearance, and cooperation, in dealing
most importance. with the many matters, some important and some trivial,
Each of the 11 chapters of the book has been written by that authors and editors are bound to discuss. Circum-
one or more experts. The chief aim was to produce a useful stances beyond our control made it necessary to find a
treatise by combining comprehensive reviews of the sci- number of new authors when about half the book had been
entific literature with knowledge drawn from other sources. written, and as a result, the completion of the work was
In pursuit of that aim, some unevenness among chapters considerably delayed. We are therefore especially grateful
could not be avoided; some aspects of the subject are to those authors who turned manuscripts in early and were
brightly illuminated by the light of scientific knowledge; on later kind enough to bring them up to date and to those
others that light is dim, and we must depend largely on who, coming to their tasks late in the day, made special
practical experience; and elsewhere, even practical experi- efforts to meet our postponed deadlines.
ence is limited, and we grope in semidarkness. In carrying out our part in the preparation of this book,
The first six chapters deal with moisture, chemical, and we received much help and valuable advice from the
physical changes with time, microflora, respiration and chairman of the Monograph Committee, W. F. Geddes. The
heating, insects, and rodents. Their main purpose is to other members of this committee were C. N. Frey, George
provide the scientific background for a consideration of Garnatz, Majel M. MacMasters, Betty Sullivan, J. A.
storage problems, though all, and especially those on in- Shellenberger, and ourselves. The committee chose the
sects and rodents, do full justice to practical matters also. subject for the book, prepared an outline of its contents,
The last five chapters, by contrast, deal largely with areas in selected authors for the various chapters, and asked them to
which practical experience is the chief source of knowl- contribute.
edge. Two describe grain storage facilities in the country We were particularly fortunate in persuading Kathleen
and at terminal points and discuss their operation; one deals Webb, who helped with volume I of this series, to under-
with grain drying; and the last two with cereal products take the technical editing of volume II also; her painstaking
themselves, namely, with bulk storage of flour and with work has added immeasurably to the quality of this book.
packaging of various types. Eunice R. Brown, Margaret Hilligan, V. G. Martens, and R.
Three further comments may appropriately be made on J. Cheale also gave us valuable assistance. Lastly, we pay a
the book as a whole. Firstly, since authors were urged to well-earned tribute to R. J. Tarleton, Managing Editor of
deal fully with their subjects, it was inevitable that some Cereal Chemistry, who undertook the final work of pub-
topics should be discussed in more than one chapter. We lishing the book for the American Association of Cereal
did not attempt to remove all such repetition, since we Chemists.
believed that the reader would prefer to have each chapter
essentially complete in itself. Secondly, while the treatment J. A. Anderson
is often both comprehensive and detailed, not all cereals A. W. Alcock
and their products are fully covered. The aim was primarily October, 1953
to elucidate and illustrate the main principles governing

xxv
Preface to the fifth edition

I have a distinct memory as a child of watching a con- (scooping out molding soybeans was an especially fun
struction crew build forms, tie rebar, and pour concrete for chore), fixing augers, and all of the other associated work
a new grain elevator annex at our local co-op. It was necessary to keep our grain handling and storage operation
fascinating to watch a structure such as that being built (see functional were definitely a character building experience
Fig. 1)! As I became older, I worked on my family farm and for certain (Fig. 2). In the words of the FFA Creed “I know
had increasing responsibilities, as did most farm kids, the joys and discomforts of agricultural life and hold an
starting with cleaning barns and hog houses and fetching inborn fondness for those associations which, even in hours
tools, to tillage, hauling grain, and, eventually, operating of discouragement, I cannot deny.” I must give credit to my
the combine itself! Harvesting the corn and soybean fields grandparents and parents, without whom I would not have
was the ultimate responsibility on the farm..after all that is had these experiences and would not have had such a deep
where we derived our livelihood. I also recall checking the appreciation for agriculture and grains.
grain dryer in the middle of the night to make sure that the When I attended Iowa State University, I decided to
wet holding bin hadn’t run emptydif it had, then the dryer focus on process engineeringdI had a keen interest in
had to be shut down. Loading trucks, hauling grain into that designing the systems that I had worked with all of my life
local grain elevator (hours of waiting in line to dump were on the farm, at least up until that point. I remember finding
not much fun as a child though), cleaning out grain bins

FIGURE 1 Local grain elevator expansion built when the author was a FIGURE 2 Farm where the author was raised; this provided considerable
childdthis spurred his long-running interest in grain storage structures. experience in production agriculture.

xxi
xxii Preface to the fifth edition

the 4th edition of Storage of Cereal Grains and Their eventually lead to an updated, modernized version of this
Products (edited by D.B. Sauer, 1992) in the ISU library, classic reference bookdthis version of the book.
where I found the cutting-edge information critically As with the previous editions, this iteration of the book
important to my career, especially as I started working for a has been written by a team of experts in the various
local engineering company designing grain elevators and branches of grain and grain storage issues. I charged all
feed mills (see Fig. 3). contributing authors with providing a comprehensive
It wasn’t until years later that I obtained the first edition overview of their specific topic and also to provide in-depth
(edited by Anderson and Alcock, 1954) of this book. It state-of-the-art scientific and technical aspects, so that this
struck me that much had evolved in terms of technologies, volume will provide comprehensive coverage of modern
equipment, and operations between the first and the fourth grain storage, preservation, and handling operations. After
editions of this bookdyet there was much that had not all, it has been almost 30 years since the last version was
actually changed over the years. Our industry is like that. published. You will see that there are many chapters that
We have so much knowledge built up that we use on a day- correspond to previous editions (e.g., moisture, drying,
to-day basis, but may not think about the historical context. aeration, insects, molds, etc.) These have all been updated
Fast forward to July 2016. I was returning from an and expanded. But we have also endeavored to provide
extended trip throughout multiple countries in sub-Saharan new chapters that will augment the technical nature of this
Africa with a group of undergraduate students, where we work. For example, chapters on engineering design, storage
had just finished an experiential learning program focused in developing countries, sensors and instrumentation, as
on subsistence farming, grain storage, and food security well as safety and human interactions have been added.
issues. Also, I had just finished my work on the new edition This book should now be an updated resource for not only
of Kent’s Technology of Cerealsdwhich some of you may scientists and facility operators but also engineers and de-
know focuses primarily on grain processing topics. During signers of facilities.
my layover in the Schiphol Airport in Amsterdam, I Some of the topics have been rearranged in order to
decided to assemble a list of grain storage topics (inspired provide a better flow through the book. We have also
from my time in Malawi, Zambia, Botswana, and South subdivided the chapters into four main sections: introduc-
Africa); I began thinking about Storage of Cereal Grains tion to grain storage, design and operation of grain facil-
and Their Products, so I wrote the proposal that would ities, preservation of grains, and further considerations.
These subsections should help guide the reader to specific
topics of interest.
I think that it is important to acknowledge that the bulk
of the writing for this book, not only my chapters, but many
other authors as well, was undertaken and accomplished
during 2020 and 2021. None of us will soon forget the
COVID-19 pandemic and the challenges that it brought. To
an extent, the writing was facilitated by the pandemic and
the lockdown that many of us experienced..taking breaks
from writing to mow the lawn or change the laundry; on the
other hand, writing was hindered by a confluence of various
events in everyone’s lives. It is important to give special
thanks to the authors of each chapter for endeavoring to see
this project through to the end. Indeed your contributions
are greatly appreciated. The pandemic was not easy to
survive, let alone thrive and accomplish a project such as
this. Thank you to all for your fortitude in this endeavor.
We did it!
So, with the pandemic (hopefully) behind us, it is
important that we acknowledge that with the publication of
the first edition of this book in 1954, Anderson and Alcock
instituted what would become a classic text in the cereal
grains literaturedas evidenced by five editions being pro-
duced so far. Their intent was to provide a comprehensive
review of all major aspects of cereal grain storage, preser-
vation, and handling operations, and to help improve in-
FIGURE 3 First grain elevator designed by the author. dustrial operations and reduce postharvest losses. Since that
Preface to the fifth edition xxiii

time, the grain and grain processing industries have seen should serve as a timely and expansive resource that will be
many changes and new technologies. Even so, on a useful for students, researchers, and industrial practitioners
fundamental level, cereal grains, how they are preserved alike for years to come.
and stored, how they are handled, and even how they are
processed into various food, feeds, and other products, have Kurt A. Rosentrater
changed only a little over the decades. This new edition July 2021
Acknowledgments

There are so many people that deserve to be acknowledged work for each of you. Thank you for taking the time to do
in this section. First, I would like to express my apprecia- this important work. The readers will greatly benefit from
tion for the fantastic team at Elsevier who worked with me your efforts for years to come.
throughout this process. Specifically, thank you to Lindsay I would also like to thank my graduate and under-
Lawrence, Laura Okidi, and Karen Miller (this was our graduate students. Over the years, we have pursued much
second book project together!), Editorial Project Managers, grain-related research together, in Iowa, around the United
as well as Megan Ball, Senior Acquisitions Editor, and Rob States, and throughout the worlddat the commercial scale
Sykes, Acquisitions Editor. We could not have accom- as well as at the smallholder, subsistence level. You have
plished this without your continual support, encourage- asked questions, helped develop and test solutions, and
ment, and hard work. Everything has come together thanks made me consider many approaches and possibilities to
to your team! improving grain storage, handling, preservation, and
I would also like to express my thanks to Greg Grahek processing.
and Phil Bogdan at the Cereals and Grains Association I would be remiss if I did not thank my graduate ad-
(formerly the American Association of Cereal Chemists, visors and major professorsdTom Richard, Carl Bern, and
International) for their encouragement to pursue this Rolando Flores. From them I learned how to conduct
project. research, write scientific manuscripts, and get them pub-
Unfortunately, during the editing stage at this project, lished in peer-reviewed journals. Walt Riedell at the
professor Ray Bucklin passed away. During his life, he USDA-ARS helped me grow as a scientist; our discussions
played a key role in greater understanding and better on the philosophy of scientific research as well as statistical
designs of grain storage and other agricultural systems. He tools for analysis of research results were invaluable, as
will be missed by many. were our conversations about Bushonics. Thank you.
Special thanks to all the contributing authors. Whether Of course, my thanks would not be complete if I did not
you were writing a chapter from scratch or revising an express deep appreciation to my wife and children. Your
existing chapter from the previous edition, this was a lot of patience, love, and support make all of this worthwhile.

xxvii
About the editor

Kurt A. Rosentrater, Ph.D., is an Associate Professor at the areas of research methods, manufacturing systems,
Iowa State University, Ames, Iowa, in the Department of engineering mechanics, engineering ethics, and design.
Agricultural and Biosystems Engineering, as well as the Before that, he worked for a design-build firm and was
Department of Food Science and Human Nutrition. He responsible for process and equipment design, as well as
teaches courses on grain storage, preservation, handling, plant and site layout for agri-industrial storage and pro-
and processing, fermentation and bioprocessing, pet food cessing facilities. He attended Iowa State University where
processing, life cycle assessment and techno-economic he received his B.S., M.S., and Ph.D. degrees in Agricul-
analysis, and food engineering unit operations. His tural and Biosystems Engineering.
research focuses on storage and processing of grains, oil- He grew up on a family farm in Iowa that produced
seeds, and other biological materials into foods, feeds, corn, soybeans, swine, and beef. His first experiences in
biofuels, biochemicals, bioplastics, and other bio-based grain handling, storage, and processing occurred on this
products. He conducts research, training, and outreach ac- farm, where he gained first-hand knowledge of both the
tivities in the United States and throughout many devel- toils and rewards of hard work.
oping nations. He has authored or coauthored over 500 research pub-
Before coming to Iowa State, he was a Lead Scientist lications, including the books Kent’s Technology of Ce-
with the United States Department of Agriculture, Agri- reals, 5th edition (2018, Elsevier) and Distillers Grains:
cultural Research Service (USDA-ARS), at the North Production, Properties, and Utilization (2011, Taylor and
Central Agricultural Research Laboratory in Brookings, Francis).
South Dakota. His research program focused on produc- He is widely sought as a speaker and trainer, both
tion, processing, and optimizing the value and utility of domestically and internationally. He is an active member of
distillers grains and other nonfermentable components from the American Society of Agricultural and Biological En-
corn-based fuel ethanol manufacturing. gineers, the American Association of Cereal Chemists, the
Prior to this, he was an Assistant Professor at Northern Institute for Biological Engineering, the Institute of Food
Illinois University in DeKalb, Illinois, in the Department of Technologists, and the American Society for Engineering
Engineering and Industrial Technology, where he taught in Education.

xix
Chapter 1

Introduction to cereal grains,


pseudocereals, oilseeds, and pulses
Kurt A. Rosentrater
Department of Agricultural and Biosystems Engineering, Iowa State University, Ames, IA, United States

