Professional Documents
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SCOPE OF WORK
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
PCIHBV/2022/SCM/2884 Page: Page 2 of 88
1.0 INTRODUCTION
1.1 GENERAL PROJECT INFORMATION
1.2 PROJECT ORGANIZATION
1.3 CONTACTS WITH AUTHORITIES
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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11.0 CONSTRUCTION
11.1 General
11.2 General Construction Requirements
11.3 Civil and Structural
11.4 Mechanical and Piping
11.5 Electrical
11.6 Telecommunication
11.7 Fire and Safety Systems
11.8 Surface Preparation
13.0 PROCUREMENT
13.1 The Contractor’s Responsibilities
13.2 Local Content of Scope of Work
13.3 Government Regulations
13.4 Procurement Services
15.0 WARRANTY
16.0 FINAL ACCEPTANCE
17.0 DEMOBILIZATION
18.0 PROJECT DOCUMENTATION
19.0 PROJECT CLOSEOUT
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
PCIHBV/2022/SCM/2884 Page: Page 4 of 88
1.0 INTRODUCTION
Proposed
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
PCIHBV/2022/SCM/2884 Page: Page 6 of 88
For those matters which are CONTRACTOR’s responsibility under the terms of the
CONTRACT, it is PCIHBV’s intention that, after initial introduction by PCIHBV and
agreement of procedures between PCIHBV, CONTRACTOR and Authority concerned,
CONTRACTOR will conduct the contacts without involvement of PCIHBV. All
communication between CONTRACTOR and Authority shall be copied to PCIHBV.
1.3.2 Permits
1.3.2.1 Permits to be obtained by PCIHBV or PMT for which CONTRACTOR Assistance
is required
CONTRACTOR shall obtain and/ or assist to obtain, all permits, and approvals required
from the relevant Iraq Government and semi-governmental bodies on behalf of PCIHBV
and PMT to complete the WORK.
CONTRACTOR shall prepare the necessary documentation and assist PCIHBV or PMT
to seek applications and attend discussions with the authority concerned
(CONTRACTOR shall provide an Authority Coordinator to work closely with PMT or
PCIHBV).
CONTRACTOR is required to provide, as part of the WORK, all documents, calculations,
and other data in the required format for the use of PMT or PCIHBV.
1.3.2.2 Permits to be obtained Exclusively by CONTRACTOR
This section is deemed to cover all leases, permits and authorisations which are not
listed in Sub-Section 1.3.2.1 above. Unless PMT or PCIHBV at its discretion decides to
take all or part of the responsibility for a given application, CONTRACTOR is fully
responsible for obtaining all such permits, matching its schedules, whether applied for
PCIHBV/PMT or CONTRACTOR name, and for furnishing all necessary information
required by the authorities concerned. PCIHBV will only be involved in introductions as
stipulated in Sub-Section 1.3.1. CONTRACTOR shall be responsible for all costs of
obtaining permits and associated fees or royalties.
These permits include but are not limited to the following:
1) Visas and Permits to Work for CONTRACTOR and Sub-Contractors
employees, Supplier, Specialists, etc.,
2) Equipment registration, testing, operating and approval include pressurised
equipment and lifting equipment,
3) Electrical equipment certification,
4) Electrical installation and generator installation registration (if any),
5) Operation of radios during Construction (if any),
6) Import permits (if applicable) for Construction Equipment (CONTRACTOR
shall be responsible for all duties and/ or costs of Bank Guarantees),
7) Permits related to the disposal of excess soil and permanent waste,
8) All permits related to temporary facilities including licences for generators if
used on WORKSITE(s) (regardless of size), temporary sewage disposal,
certification of mobile, hydraulic cranes and other lifting equipment etc.,
9) Leases for temporary areas outside the WORKSITE,
10) Local Authority approvals to construct (if applicable) – this includes all Local
Authority matters associated such as Fire Department, Water Department,
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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2.1 GENERAL
The scope, as defined herein, shall give principal guidance of the WORK that are
required to be performed by the CONTRACTOR. Notwithstanding this, CONTRACTOR
shall read this Scope of Work in conjunction with the specifications and drawings given
in this Exhibit I and other acceptable International Codes and Standards, specifications
and the applicable Iraqi Government rules, regulations, and laws, such that a full
appreciation of the technical objectives and responsibilities pertaining thereto is gained.
Details Project Schedule and Milestones are as per Exhibit I –Schedule of Work.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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2.2 REFERENCES
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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To design and build the FACILITIES in conformance and compliance with PCIHBV’s HSE
policy, GOVERNMENT and other relevant regulatory requirements, and BEST
INDUSTRY PRACTICES.
All design, site preparation, fabrication and construction work associated with the
PROJECT shall be performed in a manner that is safe for people and assets with as low
as reasonably possible (ALARP) impacts on the environment.
It is the responsibility of the CONTRACTOR to design the layout, foundation and size the
dimensions of the FACILITIES including the support facilities thereof accordingly, in
order that the occupants shall be able to occupy the FACILITIES comfortably.
The FACILITIES shall be designed and constructed fully furnished with good quality
finishes to include the following:
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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The building shall be designed as Reinforced Concrete building with brick wall and
concrete roof. Steel frame design is not allowed for the building except for covered
parking and equipment sheds.
Smoke detection, fire alarm, sprinkler systems and others which to be finalised during
detailed design shall be provided for all structures within the FACILITIES as per
Specification for Building Fire Alarm System. Additional firefighting equipment, including
but not limited to fire extinguishers of suitable types and capacity, shall also be supplied
at all building corridors, rooms, offices, dining, Musolla and substation. The design shall
be in full compliance with PTS and/or NFPA requirement, whichever more stringent.
The building and open yard shall be levelled and finished in such a way as to facilitate
drainage of rainwater, which shall include drains and discharge points as necessary.
Landscaping work consisting of lawn, planter box and tree planting shall be required.
The building finishing shall be minimum as per Room Finishing Schedule provided
inside Technical Drawings and Document Reference
Additionally, the FACILITIES shall be supplied with all required utilities and services
including but not limited to electricity, lighting, water supply, drainage, ventilation and
air-split conditioning (hot and cold). Each building, including offices, Guard post,pantry,
toilet and Musolla, shall be fully furnished with good quality, subject to PCIHBV’s
approval. All the building room’s furniture and appliances i.e. tables, chairs, bench,
socket outlets, lightings, printers, cabinets, racks etc. quantities shall be adequately
designed and finalized during the PROJECT Detail Design Engineering. All cost
resulted from the detail design engineering shall be at CONTRACTOR cost.
International standard safety signs and illuminated exit signs shall be observed and
provided at all designated areas and emergency exits / escape routes respectively.
Overall building signage shall be supplied by CONTRACTOR. Details of the signage
shall be design during Detail Design Engineering and supplied accordingly during
building construction at CONTRACTOR as part of CONTRACTOR base proposal.
The electrical Substation building shall be designed as reinforced concrete structure,
elevated building type with sufficient clearance to allow for minimum cable bending
radius, and shall be continuously air-conditioned to maintain internal temperature below
25⁰C, with relative humidity below 60%. Cabling within the cable cellar shall be laid on
cable trays and ladders. The cable trays shall be neatly arranged and properly
supported above ground. Detail substation installation and electrical equipment
installation shall be complied as per Specification for Electrical Installation (Doc No. GF-
GNPB-E-SP-1005). The Generator sizing shall be finalized during the PROJECT detail
design engineering
The CONTRACTOR shall also design and construct a sewage system complete with
septic tanks, underground PVC pipes and concrete manhole with provision for pumping
out using vacuum trucks. Interconnecting piping shall be part of the scope.
Main access road, central parking and service roads to be designed and constructed in
the FACILITIES to ensure access to all units and facilities. Crash barriers shall be
provided in front of the parking lots and any installation close to the perimeter road edge.
Perimeter and internal road lighting shall be provided.
Cold Water Plumbing Services
The works consist of piping from external water reticulation system to the FACILITIES
buildings storage water tanks, the installation of water storage tank complete with
accessories, fittings, cold water distribution piping complete with accessories and
fittings and all other associated works, testing and commissioning to complete as per
drawings and design provided.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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All design, site preparation, fabrication and construction work associated with the
PROJECT shall be performed in a manner that is safe for people and assets with as low
as reasonably possible (ALARP) impacts on the environment.
CONTRACTOR scope of WORK shall include all provisions necessary to realize the
PROJECT and shall be included in the CONTRACT PRICE.
Storm Water Drainage System
The CONTRACTOR shall design the storm water system in such a way that the surface
runoff shall not be stagnated at the FACILITIES and the same shall be networked through
open ditches by gravity flow.
CONTRACTOR shall visit the site and familiarize itself with existing storm water drain
and possible discharge point.
In addition to these main ditches mentioned in above, small secondary concrete drain to
be constructed along the FACILITIES perimeter to collect storm water and discharge it
to the two main ditches.
