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DS-1� Fourth Edition, Volume 3, Drill Stem lnspection

4.8.4 Note break out torque: Break out torque

) о will normally Ье 10-15 percent higher than makeup


torque because of the difference in static and dynamic
в 318
NC23-50 friction coefficients. Break out torques significantly

r' .,.[1
V-.038R
higher than this may indicate downhole makeup.
.. Mlr�1111111 11)111 JO�II 01)
This could warn of pending torsion overstress and
• tlt/ i) lll'iiiМ)• failure as the hole gets deeper and operating torque
continues to increase. Figure 4.11 gives а systematic
/•'iмt/1'(' .J. /() л маме ./(JI' clt ec ki ng tool joint Ьох \Vеаг approach for dealing with а torsional failure.
( lt:/i ). llol'llt•нl'fl ml(/ м типе/ pгofile gage fог checking
·
11in ,,.,,.,.tclt (1 iмla). 4.9 Tension Fai lure : ln deep, vertical and near-vertical
holes, tension is usually the load of primary concern.
can Ье done on trips out of the hole, and will show Tension failure is an overload mechanism whose iden­
whother the connections have been or are about to tification and prevention is relatively straightforward.
Ье overstressed. Use the Rig Floor Trip lnspection
(procedure 3.35) of this standard. Alternatively, you 4.9.1 Location: А tensile failure will рrоЬаЫу
can use dividers or а gage similar to the one shown occur in а drill pipe tube between upsets, near the
on t11e left in figure 4.1О. Set the dividers or gage at surface or а section top. However, variations in
the wear limit and attempt to place it on tool joints as wall thickness and tensile strength between tubes
they pass through the rotary. А tool joint over which can place а tensile failure at other locations. Tensile
the gage will slide is worn past the limit. On pin­ failures in tool joint pins are rare because pin necks
weak connections, check pin lead with а hardened on most standard sized tool joints have cross
and ground profile gage (figure 4.1О) to make sure sections сараЫе of carrying both makeup-induced
they are not being overstressed. Thin, stamped 'tool stress and external string tension. Exceptions to
joint identifiers' are not recommended for checking this can occur, and pin neck tensile capacity can Ье
pin lead. degraded Ьу excess makeup torque, as described
in Chapter 3 of Volume 2.
Torslonal
Overload FOR FAILURE IN DRILL PIPE ТООL JO/NT 4.9.2 Appearance: Tension failures are often jagged
Fallure
in appearance, and the tube is usually necked down

SEND SPECIMENS
- ТО ANAL YST FOR
CONFIRМATION
IF NEEDED

'Т1
1
-a=i
СНЕСК MAKEUP CHECKOR c:z
СНЕСК TORQUE ::J:Jm
TORQUE VALUE CALIBRATE LOAD
САРАСIТУ "а(/)
USED INDICATORS
Q(/)
(/)"
mo
::J:J
CONFIRM WITH
DIMENSIONAL 1 or 2
(DS 1 3.12, 3.13)

1001 JOIN 1
ltAIШNI SS
7/l'o 1·111\ltN
(11' 11 IIIIII'ЛI 11 V1l)

/•'i1:tll't' •1.11 Л systemшic appmac/1


j{II'I'I'.I'JЮШfiiiM /О (1 /OI'.I'i0/1(1/j'ai/111·e. Figuгe 4.12 Tension failuгe арреатпсе.

297
!r
1

Т Н Hill Associates, lnc.


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ог "bottlenecked" nеаг the fгacture. Tension fгacture ize а tensile failure. А helical fгacture surface like that
surfaces often show extensive plastic defoгmation, shown in figure 4.14 may also Ье pгesent. ln tool joints,
though, in bгittle mateгial this may not Ье the case. the арреагаnсе of а comЬined load failure will Ье much
The fгacture surfaces will Ье oгiented 45 degгees to like that of а pin toгsional failure. ln the еагlу stages, а
the axis of the pipe (figuгe 4.12) unless the mateгial is stгetched pin and ln extгeme cases, total pin sepaгation
very bгittle. Figure 4.13 shows а systematic арргоасh will Ье the indicatoгs.
fог coггecting а tension failure.
4.11 Sulfide Stress Cracking: Sulfide stгess cгacking
4.10 Comblned Loads: Tension and toгque loads failuгes in dгill stгings аге гelatively гаге. The mecha­
inteгact, and the capacity of а component to саггу nism is vегу complex, and identifying it is ргоЬаЫу best
the loads simultaneously will usually Ье less than the left to pгofessional failure analysts. А higheг tensile
capacity to carry eitheг load individually. ComЬined stгess state, higheг H2S concentгations, loweг рН,
load capacities аге given in Chapteг 3 of Volume 2. higheг pгessure, higheг chloгide concentгation, loweг
Failure Ьу comЬined tension and toгsion may occur tempeгature and hагdег mateгial all pгomote SSC at­
in tubes ог tool joint pins. Tool joint boxes will not fail tack. Conveгsely, moving one ог mоге of these factoгs
Ьу this mechanism because pin failuгe will оссuг fiгst. in the opposite diгections will геtагd attack, otheг things
ln dгill pipe tubes, the failuгe will usually display the equal. PossiЫe sources of hydгogen sulfide in dгilling
plastic defoгmation and necking down that сhагасtег- fluids may include foгmation fluid, bacteгial activity ог
bгeakdown of chemicals in the dгilling fluid. Of these,
foгmation fluid is obviously the most conceгn. Pгeven­
SEND SPECIMENS
Tensile PRESERVETHE ТО ANALYSТFOR
tion of the SSC mechanism is outlined in Chapteг 5 of
- SPECIMENS
-
Failuгe CONFIRMA TION Volume 2.
IF NEEDED

1
1 1 1
СНЕСК DESIGN СНЕСК OR
СНЕСК LOAD
SAFEТY FACТORS, CAUBRAТЕ LOAD
САРАСIТУ
МОР INDICATORS

f J
CONFIRM WITH UT
WALL THICKNESS TUBE WALL DRILLER'S WEIGНТ
INSPECTION
1- THICKNESS INDICATOR
(DS-1 3.6)

� !
VISUAL
CONNECTION MUD LOGGER'S

INSPECTION
1- TUBE GRADE
WEIGНТ INDICAТО

(DS-1 3.11)
(MARКINGS)

CERTIFICA TION
!
REVIEW
DRIШNG
RECORDER
Figure 4.13 А systematic арргоасh. Figure 4.14 Thefractuгe sшface ojcomЬined loaclfailнгe
for гespondmg to а tensюnfatluгe. in а drill pipe tube may lюve а he/ical shape.

298

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