Since ancient times, the growth and expansion of civiliza- employed in the agricultural production of grains, foods,
tion has depended in large measure upon the domestication, and livestock. Even though the proportion in many devel-
cultivation, improvement, and use of cereal grains and oping countries is still quite high, the reduction in direct
related agricultural commodities (Storck and Teague, 1952; employment in production agriculture is declining as well.
Moritz, 2002; Sinclair, 2010). In fact, throughout history, Historically, as societies developed and technologies
grain was held in such high esteem, and it was such an evolved, and food production became more efficient,
important part of everyone’s daily lives that the cultivation, greater human populations could be supported (food is only
harvest, and threshing of grain, and the making of food, one of a vast number of factors upon which populations
beer, and bread, were often depicted in artwork; to this day, depend, though). This became especially true during and
cereal grains appear in modern art installations as well after the Industrial Revolution, when populations in many
(Fig. 1.1 shows a few examplesdthe art world is replete countries began to rapidly increase. Overall global popu-
with many more). lation reached approximately seven billion in 2011
Agriculture has allowed for the diversification of labor (October 31, according to UN estimates); it is anticipated to
and the development of other disciplines as societies have reach nearly 10 billion by 2050 (UN, 2017); and, depend-
developed and evolved. Agriculture has comprised the ing upon the growth estimates used, it may eventually reach
majority of employment in most societies until recent times nearly 12 billion by 2100 (Fig. 1.3). Population growths,
(although in many countries, especially in developing and changes in population density, are not distributed
nations, that is still the case). This began to change during equally around the globe, however. For decades, Asia
and after the Industrial Revolution, as mechanization (primarily China and India) has been the fastest growing
allowed farming practices to become much more efficient region of the planet. But Africa is quickly catching up to
(Fig. 1.2). This was further accelerated in the 20th century, Asia both in terms of numbers of people and human den-
with the development and widespread adoption of plant sities. As shown in Fig. 1.3, regions that are considered
hybridization fertilizers, herbicides, and insecticides. And “developed” appear to plateau or even decline over time
computers, instrumentation, and biotechnology have through the 21st century. The greatest growth anticipated to
continued to increase the efficiency acceleration toward the occur during the next 100 years is predicted in developing
end of the 20th century as well. countries (most of which are in Africa). This may strain
During the last 200 years, scientific discoveries and already fragile ecosystems, which could have a direct
engineering advances have impacted not just agriculture impact of grain and food production. Considerable work
and food production but also all aspects of societies around needs to be done to improve infrastructure and increase not
the world. Modern cereal grain production, storage, only grain yields but also storage and preservation efficacy.
handling, and processing operations retain semblance to Population growth is arguably the greatest challenge to
those of our ancestors, but on a much larger and advanced the planet, as there is greater and greater demand for goods,
scale. And technologies have been accelerating and com- services, manufactured products, energy, water, and
pounding upon each other synergistically. In fact, agricul- ultimately concomitant impacts on the environment. And,
ture has become so efficient in many developed countries as the global population continues to grow, there is an ever-
that less than 2% of these populations are directly growing need to increase the available food supply. This is

Storage of Cereal Grains and Their Products. https://doi.org/10.1016/B978-0-12-812758-2.00022-2


Copyright © 2022 Cereals & Grains Association.
Published by Elsevier Inc. in cooperation with Cereals & Grains Association. All rights reserved. 1
2 Storage of Cereal Grains and Their Products

FIGURE 1.1 Cereal grains have played a key role in the development of societies, and as such have appeared in paintings, sculptures, and other forms of
art throughout human history. Some examples include top left, painting in tomb of Nakht, 15th century B.C. Egypt. Top right, the Greek goddess Demeter;
and center right, Roman goddess Ceres, who were credited with bestowing cereal grains to humans. Bottom, Mesoamerican sculpture of maize. (Facing
page) Top left, Haystacks by Claude Monet (1891). Top right, Fall Plowing by Grant Wood (1931). Center left, The Sower, Beaumont Tower, Michigan
State University, 1928. Center right, Ceres, Chicago Board of Trade (1930). Bottom, Corn Palace, Mitchell, SD, USA. (Current page) All images courtesy
of Wikimedia Commons.
Introduction to cereal grains, pseudocereals, oilseeds, and pulses Chapter | 1 3

FIGURE 1.1 cont’d

not a simple problem to address. Regional differences in for various cereals, at least for food products (especially
agricultural productivity, climate, and technology are often wheat and related grains) (McGill et al., 2015; Jones and
complicated by economics, politics, and distribution issues. Sheats, 2016).
In developing countries, increasing the production of cereal Fig. 1.4 shows the global production of key cereal
grains is often seen as one approach to improving food grains (wheat, maize, and rice) as well as various small
security. Ironically though, in many developed countries, grains. Cereal grains are grown in every country, but to
the increasing incidences of celiac disease, diabetes, cancer, differing extents. This is due in large part to where the
changing dietary attitudes and perceptions, and shifting grains originated and thus historical practices, although this
consumer choices have often led to a reduction in demand has been changing as globalization has allowed for the
FIGURE 1.2 Rosentrater’s grandfather, mid-20th century. Farm tractors were a direct outcome of the Industrial Revolution, and helped increase
agricultural productivity in the 20th century.

12,000,000 World
Africa
Asia
10,000,000 Europe
Latin America and the Caribbean
Northern America
Population (x 1000)

8,000,000 Oceania

6,000,000

4,000,000

2,000,000

1950 1960 1970 1980 1990 2000 2010 2020 2030 2040 2050 2060 2070 2080 2090 2100

180 Africa
Asia
160
Europe

140 Latin America and the Caribbean


Population Density (people/km2)

Northern America
120 Oceania

100

80

60

40

20

0
1950 1960 1970 1980 1990 2000 2010 2020 2030 2040 2050 2060 2070 2080 2090 2100
FIGURE 1.3 Top: Global and regional populations over time. Bottom: Regional population densities over time. Predictions based upon data from U.N.
(2017). Throughout the 20th century and into the 21st century, Asian countries have experienced the highest population densities, but the rate of density
increase currently seen in many African countries has led to the projection that by the end of the 21st century, Africa will have the highest population
density on the planet.
Introduction to cereal grains, pseudocereals, oilseeds, and pulses Chapter | 1 5

FIGURE 1.4 Top: Global wheat production in 2010. Second from top: Global maize production in 2010. Second from bottom: Global rice production in
2011. Bottom: Global small grain production. Available online: targetmap.com.
6 Storage of Cereal Grains and Their Products

FIGURE 1.5 Global distribution of yields for cereal grains. Note that many African countries have yields between 1 and 2 t/ha, while many more have
yields less than 1 t/hadmany opportunities to improve grain storage and preservation exist in this region, and coupled with the rates of population growth
throughout Africa (Fig. 1.3), it will be particularly important to focus on food security throughout the African continent. Ritchie, H., Roser, M. 2021.
Ourworldindata.org/crop-yields. Courtesy of Creative Commons BY License.

introduction and cultivation of various cereals in many Fig. 1.8 shows portions of agricultural lands according
countries. Still, wheat, maize, and rice are key to many to type of products grown. Note that historically the ma-
countries’ agricultural economies. Fig. 1.5 illustrates global jority of agricultural lands have been used to produce cereal
distributions of overall cereal grain productivity. Note that grain (primarily wheat, rice, and maize), followed by other
there are vast differences among countries in terms of grain small grains.
yields. Coupled with this is the fact that the grains, which In this work, we will cover topics and issues related to
are grown in various countries, differ, and we see a the handling, storage, and preservation of cereal grains and
complex web of interrelationships vis-à-vis grain avail- grain products (including various derivative by-products
ability in each country. and coproducts). We will cover not only cereal grains but
Indeed, cereal grains still represent the bulk of calories also pseudocereals, oilseeds, and pulsesdagricultural
in the diets of many cultures. And there is growing demand commodities that are in the form of kernels. Throughout the
for use of cereals to manufacture biofuels, biochemicals, book we may refer to grain in a more encompassing sense.
bioplastics, and other bio-based productsdnot just in We will discuss fundamentals as well as applications and
developed countries but also in many developing countries industrial practices. We will address major trends and
too. Unfortunately, there is not an unlimited supply of how they are affecting the ability to store cereal-based
arable, productive, or available land with which to continue commodities and products. Design and operations of
to expand grain supplies to meet so many competing de- facilities are key aspects to providing a safe and secure food
mands (Foley et al., 2011; Ray et al., 2012; Ausubel et al., supply, so we have tried to infuse these topics throughout
2013). the book. Previous editions of this book have emphasized
Fig. 1.6 shows trends for the growth of agricultural the need to identify and control both insects (Fig. 1.9) and
lands. Note that land devoted to agriculture has been molds (Fig. 1.10). Humans have had to contend with these
expanding in many countries over the years. Fig. 1.7, pervasive antagonists since the cultivation and utilization of
however, shows that agricultural land per capita has been cereals began. And both of these continue to be immense
declining in many parts of the world, even though agri- challenges to a safe and secure grain supply chain
cultural land has been growing. This is likely a function of throughout the world, and therefore continue to be
the rapidly growing global population. emphasized in this edition as well.
Introduction to cereal grains, pseudocereals, oilseeds, and pulses Chapter | 1 7

FIGURE 1.6 Historical trends show expansion of agricultural lands in many countries. Ritchie, H., Roser, M. 2021. Ourworldindata.org/crop-yields.
Courtesy of Creative Commons BY License.

FIGURE 1.7 Even though land area devoted to agriculture has grown in many countries (Fig. 1.5), historical trends show a drastic reduction in per capita
land devoted to agriculture in many parts of the worlddwhich is a direct result of growing populations. Ritchie, H., Roser, M. 2021. Ourworldindata.org/
crop-yields. Courtesy of Creative Commons BY License.
8 Storage of Cereal Grains and Their Products

FIGURE 1.8 Historical trends indicate that cereal grains have accounted for the majority of agricultural land use, with wheat, rice, and maize the three
leading cereal grains. Oilseeds, on the other hand, have continued to expand over the years and have shown, along with maize, the highest rates of growth
over the past decade. Ritchie, H., Roser, M. 2021. Ourworldindata.org/crop-yields. Courtesy of Creative Commons BY License.

FIGURE 1.9 Left unabated, a variety of insects can entirely consume cereal grains during storage, leading to severe economic and food security losses.

Although it cannot be completely exhaustive in nature, Hopefully, we have succeeded in achieving all of these
this work should serve as a solid introduction and resource aims.
base for practitioners for years to come. We feel it is of The cultivation and use of cereal grains have, to a great
critical importance to society to provide a work that can be extent, both paralleled and facilitated humanity’s develop-
used to help train the next generation of professionals in the ment and will likely continue to do so for many years to
cereal grains and affiliated industries, as well as to provide come. Grains and grain products continue to play a critical
a comprehensive reference for those already in the field. role in the global food supply chain overall, but also in
Introduction to cereal grains, pseudocereals, oilseeds, and pulses Chapter | 1 9

FIGURE 1.10 Problematic though microorganisms can be for safe storage and handling of cereal grains, Microbial Sunrise illustrates the microscopic
beauty of Aspergillus flavus (what appear to be flowers) and a yeast colony (which appears to be a rising sun). Image courtesy of Tracy Debenport,
Mycologist & Photomicrographer.

regional supply chainsdwhich arguably may have a Zaks, D.P.M., 2011. Solutions for a cultivated planet. Nature 478,
greater impact on food security. After all, in the words of 337e342.
Daniel Webster, an American statesman: “Let us not forget Jones, J.M., Sheats, D.B., 2016. Consumer trends in grain consumption.
Ref. Mod. Food Sci. 1e6. http://www.sciencedirect.com/science/
that the cultivation of the earth is the most important labor
article/pii/B978008100596500072X.
of man. When tillage begins, other arts will follow.”
Mcgill, C.R., Fulgoni III, V.L., Devareddy, L., 2015. Ten-year trends in
Truly, the challenges facing humanity during the next fiber and whole grain intakes and food sources for the United States
several decades are profound. But we have great hope that population: national health and nutrition examination survey
we can all rise to meet these challengesdthe current gen- 2001e2010. Nutrients 7, 1119e1130.
eration as well as coming generations. And the handling, Moritz, L.A., 2002. Grain-Mills and Flour in Classical Antiquity. British
storage, and preservation of cereal grains will continue to Academy, U.K.
play a pivotal role in this regard. Ray, D.K., Ramankutty, N., Mueller, N.D., West, P.C., Foley, J.A., 2012.
Recent patterns of crop yield growth and stagnation. Nat. Commun. 3,
1293.