All ditches shall be lined with concrete, fitted in such a way that plants cannot grow from
any joints or cracks. The Sumps shall be provided at drain intersection and where
necessary.
Sewerage Line
Sewerage line for the dining facilities shall be dedicated and separate from that of other
Stockyard Facilities. Grease tap must be provided before going into the sewerage
system.
The sewage system shall consist of piping system using HDPE or UPVC pipe of
approved standard, gully trap, inspection chamber, septic tank of sufficient capacity
complete with distribution inlet and outlet pipes with provision for pumping out using
vacuum trucks.
Septic tank is to be from Precast Glass Reinforced Plastic GRP septic tank restrained
with holding down straps to the concrete base to resist buoyancy due to shallow water
table. The CONTRACTOR shall carry out the restraining system in accordance with the
manufacturer’s instructions and specification.
The WORK includes, but not limited to, overall project management, planning,
monitoring, scheduling, and coordinating detailed engineering, procurement,
construction, pre-commissioning, and commissioning of the PROJECT.
CONTRACTOR shall be responsible to review and verify all such scope, specifications,
and components that are necessary to meet the overall requirement of this ITB. Any item
not identified due to any discrepancy or inaccuracy which results in not meeting the
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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overall framework and intent of the scope shall be deemed to be included and shall be
provided by the CONTRACTOR as part of the CONTRACT PRICE.
Detailed requirements concerning the CONTRACTOR's work scope are included in the
relevant sections of this ITB document.
2.3.2.1 The civil works involved for the above section shall include: -
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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p) Contractor to submit the concrete design mix formula for the TAR materials
including the specification and test report for every single material to PCIHBV.
q) Casting a plain concrete shall comply with American Concrete Institute (ACI).
r) Testing on materials and workmanship during pre-construction and construction
works
s) To ensure the construction area have sufficient installation of warning tape or hard
barricade and to install a warning signage board for safety matter.
t) Temporary Construction access road to the WORKSITE and facilities shall be part
of CONTRACTOR’s Scope of Work.
u) To take full responsibility if construction activities damages underground utilities,
affects environment and surrounding areas due to negligence, poor coordination,
etc.
v) Clean-up WORKSITE and surrounding areas after completion of WORK and
housekeeping in daily basis for the worksite.
w) Disposal of construction surplus and scrap during execution and upon completion
of the WORK to a designated place approved by PMT.
x) The below table stating the material testing details (for example and not limited
to):
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
B.V. (PCIHBV)
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the responsibility for the correctness of such documents nor relieving the CONTRACTOR
of its obligations to review all information, data and drawings provided by PMT.
CONTRACTOR shall liaise through PMT or Local Iraqi Governments with other
Contractors in their respective interface areas related to WORK.
2) Development and supply of engineering for the FACILITIES based upon but not
limited to climatic conditions, geotechnical consideration, MATERIAL specifications,
environmental standards, codes and standards, reliability, and safety of operation
to the extent that comprehensive technical analysis can be performed.
3) Provision of competent engineering judgment and detailed engineering for all site
layouts, EQUIPMENT lists, EQUIPMENT data and specifications, piping and
instrumentation drawings and specifications, electric wiring diagrams, operation
and maintenance manuals, and emergency plans and procedures.
8) Accepting the WORKSITE on an “As is, where is Basis “and completing site
preparation work, including temporary access, roads, tracks, necessary
demolitions etc, as required for the WORK.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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9) Supplying and providing its own Construction facilities, such as site office,
warehouse, electricity, mob water, communication, access road and other utilities
required until completion of the WORK.
10) To make available all necessary resources including but not limited to skilled,
knowledgeable, and competent personnel, specialist support, equipment, facilities,
computer software, management systems, home office support, etc., to enable the
CONTRACTOR to competently perform the WORK as required in the
CONTRACT.
11) Provision of project management, project control services, cost control, progress
reporting, reports, administration, and accounting to PMT and PCIHBV as defined
in CONTRACT for the whole of the WORK.
12) Provision of management, coordination and supervision services for interfacing and
coordinating with all other parties involved in the execution of the WORK.
13) To construct and install the WORK in accordance to Construction drawings,
specifications, and work procedures.
14) To perform all necessary activities to enable the CONTRACTOR to complete the
WORK in a safe and timely manner.
15) To obtain all approvals, licenses and permits from relevant Iraqi Authority necessary
for the CONTRACTOR to perform the WORK.
16) To comply with all regulatory requirements in all aspects of the WORK including the
procurement, Construction, and completion activities.
17) Preparation, submission for approval and implementation of Project Quality
Assurance plan suitable to ensure compliance with CONTRACT specifications and
other inspection requirements to PMT.
18) Preparation and submission of all Procurement, Construction, and Completion,
Quality Control documentation for PMT review and comment.
19) To warranty the WORK for a period as required in the CONTRACT and to avail all
the resources required during the WARRANTY PERIOD to the satisfaction of
PCIHBV.
20) Provision of services of an independent, recognised third party inspection agency as
required and including all inspection tools for critical items as defined herein and
elsewhere in the CONTRACT.
21) Procurement services and supply, including inspection, expediting, coordination,
acceptance, forwarding, payment of legal fees, payment of customs clearance of
equipment and bulk materials including sufficient overbuy, and procurement of
consumables for completion of the WORK.
22) Performing all material tendering, evaluation of bids and issuance of purchase orders
for all materials and equipment and deliver safely to WORKSITE in a timely manner,
per project schedule requirements.
23) Temporary Construction access road to the WORKSITE and facilities shall be part
of CONTRACTOR’s scope of WORK.CONTRACTOR is necessary to provide the
road diversion if the existing road obstructed for the public used.
24) Provision of operation and maintenance of Construction facilities and removal of the
same after completion of the WORK.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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25) Implement requirement at WORKSITE for storage, handling and protection for all
CONTRACTORs procured equipment and materials.
26) Assignment of personnel, materials, equipment and support as required to perform
the WORK. This shall be done in accordance with Condition of CONTRACT –
CONTRACTOR’s Employees.
27) Warranting that the personnel, materials, equipment, consumables and logistical
requirements to ensure effective and safe performance of the WORK have been
determined. CONTRACTOR shall not change personnel assigned to the project
without prior approval from PMT.
28) In addition to the Schedule of Deliverables, CONTRACTOR shall submit for approval
its established document control system. This shall outline controls placed on all
documentation, received and originated by CONTRACTOR. A documentation and
correspondence pertaining to the CONTRACT. Successive revisions of each
document shall be retained for consultation and shall be updated in a controlled
manner.
29) Implementing a system of progress reporting by which PCIHBV remains regularly
informed of the status of the WORK in accordance with the CONTRACT
requirements.
30) Provision of inspection and testing services, welding qualification procedures and
test, facilities, equipment, materials, consumables and documentation necessary for
inspection and testing at all stages of the WORK, all as defined in the CONTRACT
and in accordance with other inspection requirements.
31) Procure and make available all equipment and materials necessary for the
successful Construction and Completion of the WORK, in accordance to the Scope
of Work, specifications and drawings.
32) Development and implementation of comprehensive equipment and bulk materials
control, traceability and tracking system throughout all phases of Procurement,
Construction and Completion of the WORK.
33) Construction of the facilities, including survey, site preparation, prefabrication,
fabrication, installation and erection as required in accordance with the scope of
work, specifications, drawings, etc as defined in the CONTRACT.
34) Provide all expandable/ consumable Construction supplies, fuel and lubricant for
Construction requirements including personal safety items (high quality hard hats,
eye goggles, raincoats, safety boots, etc) for CONTRACTOR’s workers and PMT’s
representatives.
35) Provision of general site security, including security for PMT’s (if any) and
CONTRACTOR’s work and accommodation areas, equipment, materials and tools
and also barricades or fence the areas as required.
36) Provision of English Spoken Supervisor/ Co-ordinator for efficient communication.
37) Provision, operations and maintenance of Construction accommodation camps,
temporary safety equipment and facilities during Construction and completion as
required for the performance of the WORK.
38) Disposal of Construction surplus and scrap during execution e.g existing Asphalt
materials and upon completion of the WORK to a designated place approved by
PCIHBV or relevant Regulatory Authorities.
39) Clean-up WORKSITE and surrounding areas after completion of WORK.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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40) Management and coordination of external interfaces with all parties involved,
including provision of advice to PCIHBV or relevant Regulatory Authorities of any
interface matter arising therefrom. Obtaining and maintaining all permits,
authorisation and licences as may be required to be obtained in the name of
CONTRACTOR for the performance of the WORK.
41) Provision of all final documentation, “As-Built” drawings, maintenance management
system and close out report as defined in the CONTRACT.
42) Providing housekeeping at WORKSITE including Construction, accommodation,
office facilities and storage areas throughout the duration of WORK.
43) Provision of Construction All Risk Insurance in accordance with Condition of
CONTRACT – Insurance.
44) Provision of all water requirements including potable, utility and water for all activities
above. The supply of water shall be on a continuous basis throughout the duration
of WORK.
45) Provision of offices and related facilities for PMT or PCIHBV’s representatives in
accordance with the CONTRACT (if require).
46) Mobilisation all equipment, materials, consumables and personnel to the field and providing
transport for personnel to and from site.
47) Carrying out complete check for underground interference before commencing
Construction.
48) Providing temporary lighting at WORKSITE as per PMT HSE approval
49) Provision of Warranty Team to manage all warranty related problems/ defects items for the
entire duration of WARRANTY PERIOD.
50) CONTRACTOR shall provide the necessary power for their Construction work up to the
completion of the project and handing over to the PMT.
51) All temporary utilities, EQUIPMENT, MATERIAL, SUPPLIES and SPARE PARTS required
for the Construction, PRE-COMMISSIONING,
52) COMMISSIONING and initial Operation of the PROJECT shall be included in the
CONTRACT PRICE.
53) Provision of temporary sanitary facilities for Construction personnel and PMT personnel
stationed at WORKSITE with all regulatory approvals adhered;
54) Prepare and get approval for an Environmental Management Plan (EMP);
55) Maintain the WORKSITE as per regulatory requirements and undertake environmental
monitoring and audit to ensure compliance to the conditions imposed by regulation authority
and approved EMP.
56) CONTRACTOR shall procure all material and equipment necessary to complete the WORK.
57) CONTRACTOR shall comply with PCIHBV requirement or any relevant department.
58) CONTRACTOR shall ensure there is no vandalism act or any obstruction from outsider that
may harm during the work execution. And in case it happened, it will be the CONTRACTOR’s
responsibility to provide the works as per the SOW without any cost to PCIHBV and PMT.
59) In the event that any activity or WORK or the supply of EQUIPMENT, MATERIAL or
SUPPLIES of the nature necessary for the successful implementation of this CONTRACT is
not especially mentioned in the specifications, drawings or any of the CONTRACT
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JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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e) Mechanical and Piping Engineer: A candidate shall have minimum five (5)
years’ experience in Construction works (Civil/Structural, Building,
Infrastructures, Roads and Bridges) as Mechanical and Piping Engineer, and
possess minimum Bachelor Degree in Engineering.
g) HSE Officer: A candidate shall have minimum five (5) years’ experience as
HSE Officer and possess minimum Diploma in any background.
Any PROJECT SCHEDULE delays and/ or the cost of such remedial measures shall be
borne by the CONTRACTOR and shall not be used as reasons for extension of
PROJECT SCHEDULE.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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CONTRACTOR shall ensure that surface of access road shall be immediately scraped
clean and washed down to remove silt and other material discharged from the site or
dislodged from vehicle during transportation of Construction material.
Wash bay facilities shall be provided by the CONTRACTOR at exit points of the
WORKSITE to wash clean the vehicle wheels immediately prior to travel on any public
bituminous road.
CONTRACTOR shall provide flag persons and safety supervisor(s) and shall supply,
install and maintain all temporary signs and other devices necessary for warning
oncoming traffic of construction activities. Such signs and devices and placement thereof
shall conform to those specified by the authorities having jurisdiction over such matters.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
CONSTRUCTION AND COMMISSIONING (EPCC) OF NEW of Work Technical
JUNKYARD FOR PETRONAS CARIGALI IRAQ HOLDING Specifications
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At the end of Construction activities, CONTRACTOR shall offer the sale of their
equipment and surplus materials to PMT and if requested by PMT, shall enter into such
negotiations.
All drawings, calculation sheets and documents shall be written in English except where
governmental authorities demand the Arabic language for their approval.
CONTRACTOR shall comply with applicable laws and regulations in carrying out the
WORK, particularly in respect to:
1) Importation,
2) Taxation,
3) Royalties,
4) Recruitment of labour,
5) Temporary employment,
6) Restrictions for foreign and non-local labour entry,
7) Employee relations,
8) Environmental matters,
9) Registration of personnel,
10) Housing,
11) Testing/ inspection.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
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Rigid procedures shall be in place and enforced for all parties on the WORKSITE,
comprising a permit system covering the access to the WORKSITE and the erection,
occupation and maintenance of all temporary facilities on the WORKSITE.
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CONTRACTOR shall include work permit procedure in the Construction Plan, which will
be reviewed and approved by Qala’at Suker Water Departmentor relevant Regulatory
Authorities, prior to commencement of construction work.
Activities requiring CONTRACTOR’s liaison with authorities will include, but not be
limited to transporting large or heavy equipment on public roads, crossing of
transportation ways, underground facilities and above and below ground utilities that may
be encountered in the course of executing the WORK.
Liaison with authorities will also be required for the use of bridges and culverts, and
residential roads, to determine the allowable loads on these facilities.
CONTRACTOR shall co-operate fully with other contractors employed by PMT and shall
afford reasonable access and facility for the execution of their work. CONTRACTOR shall
ensure that any part of the WORKSITE, which is to be shared with other contractors, is
cleaned up and left in reasonable condition for use by others.
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
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PROVISION OF ENGINEERING, PROCUREMENT, Exhibit I - Scope
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• Major Deliverables/documents
• Scheduled start and finish dates with float times
• Critical Path relationships
6.4.4 Reporting
6.4.4.1 General
For the entire duration of the WORK, an accurate and timely reporting covering
engineering, procurement, construction and commissioning activities will be provided by
the CONTRACTOR.
The report will contain details on all aspects of the project over the reporting period and
give an up-to-date and clear picture of the progress and overall status of the work.
The reports will highlight all trends that impact the schedule and / or the CONTRACT
PRICE and will include detailed information of the progress of work, variations with
explanation for slippage in schedule and the recovery plan as may be required.
The progress curves and histograms will indicate the planned cumulative percentage
progress and the actual cumulative percentage progress. Manpower histograms shall
be categorized by resource trade grouping or phase of work.
During Material Procurement phase, Two-Month Look Ahead bar chart covering activities
related to engineering and procurement will be extracted (from the Level 3 / 4 detailed
project schedule), updated and issued on a fortnightly basis. Furthermore, six (6) weeks
look-ahead bar chart covering constructed related activities only will be extracted from
detailed project schedule, updated and issued on a fortnightly basis.
6.4.4.2 Daily Construction Report (Log Book for Job Site Work)
Daily Reports will be submitted only during the Construction phase. A daily construction
report will be submitted before 10:00 a.m. on the following day. This report will set out
the following items.
1. The number direct manpower present at site by trade
2. The number of supervisory personnel (indirect manpower)
3. The weather
4. Details of construction equipment available and used
5. The progress quantities achieved for the day with the target to achieve on the
reporting day inclusive of S-Curve actual and planned percentage
6. Chronological recording of main activities
7. Checks and tests carried out
8. Safety Report
9. Photo progress showing the daily activities progress of works
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A weekly progress report will be submitted two (2) days after the weekly cut-off date of
Thursday. The weekly status will, as a minimum, include:
a) Overall CONTRACT Status (Narrative and Point Forms)
- Procurement - Brief description of tasks executed.
- Construction / Erection.
- Areas of concern and mitigation measures
- Constraints.
- Permits
- Forecast for next 2 weeks.
- Recovery actions (when project activities reported slippage)
b) QA / QC status
c) Construction status
6.4.5 Invoicing
Invoices shall be submitted in accordance with CONTRACT Form. CONTRACTOR’s
invoices shall be consistent and reflect the Payment Schedule indicated therein for Lump
Sum WORK, or as agreed otherwise for work relating to CHANGE ORDERS.
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It is required that, the CONTRACTOR also fulfils this commitment and in so doing
provides for the protection of people, property and the environment. CONTRACTOR will,
in advance, endeavour to eliminate any foreseeable hazards, which could result in
accidental loss, including personnel injury, fire, and security loss and property damage.
CONTRACTOR shall ensure that all of its personnel including Suppliers, SUB-
CONTRACTORS and third-party employees to attend all the required HSE’s training
prior to entering the WORKSITE and performing any WORK.
It is mandatory for CONTRACTOR workforce to be fully attired with necessary HSE
gears, such as coverall, hard-hats, safety goggles/ glasses, safety boots, safety belts etc
when they are at the WORKSITE.
CONTRACTOR shall comply with the procedures and requirements defined in Exhibit
VII – Health, Safety and Environment (HSE) Requirement. CONTRACTOR shall
develop and provide all documents necessary for the safe successful completion of the
WORK.
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9.2 RESPONSIBILITY
9.2.1 HSE Manager and Officers
The Contractor shall have at all times a fulltime responsible person appointed as the
crew's HSE Manager and HSE Officers. The HSE Manager and HSE Officers shall
manage and oversee all matters pertaining to HSE in all crews operation and shall;
1. Conduct fortnightly HSE meetings with all his crews.
2. Follow-up HSE items raised during HSE meetings.
3. Ensure accident/incident reports are completed and forwarded to the PMT
Representative within twenty four (24) hours.