References Sinclair, T.R., 2010. Bread, Beer and the Seeds of Change: Agriculture’s
Imprint on World History. Centre for Agriculture and Biosciences
Ausubel, J.H., Wernick, I.K., Waggoner, P.E., 2013. Peak farmland and International, Oxfordshire, U.K.
the prospect for land sparing. Popul. Dev. Rev. 38 (1), 221e242. Storck, J., Teague, W.D., 1952. Flour for Man’s Bread: A History of
Foley, J.A., Ramankutty, N., Brauman, K.A., Cassidy, E.S., Gerber, J.S., Milling. University of Minnesota Press, MN, U.S.A.
Johnston, M., Mueller, N.D., O’connell, C., Ray, D.K., West, P.C., U.N., 2017. 2015 Revision of World Population Prospects. United
Balzer, C., Bennett, E.M., Carpenter, S., S, R., Hill, J., Monfreda, C., Nations, Population Division. Available online. https://esa.un.org/
Polasky, S., Rockstro €M, J., Sheehan, J., Siebert, S., Tilman, D., unpd/wpp/.
Chapter 2

A brief journey through history


Kurt A. Rosentrater
Department of Agricultural and Biosystems Engineering, Iowa State University, Ames, IA, United States

2.1 Storage in the ancient world more beer, to produce more food, or perhaps both!
Grinding stones, pestles, and grinding bowls (more than
As we begin our discussion of grain storage approaches, 7000, in fact) have been found, as have artifacts indicating
technologies, and best practices, it is instructive to pause for beer consumption, in southeastern Turkey from approxi-
a moment to briefly consider the historical roots of cereal mately 9000 B.C (Dietrich et al., 2019). Dental analysis
grains and their storage, as these have a direct bearing on from graves in Sudan indicates that wheat, barley, millet,
how we approach and utilize “modern” methods. and pulses were being consumed approximately 6500 years
When discussing the Agricultural Revolution, US ago (Madella et al., 2014). In an experimental archeology
educator and entertainer John Green stated in 2012 that, trial, yeast from 4500-year-old Egyptian pottery was har-
“History reminds us that revolutions are not events so much vested, cultivated, and then successfully used to reproduce
as they are processes, that for tens of thousands of years bread using ingredients typical of the time (Daley, 2019).
people have been making decisions that irrevocably shaped Maize became a staple food in Central America between
the world that we live in today. Just as today we are making 4000 and 4700 years ago, as determined by analysis of
subtle, irrevocable decisions that people of the future will human skeletons in Belize (Kennett et al., 2020).
remember as revolutions.” Indeed, the seeds of wild grasses native to the Great Rift
In addition, Daniel Webster (b. 1782, d. 1852), US Valley throughout Eastern Africa (which is believed to be
Secretary of State (1850e52), was quoted as saying, “Let the origin of the human species; Hadingham, 2015), the
us not forget that the cultivation of the earth is the most Orient (including China, the Indus River Valley, and areas
important labor of man. When tillage begins, other arts will throughout South East Asia), the Fertile Crescent (Meso-
follow. The farmers, therefore, are the founders of potamia), Egypt, and Central and South America (in the
civilization.” Andes) began to provide supplementary food supplies for
Grain storage is as old as human civilization itself. the populations of nomadic peoples. At some point in time,
Archaeological evidence indicates that grain was grown people began to select and cultivate certain wild grasses
and stored in bulk more than 7000 years ago (Lee, 1960; (the progenitors to cereal grains), which ultimately led to
Roberts, 1976). Indeed, the field of archeobotany continues the formation of permanent or semipermanent agricultural
to push the boundaries further back in time to reveal what populations (Roberts, 1976) long before the great civiliza-
our ancestors ate and how they lived. For example, tions of the ancient Orient or Mesopotamia arose.
Groman-Yaroslavski et al. (2016) excavated and analyzed Many historians believe that the first permanent, agri-
composite flint blades used for harvesting wild cereal grains cultural communities developed not in highlands or humid
by hand and by sickle in northern Israel from nearly 23,000 tropics, but where rivers coursed through arid or semiarid
years ago! In Jordan, evidence of bread consumption, made zones. In those river valleys, the early agriculturalists
from einkorn, has been dated to approximately 14,000 encountered fertile soil, a low incidence of insects and
years ago (Arranz-Otaegui et al., 2018). Almost contem- diseases, and stable water supplies required by the incipient
poraneously, evidence has been found in stone mortars in techniques that they used.
northern Israel that approximately 13,700 years ago malted The lack of rainfall in many of these regions necessi-
barley and wheat were used to produce fermented beer tated that crops had to be irrigated, which, in turn,
(Liu, 2018). In fact, it has been argued by various scientists demanded both permanence and a high degree of cooper-
that plant domestication and cultivation, and thus the ation among neighbors (Gruber, 1948). It is presumed that
Agricultural Revolution, may have occurred to produce

Storage of Cereal Grains and Their Products. https://doi.org/10.1016/B978-0-12-812758-2.00020-9


Copyright © 2022 Cereals & Grains Association.
Published by Elsevier Inc. in cooperation with Cereals & Grains Association. All rights reserved. 11
12 Storage of Cereal Grains and Their Products

the social mechanisms that developed to meet these needs Many other ancient cultures also used pits in the ground
gave rise to organized societies, that the forced permanence for grain storage, such as those found in Israel (Fig. 2.4).
promoted the construction of large numbers of solid dwell- One of the oldest grain storage structures (Fig. 2.5) is a
ings, and that increased food production eventually sup- granary excavated in Jordan and it dates to about 11,000
ported large nonagricultural sectors within these years ago. This was unique in that the floor was elevated for
communities (Masefield, 1950). Only after this series of rodent protection, and the grain was stored in clay pots. Not
developments had occurred did the often-heralded civiliza- only do records and artifacts show that ancient cultures
tions of the ancient world flourish. An important contribution were cultivating, harvesting, and storing grain throughout
of the dry climatedone apparently overlooked by much of the world, they were also milling it into flour for
historiansdcertainly must have been that grain supplies were food and beer. And milling was not always done by hand,
easier to maintain in arid rather than in humid environments. as is shown in Fig. 2.2. Fig. 2.6 shows a wind-powered
Grain production, harvesting, storage, and processing in flour mill developed in ancient Persia.
ancient times (and even up through modern times, actually) As the cultivation and storage of cereals (especially
have been described in many records such as written tab- wheat and barley) spread to the cooler, wetter areas of the
lets, sculptures, paintings, and other forms of art, including Mediterranean and Europe, the problem of grain drying was
poetry and song. Why? Because food was vital to daily life encountered. Grain dryers built of clay and used by Celtic
(as well as the afterlife in the case of Egypt), and the ma- villagers about 300 B.C. have been discovered in present-
jority of people were mostly occupied with production and day Britain (Wainwright, 1977).
preparation pursuits each day. Moreover, across many In the Western Hemisphere during the same time period
cultures, grains were seen as a gift from the gods, as they (5000e100 B.C.), pre-Mayan and Mayan civilizations,
provided life-given sustenance to humans. based in part on the cultivation of beans and maize, were
For example, Fig. 2.1 illustrates the importance of grain developing (Sabloff and Rathje, 1975). There must have
to ancient Egyptian life in a burial tomb painting, which been a considerable amount of commercial agriculture
would then help feed the official in the afterlife (as the during that time, since fairly large segments of these
painting imparted the essence). Fig. 2.2 is a sculpture of an communities devoted themselves to trade, religion, gov-
Egyptian grinding grain into flour using a quern; this would ernment, and other nonagricultural endeavors. Crops were
also have been a funerary token. Fig. 2.3 shows a Meso- probably harvested and stored then much as they are today
potamian cylinder seal and the impression on clay from its in remote areas of Mexico and Central America. For maize,
use; it shows the king feeding the livestock grain. Further, this would have included several weeks of field drying
Katz et al. (1991) describe a translation of the Hymn to followed by postharvest drying on patios, roofs, or plat-
Ninkasi, which is a Sumerian poem to the goddess of beer forms. Storage was in pits, woven baskets, or structures of
(as well as the world’s first written beer recipe). wood or mud.
The harvesting of wheat and barley in early Sumeria Throughout the Greek, and subsequently, Roman
(2000e1000 B.C.) was recorded as a three-person operation world, grain was still viewed as a gift from the gods.
(Jones, 1952). As described in this account, one person cut Demeter was the Greek life-giving goddess of grain
the stalks with a sickle, while another gathered bundles and (Fig. 2.7), and she was eventually supplanted by her Roman
carried them to the threshing floor. The third worker tied personage Ceres (Fig. 2.8)dwhich is the root of the Latin
the bundles and stacked them to dry. Threshing was “cerealis,” from which the English word “cereal” has
accomplished by driving animals or carts over the plants. A evolved. Thus, Ceres was the goddess of grain!
portion of the grain was then transported in bulk by small By 500 B.C., grain cultivation, harvest, drying, and
ships to a main granary some distance from the production storage techniques were well developed throughout most of
area. This account mentions both granaries and storage pits. the populated world. The unifying influence of the Roman
Ancient Egyptian records also describe storage of small Empire (300 B.C. to 500 A.D.), with its standard technolo-
grains in pits lined with straw (Lee, 1960). gies, government, culture, and language, as well as infra-
By 2800 B.C., permanent agricultural populations were structure such as roads, ships, and currency, must have
established as far south as Sudan, as far west as Wales, and spread successful grain handling and storage techniques
as far north as Norway (Roberts, 1976). From an archeo- through much of the old world. The Far East, Africa, and
logical site in the center of this area comes evidence that the the Western Hemisphere, being largely unaffected by the
mud houses constructed as early as 5000 B.C. contained accomplishments of either the Roman or the Ottoman
grain bins and grinding areas (Mellaart, 1961, 1964). Empire (1200e1700 A.D.), probably witnessed little change
In India, mudbrick villages inhabited 2500 years ago in grain postharvest techniques until contact with the Eu-
included communal granaries. ropeans in the 17th and 18th centuries A.D.
A brief journey through history Chapter | 2 13

FIGURE 2.1 Burial painting on the tomb of Nakht, ca. 1500 B.C., showing depictions of tillage, grain threshing, separating, and bread (Wikimedia
Commons; https://commons.wikimedia.org/wiki/File:Tomb_of_Nakht_(2).jpg).

Archeological evidence suggests that by the first centuries classification scheme provided by Fitch and Branch (1960).
A.D.,storage structures were either incorporated into dwell- They noted that in Arctic areas, domes were the dominant
ings or, if separate, mimicked the dominant architectural style architectural forms of early peoples, whereas in the conti-
of the area. In dry areas, pit storage was used, as were gra- nental steppes, temporary structures were used by peoples
naries of mud or mudbrick. Warehouses of stone or mudbrick who had not yet adopted permanent agriculture. In arid
must have been common throughout much of the Roman regions, flat-roofed mud or mudbrick structures were
world, and wooden structures with sod roofs must have been erected, and in the humid tropics, raised-frame structures
used in western and northern parts of the old world. with thatched roofs were most common.
Even where little archaeological evidence exists, the Since grains are not grown in Arctic areas, it is unlikely
nature of grain storage structures can be surmised using the that domes were used for grain storage until relatively
FIGURE 2.2 Egyptian statue showing the milling of grain into flour, ca. 2400 B.C. (Wikimedia Commons; https://commons.wikimedia.org/wiki/File:
Ancient_egyptian_statuette_of_a_woman_grinding_grain_1.jpg).

FIGURE 2.3 Sumerian cylinder scroll and impression in clay showing the feeding of grain to livestock, ca. 3200 B.C. (Wikimedia Commons; https://
commons.wikimedia.org/wiki/File:Cylinder_seal_king_Louvre_AO6620.jpg).

FIGURE 2.4 Reconstruction of grain storage pits in southern Israel, dating from ca. 800-700 B.C. (Wikimedia Commons; https://commons.wikimedia.
org/wiki/File:Derech_Hadorot_3.JPG).
A brief journey through history Chapter | 2 15

FIGURE 2.5 Grain and food storage structure in Jordan from 11,000 years ago was constructed of mud walls with an elevated floor for protection from
rodents. Excavation photo (above) and artist’s rendering (below). Courtesy Kuijt, I., Finlayson, B., 2009. Evidence for food storage and predomestication
granaries 11,000 years ago in the Jordan Valley. Proc. Natl. Acad. Sci. Unit. States Am. 106 (27), 10966e10970.