4. Set up a system to enhance the HSE attitudes and awareness of all his crews.
5. Participate in HSE program or meeting conducted by PMT.
6. Arrange or participate in the accident/ incident investigation.
The number of HSE Officer(s) shall be sufficient and meet the international as well as
the local regulatory requirement of Occupational Safety and Health.
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9.4.3 Frequency
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The meeting shall be held fortnightly and include an HSE talk or presentation on a chosen
subject aimed at enhancing HSE awareness on site.
HSE audits shall be conducted by the Party Chief / HSE Officer in conjunction with the
PMT Representative on a monthly basis or whenever deemed necessary. Tool Box
Meeting shall be conducted on daily basis by authorized HSE Officer.
9.5 REPORTING
9.5.1 All HSE meetings are to be minuted and forwarded to PMT Representative.
9.5.2 All emergency drills are also to be forwarded to the PMT Representative.
9.5.3 All HSE audits are to be reported to PMT Representative monthly, with action points
listed.
9.5.4 All accidents and incidents related to the survey shall be reported in accordance with
PMT Accident Reporting Procedure, within twenty four (24) hours in the event of:
1. Any loss of or damage to material or equipment supplied by either the PMT or
CONTRACTOR.
2. Any personal injury to any PMT or CONTRACTOR Personnel, its agents or
subcontractors.
3. Any injury to any third party.
4. A near miss incident.
9.5.5 A full detailed report via telex or fax or email sent to PMT within twenty four (24) hours
and an Accident or Incident Report filled out by the CONTRACTOR Contract
Administrator immediately.
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9.7 HOUSEKEEPING
9.7.1 CONTRACTOR shall ensure good housekeeping hygiene at the Work areas and Camp.
9.7.2 Washrooms and toilets shall be serviced regularly.
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Work site pursuant to this CONTRACT for any reason CONTRACTOR shall accede to
such request and shall provide a replacement acceptable to PMT at no additional cost to
PMT.
9.10.7 In the event CONTRACTOR is unable to comply with these obligations, PMT shall have
the right to terminate this CONTRACT.
9.12 REPORT
CONTRACTOR is responsible to document its performance in HSE for the duration of
the contract and submit to PMT on monthly basis and overall report at the end of contract
or when requested by PMT.
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2. The FEED Documents in the CONTRACT were prepared only with sufficient
information to define the PROJECT technical scope and shall be understood to
reflect preliminary design of the FACILITIES only. Thus, these documents may not
include all information required to complete detailed design documents, or all
information that would normally be on a document after detailed design has been
completed. As such, CONTRACTOR is responsible for the full engineering and
detailed design to meet all PROJECT specifications and PMT standards.
3. Detailed engineering design for the PROJECT shall be in full and complete detail
to provide a design of the WORK that meets the CONTRACT requirements,
including the preparation of all additional technical documents to fully define the
WORK or as necessary to fulfil the PROJECT Scope of Work. Engineering and
design activities shall be performed by CONTRACTOR to support all phases of
the PROJECT, including, but not limited to design document reviews, detailed
engineering design, procurement, fabrication, construction / installation, testing,
inspection, pre-commissioning and commissioning.
4. The Engineering Team shall be available and mobilized to the designated
Engineering Office one (1) month after contract award.
5. CONTRACTOR shall submit Engineering deliverables list, Project Execution and
Quality Plans for Engineering to PMT within four (4) weeks after CONTRACT
award for PMT’s APPROVAL. Engineering deliverables list should be defined from
the FEED deliverables. However, PMT has the right to add the Engineering
deliverables list if it is deemed required to meet CONTRACT requirements.
6. This includes all design analysis, design models, drawings, design reports,
specifications and datasheets, material take-off Vendor Data incorporation,
procedures, operating and maintenance manuals and final documentation
package as appropriate
7. CONTRACTOR shall be responsible for the design, completeness, quality and
conformance to requirements of the WORKS. Any errors or omissions on the part
of the CONTRACTOR shall be corrected at no extra cost to PMT and
CONTRACTOR will not be relieved of its responsibilities until such time when the
project deliverables have been satisfactorily completed and fully handed over to
PMTD.
8. Any additional information, analyses, data, drawings, specifications and
datasheets not included in the FEED documents and are necessary to complete
the WORKS shall be prepared and provided by CONTRACTOR as part of this
Scope of WORKS.
9. Prepare, update and issue Technical Document Register (TDR) on a weekly basis;
10. Preparation of technical specifications, detail calculations, Schedules, drawings,
procedures, method statements, required for the Engineering, Procurement and
Construction.
11. All studies, analysis, calculations, which are required as part of the design;
12. Any studies for optimisation shall be performed using established computation
techniques and programs such as STAAD PRO,FINITE ELEMENT etc.
13. All necessary site surveys and field subsurface verifications shall be established,
and all expenses shall be borne by the CONTRACTOR.
14. CONTRACTOR shall submit comprehensive reports of the above to PMT;
15. Submission of specifications, drawings, method statements, schedules,
calculations, test results etc. to PMT for review and approval.
16. All documents, drawings etc. which require PMT approval shall be identified by
PMT during approval of Technical Document Register (TDR);
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17. CONTRACTOR shall review documents for compliance with QA/QC and HSE
requirements.
18. CONTRACTOR shall provide Engineering support to the Sub-Contractors as
required in the interpretation of drawings;
19. CONTRACTOR shall provide Construction Engineering assistance during
Construction, Completion, Warranty and Maintenance stages.
20. CONTRACTOR shall make available all Codes and Standards for PMT reference
during Project execution period.
21. During the WORKS, several reviews shall be held by either by the CONTRACTOR
or an integrated review with PMT personnel on the engineering documents. These
reviews are to ensure the update, close out and completeness of the Engineering
AFC documents following FEED.
No deviations to the applicable Codes and Standards are allowed and if any
waiver/non-compliance is required where there is a distinct advantage on
schedule, CONTRACTOR shall submit waiver request and its relevant justification for
PMT for APPROVAL.
Should there be any updates on Codes and Standards during the course of the
WORKS that will affect the schedule, CONTRACTOR shall bring to PMT‟s
attention of these changes and impact and obtain agreement as to which version
shall be adopted for the Project and PMT may choose on the most
stringent requirement to be followed.
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34. GA Drawings
35. Instrument datasheets
36. Instrument schematics
37. Line List
38. Overall Plot Plant/ Equipment/IT layout
39. Spare part and consumables list (if any)
40. Piping isometric drawings
41. Single line diagram
42. Electrical layout drawings
43. Electrical Datasheets
44. Electrical and instrument cable schedules
45. Electrical and instrument block diagrams
46. Bill of Material for all disciplines.
Engineering Deliverables
CONTRACTOR’s design and engineering work shall cover all disciplines and includes, but is
not limited to, the preparation of all necessary models, documents, and drawings, such as flow
schemes, data/requisition sheets, specifications, requisitions, instructions and detailed
drawings, piping isometrics, reports, calculations, within the scope of its work as is required:
1. To ensure smooth and uninterrupted execution of the next project phases, i.e.
procurement of materials and equipment, construction, start-up and operation.
2. To fulfil the requirements of the PROJECT SPECIFICATIONS and PMT
/PCIHBV’s Instructions.
3. To fulfil the requirements of local law and statutory authorities for granting of
permits, inspection and safety.
4. To complete the engineering record.
5. To provide PMT/PCIHBV with sufficiently detailed instructions and records of the
FACILITIES to allow safe and efficient operation and maintenance of the
PROJECT.
CONTRACTOR shall perform the detail design which shall reflect as a minimum all requirements
as detailed in the PROJECT SPECIFICATIONS and include but not be limited to the following
design activities:
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walkways, stairways, drip pans, security gates, toilet, ladders, valves access/service
platforms, pipe supports, rooms, sheds/shelters, plate stiffeners, service platforms,
buildings, road etc.
8. All design and analysis shall be in accordance with International or Iraqi Standard
and relevant codes and standards, as advised by PMT.
9. CONTRACTOR shall prepare, review and update the structural and civil drawings,
including configuration, member sizes, joint details, Buildings, beam,roads,
foundation, roads, welding requirements and details, dimensions, work points, etc.
10. The engineering deliverables shall include the following as a minimum:
i. Design Basis
ii. Drawing Index, Civil Plot Plan and Key Plan.
iii. Building architectural drawings elevations, cross-sections, longitudinal
sections and detail drawings.
iv. Structural general arrangement drawings, elevations, cross-sections,
longitudinal sections and detail drawing.
v. All sanitary/cooling & hot water installation drawings, drainage drawings,
and sewer/septic tank drawings and perform all Detailed Engineering
vi. Site grading and levelling drawings
vii. Foundation drawings for equipment, buildings, structures etc.
viii. General arrangement and fabrication drawings for structures
ix. Design calculations and design report for all foundations, reinforced
concrete structures, steel and other miscellaneous structures;
x. Layout and drawings
xi. Detailing and cross sections
xii. Drawings for buildings and associated facilities
xiii. Drawings for infrastructure items like roads, culverts, T-wall, fences, gates,
barriers, Walkways
xiv. Prepare all door and window schedules, architectural finishes finishing
schedules and building inventory schedules.
xv. Prepare cable entry and trench/tray detail drawings.
xvi. Prepare all detail drawings and MTO’s for all adjustments, which may be
required to existing areas for the installation of new equipment and cables
etc.
xvii. Prepare all architectural general arrangement drawings, elevations, cross-
sec Prepare all structural general arrangement drawings, elevations,
cross-sections, longitudinal sections and detail drawings. Cross sections,
longitudinal sections and detail architectural drawings.
xviii. Prepare all door and window schedules, architectural finishes finishing
schedules and building inventory schedules.
xix. Buildings and Shelters.
xx. Prepare all general arrangement drawings, sheeting/ roofing details and
steelwork erection sequence drawings.
xxi. Storage Tank Foundations including tank bund, tank farm, drainage system,
steel staircases, crossover bridge/platform, and vehicle access ramp etc.
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xxii. Chemical storage Foundations including tank bund, tank farm, drainage
system, steel staircases, crossover bridge/platform, and vehicle access
ramp etc.
xxiii. Perform soil investigation work and prepare interpretative and
recommendation report.
xxiv. Soil Improvement and foundation design basis and criteria.
xxv. Drawings for all buildings and associated facilities.
xxvi. Painting scheme for steel structural works and buildings
xxvii. Materials selection and specification for Architectural and Civil Works. (i.e.
concrete design mix, pile certificates, etc.);
xxviii. Water Reticulation Calculation and drawings;
xxix. Drawing Index, Civil Plot Plan and Key Plan;
xxx. Underground Services layout plan and Underground coordination
drawings for all water/utilities systems (i.e. drainage, trenches, piping,
cable, etc.) including methods to detect and identify existence of
underground facilities prior to start construction works;
xxxi. Temporary facilities layout plan and details (i.e. water, power, site office,
erection area, temporary site drain, sewerage, fences, gate etc.);
xxxii. Construction specification, method statement and procedures for all civil,
Structural and Architectural works i.e. tanks foundation, piling installation
and testing, deep excavations, earthwork, roadwork, heavy lifting, steel
structure erection, etc.;
xxxiii. Topographical survey Plan indicating Battery limit of the area drawing and
outer coordinates;
xxxiv. Preparation of AFC Drawings/Documents and as-built (Red Mark Up
Drawings and Final As-Built Drawings) are included in EPCC
CONTRACTOR scope.
The following activities are envisaged for the Electrical related to Civil Buildings Work:
1. Civil works related to electrical room with cable cellar, and foundation for transformers,
NERs and emergency diesel sets as per approved layout drawings. Transformer bays
with firewalls and oil containment pits shall be fenced with separate lockable access
gates. (if any)
2. Structural steel pipe rack to support cable tray.
3. Cable Tray Sleepers
4. Cable Trenches.
i. Review, verify, update, optimize, and finalize the EQUIPMENT layouts drawing that
generated during FEED stage. CONTRACTOR shall show coordinates of all
EQUIPMENT, buildings, structures, and all other items related to the FACILITIES in
the EQUIPMENT layout drawings appropriate to all necessary areas in order to
properly reflect detailed engineering requirements.
ii. Review, verify, update, and finalise all pipe wall thickness calculations that were
generated during the basic design stage and prepare new piping classes & wall
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thickness calculation whenever required during detail design maybe due to changes in
process parameters or P&ID’s or other reasons.
iii. CONTRACTOR shall carry out complete review of SUBCONTRACTORS and
VENDORS design package including drawings, calculations, specifications,
procedures and others and incorporate all VENDOR Data and update all the affected
piping design drawing as required.
iv. Conduct any other studies, reports, calculations and/or any technical documents
which are required for successful completion of Engineering, Procurement,
Construction and Commissioning of the FACILITIES.
v. CONTRACTOR to develop Tie-in Procedure for each tie-in, Tie-in Isometrics with
MTO
vi. To update the Piping Design Basis.
vii. Piping General Arrangement drawing (aboveground and underground) including
sections and elevation as required and all pipe support.
viii. Piping isometrics with accompanying Bill of Materials (BOM), aboveground and
underground for all sizes. BOM shall list the following for each item on the Isometric
• Quantity
• Unit of Measure
• Brief Item Description
• Commodity Codes
ix. Underground facilities drawing that incorporates all underground piping, civil
foundations, sumps, drawing, underground electrical and instrument cable trenches,
etc as maybe required to complete the engineering design.
x. To update and finalize the Master Equipment List and to provide input for Electrical Load
List.
xi. To perform equipment configuration, selection, and sparing study
xii. To perform equipment design calculation Piping General Arrangement Drawings.
xiii. To review and approve the vendor equipment engineering package including calculation,
drawings, fabrication/erection procedures, lifting procedures, spare parts list, O & M and
other technical documents. CONTRACTOR is fully responsible to review/verify Vendor‟s
Data and drawings before submitting to PMT for review
xiv. To finalize the Mechanical Equipment and Nozzle Orientation and projection Drawings
based on latest development during Detailed Design stage Piping Drawing Index.
xv. To perform material handling study based on the agreed philosophy. The study shall
include the following as minimum:
• Material handling requirement
• Location of crane (IF ANY)
• Other lifting aids (monorails, lifting lugs, manual trolley, etc. IF ANY)
xvi. To provide input to other discipline as required.
xvii. Updated General Platform Layout
xviii. Tie-in schedule list/Piping Interfacing list in-line with final P&IDs
xix. Piping Fabrication and Installation Specification
xx. Piping Testing and Completion Specification
xxi. Standard pipe support drawings & Fabrication drawings.
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xxii. Updated equipment layouts based on detailed design development. Deliverables shall
include General Equipment Arrangement Plan and Elevations, Mechanical drawings
index and layout philosophy narrative and report.
xxiii. Standard Drawings for piping such as pipe branch off, Utility Station detail Drawings
xxiv. Any other piping drawing which are required for the successful realisation of the
Engineering, Procurement, Construction and Commissioning of the FACILITIES.
xxv. Preparation of Construction Specifications/Procedures (isolation for Tie-in works,
welding, Pressure Testing, Non-destructive Testing, Fabrication etc.
xxvi. Preparation of Material Requisitions for all Piping Items including Pipes, Fittings,
Flanges, Gaskets, Stud bolts & Nuts, Valves, etc.
All engineering documents shall be subject to PMT review and approval (according to established
procedures). The details design documents shall be further developed during the construction
stage to reflect the as-built status. All changes shall be marked – up and approved by PMT’s site
engineer.
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xvii. Produce design and deliverables that meet local Iraqi regulatory regulation, where
applicable.
xviii. Identify mechanical rotating equipment spare parts requirement. Provide spare parts list
for critical spare parts, 2 years operational spare parts and installation & commissioning
spare parts and consumables. (IF ANY)
xix. Develop equipment testing procedure and checklist
xx. Develop commissioning and start up program
xxi. Develop inspection and maintenance program
Deliverables
The deliverables to be provided by the CONTRACTOR shall as a minimum include but not
limited to the following:
i. Updated Mechanical Design Basis
ii. Updated Master Equipment list based on latest design development during Detailed
Design and available Vendor Data including tag numbers, description, capacity,
dimensions, dry and operating weights, any other key design parameters and etc.
iii. Detailed Mechanical Equipment Specifications and datasheets including Safety, Fire
Fighting and Life Savings equipment.
iv. Technical Evaluation Report
v. Mechanical Equipment layouts
vi. Mechanical Static Equipment list
vii. Equipment Selection Reports
viii. Vendor Data incorporation (VDI)
ix. Testing procedure and checklist
x. Mechanical Installation Procedure
xi. Commissioning and start up program
xii. Inspection and maintenance program
xiii. Operating Philosophy Report
xiv. Material Take Off
xv. Plot Plan and Equipment Layout Plan
xvi. All other mechanical/piping drawings which are required for completion of the
Engineering, Procurement, Construction and Commissioning of the FACILITIES
xvii. All other specifications, documents and activities which are required for completion of
the Engineering, Procurement, Construction and Commissioning of the FACILITIES
xviii. The CONTRACTOR shall note that the supply of all necessary equipment, required for
satisfactory operation of the AC system is included in the WORK.
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In addition to the general Scope of WORKS, the following section describes the minimum
requirement for electrical engineering activities and that shall be carried out during detailed
design stage b the CONTRACTOR.
The development of engineering activities and deliverables during detail design stage shall refer
and according to FEED design and deliverables. Any additional information, data, drawings, or
specifications not included in the FEED documents and are necessary to be provided to complete
the project shall be prepared by CONTRACTOR, as part of his scope of work. All engineering
documents shall be subject to PMT review and APPROVAL (according to established
procedures) for AFC status.
Develop electrical documents, studies, reports, and calculations during engineering design stage
to complete and finalise the electrical system, philosophy, Equipment sizing and selection, which
are required for completion of Procurement, Construction and Installation, Testing and
COMMISSIONING Work and activities.