FIGURE 2.6 Windmills near Nashtifan, Iran, have been used to mill grain for at least 1000 years and are actually still operational (Wikicommons;
https://commons.wikimedia.org/wiki/File:‫ﺁﺱﺏﺍﺩ_ﻥﺵﺕﯼﻑﺍﻥ‬.jpg).

modern times. The continental steppes were occupied in whereas in dry areas, pits and thatched or mud structures
ancient times either by nomadic peoples, who probably did were probably employed.
not produce much grain, or by peoples with knowledge of
the common agricultural techniques of the day. The latter
would have stored grain in the structures described above.
2.2 Storage in the Middle Ages
In the humid tropics of Africa and the Americas, grain was The story of grain storage now shifts to Europe where, after
undoubtedly stored in raised, thatched roof structures, 1000 A.D., innovations in crop production and postharvest
16 Storage of Cereal Grains and Their Products

FIGURE 2.7 Demeter was the Greek goddess of agriculture who gifted cereal grains to human. This painting was on a vase (hydria) ca. 340 A.D.
(Wikimedia Commons; https://commons.wikimedia.org/wiki/File:Eleusinian_hydria_Antikensammlung_Berlin_1984.46_n2.jpg).

techniques gradually increased the amount of food avail-


able to both the agricultural and nonagricultural sectors of
the population. Writers of the Middle Ages described
manors with barns for wheat, oats, barley, and other grains
(Brien Gras, 1925). These strong timber barns were often
built several stories tall and were well ventilated to facilitate
winnowing and drying. Bulk grain was moved by gravity
to lower floors during conditioning and for shipment
(Anonymous, 1667).
During the Middle Ages, water and animal power were
being harnessed with ever-increasing efficiency to the work
of agriculture, communication, and exploration. The ex-
plorations facilitated the transfer of grains to new areas.
From its native Asia, for example, rice was transplanted to
Italy by the 1400s (Roberts, 1976), and excess production
was exported from North America by the late 1600s
(Schoeff, 1988). Maize, potatoes, groundnuts, and other
non-native crops were introduced to new colonies and to
the seats of imperial power in Europe. These changes
placed renewed emphasis on the commercialization of
agriculture, which, in turn, created a greater need for ways
to maintain quality during the transport and storage of large
amounts of grain and other agricultural commodities. An
account from mid-17th century Britain, for example,
describes elaborate and labor-intensive conditioning, oven-
drying, and storage procedures for wheat (Anonymous,
1667). Because grain was such an important aspect of daily
FIGURE 2.8 Ceres was the Roman incarnation of Demeter, goddess of life, it continued to be a common theme for art throughout
agriculture. This painting was a fresco ca. 1 A.D. (Wikimedia Commons; the Middle Ages (Fig. 2.9). Many other examples of similar
https://commons.wikimedia.org/wiki/File:Склеп_Деметры.JPG). art exist in museums around the world.
A brief journey through history Chapter | 2 17

FIGURE 2.9 Painting from Pietro de’ Crescenzi’s monthly calendar of agricultural tasks, which was part of his manuscript Ruralia commoda, written in
Italy ca. 1306 (Wikimedia Commons; https://commons.wikimedia.org/wiki/File:Crescenzi_calendar.jpg).

2.3 Effects of colonization and in ever-increasing numbers for the shops and factories of
industrialization emerging industries. By 1800, subsistence agriculture was
no longer dominant in Europe and North America
From the collapse of the Roman Empire until the reestab- (Symons, 1978). The burgeoning urban population created
lishment (w1700s) of vast trading networks, there had a huge demand for food, assuring favorable grain prices for
probably been little incentive for the European farmer to the shrinking agricultural sector.
produce quantities of grain much in excess of consumption In 1783, Oliver Evans (b. 1755, d. 1819) helped his
needs. Subsistence agriculture, often of the shifting or brothers build a grist flour mill in Delaware, USA. He
modified shifting type, was practiced by early Germans and revolutionized flour milling (and grain storage in general)
was common as recently as the 1700s and early 1800s in by incorporating bucket elevators, conveyors, hopper col-
Scotland and Ireland (Brien Gras, 1925). lections, and a series of other mechanizations in order to
In the late 1700s, however, due in large measure to the reduce labor and automate the mill. His machines became
Industrial Revolution, people began to forsake agriculture widely adopted throughout the New England area. He then
18 Storage of Cereal Grains and Their Products

began to write design guides for millers, culminating in The Meanwhile, the quantity of grain being produced was
Young Mill-wright and Miller’s Guide (Fig. 2.10 shows an increasing rapidly. One reason was the availability, espe-
illustration of his automated flour mill), which was the first cially after 1800, of large amounts of uncultivated, fertile
engineering design document for grain storage or milling. It land in the United States and other countries. Also, about
was so successful that he wrote 14 subsequent editions of this time, there was a series of innovations in crop pro-
the book, and subscribers included influential people such duction technology. By the first decade of the 1800s, tillage
as George Washington, Thomas Jefferson, and several technology, in the form of cast iron implements with
other key members of the American Revolution. replaceable interlocking parts, provided an efficient method
Contemporaneously, the trading fairs of medieval of preparing the soil for planting (Ebeling, 1979). The
Europe had long since given way to organized exchanges. moldboard steel plow, introduced in the 1836 by John
In Holland and Britain, for example, the marketing of Deere, was even more popular, and subsequently planters,
agricultural commodities was handled at permanent cultivators, grain drills, and other tillage equipment became
exchanges by the late 1600s (Petersen, 1933). In North increasingly popular on farms throughout the United States
America too, the mechanisms of commerce were suffi- (Drache, 1976). Indeed, all of agriculture experienced me-
ciently advanced that grain was marketed about as fast as it chanical dynamism during the next several decades
could be harvested and transported. By the mid-1800s, encompassing all aspects of production. Many novel in-
advances in both water and land transport had overcome ventions have been cataloged in publications such as Hurt
many of the difficulties of moving grain from production (1982), Johnson (1976), Karolevitz (1970), McKinley
areas to the consumer. (1980), and many others. For the reader who may be

FIGURE 2.10 Oliver Evan’s The Young Mill-wright and Miller’s Guide was the first design guide for grain storage and milling. The incorporation of
automation and conveyors revolutionized the grain industry of the time and has influenced design up to modern times (Wikimedia Commons; https://
commons.wikimedia.org/wiki/File:Oliver_Evans_-_Automated_mill.jpg).
A brief journey through history Chapter | 2 19

interested in learning more, a section later in this chapter reaper. Instead, it was Obed Hussey (b. 1792, d.1860)
catalogs several history books that provide a wealth of (Fig. 2.13) who patented a reaper in 1833 (Fig. 2.14). John
additional information. Henry Manny (b. 1825, d. 1856) was also working on
By the third decade of the 19th century, several factors reaper development at this time. For the next few decades,
necessitated changes in grain postharvest techniques. First, several lawsuits arose among the parties and were known as
a strong, consistent demand for grain kept prices high. the “War of the Reapers.”
Second, the transportation and trading mechanisms serving The McCormick and other reapers mechanically cut
the urban market were much improved. Finally, advances small grains and allowed them to be placed into windrows
in crop production technology had created the potential for for binding. The widespread use of mechanical reapers
a much larger grain supply. However, the basic techniques was followed quickly by the adoption of those magnifi-
of harvesting, threshing, and storage had scarcely advanced cent, lumbering monsters that were the early threshers.
from those of the ancient Sumerians, Egyptians, or even Threshing machines were first built in the late 1830s
Romans. For the most part, small grains were still harvested (Drache, 1976) and were produced in large numbers in the
by hand using a scythe (Fig. 2.11) (corn, however, was 1840 and 1850s, when they were powered by animals
picked by hand), removed from the field by animal- (Cochrane, 1979). Combined with mobile steam power in
powered carts or wagons, slowly air-dried, and labori- the 1860 and 1870s and operated mostly by custom crews
ously transported in bags. But these were soon to change as through the last half of the 19th century, threshing ma-
engineering, technology, and manufacturing came to play chines were much faster and more efficient than the hand
an increasing role in agricultural mechanization. flail or the small, animal-powered contraptions previously
used. The combination of reaper and thresher allowed
farmers to inject larger volumes of wheat, oats, rye, and
2.4 The development of modern barley into the market in a shorter period of time than ever
storage before. The harvest time glut of grain, in turn, over-
whelmed the previously adequate transportation and
North America became a battleground for technological handling systems, creating new challenges for grain
developments. This was led, to a large degree, by Cyrus traders and warehousers.
Hall McCormick (as well as others) in the 1830s. Subse- It should be noted, however, that Pliny the Elder (d. 79
quent developments in grain handling and storage tech- A.D.) discussed a grain harvesting machine that was used
niques began to occur with such regularity that our story, in Gall (modern France) was pushed by horses and de-
which has thus far unfolded in units of millennia and tached the heads of the grain from the straw. Looking at
centuries, must now be told in units of decades or even Fig. 2.15, it bears a striking resemblance to Hussey’s device
years. (without the reciprocating knives). Apparently it fell out us
Cyrus Hall McCormick (b. 1809, d.1884) (Fig. 2.12) use prior to 400 A.D.
has been credited with inventing the mechanical reaper; his In 1842, a wooden grain elevator was built in Buffalo,
version was patented in 1834, and was the result of his New York, by Joseph Dart and Robert Dunbar (Lee, 1937).
design efforts, but to a large degree from his father and Though the mechanical principles used in Dart’s elevator
several others. In fact, even though McCormick was very were nothing extraordinary, being identical to those used
dynamic and assertive, his was not the first mechanical for irrigation in ancient times and for power transmission in
the mills and factories of the day, the effect on grain trading
was dramatic. This grain elevator integrated the vertical
transport capability of the bucket elevator with the power
and dependability of the steam engine, and this combina-
tion eliminated the grain handling bottleneck of manual
movement of grain for filling and emptying ships. It could
move approximately 2000 bu/h. Unfortunately, because it
was made of wood, it was susceptible to fire, and it burned
down in approximately 1862. Dunbar helped design the
replacement elevator, which was built on the same location
in 1864, also made of wood, and was known as the Bennett
Elevator (Fig. 2.16). Buffalo would soon become a global
FIGURE 2.11 Scythes were used to harvest small grains by hand until transfer point for grain, as many new elevators would be
the late 1800s, when the mechanical reaper was invented. constructed there.
20 Storage of Cereal Grains and Their Products

FIGURE 2.12 Cyrus Hall McCormick (above) (Wikimedia Commons; https://commons.wikimedia.org/wiki/File:Cyrus_McCormick_engraving.png);


the patent for his reaper (below) was issued in 1834 (US Patent Office).

Quickly imitated and improved upon at the larger about every 10 years through the last half of the 19th
trading centers of North America, the elevator (buckets on a century.
vertical belt and associated transport equipment and storage The huge increases in volume handled at the grain
bins) increased grain storage and handling capacities many centers of North America forced traders to develop a new
times in only a few decades. In Chicago, Illinois, for way of determining the value of the commodity. Since they
example, about six million bushels of grain and flour were were now obliged to mix various producers’ grain by
shipped annually between 1850 and 1855. Thirty years placing it all in a single container, traders could no longer
later, 150 million bushels per annum were handled (Lee, buy and sell based on grain samples. Sample-based sales
1937). Before the advent of grain elevators and port had been used for grain and other agricultural commodities
terminals, a good crew could load a grain ship (7000 bu) in (coffee, cotton, etc.) since the end of the previous century
1 day by carrying the bagged commodity on heads, (Petersen, 1933), but now necessity dictated that grain
shoulders, or dollies. The same ship could be loaded in an quality be determined and reported quickly and objectively
hour by a single operator using elevator equipment (Lee, because often neither buyer nor seller could be present at
1937). The grain storage capacity of Chicago doubled the inspection.
A brief journey through history Chapter | 2 21

and by the following year, they were routinely determined


and reported in corn, oats, and barley (Hoffman and Hill,
1976). This allowed traders to obtain information about the
grain they were trading without the time-consuming
process of viewing samples.
In Europe and much of rest of the industrializing world,
North American innovations in grain harvesting, handling,
storage and preservation, and marketing (elevators, boards
of trade, inspection, and certification systems) were adopted
as a ready-made package shortly after the techniques were
developed in the 1880s (Lee, 1937). Meanwhile, grain
production techniques were adopted back and forth across
the oceans in a continuous process interrupted only by the
world wars.
Grain storage in North America and parts of Europe at
this time consisted mostly of wooden structures, which
were often metal clad for durability. Square or rectangular
bulk bins, either freestanding or built into barns, stored
most small grains. For corn, a variety of criblike and
houselike structures, which were modifications of earlier
log barns, were common for ear corn storage (Roe, 1988).
Throughout the remainder of the 19th century, in-
novations in grain production, harvesting, and threshing
resulted in ever-greater quantities of grain. Animal-
powered mechanical planters and drills were used after
the 1840s, when the mechanization of postharvest opera-
tions made the cultivation of larger farms feasible, though
further advances awaited the development of a more
efficient power source.
An adaptation of the reaper, in which grain was cut and
handbound in a single operation, was adopted by many
farmers but was soon made obsolete by mechanical binders
(Ebeling, 1979). Machines that combined the cutting and
threshing operations were built and operated on a custom
basis in some states through the last half of the 19th century
(Higgins, 1958). However, they were generally too large
and required too much power to be widely accepted in
North America until the advent of the small tractor.
Steam tractors were used to power threshing machines,
to break sod and pull combines, and for certain specialty
FIGURE 2.13 Obed Hussey (above) and an advertisement for his me-
applications beginning about 1850 (Drache, 1976) but were
chanical reaper (below) (Wikimedia Commons; https://commons. not efficient enough for general farm work. Therefore,
wikimedia.org/wiki/File:Obedhussey.jpg; https://commons.wikimedia.org/ animals supplied most of the power on North American
wiki/File:Hussey%27s_Reaping_Machine_-_Project_Gutenberg_etext_ farms until the 1930s/1940s.
19547.jpg). By 1910, several manufacturers had begun the pro-
duction of small, gasoline-powered tractors for drawbar
work, and the population of draft animals peaked in the
In search of a uniform method of grain inspection and United States in about 1920 (Drache, 1976). By that time,
quality certification, grain exchanges hired inspectors, who combine harvesters for small grains were common in
applied tests based on perceived quality factors. Grain that Australia and were gaining a foothold in Canada. In the
met the minimum characteristics of a number of quality United States, only 5% of the wheat crop was harvested by
parameters was assigned a numerical designation termed an combines in 1920, but by 1939, more than half of the crop
“official grade.” Numerical grades appeared on weight was combine harvested (Kifer et al., 1940). Video footage
certificates issued by the Chicago Board of Trade in 1857, from newsreels during World War II shows that grain was
22 Storage of Cereal Grains and Their Products

FIGURE 2.14 Obed Hussey’s patent for the mechanical reaper was issued in 1833, but is not available via the US Patent Office. Pictured here is the
patent for an improvement on the reaper’s reciprocating sickle knives, which was issued in 1857 (US Patent Office).