Review of other discipline drawings and documents related to Electrical discipline for inter-
disciplinary checks and updates.
Propose for power supply from nearby Existing 6.6kV OHTL layout
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Develop electrical documents for electrical studies, reports and calculation but not limited to the
following:
i. Operating Philosophy for the Power System
ii. Electrical Design Basis
iii. Power Management System Design and Operation
iv. HV Cable sizing calculation
v. OHTL calculation and Analysis
vi. Electrical Load List
vii. Electrical Motor List
viii. SAG and Tension Calculation for POPLAR & AAAC – OHTL line
ix. Loading Calculation for 6.6kV Circuit Poles
x. Foundation design for OHTL Pole drawings
xi. Electrical Load Calculation and Analysis
xii. Short Circuit Calculation
xiii. Voltage Drop Calculation
xiv. Motor Starting and Reacceleration Analysis Report (IF ANY)
xv. Transformer Capacity Calculation (IF ANY)
xvi. Earthing Calculation
xvii. Earthing and Lightning Protection
xviii. Lighting Illumination Calculation
xix. Cable tray sizing calculation
xx. Single Line diagram
xxi. HV – H Pole Installation Drawings
xxii. BTU Calculation for Air Cooling System (AC) for room
xxiii. Provide engineering support at site as and when requested including support for
modifications.
xxiv. As built Drawing documentation
xxv. Other electrical designs, studies and documents which are required to be prepared
during design stage for complete WORK and activities.
xxvi. CONTRACTOR shall provide and install the fire and safety system in accordance with
the specifications and drawings, codes and standard
xxvii. CONTRACTOR shall perform all Electrical and IT cable insulation and continuity tests.
The cables shall also be checked for correct sizing, terminating devices, identification,
and security of fixtures and free from kinks and damages. CONTRACTOR shall
segregate and dress all cables accordingly.
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a) Block Diagram
b) Overall Key Single Line Diagram
c) OHTL Accessories
d) OHTL and H pole Layout
e) OHTL Outline, details and Clearance Drawings
f) Foundation design for OHTL Pole drawings
g) LV DB single line diagram
h) HV Termination and layout to OHTL
i) Motor Starter Control schematic and wiring diagram
j) Electrical Interlock Diagram (IF ANY)
k) Hazardous Area Classification layout
l) Illumination lux map area
m) Lighting and small power/receptacle reticulation drawing
n) Lighting and small power/receptacle layout
o) Main Cable and ladder layout
p) Power and Control cable, ladder layout
q) Electrical Equipment layout
r) Grounding and lightning protection layout
s) Typical detail installation/standard drawings
t) Detail electrical wiring connection diagrams
u) Cable schedules
v) Cable drum list
w) Air Cooling and Ventilation Layout
x) HV/LV MCC panel schedules (IF ANY)
y) Junction Boxes, Nameplates, MCT Schedules
z) Installation and Field-Testing Specification
aa) Operating and Start-Up Manual for Electrical System (Covering switching
procedures; i.e. Black start up, Normal operation, emergency operation)
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bb) Other electrical detail drawings and MTO which are required to be prepared
during design stage for complete WORK and activities.
cc) Other electrical specifications, manual and procedures which are required to be
prepared during design stage for complete WORK and activities.
10.7 Telecommunication
The section describes the Telecommunications requirements pertaining to the detailed design
and its deliverables for Telecommunication which shall consist of but not limited to Fibre Optic
Cable Connectivity, and Close Circuit Television system (CCTV) and Public Address and General
Alarm (PAGA) System to be undertaken by the CONTRACTOR.
CONTRACTOR’s Detail Engineering key deliverables as minimum shall include the following:
1. Telecommunication Design Basis
2. Telecommunication Specification for each systems
3. Telecommunication Modification Scope of Work Document
4. Overall Telecommunication and CCTV System Block Diagram
5. Detailed Telecommunication Block Diagram for each system
6. Material Requisition and Technical Bid Evaluation for each system
7. Material Requisition and Technical Bid Evaluation for associated cabling
8. CCTV Bulk MTO
9. Telecommunication System Wiring/Cabling Details for each system at all locations
10. General Arrangement For Equipment Room
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The Fire-fighting system shall be provided by a combination of one or more but not limited to the
following systems and equipment:
1. Fire water
i. Hydrants
ii. Fixed fire water monitors
iii. Portable fire water monitors
iv. Hose reels
v. Water spray system/ Deluge systems
2. Foam-based
i. Fixed foam chambers for hydrocarbon storage
ii. Foam monitors
iii. Wheeled and mobile type foam trolley
3. Carbon dioxide - Portable and wheeled type
4. Dry chemical - Portable and wheeled extinguishers
5. Fire Fighting Cabinets
6. FM 200 for Substation
Each type of system/ equipment shall be selected according to the fire hazards present and shall
be provided and strategically located at certain interval to achieve optimum fire safety coverage
for the FACILITIES.
11.0 CONSTRUCTION
11.1 GENERAL
CONTRACTOR shall construct the WORK in accordance with the requirements of this
CONTRACT and with proven and generally accepted practices and procedures. The
WORK shall be safe, reliable, and suitable for their intended purpose.
CONTRACTOR shall perform the Construction works which includes the followings:
1. The Scope of Work comprises of all site preparation works, earthworks, roadworks,
foundation, concrete, Electrical, Mechanical, piping and steel structural fabrication
& installation for the successful execution of the CONTRACT.
2. The Scope of WORKS shall be read in conjunction with the FEED package, Detailed
Design (AFC) Deliverables, Specifications, Drawings, Codes and Standards,
Procedures and other related CONTRACT Documents. In the event of any conflicts,
the stringent document shall take precedence. However, PMT Representative shall
have the discretion to decide the order of precedence
3. CONTRACTOR shall provide all labour, materials and equipment, consumable and
other services necessary to complete the WORKS in accordance with the
CONTRACT.
4. CONTRACTOR shall be responsible for verifying and completing the WORKS
based on information contained in the specifications, DRAWINGS, procedures and
from information that will be provided by equipment vendors and good engineering
practices.
5. CONTRACTOR shall perform all engineering services necessary for the efficient
execution of WORKS. All the required engineering services including but not limited
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to preparation of shop drawing, cutting plan, Model review and update and weld map
shall be executed at site. CONTRACTOR shall responsible to provide complete
engineering team and adequate facilities at site for the efficient execution of
WORKS.
6. CONTRACTOR shall prepare shop drawings, cutting plans, weld maps and submit
to PMT for review and comment. All shop drawings shall be based on “Approved for
Construction” drawings. PMT‟s review and comment of shop drawings, cutting plans
and weld maps shall not constitute a hold point and shall not relieve the
CONTRACTOR of the responsibility to fulfil the requirements of the CONTRACT. In
any circumstances, CONTRACTOR shall be responsible to expedite the outstanding
issues or approval of shop drawings affecting the schedule from PMT.
CONTRACTOR may proceed with the WORKS but shall immediately stop the
affected WORKS if so required to incorporate PMT‟s comments. All cost for
rectification and re-works shall be borne by CONTRACTOR.
7. CONTRACTOR shall carry out all Construction and installation in such a way that
the WORK envisaged under the CONTRACT can be built and completed in
sequence without disruption or interruptions to any ongoing jobs in the area.
8. The WORK shall comply with “Approved for Construction” drawings, specifications,
procedures, plans and the applicable specified installation and construction
standards and codes. CONTRACTOR shall carry out the construction and
installation in such a way that the FACILITIES can be built, Pre-Commissioned,
Commissioned and started-up in sequence without disruption or interruptions to
existing operating facilities.
9. CONTRACTOR shall provide all necessary resources and services including but not
limited to skilled, knowledgeable and competent personnel, labours, specialist
support, material, equipment, facilities, software, consumables, transportation,
power, water, and other Utilities necessary to complete the WORK as per
CONTRACT.
10. CONTRACTOR shall organise and assign a proper PRECOMMISSIONING and
COMMISSIONING Team on Site which shall include but not limited to all disciplines
COMMISSIONING Engineers and adequate discipline Technicians during the
Construction phase at least three (3) months prior to start of PRECOMMISSIONING
WORK.
11. CONTRACTOR shall complete Construction and PRECOMMISSIONING, System
by System before Start Up and COMMISSIONING of the FACILITIES as identified
in the CONTRACT.
12. Where a shutdown of the existing facilities is required to allow for safe
implementation of the construction activities e.g. tie-ins to live system, the schedule
of such pre-planned shutdown shall be finalized in agreement with PMT.
13. CONTRACTOR shall note that PCIHBV is not obliged to provide a shutdown window
for CONTRACTOR for executing the critical. CONTRACTOR shall explore all
possible ways to avoid a facility shutdown including the hot or power tapping.
14. The WORK shall be provided and constructed in a safe, systematic methodical and
reliable manner. The latest sound and proven Construction techniques and
equipment shall be used to provide an effective Construction approach, which
achieves the completion dates stipulated by CONTRACT.