FIGURE 2.15 Relief sculpture showing the Roman harvesting machine (Wikimedia Commons; https://commons.wikimedia.org/wiki/File:
Mähmaschine.jpg).
A brief journey through history Chapter | 2 23

FIGURE 2.16 The Bennett Elevator sat on the site of the original Dart Elevator (after it burned down) in Buffalo, New York (Wikimedia Commons;
https://commons.wikimedia.org/wiki/File:Bennett_Elevator_1912.jpg). It was constructed in 1864, but demolished in 1912.

harvested by horse-drawn combines which cut, threshed, fields stripping ears from the stalk wearing a husking glove,
separated, and bagged wheat, which would then be sent to which contained a hook and various metal reinforcings
the overseas US war effort (Fig. 2.17). The gradual (Fig. 2.18), and throwing them into specially equipped
acceptance of the gasoline-powered, and eventually diesel- wagons. Horse-drawn corn pickers were introduced in 1910
powered, combine harvester signaled the end of bagged (Edwards, 1940). However, many farmers were slow to
grain handling and storage in the United States, as has adopt new corn harvest technology partially because the
subsequently happened in many other countries. husking bee had become such a popular social event. For
The harvesting of maizedhistorically a major crop in this and other reasons, most US corn intended for grain
North Americadtook longer to mechanize (Kemmerer, production continued to be harvested and shelled by hand
1949). This was due in part to the fact that, compared with (Fig. 2.19) until the 1940s (Roe, 1988).
small grains, which could be damaged or lost by inclement Even in the 1940s, most ear corn in the United States
weather if not harvested quickly, corn harvest could was still being stored in cribs. These cribs closely resem-
continue into the winter without seriously affecting grain bled the rustic buildings of colonial America but had been
quality. In the late 1700s, corn was harvested by cutting enlarged to meet the demands of large-scale commercial
and binding it into bundles. Since the stalks were an agriculture. About 1910, the adoption of bucket elevators
important commodity, especially in the northern corn- and portable drag chain conveyors brought important
producing regions, the entire plant was often transported changes in the design of corn cribs. Whereas the crib’s
to the farmstead before the ears were removed. In the 1850 dimensions had previously been restricted by a person’s
and 1860s, various mechanical pickers were introduced but ability to load it from a wagon, the cribs built after 1920
were not widely accepted because they broke stalks and lost had no such limitation. Between 1930 and 1965, hundreds
too much grain (Roe, 1988). of cribs of various designsdsome available as kits from
Cutter-bar harvesters similar to those previously used catalogsdwere built. In each case, the intent was to
for small grains and cutterebinder combinations were maximize the amount of storage, minimize the cost, and
popular in the United States after their introduction in the provide adequate ventilation to retard spoilage (Roe, 1988)
1890s. By that time, some farmers were storing corn for (Fig. 2.20).
animal feed in the form of whole-plant ensilage, so bundles In 1939, more than half of the US wheat crop was
were transported to the farmstead, where a power cutter harvested with combines (a third-generation technology),
was used to chop the stalks and fill the silo. Producers who whereas only 13% of the corn crop was mechanically
wanted only the dry grain often harvested corn ears by field harvested (Kifer et al., 1940). In Australia, where the crop
husking, a technique wherein workers walked through was drier at maturity than in North America, field shelling
24 Storage of Cereal Grains and Their Products

FIGURE 2.17 A horse-drawn combine cuts, threshes, separates, and bags wheat in Washington, USA, in the early 1940s (YouTube; https://www.
youtube.com/watch?v¼SmEVhdD0gRI).

FIGURE 2.18 Example of a husking glove for harvesting ear corn by hand, to both protect the farmer and make separating from the stalk more efficient.
There were several designs.
FIGURE 2.19 One example of a hand-powered corn sheller. There were several designs.

FIGURE 2.20 Wooden corn crib from the early 20th century. This is one of many designs that were common on farms. Note the portable drag chain
conveyor (known as an “elevator”) used to fill the crib.
26 Storage of Cereal Grains and Their Products

machines had been used successfully through the 1920 and


1930s. But in the North American corn belt, agronomic,
political, and economic factors discouraged adoption of the
field sheller until after the World War II.
In the 1950 and 1960s, cheap energy for drying, hybrid
varieties with their more uniform ear height and size, and
the availability of chemical fertilizers produced conditions
wherein field shellers (i.e., corn combines) were finally
economical. The sale of corn pickers peaked in 1959
(Quick and Buchele, 1978). By 1965, about half the US
corn crop was combine harvested, and in 1972, the pro-
portion had increased to two-thirds (Roe, 1988). Corn cribs
then joined wooden granaries as picturesque but outdated
features of the rural North American landscape.
At the commercial level, meanwhile, technological ad-
vances led to more efficient grain handling and storage.
During the last half of the 19th century, lateral conveyors
(e.g., drag, belt, paddle) were added to elevating equip-
ment, providing rapid and efficient movement of grain. By
the 1890s, Europeans were beginning to replace wooden
storage with concrete and steel structuresdas a means of
fireproofing storage structures and building larger capac-
ities. Facilities of 100% concrete construction were oper-
ating in Romania by 1892 (Rollins, 1900), but these were
hexagonal or rectangular in form. The success of these
ventures encouraged Frank Peavey (a grain merchant in
Minneapolis, MN) to hire Charles Haglin to construct an
experimental circular concrete silo to store grain in St.
Louis Park, MN, in 1899. Known as “Peavey’s Folly,” a
jumpform/slipform technique was used to construct a
FIGURE 2.21 Peavey’s Folly was the first circular concrete silo con-
reinforced concrete silo, which had a 20 ft inner diameter structed in the United States in 1899; it still stands today, but no longer
and height of 68 ft (Fig. 2.21). To the surprise of an stores grain (Wikimedia Commons; https://commons.wikimedia.org/w/
onlooking crowd, the silo was emptied in the spring of index.php?curid¼49942850).
1900 but did not collapse. This marked the first circular
concrete silo in the United States (Heffelfinger, 1960), and
marked a turning point for commercial grain storage con- included the largest grain elevator in the world at the time,
struction. Peavey then hired Haglin to construct a grain the Concrete-Central Elevator (Fig. 2.23). This facility
elevator in Duluth, MN, which became one of many sub- could store approximately 4.6 million bu of grain and was
sequently constructed at this key port on Lake Superior. built on an island in the harbor due to worries about
Shortly thereafter, James MacDonald of MacDonald sabotage during World War I. The facility continued to
Engineering, Chicago, IL, developed new techniques for operate until 1966.
slipform construction of circular silos as well as many other Only a handful of the tall, round, or hexagonal concrete
industrial concrete structures, and his company built many commercial storage structures so common today were built
grain elevator facilities. He wrote papers on this new before World War I though. Wooden structures continued
method of construction, including “Moving Forms for to dominate until after the World War II, especially for
Reinforced Concrete Storage Bins” (MacDonald, 1910) medium and small facilities. But, from the 1950s through to
whereby he detailed the continuous pouring of concrete, the present day, hundreds of concrete facilities were built
which thus resulted in no seams between pours. In 1917, throughout the United States, all but replacing other types
he patented a jack for continuous slipforming of silo walls of structures for commercial grain storage in the United
(US Patent #1,223,410, Fig. 2.22). States, parts of Europe, and as port facilities throughout the
During 1915e17, Harry Wait of Monarch Engineering world. Only in the northern extremes of the world’s grain-
Company followed suite and designed several concrete producing areas are wooden structures still common.
grain elevators for the port of Buffalo, NY, which was at a Fig. 2.24 shows the first concrete grain elevator constructed
key intersection between Lake Erie and Lake Ontario. This in Iowa, which was built during World War II.
FIGURE 2.22 James MacDonald’s patent for a slipform jack was issued in 1917 (US Patent Office) and permitted the continuous upward movement of
concrete forms, thus allowing slipform construction to occur, rather than jumpform construction.

FIGURE 2.23 The Concrete-Central Grain elevator in Buffalo, NY, was built in 1917 but abandoned in 1975 (Wikimedia Commons; https://com-
mons.wikimedia.org/w/index.php?curid ¼ 7452604; Google Earth). Note the clustering of other concrete grain elevators nearby on the Buffalo River; they
were all constructed at roughly the same time. Overall, there have been more than 122 wood, steel, and concrete grain elevators constructed in Buffalo
over the years.
28 Storage of Cereal Grains and Their Products

the physical characteristics of the threshed products.


Combine harvesting had resulted in less weather-damaged
grain and less contamination by dirt and plant parts.
However, when the majority of the North American corn
crop became combine harvested, the effect on grain quality
was less positive. Mechanically harvested and threshed
corn was usually wetter, more damaged, and dirtier than
picked, shelled ear corn had been. Corn producers and grain
traders, therefore, were forced to increase their cleaning and
drying capabilities. These changes have helped improve the
subsequent quality of all grains.
Although grain driers had long been used in certain
locations, they were not common everywhere, and they
certainly were not common on farms. One of the first farm-
scale dryers in Iowa was developed by the Kundel brothers
near Davenport (Fig. 2.27). They used a diesel-powered
burner and fan and a diesel-powered tractor to blow
whole ear corn into a 600-bu shed. After drying, the corn
was shelled and placed into storage.
Grain dryers increased in direct proportion to the
number of corn combines. The widespread use of forced
aeration to cool stored grain also grew in response to the
large amounts of higher-moisture grain stored after the
early 1960s. Nowadays grain dryers are ubiquitous at most
grain storage facilities, including many farms.
Even though grain storage and handling facilities today
FIGURE 2.24 The first concrete grain elevator constructed in Iowa is
use methods and equipment that have been developed and
located in Belmond. It was constructed during World War II using German refined over many generations of human history, the story
prisoners of war and is still in use today. is not yet complete. Many new technologies are developed
and commercialized every year, and the industry continues
At the farm scale, the 20th century saw the development to evolvedfor both on-farm storage and commercial stor-
and widespread deployment of steel grain bins. Round, age systems. And more facilities continue to be built around
overlapping corrugated galvanized steel bins were devel- the world. These facilities include concrete, steel bins, flat
oped by the Butler Manufacturing Company in Kansas storage bins, and covered ground piles. More will be dis-
City, MO, in 1908 (patented in 1910, US Patent #952,133, cussed about each of these in subsequent chapters.
Fig. 2.25) and were 12 ft in diameter (although the com- In recent years, the steel bin manufacturers have been
pany originally began by manufacturing livestock water designing and constructing larger and larger bins. At the
tanks and car garages) (www.butlermfg.com). It can be time of this publication, the largest freestanding steel bins
argued, however, that Lyman Smith (also from Kansas ever have been built by the Sukup Manufacturing Company
City, MO) developed the steel grain bin. He was issued a (www.sukup.com) at the Elite Octane ethanol plant in
patent (US Patent #355,480) in 1887 for a grain silo made Atlantic, Iowa (https://www.eliteoctane.net). Two bins
of iron, which could hold up to 200,000 bu of grain were constructed to hold corn, each having a diameter of
(Fig. 2.26). Both of these developments ushered in the age 156 ft (47.6 m), a height of 149 ft (36.5 m), and each have a
of steel grain bins. two million bushel storage capacity.
Grain bins did not begin to ubiquitously replace other The largest concrete grain elevator in the world
structures for grain storage on farms and other small-scale (Fig. 2.28), however, is located in Haysville, KS. It was
sites until after World War II. These bolted steel struc- originally owned by Garvey Grain Company, but is
tures became popular, especially for midsized commercial currently owned by Gavilon. It was built in 1954 and is
facilities, at about the same time. 2717 ft (828 m) long, with 246 individual concrete silos,
Meanwhile, during the early 20th century, the me- which are 30 ft (9.1 m) in diameter by 120 ft (36.6 m) tall,
chanical harvesting of small grains had generally improved with an overall storage capacity of more than 22 million bu.
A brief journey through history Chapter | 2 29

FIGURE 2.25 Emanuel Norquist’s patent for a lapped sheet metal grain bin was issued in 1910 (US Patent Office).