15. CONTRACTOR shall comply with PMT safety and works permit procedures during
Construction and shall enforce a set of approved safety rules and precautions at
WORKSITE.
11.2 GENERAL CONSTRUCTION REQUIREMENTS
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pit, bunker, standard dark room, equipment for development of films, viewing
facilities, and full time services of qualified technicians conversant with radiographic,
ultrasonic, and other inspection techniques, who will be competent to operate the
above equipment as directed by CONTRACTOR and/or PMT.(If require)
29. CONTRACTOR shall adhere to the Welding Qualification Test Procedure based on
PMT or AWS D1.1 specifications, code and standards. All Welding Procedure
Specifications (WPS) previously approved by PMT under pre-accepted procedure
are acceptable without the need to perform another test. CONTRACTOR shall
identify and submit to COMPANY the applicable WPS for PMT's acceptance.
30. The CONTRACTOR is required to submit the method statement of excavation in
advance to get PMT approval. The excavation works shall be done as per the
Approved for Construction (AFC) drawings and layouts including the required side
support (shoring), dewatering, and back-slopes and escape routes as per PMT HSE
recommendations. It shall include the protection works of underground utilities and
adjacent structures.
31. CONTRACTOR shall be responsible to perform all activities related to the
Fabrication Engineering of the piping components including the tie in spools and its
components. CONTRACTOR shall be responsible for the preparation of all
calculation notes, detailed specifications and procedures, reports, WORK plans,
shop drawings, AFC drawings, and the like necessary for the successful and
efficient execution of the prefabrication and fabrication WORK to be performed by
CONTRACTOR, SUBCONTRACTORS and VENDORS.
32. CONTRACTOR shall perform all pre-fabrication and fabrication drawings, including
shop drawings for CONTRACTOR items, detailed technical procedures, calculation
notes, data sheets, and the like, necessary to perform the WORKS.
33. The procedures and associated calculation notes, plans, layouts and drawings to be
prepared by CONTRACTOR shall, at a minimum, includes the following:
• Manufacturing
• Pre-fabrication, assembly, and testing for all permanent and temporary
WORKS.
• Application of anti-corrosion coating, field joint coating, internal line pipe
cleaning, and the like.
• All welding and NDT Procedures
• Cleaning, gauging and hydrostatic testing.
1. CONTRACTOR shall supply, fabricate, paint/coat, install and inspect all structural
works, in accordance with the CONTRACT.
2. CONTRACTOR shall supply all materials, equipment, labours and services
necessary to do the WORKS, including all materials required for temporary WORKS
such as erection aids, supports, scaffolding, etc. to complete the WORKS.
3. CONTRACTOR shall be responsible for the detailed design, mounting detail and
also to perform structural strength analysis of equipment seating and the foundation
at the point where the equipment will be placed. Such detailed design checks and
strengthening are required for CONTRACTOR and PMT supplied (if any) materials
and/or equipment.
4. In the event of changes to the equipment size and weight, CONTRACTOR shall be
responsible to verify and update the design and mounting detail of the equipment
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seating and the foundation at the point where the equipment will be placed. This shall
be applicable for both CONTRACTOR and PMT supplied (if any) materials and/or
equipment.
5. CONTRACTOR shall design, supply and install strengthening structure and supports
at all piping, equipment, electrical and instrument items for PMT (if any) and
CONTRACTOR supplied material or equipment at CONTRACTOR's own cost.
6. CONTRACTOR shall ensure all equipment is accessible for operation and
maintenance activities. CONTRACTOR shall design, supply and install access
platforms with handrails, hatches, ladders and protection for equipment, electrical,
instruments and valves as indicated in the CONTRACT or as required by PMT at
CONTRACTOR's own cost.
7. Construction of buildings including interior and exterior finishes,
electrical/instrumentation installations, furniture, AC, plumbing and drainage, Septic
tank, fire detection etc. all necessary works in order to deliver finished building ready
for occupation including commissioning of all building utilities.
8. CONTRACTOR shall provide product catalogue for furniture to PCIHBV for approval.
9. CONTRACTOR shall ensure that all deck hatch covers are leak proof.
CONTRACTOR shall perform a hose test to prove water tightness. (IF ANY)
10. Construction of steel piles, concrete cast-in place piles, if required.
11. Foundation for buildings, shelters, Steel Gates, EQUIPMENT, structures etc. and
all associated civil / structural works.
12. Structural steel works for enclosed warehouse, gates, shade, equipment support
structures,, crossovers, platforms, stairs, ladders, handrails, etc.
13. Supply and installation of anchor bolts, grouts for structures, including post
installed chemical anchors as required.
14. Design, construct and install perimeter reinforced concrete T-wall and bunkers.
15. Concrete surface protection for below and above ground surfaces.
16. Installation of underground drainage system, pits, manholes and all associated
civil works.
17. Concrete paving, interlocking tiles, gravel spreading, surface finishing and
associated civil works.
18. Foundations for light poles, flood light mast and U/G earth pits and associated civil
/ structural works for electrical and instrument supports.
19. Trenching, padding, backfilling for U/G piping, electrical, instrumentation works.
20. Painting and protective coatings for structural steel works, buildings.
21. Temporary support and protection to existing underground services such as pipes,
cables, duct banks, drains etc. during construction and proper reinstatement.
22. Backfilling by natural soil shall be in layers with compaction as per the requirements
and surplus materials shall be removed from the site and transported to approve
area.
23. Temporary facilities including site office, accommodation, workshop, laydown areas
and temporary access road for the transportation and installation of the heavy
equipment.
24. Unless otherwise specified, a thorough compaction of a backfill shall be carried out
with vibrating rollers, plate compactors and tampers to the satisfaction of PMT.
Watering of fill shall be affected to ensure good compaction at optimum moisture
content. Backfilling shall be deposited in maximum loose lift/layer thickness of
200mm and compacted to 95% of maximum dry density determined accordance with
ASTM D1557.
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25. Backfilling by sub-base type B shall be in layers with compaction as per the
requirements and surplus materials shall be removed from the site and transported
to approve area.
26. All backfilling materials of natural soil and sub-base type B shall be tested and
conform to the requirements.
27. All the test materials conducted by LABORATORY shall be accredited by TOC or
Iraq Government.
28. Should the laboratory be not acceptable by TOC or Iraq Government, PMT shall
have the right to instruct the CONTRACTOR to conduct the test at TOC or Iraq
Government laboratory without any cost.
29. Supply of all civil, structural and architectural MATERIALS including providing
necessary test results or test certificates.
30. The compaction rate of each finished course shall be tested by bulk density
(AASHTO T166) on core samples or by nuclear method (ASTM D2950-74). The bulk
density of the finished mixture shall not be less than 97% of the laboratory bulk
density of the mixture when compacted in Marshall Moulds with 75 blows on each
face.
31. Provision of material, soil skimming, site cleaning at distance of (80X150) M of grass
with leveling and removing waste out of the work site, removing plants preparing the
road that leads to the site, and preparing necessary supplies and main requirements
for the supervision and follow up committees.
32. Bury with clean, soft soil by spread of a layer of subbase under the concrete base,
with distance as per the design as layers with thickness of (20) CM and height as
per design, and the percentage of rolling compaction at (95%), to be higher than the
level of flood.
33. Supply material and spread of subbase layer under the concrete base with distance
as per design, type (B) with good spread and rolling, and the layer thickness shall be
(20) CM, and the rolling percentage shall be (95%), including the installation of plastic
pipes inside the subbase layer in accordance with the design to connect cables with
collected unit equipment
34. Excavation of ditch of the concrete base and removing of soil out of the work site in
accordance with the diagram attached.
35. Supply material and construction of Blanding concrete with mixing at (6:3:1) rate
under the concrete base with distance asper design with the use of the salt
resistance cement, and the final surface shall be flat and at the same level.
36. Supply material and construction of the concrete base with the use of iron bars, and
the distance as per design and the distance between the bars is (15) CM in the
longitudinal and transverse directions for every piece with the use of salt resistance
cement, as well as constructing the ditch with iron bars of (16) MM and mixing rate
of 4:2:1 and capacity of (35 Nut / SMM) according to PTS, and the concrete thickness
shall be (30) CM, taking into account the use of fresh water for concrete construction,
and the ground shall be covered with thick nylon layer before work, as well as the
use of Water Stop if the work of constructing the base and the ditch shall be in two
stages,
37. Supply material and fixing the cover of the ditches made from steel of (6 MM)
thickness and rectangle steel between the corners and juger Plate. They shall be
fixed by welding into pieces to cover ditches and to make alleys at the same level
with the concrete layer as per attached diagram.
38. CONTRACTOR shall produce a detailed method statement for all works and shall
be approved by PMT.
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39. CONTRACTOR shall plan and execute all aspects of WORKS so that the safety of
personnel, the work and adjacent property is guaranteed and such that a minimum
inconvenience is caused
40. CONTRACTOR shall assume full responsibilities for safety of personnel and existing
works / facilities and utilities in nearby area at all times.