2.5 Historic storage structures in use Berkshire, England). Hall (1970) characterized these
today structures, wherein 7 types of stores without covers and 16
traditional structures with some type of roof or cover are
The changes in agricultural and grain handling technologies listed.
experienced in many industrialized countries after w1850 Among the most ancient forms of grain storage still in
have been slow to be ubiquitously adopted around the use today is pit storage; this is still fairly common at the
world. Throughout many developing countries, agricultural farm level in many dry areas of the Middle East and Africa
techniques remain, today, much as they were hundreds of (Gilman and Boxall, 1974), but has nearly disappeared in
years ago. In some countries, agriculture is changing more the Americas. Pits can be excavated to be wide at the
rapidly near the urban centers than in more remote regions, bottom and taper to a small opening at the surface, or vice
thus creating an interesting juxtaposition of traditional and versa. They are often lined with straw or stover, which,
modern techniques, as well as hybridized/modified sys- being more hygroscopic than the grain, tends to hold soil
tems. Therefore, grain storage structures, handling systems, moisture away from the grain mass.
and processing techniques observed in different parts of the Stone, brick, or mud warehouses have long been used
world today range from those common in ancient times to for grain storage. The Jordanian farm store shown in
those developed just recently. And, in some places, modern Fig. 2.29a is probably more typical of 3000 years ago than
facilities have even been abandoned in favor of traditional of today, although these are still used in some locales.
or historic methods. Certain grain stores have obviously resulted from the
Since contemporary storage technologies will be dis- incorporation of advanced, modern materials into tradi-
cussed in other chapters, in this section, we will concentrate tional structures. For example, raised frame cribs made of
on more historic grain storage and handling techniques, sawn lumber with corrugated metal roofs (Fig. 2.29b) are
which are still used in many parts of the world today. Thus typical of farm level storage throughout Central America
we have a window to history. Many of the traditional and the Caribbean. They are obviously an adaptation of the
African structures have been described in Britain’s Tropical bamboo crib undoubtedly used for centuries in tropical
Stored Products Information series, published between jungle areas, which is a crib still used by the Maya for field
1965 and 1984 (Tropical Stored Products Centre, Slough,
30 Storage of Cereal Grains and Their Products

FIGURE 2.26 Lyman Smith’s patent for an iron grain silo was issued in 1887 (US Patent Office).

FIGURE 2.27 Whole ear corn dryer shed developed near Davenport, IA (Courtesy of Colby Lafrenz).
A brief journey through history Chapter | 2 31

FIGURE 2.28 The largest concrete grain elevator in the world, Gavilon’s facility in Haysville, KS. In 1998, a severe dust explosion killed seven people
and caused significant damage to the facility (Google Earth; Wikimedia Commons, https://commons.wikimedia.org/wiki/File:Grain_silo_explosion.jpg).

storage (Fig. 2.29c). Another common type of raised stor- remain uncovered through the long dry season (Fig. 2.30b),
age in moist climates is loft or “attic” storage located above at which time the grain supply has either been consumed or
kitchens or living quarters. Large boxes used for grain is moved to covered structures.
storage in many parts of the world may also be of natural, The basket is another common storage structure his-
unprocessed (Fig. 2.29d) or more advanced industrial- torically used on several continents and among cultures.
processed materials (Fig. 2.29e). Baskets are woven from grasses, leaves, bark, or strips of
Storage on raised platforms or in overhead areas is a wood. Most are placed on short platforms or hung from
common practice throughout the world. Some such storage poles (Fig. 2.30c) to discourage rodent entry and to prevent
places occur naturally (Fig. 2.29f), but when natural stores the uptake of soil moisture. Although the structure in
are not available, several styles of human-made substitutes Fig. 2.30c is Asian (i.e., from Nepal), storage in oversize
are constructed. Some are covered (Fig. 2.30a). Others baskets is also common in Africa, where millets and certain
32 Storage of Cereal Grains and Their Products

FIGURE 2.29 (a) Bagged grain warehouse, Jordan, ca. 1969. This Roman-era structure is still being used as a farm granary. (b) Permanent crib, Haiti,
ca. 1978. The steep, corrugated metal roof and raised pillars are typical of high-rainfall areas . (c) Temporary crib for field storage, Belize, ca. 1985. The
shifting agriculture practiced in this tropical lowland often results in fields being far from the farmstead. The maize will be transferred as needed to the
house. (d) Storage box, Cameroon, ca. 1981. This structure of sticks and heavy twine is used for the storage of rough rice . (e) Storage box, Guatemala, ca.
1984. This large box has been used for many years for storing beans and threshed maize. It is elevated on stones to facilitate inspection for signs of rodent
activity. (f) Ear maize in trees, Haiti, ca. 1985. Ears of unhusked maize are hung with the tip downward to prevent moisture entry, a technique used
throughout the world . (a, b and d) Courtesy J. R. Pedersen. (f) Courtesy E. Haque.
Another random document with
no related content on Scribd:
one of the last legislatures, who might have come out of one of
Lever’s novels. He was undoubtedly a bad case, but had a genuine
sense of humor, and his “bulls” made him the delight of the house.
One day I came in late, just as a bill was being voted on, and
meeting my friend, hailed him, “Hello, Pat, what’s up? what’s this
they’re voting on?” to which Pat replied, with contemptuous
indifference to the subject, but with a sly twinkle in his eye, “Oh,
some unimportant measure, sorr; some local bill or other—a
constitutional amendment!”
The old Dublin Parliament never listened to a better specimen of a
bull than was contained in the speech of a very genial and pleasant
friend of mine, a really finished orator, who, in the excitement
attendant upon receiving Governor Cleveland’s message vetoing the
five-cent-fare bill, uttered the following sentence: “Mr. Speaker, I
recognize the hand that crops out in that veto; I have heard it
before!”
One member rather astonished us one day by his use of the word
“shibboleth.” He had evidently concluded that this was merely a
more elegant synonym of the good old word shillalah, and in
reproving a colleague for opposing a bill to increase the salaries of
public laborers, he said, very impressively, “The throuble wid the
young man is, that he uses the wurrd economy as a shibboleth,
wherewith to strike the working man.” Afterwards he changed the
metaphor, and spoke of a number of us as using the word “reform”
as a shibboleth, behind which to cloak our evil intentions.
A mixture of classical and constitutional misinformation was
displayed a few sessions past in the State Assembly when I was a
member of the Legislature. It was on the occasion of that annual
nuisance, the debate upon the Catholic Protectory item of the Supply
Bill. Every year some one who is desirous of bidding for the Catholic
vote introduces this bill, which appropriates a sum of varying
dimensions for the support of the Catholic Protectory, an excellent
institution, but one which has no right whatever to come to the State
for support; each year the insertion of the item is opposed by a small
number of men, including the more liberal Catholics themselves, on
proper grounds, and by a larger number from simple bigotry—a fact
which was shown two years ago, when many of the most bitter
opponents of this measure cheerfully supported a similar and equally
objectionable one in aid of a Protestant institution. On the occasion
referred to there were two assemblymen, both Celtic gentlemen, who
were rivals for the leadership of the minority; one of them a stout,
red-faced man, who may go by the name of the “Colonel,” owing to
his having seen service in the army; while the other was a dapper,
voluble fellow, who had at one time been a civil justice and was
called the “Judge.” Somebody was opposing the insertion of the item
on the ground (perfectly just, by the way) that it was unconstitutional,
and he dwelt upon this objection at some length. The Judge, who
knew nothing of the constitution, except that it was continually being
quoted against all of his favorite projects, fidgeted about for some
time, and at last jumped up to know if he might ask the gentleman a
question. The latter said, “Yes,” and the Judge went on, “I’d like to
know if the gintleman has ever personally seen the Catholic
Protectoree?” “No, I haven’t,” said his astonished opponent. “Then,
phwat do you mane by talking about its being unconstitootional? It’s
no more unconstitootional than you are!” Then, turning to the house,
with slow and withering sarcasm, he added, “The throuble wid the
gintleman is that he okkipies what lawyers would call a kind of a
quasi-position upon this bill,” and sat down amid the applause of his
followers.
His rival, the Colonel, felt he had gained altogether too much glory
from the encounter, and after the nonplussed countryman had taken
his seat, he stalked solemnly over to the desk of the elated Judge,
looked at him majestically for a moment, and said, “You’ll excuse my
mentioning, sorr, that the gintleman who has just sat down knows
more law in a wake than you do in a month; and more than that,
Mike Shaunnessy, phwat do you mane by quotin’ Latin on the flure of
this House, when you don’t know the alpha and omayga of the
language!” and back he walked, leaving the Judge in humiliated
submission behind him.
The Judge was always falling foul of the Constitution. Once, when
defending one of his bills which made a small but wholly indefensible
appropriation of State money for a private purpose, he asserted “that
the Constitution didn’t touch little things like that”; and on another
occasion he remarked to me that he “never allowed the Constitution
to come between friends.”
The Colonel was at that time chairman of a committee, before
which there sometimes came questions affecting the interests or
supposed interests of labor. The committee was hopelessly bad in its
composition, most of the members being either very corrupt or
exceedingly inefficient. The Colonel generally kept order with a good
deal of dignity; indeed, when, as not infrequently happened, he had
looked upon the rye that was flavored with lemon-peel, his sense of
personal dignity grew till it became fairly majestic, and he ruled the
committee with a rod of iron. At one time a bill had been introduced
(one of the several score of preposterous measures that annually
make their appearance purely for purposes of buncombe), by whose
terms all laborers in the public works of great cities were to receive
three dollars a day—double the market price of labor. To this bill, by
the way, an amendment was afterwards offered in the house by
some gentleman with a sense of humor, which was to make it read
that all the inhabitants of great cities were to receive three dollars a
day, and the privilege of laboring on the public works if they chose;
the original author of the bill questioning doubtfully if the amendment
“didn’t make the measure too sweeping.” The measure was, of
course, of no consequence whatever to the genuine laboring men,
but was of interest to the professional labor agitators; and a body of
the latter requested leave to appear before the committee. This was
granted, but on the appointed day the chairman turned up in a
condition of such portentous dignity as to make it evident that he had
been on a spree of protracted duration. Down he sat at the head of
the table, and glared at the committeemen, while the latter, whose
faces would not have looked amiss in a rogues’ gallery, cowered
before him. The first speaker was a typical professional laboring
man; a sleek, oily little fellow, with a black mustache, who had never
done a stroke of work in his life. He felt confident that the Colonel
would favor him,—a confidence soon to be rudely shaken,—and
began with a deprecatory smile:
“Humble though I am——”
Rap, rap, went the chairman’s gavel, and the following dialogue
occurred:
Chairman (with dignity). “What’s that you said you were, sir?”
Professional Workingman (decidedly taken aback). “I—I said I was
humble, sir?”
Chairman (reproachfully). “Are you an American citizen, sir?”
P. W. “Yes, sir.”
Chairman (with emphasis). “Then you’re the equal of any man in
this State! Then you’re the equal of any man on this committee!
Don’t let me hear you call yourself humble again! Go on sir!”
After this warning the advocate managed to keep clear of the
rocks until, having worked himself up to quite a pitch of excitement,
he incautiously exclaimed, “But the poor man has no friends!” which
brought the Colonel down on him at once. Rap, rap, went his gavel,
and he scowled grimly at the offender while he asked with deadly
deliberation:
“What did you say that time, sir?”
P. W. (hopelessly). “I said the poor man had no friends, sir.”
Chairman (with sudden fire). “Then you lied, sir! I am the poor
man’s friend! so are my colleagues, sir!” (Here the rogues’ gallery
tried to look benevolent.) “Speak the truth, sir!” (with sudden change
from the manner admonitory to the manner mandatory). “Now, you
sit down quick, or get out of this somehow!”
This put an end to the sleek gentleman, and his place was taken
by a fellow-professional of another type—a great, burly man, who
would talk to you on private matters in a perfectly natural tone of
voice, but who, the minute he began to speak of the Wrongs (with a
capital W) of Labor (with a capital L), bellowed as if he had been a
bull of Bashan. The Colonel, by this time pretty far gone, eyed him
malevolently, swaying to and fro in his chair. However, the first effect
of the fellow’s oratory was soothing rather than otherwise, and
produced the unexpected result of sending the chairman fast asleep
sitting bolt upright. But in a minute or two, as the man warmed up to
his work, he gave a peculiarly resonant howl which waked the
Colonel up. The latter came to himself with a jerk, looked fixedly at
the audience, caught sight of the speaker, remembered having seen
him before, forgot that he had been asleep, and concluded that it
must have been on some previous day. Hammer, hammer, went the
gavel, and—
“I’ve seen you before, sir!”
“You have not,” said the man.
“Don’t tell me I lie, sir!” responded the Colonel, with sudden
ferocity. “You’ve addressed this committee on a previous day!”
“I’ve never—” began the man; but the Colonel broke in again:
“Sit down, sir! The dignity of the chair must be preserved! No man
shall speak to this committee twice. The committee stands
adjourned.” And with that he stalked majestically out of the room,
leaving the committee and the delegation to gaze sheepishly into
each other’s faces.

OUTSIDERS.
After all, outsiders furnish quite as much fun as the legislators
themselves. The number of men who persist in writing one letters of
praise, abuse, and advice on every conceivable subject is appalling;
and the writers are of every grade, from the lunatic and the criminal
up. The most difficult to deal with are the men with hobbies. There is
the Protestant fool, who thinks that our liberties are menaced by the
machinations of the Church of Rome; and his companion idiot, who
wants legislation against all secret societies, especially the Masons.
Then there are the believers in “isms,” of whom the women-
suffragists stand in the first rank. Now I have always been a believer
in woman’s rights, but I must confess I have never seen such a
hopelessly impracticable set of persons as the woman-suffragists
who came up to Albany to get legislation. They simply would not
draw up their measures in proper form; when I pointed out to one of
them that their proposed bill was drawn up in direct defiance of
certain of the sections of the Constitution of the State he blandly
replied that he did not care at all for that, because the measure had
been drawn up so as to be in accord with the Constitution of Heaven.
There was no answer to this beyond the very obvious one that
Albany was in no way akin to Heaven. The ultra-temperance people
—not the moderate and sensible ones—are quite as impervious to
common sense.
A member’s correspondence is sometimes amusing. A member
receives shoals of letters of advice, congratulation, entreaty, and
abuse, half of them anonymous. Most of these are stupid; but some
are at least out of the common.
I had some constant correspondents. One lady in the western part
of the State wrote me a weekly disquisition on woman’s rights. A
Buffalo clergyman spent two years on a one-sided correspondence
about prohibition. A gentleman of Syracuse wrote me such a stream
of essays and requests about the charter of that city that I feared he
would drive me into a lunatic asylum; but he anticipated matters by
going into one himself. A New Yorker at regular intervals sent up a
request that I would “reintroduce” the Dongan charter, which had
lapsed two centuries before. A gentleman interested in a proposed
law to protect primaries took to telegraphing daily questions as to its
progress—a habit of which I broke him by sending in response
telegrams of several hundred words each, which I was careful not to
prepay.
There are certain legislative actions which must be taken in a
purely Pickwickian sense. Notable among these are the resolutions
of sympathy for the alleged oppressed patriots and peoples of
Europe. These are generally directed against England, as there
exists in the lower strata of political life an Anglophobia quite as
objectionable as the Anglomania of the higher social circles.
As a rule, these resolutions are to be classed as simply bouffe
affairs; they are commonly introduced by some ambitious legislator
—often, I regret to say, a native American—who has a large foreign
vote in his district. During my term of service in the Legislature,
resolutions were introduced demanding the recall of Minister Lowell,
assailing the Czar for his conduct towards the Russian Jews,
sympathizing with the Land League and the Dutch Boers, etc., etc.;
the passage of each of which we strenuously and usually
successfully opposed, on the ground that while we would warmly
welcome any foreigner who came here, and in good faith assumed
the duties of American citizenship, we had a right to demand in
return that he should not bring any of his race or national antipathies
into American political life. Resolutions of this character are
sometimes undoubtedly proper; but in nine cases out of ten they are
wholly unjustifiable. An instance of this sort of thing which took place
not at Albany may be cited. Recently the Board of Aldermen of one
of our great cities received a stinging rebuke, which it is to be feared
the aldermanic intellect was too dense fully to appreciate. The
aldermen passed a resolution “condemning” the Czar of Russia for
his conduct towards his fellow-citizens of Hebrew faith, and
“demanding” that he should forthwith treat them better; this was
forwarded to the Russian Minister, with a request that it be sent to
the Czar. It came back forty-eight hours afterwards, with a note on
the back by one of the under-secretaries of the legation, to the effect
that as he was not aware that Russia had any diplomatic relations
with this particular Board of Aldermen, and as, indeed, Russia was
not officially cognizant of their existence, and, moreover, was wholly
indifferent to their opinions on any conceivable subject, he herewith
returned them their kind communication.[7]
In concluding I would say, that while there is so much evil at
Albany, and so much reason for our exerting ourselves to bring
about a better state of things, yet there is no cause for being
disheartened or for thinking that it is hopeless to expect
improvement. On the contrary, the standard of legislative morals is
certainly higher than it was fifteen years ago or twenty-five years
ago. In the future it may either improve or retrograde, by fits and
starts, for it will keep pace exactly with the awakening of the popular
mind to the necessity of having honest and intelligent
representatives in the State Legislature.[8]
I have had opportunity of knowing something about the workings
of but a few of our other State legislatures: from what I have seen
and heard, I should say that we stand about on a par with those of
Pennsylvania, Maryland, and Illinois, above that of Louisiana, and
below those of Vermont, Massachusetts, Rhode Island, and
Wyoming, as well as below the national legislature at Washington.
But the moral status of a legislative body, especially in the West,
often varies widely from year to year.

FOOTNOTES:
[6] The Century, January, 1885.
[7] A few years later a member of the Italian Legation “scored”
heavily on one of our least pleasant national peculiarities. An
Italian had just been lynched in Colorado, and an Italian paper in
New York bitterly denounced the Italian Minister for his supposed
apathy in the matter. The member of the Legation in question
answered that the accusations were most unjust, for the Minister
had worked zealously until he found that the deceased “had taken
out his naturalization papers, and was entitled to all the privileges
of American citizenship.”
[8] At present, twelve years later, I should say that there was
rather less personal corruption in the Legislature; but also less
independence and greater subservience to the machine, which is
even less responsive to honest and enlightened public opinion.
VI
MACHINE POLITICS IN NEW YORK CITY[9]

In New York city, as in most of our other great municipalities, the


direction of political affairs has been for many years mainly in the
hands of a class of men who make politics their regular business and
means of livelihood. These men are able to keep their grip only by
means of the singularly perfect way in which they have succeeded in
organizing their respective parties and factions; and it is in
consequence of the clock-work regularity and efficiency with which
these several organizations play their parts, alike for good and for
evil, that they have been nicknamed by outsiders “machines,” while
the men who take part in and control, or, as they would themselves
say, “run” them, now form a well-recognized and fairly well-defined
class in the community, and are familiarly known as machine
politicians. It may be of interest to sketch in outline some of the
characteristics of these men and of their machines, the methods by
which and the objects for which they work, and the reasons for their
success in the political field.
The terms machine and machine politician are now undoubtedly
used ordinarily in a reproachful sense; but it does not at all follow
that this sense is always the right one. On the contrary, the machine
is often a very powerful instrument for good; and a machine politician
really desirous of doing honest work on behalf of the community, is
fifty times as useful an ally as is the average philanthropic outsider.
Indeed, it is of course true, that any political organization (and
absolutely no good work can be done in politics without an
organization) is a machine; and any man who perfects and uses this
organization is himself, to a certain extent, a machine politician. In
the rough, however, the feeling against machine politics and
politicians is tolerably well justified by the facts, although this
statement really reflects most severely upon the educated and
honest people who largely hold themselves aloof from public life, and
show a curious incapacity for fulfilling their public duties.
The organizations that are commonly and distinctively known as
machines are those belonging to the two great recognized parties, or
to their factional subdivisions; and the reason why the word machine
has come to be used, to a certain extent, as a term of opprobrium is
to be found in the fact that these organizations are now run by the
leaders very largely as business concerns to benefit themselves and
their followers, with little regard to the community at large. This is
natural enough. The men having control and doing all the work have
gradually come to have the same feeling about politics that other
men have about the business of a merchant or manufacturer; it was
too much to expect that if left entirely to themselves they would
continue disinterestedly to work for the benefit of others. Many a
machine politician who is to-day a most unwholesome influence in
our politics is in private life quite as respectable as anyone else; only
he has forgotten that his business affects the state at large, and,
regarding it as merely his own private concern, he has carried into it
the same selfish spirit that actuates in business matters the majority
of the average mercantile community. A merchant or manufacturer
works his business, as a rule, purely for his own benefit, without any
regard whatever for the community at large. The merchant uses all
his influence for a low tariff, and the manufacturer is even more
strenuously in favor of protection, not at all from any theory of
abstract right, but because of self-interest. Each views such a
political question as the tariff, not from the standpoint of how it will
affect the nation as a whole, but merely from that of how it will affect
him personally. If a community were in favor of protection, but
nevertheless permitted all the governmental machinery to fall into the
hands of importing merchants, it would be small cause for wonder if
the latter shaped the laws to suit themselves, and the chief blame,
after all, would rest with the supine and lethargic majority which
failed to have enough energy to take charge of their own affairs. Our
machine politicians, in actual life act in just this same way; their
actions are very often dictated by selfish motives, with but little
regard for the people at large though, like the merchants, they often
hold a very high standard of honor on certain points; they therefore
need continually to be watched and opposed by those who wish to
see good government. But, after all, it is hardly to be wondered at
that they abuse power which is allowed to fall into their hands owing
to the ignorance or timid indifference of those who by rights should
themselves keep it.
In a society properly constituted for true democratic government—
in a society such as that seen in many of our country towns, for
example—machine rule is impossible. But in New York, as well as in
most of our other great cities, the conditions favor the growth of ring
or boss rule. The chief causes thus operating against good
government are the moral and mental attitudes towards politics
assumed by different sections of the voters. A large number of these
are simply densely ignorant, and, of course, such are apt to fall
under the influence of cunning leaders, and even if they do right, it is
by hazard merely. The criminal class in a great city is always of
some size, while what may be called the potentially criminal class is
still larger. Then there is a great class of laboring men, mostly of
foreign birth or parentage, who at present both expect too much from
legislation and yet at the same time realize too little how powerfully
though indirectly they are affected by a bad or corrupt government.
In many wards the overwhelming majority of the voters do not realize
that heavy taxes fall ultimately upon them, and actually view with
perfect complacency burdens laid by their representatives upon the
tax-payers, and, if anything, approve of a hostile attitude towards the
latter—having a vague feeling of animosity towards them as
possessing more than their proper proportion of the world’s good
things, and sharing with most other human beings the capacity to
bear with philosophic equanimity ills merely affecting one’s
neighbors. When powerfully roused on some financial, but still more
on some sentimental question, this same laboring class will throw its
enormous and usually decisive weight into the scale which it
believes inclines to the right; but its members are often curiously and
cynically indifferent to charges of corruption against favorite heroes
or demagogues, so long as these charges do not imply betrayal of
their own real or fancied interests. Thus an alderman or
assemblyman representing certain wards may make as much money
as he pleases out of corporations without seriously jeopardizing his
standing with his constituents; but if he once, whether from honest or
dishonest motives, stands by a corporation when the interests of the
latter are supposed to conflict with those of “the people,” it is all up
with him. These voters are, moreover, very emotional; they value in a
public man what we are accustomed to consider virtues only to be
taken into account when estimating private character. Thus, if a man
is open-handed and warm-hearted, they consider it as a fair offset to
his being a little bit shaky when it comes to applying the eighth
commandment to affairs of state. I have more than once heard the
statement, “He is very liberal to the poor,” advanced as a perfectly
satisfactory answer to the charge that a certain public man was
corrupt. Moreover, working men, whose lives are passed in one
unceasing round of narrow and monotonous toil, are not unnaturally
inclined to pay heed to the demagogues and professional labor
advocates who promise if elected to try to pass laws to better their
condition; they are hardly prepared to understand or approve the
American doctrine of government, which is that the state cannot
ordinarily attempt to better the condition of a man or a set of men,
but can merely see that no wrong is done him or them by anyone
else, and that all alike have a fair chance in the struggle for life—a
struggle wherein, it may as well at once be freely though sadly
acknowledged, very many are bound to fail, no matter how ideally
perfect any given system of government may be.
Of course it must be remembered that all these general
statements are subject to an immense number of individual
exceptions; there are tens of thousands of men who work with their
hands for their daily bread and yet put into actual practice that
sublime virtue of disinterested adherence to the right, even when it
seems likely merely to benefit others, and those others better off
than they themselves are; for they vote for honesty and cleanliness,
in spite of great temptation to do the opposite, and in spite of their
not seeing how any immediate benefit will result to themselves.
REASONS FOR THE NEGLECT OF PUBLIC
DUTIES BY RESPECTABLE MEN IN EASY
CIRCUMSTANCES.
This class is composed of the great bulk of the men who range
from well-to-do up to very rich; and of these the former generally and
the latter almost universally neglect their political duties, for the most
part rather pluming themselves upon their good conduct if they so
much as vote on election day. This largely comes from the
tremendous wear and tension of life in our great cities. Moreover, the
men of small means with us are usually men of domestic habits; and
this very devotion to home, which is one of their chief virtues, leads
them to neglect their public duties. They work hard, as clerks,
mechanics, small tradesmen, etc., all day long, and when they get
home in the evening they dislike to go out. If they do go to a ward
meeting, they find themselves isolated, and strangers both to the
men whom they meet and to the matter on which they have to act;
for in the city a man is quite as sure to know next to nothing about
his neighbors as in the country he is to be intimately acquainted with
them. In the country the people of a neighborhood, when they
assemble in one of their local conventions, are already well
acquainted, and therefore able to act together with effect; whereas in
the city, even if the ordinary citizens do come out, they are totally
unacquainted with one another, and are as helplessly unable to
oppose the disciplined ranks of the professional politicians as is the
case with a mob of freshmen in one of our colleges when in danger
of being hazed by the sophomores. Moreover, the pressure of
competition in city life is so keen that men often have as much as
they can do to attend to their own affairs, and really hardly have the
leisure to look after those of the public. The general tendency
everywhere is toward the specialization of functions, and this holds
good as well in politics as elsewhere.
The reputable private citizens of small means thus often neglect to
attend to their public duties because to do so would perhaps
interfere with their private business. This is bad enough, but the case
is worse with the really wealthy, who still more generally neglect
these same duties, partly because not to do so would interfere with
their pleasure, and partly from a combination of other motives, all of
them natural but none of them creditable. A successful merchant,
well dressed, pompous, self-important, unused to any life outside of
the counting-room, and accustomed because of his very success to
be treated with deferential regard, as one who stands above the
common run of humanity, naturally finds it very unpleasant to go to a
caucus or primary where he has to stand on an equal footing with his
groom and day-laborers, and indeed may discover that the latter,
thanks to their faculty for combination, are rated higher in the scale
of political importance than he is himself. In all the large cities of the
North the wealthier, or, as they would prefer to style themselves, the
“upper” classes, tend distinctly towards the bourgeois type; and an
individual in the bourgeois stage of development, while honest,
industrious, and virtuous, is also not unapt to be a miracle of timid
and short-sighted selfishness. The commercial classes are only too
likely to regard everything merely from the standpoint of “Does it
pay?” and many a merchant does not take any part in politics
because he is short-sighted enough to think that it will pay him better
to attend purely to making money, and too selfish to be willing to
undergo any trouble for the sake of abstract duty; while the younger
men of this type are too much engrossed in their various social
pleasures to be willing to give their time to anything else. It is also
unfortunately true, especially throughout New England and the
Middle States, that the general tendency among people of culture
and high education has been to neglect and even to look down upon
the rougher and manlier virtues, so that an advanced state of
intellectual development is too often associated with a certain
effeminacy of character. Our more intellectual men often shrink from
the raw coarseness and the eager struggle of political life as if they
were women. Now, however refined and virtuous a man may be, he
is yet entirely out of place in the American body-politic unless he is
himself of sufficiently coarse fibre and virile character to be more
angered than hurt by an insult or injury; the timid good form a most
useless as well as a most despicable portion of the community.
Again, when a man is heard objecting to taking part in politics
because it is “low,” he may be set down as either a fool or a coward:
it would be quite as sensible for a militiaman to advance the same
statement as an excuse for refusing to assist in quelling a riot. Many
cultured men neglect their political duties simply because they are
too delicate to have the element of “strike back” in their natures, and
because they have an unmanly fear of being forced to stand up for
their own rights when threatened with abuse or insult. Such are the
conditions which give the machine men their chance; and they have
been able to make the most possible out of this chance,—first,
because of the perfection to which they have brought their
machinery, and, second, because of the social character of their
political organizations.

ORGANIZATION AND WORK OF THE MACHINES.


The machinery of any one of our political bodies is always rather
complicated; and its politicians invariably endeavor to keep it so,
because, their time being wholly given to it, they are able to become
perfectly familiar with all its workings, while the average outsider
becomes more and more helpless in proportion as the organization
is less and less simple. Besides some others of minor importance,
there are at present in New York three great political organizations,
viz., those of the regular Republicans, of the County Democracy,[10]
and of Tammany Hall, that of the last being perhaps the most
perfect, viewed from a machine standpoint. Although with wide
differences in detail, all these bodies are organized upon much the
same general plan; and one description may be taken in the rough,
as applying to all. There is a large central committee, composed of
numerous delegates from the different assembly districts, which
decides upon the various questions affecting the party as a whole in
the county and city; and then there are the various organizations in
the assembly districts themselves, which are the real sources of
strength, and with which alone it is necessary to deal. There are
different rules for the admission to the various district primaries and
caucuses of the voters belonging to the respective parties; but in
almost every case the real work is done and the real power held by a
small knot of men, who in turn pay a greater or less degree of fealty
to a single boss.
The mere work to be done on election day and in preparing for it
forms no slight task. There is an association in each assembly or
election district, with its president, secretary, treasurer, executive
committee, etc.; these call the primaries and caucuses, arrange the
lists of the delegates to the various nominating conventions, raise
funds for campaign purposes, and hold themselves in
communication with their central party organizations. At the primaries
in each assembly district a full set of delegates is chosen to
nominate assemblymen and aldermen, while others are chosen to
go to the State, county, and congressional conventions. Before
election day many thousands of complete sets of the party ticket are
printed, folded, and put together, or, as it is called, “bunched.” A
single bundle of these ballots is then sent to every voter in the
district, while thousands are reserved for distribution at the polls. In
every election precinct—there are probably twenty or thirty in each
assembly district—a captain and from two to a dozen subordinates
are appointed.[11] These have charge of the actual giving out of the
ballots at the polls. On election day they are at their places long
before the hour set for voting; each party has a wooden booth,
looking a good deal like a sentry-box, covered over with flaming
posters containing the names of their nominees, and the “workers”
cluster around these as centres. Every voter as he approaches is
certain to be offered a set of tickets; usually these sets are “straight,”
that is, contain all the nominees of one party, but frequently crooked
work will be done, and some one candidate will get his own ballots
bunched with the rest of those of the opposite party. Each captain of
a district is generally paid a certain sum of money, greater or less
according to his ability as a politician or according to his power of
serving the boss or machine. Nominally this money goes in paying
the subordinates and in what are vaguely termed “campaign
expenses,” but as a matter of fact it is in many instances simply
pocketed by the recipient; indeed, very little of the large sums of
money annually spent by candidates to bribe voters actually reaches
the voters supposed to be bribed. The money thus furnished is
procured either by subscriptions from rich outsiders, or by
assessments upon the candidates themselves; formerly much was
also obtained from office-holders, but this is now prohibited by law. A
great deal of money is also spent in advertising, placarding posters,
paying for public meetings, and organizing and uniforming members
to take part in some huge torchlight procession—this last particular
form of spectacular enjoyment being one peculiarly dear to the
average American political mind. Candidates for very lucrative
positions are often assessed really huge sums, in order to pay for
the extravagant methods by which our canvasses are conducted.
Before a legislative committee of which I was a member, the
Register of New York County blandly testified under oath that he had
forgotten whether his expenses during his canvass had been over or
under fifty thousand dollars. It must be remembered that even now—
and until recently the evil was very much greater—the rewards paid
to certain public officials are out of all proportion to the services
rendered; and in such cases the active managing politicians feel that
they have a right to exact the heaviest possible toll from the
candidate, to help pay the army of hungry heelers who do their
bidding. Thus, before the same committee the County Clerk testified
that his income was very nearly eighty thousand a year, but with
refreshing frankness admitted that his own position was practically
merely that of a figure-head, and that all the work was done by his
deputy, on a small fixed salary. As the County Clerk’s term is three
years, he should nominally have received nearly a quarter of a
million dollars; but as a matter of fact two thirds of the money
probably went to the political organizations with which he was
connected. The enormous emoluments of such officers are, of
course, most effective in debauching politics. They bear no relation
whatever to the trifling quantity of work done, and the chosen
candidate readily recognizes what is the exact truth,—namely, that
the benefit of his service is expected to enure to his party allies, and
not to the citizens at large. Thus, one of the county officers who
came before the above-mentioned committee, testified with a naïve
openness which was appalling, in answer to what was believed to be
a purely formal question as to whether he performed his public
duties faithfully, that he did so perform them whenever they did not
conflict with his political duties!—meaning thereby, as he explained,
attending to his local organizations, seeing politicians, fixing
primaries, bailing out those of his friends (apparently by no means
few in number) who got hauled up before a justice of the peace, etc.,
etc. This man’s statements were valuable because, being a truthful
person and of such dense ignorance that he was at first wholly
unaware his testimony was in any way remarkable, he really tried to
tell things as they were; and it had evidently never occurred to him
that he was not expected by everyone to do just as he had been
doing,—that is, to draw a large salary for himself, to turn over a still
larger fund to his party allies, and conscientiously to endeavor, as far
as he could, by the free use of his time and influence, to satisfy the
innumerable demands made upon him by the various small-fry
politicians.[12]

“HEELERS.”
The “heelers,” or “workers,” who stand at the polls, and are paid in
the way above described, form a large part of the rank and file
composing each organization. There are, of course, scores of them
in each assembly district association, and, together with the almost
equally numerous class of federal, State, or local paid office-holders
(except in so far as these last have been cut out by the operations of
the civil-service reform laws), they form the bulk of the men by whom
the machine is run, the bosses of great and small degree chiefly
merely oversee the work and supervise the deeds of their
henchmen. The organization of a party in our city is really much like
that of an army. There is one great central boss, assisted by some
trusted and able lieutenants; these communicate with the different
district bosses, whom they alternately bully and assist. The district
boss in turn has a number of half-subordinates, half-allies, under
him; these latter choose the captains of the election districts, etc.,
and come into contact with the common heelers. The more stupid
and ignorant the common heelers are, and the more implicitly they
obey orders, the greater becomes the effectiveness of the machine.
An ideal machine has for its officers men of marked force, cunning
and unscrupulous, and for its common soldiers men who may be
either corrupt or moderately honest, but who must be of low
intelligence. This is the reason why such a large proportion of the
members of every political machine are recruited from the lower
grades of the foreign population. These henchmen obey
unhesitatingly the orders of their chiefs, both at the primary or
caucus and on election day, receiving regular rewards for so doing,
either in employment procured for them or else in money outright. Of
course it is by no means true that these men are all actuated merely
by mercenary motives. The great majority entertain also a real
feeling of allegiance towards the party to which they belong, or
towards the political chief whose fortunes they follow; and many
work entirely without pay and purely for what they believe to be right.
Indeed, an experienced politician always greatly prefers to have
under him men whose hearts are in their work and upon whose
unbribed devotion he can rely; but unfortunately he finds in most
cases that their exertions have to be seconded by others which are
prompted by motives far more mixed.
All of these men, whether paid or not, make a business of political
life and are thoroughly at home among the obscure intrigues that go
to make up so much of it; and consequently they have quite as much
the advantage when pitted against amateurs as regular soldiers
have when matched against militiamen. But their numbers, though
absolutely large, are, relatively to the entire community, so small that
some other cause must be taken into consideration in order to
account for the commanding position occupied by the machine and
the machine politicians in public life. This other determining cause is
to be found in the fact that all these machine associations have a
social as well as a political side, and that a large part of the political
life of every leader or boss is also identical with his social life.

THE SOCIAL SIDE OF MACHINE POLITICS.


The political associations of the various districts are not organized
merely at the approach of election day; on the contrary, they exist
throughout the year, and for the greater part of the time are to a
great extent merely social clubs. To a large number of the men who
belong to them they are the chief social rallying-point. These men
congregate in the association building in the evening to smoke, drink
beer, and play cards, precisely as the wealthier men gather in the
clubs whose purpose is avowedly social and not political—such as
the Union, University, and Knickerbocker. Politics thus becomes a
pleasure and relaxation as well as a serious pursuit. The different
members of the same club or association become closely allied with
one another, and able to act together on occasions with unison and
esprit de corps; and they will stand by one of their own number for
reasons precisely homologous to those which make a member of
one of the upper clubs support a fellow-member if the latter happens
to run for office. “He is a gentleman, and shall have my vote,” says
the swell club man. “He’s one of the boys, and I’m for him,” replies
the heeler from the district party association. In each case the feeling
is social rather than political, but where the club man influences one
vote the heeler controls ten. A rich merchant and a small tradesman
alike find it merely a bore to attend the meetings of the local political
club; it is to them an irksome duty which is shirked whenever
possible. But to the small politicians and to the various workers and
hangers-on, these meetings have a distinct social attraction, and the
attendance is a matter of preference. They are in congenial society
and in the place where by choice they spend their evenings, and
where they bring their friends and associates; and naturally all the
men so brought together gradually blend their social and political
ties, and work with an effectiveness impossible to the outside
citizens whose social instincts interfere, instead of coinciding with
their political duties. If an ordinary citizen wishes to have a game of
cards or a talk with some of his companions, he must keep away
from the local headquarters of his party; whereas, under similar
circumstances, the professional politician must go there. The man
who is fond of his home naturally prefers to stay there in the
evenings, rather than go out among the noisy club frequenters,
whose pleasure it is to see each other at least weekly, and who
spend their evenings discussing neither sport, business, nor scandal,
as do other sections of the community, but the equally monotonous
subject of ward politics.

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