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Total dismantling of the subassemblies, if necessary, shall be carried out only with
the written approval from PMT.
28. Safety guards around rotating equipment furnished by the equipment manufacturer,
but shipped loose shall be installed by the CONTRACTOR in accordance with
equipment manufacturer’s instructions.
29. For all rotating equipment, the manufacturer’s instructions for installation and
approved drawings shall be followed for levelling, coupling alignment, grouting, and
final checking of alignment.
30. Items that may be damaged during equipment installation (sight glasses, gauges,
davits, thermowells, earthling cables etc.) shall be removed and temporarily stored.
All openings, bearing surfaces and threads shall be protected.
31. Supply of the FACILITIES piping material (such as pipes, bends, transition pieces,
barred tees, tees, fittings, flanges, gaskets, fasteners, valves, special items, etc.),
transportation to site, fabrication, installation, testing, painting and commissioning.
32. CONTRACTOR shall carry out WORKSITE survey and verification of above ground
and underground piping arrangement/routing and WORKSITE verification of tie-ins
for existing facilities.
33. Preparation of fabrication drawings, including field weld identifications for all pipe
WORK;
34. Identification, fabrication, inspection, testing and painting of piping spools that may
be prefabricated in CONTRACTOR’s yard;
35. Supply of all consumables, temporary materials including all tools and tackles
required for the execution of the job.
36. Preparation of Weld Procedure Specifications (WPS) and qualification of the
procedures using Procedures Qualification Records (PQR) and repair procedure
covering all types/range of welds for PMT’s approval. PMT shall approve all WPSs
and PQRs. CONTRACTOR shall qualify all welders in accordance with the PMT
approved PQRs.
37. All associated civil works such as trenching and back filling, pipe sleepers/racks and
other pipe supports, platforms, crossovers, etc. All underground pipes shall be
installed with marker for traceability in future works.
38. CONTRACTOR shall prepare and submit to PMT inspection and test plan (ITP);
39. The fabrication and erection WORK shall be inspected / tested in accordance to
PMT specifications and PMT approved inspection and test plan (ITP);
40. CONTRACTOR scope of supply shall include all consumables, temporary supports,
structural steel members, supports etc. for the successful implementation of the
PROJECT;
41. CONTRACTOR shall prepare detailed shop drawings including as a minimum spool
number marking, field weld marking, weld maps, parts and MATERIALS list along
with weights;
42. CONTRACTOR shall review the complete AFC package and check for
constructability of the designed system;
43. Grit blasting and painting of new/modified piping and structural steel WORK,
EQUIPMENT, etc, including pipe supports, EQUIPMENT base plate/support
structures and any touch-up painting required thereof shall be in accordance with
applicable FEED specification;
44. CONTRACTOR shall be fully responsible for the preparation of non-destructive
examination (NDE) procedures and to obtain PMT’s approval. Once approved, NDE
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11.5 Electrical
The CONTRACTOR shall install, test, and COMMISSION the electrical systems, as per
applicable Standards, Codes and project Specifications, Scope of Work and as shown on the
drawings and documents included in the CONTRACT.
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CONTRACTOR shall verify the lighting lux levels of all rooms and open areas as per PCIHBV
requirements. Where the lux levels do not meet the requirements, CONTRACTOR shall
make the necessary modifications to the number and layout of the luminaries at his own cost
to meet those requirements.
CONTRACTOR shall comply with requirement for outdoor equipment with minimum IP54
Rating and indoor equipment’s with minimum IP41.
CONTRACTOR shall comply with requirement for outdoor installation with armor of the
supply cable with glanding, cable tray, and etc
In addition, CONTRACTOR shall comply with Portable Equipment & Temporary Installation
(PETI) standard IEC standards for any temporary installation and use of portable equipment
during installation at site.
i. Design, supply and installation of all materials, hardware, steelwork, supports, cable
terminating, connection and glanding materials, cable protection tiles, river sand for
underground cable, conduit, warning tape, electrical tape, cable tie, cable tags,
cable tray and all other items which are necessary for a complete installation of the
electrical systems.
ii. Design, supply, and installation of all cable ladders/trays, supports, and all brackets
and holding down clamps, bolts and hardware accessories.
iii. Design, supply and installation of all conduits, conduit supports and mechanical
protection.
iv. Design, supply and install all of cooling system, heaters and ventilation for the room,
Cold Storage room and warehouse.
v. Design, supply and install all of circuit breakers and distribution boards.
vi. Design, supply, installation and COMMISSIONING the 6.6kV OHTL line tapping
from 6.6kV OHTL WPA to WPQ and all other cables necessary to complete the
electrical installation. Excavation, backfill and compaction of cable trenches
including removal and re-instatement of tarmac and paving required for buried
cables, OHTL concrete foundation.
vii. Design, supply, installation, and COMMISSIONING of 6.6kV OHTL facilities
including OHTL Tubular Steel Pole ( H Pole and T pole), 6.6kV Conductor & Stay
Wire, Insulator strings, 6.6kV lightning Arrestor, Knife switch, Insulator, Cable
Spencer, fitting and hardware , OHTL accessories but not limited to,
viii. Design, supply, installation, and COMMISSIONING of 6.6kV Substation facilities
including HV Room with cooling AC system, Transformer Step down, Ring Main
Units, UPS for relay, fire suppression, relay protection, smoke detector, cable but
not limited to
ix. Design, supply, installation, and COMMISSIONING of LV distribution boards, Sub
DB with provision of manual Transfer switch (MTS) and balance between phase
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and equal distribution load and equip with voltmeter, ammeter, relay protection
ELCB/RCD, MCB, MCCB but not limited to.
x. Design, supply, installation, and COMMISSIONING of complete indoor and outdoor
lighting, floodlight, installation and follow lux specification.
xi. Design, supply, installation, and COMMISSIONING of highmast outdoor lighting
installation and follow lux specification.
xii. Design, supply, installation and COMMISSIONING of power and convenience
socket outlets with safety arrangement & ergonomic for indoor and outdoor.
xiii. Design, supply, installation, and COMMISSIONING of a complete lightning
protection, earthing and bonding system, including tie-ins and surge protection
(whenever required) indoor and outdoor.
xiv. Design, supply, installation, and COMMISSIONING of all building electrical services
indoor and outdoor.
xv. Installation of cable route markers.
xvi. Design, supply, installation, COMMISSIONING and sealing of all floor/wall openings
after completion of electrical installation work.
xvii. Contractor shall provide the critical materials shall be from 4 origins (US, Western
Europe, Canada, and Japan).
11.6 Telecommunication
Telecommunication equipment installation shall be carried out by the CONTRACTOR in
accordance with the PROJECT SPECIFICATIONS.
CONTRACTOR's scope of WORK includes installation, tie-ins, inspection and testing of the
Telecommunication Systems (CCTV/ Telephone etc.) as per applicable Codes & Standards and
PROJECT SPECIFICATIONS.
General requirements for Telecommunication installation shall include but not limited to the
following:
1. Excavation and backfill of cable trenches where necessary.
2. Supply and Installation of all hardware, steelwork, supports, cable, cable
terminations, connecting and glanding material, cable protection tiles, cable
markers, transit blocks, nameplates, and all other items, which are necessary for
complete installation of the telecommunication systems encompassing
telephones, CCTV cameras, associated peripheral equipment and accessories
3. Mounting and installation of all field cameras, and associated devices through
marshalling and auxiliary cabinets, power distribution boards, local panels,
junction boxes etc.
4. Mounting and installation of all telecommunication associated assemblies, poles
and supports, push buttons, switches, junction boxes etc.
5. Installation, laying and termination of wires and cables, to all cameras,
telephones etc at all building, perimeter wall and gates.
6. Inspection, testing and commissioning of all telecommunication systems,
associated equipment and related accessories.
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1. CONTRACTOR shall provide and install the fire and safety system in accordance
with the specifications and drawings, MTO, codes and standards. Any necessary
items to meet the minimum safety requirements shall be provided by the
CONTRACTOR. Constructability Study,
2. CONTRACTOR shall provide durable frame „layout plaques‟ showing location of
Fire and Safety equipment together with escape route in the Plant as per approved
drawings and to be installed at strategic locations as directed by PMT.
3. CONTRACTOR shall provide adequate numbers (to be advised by PMT) of plastic
"layout plaques" showing location of Fire and Safety equipment together with
escape route as per approved drawings and to be installed at strategic locations as
directed by PMT.
4. CONTRACTOR shall mount all fire extinguishers adjacent to but clear of walkways.
5. CONTRACTOR shall design, supply, install, test and commission complete Fire
Fighting and Fire Prevention System for the FACILITIES
6. The overall design of the Fire Fighting and Fire Prevention System shall be in
accordance with the specification.
7. CONTRACTOR shall test and commission fire alarm system by using CEM.
8. Fire Fighting and Fire Prevention System for FACILITIES shall comprise of but not
limited to the following major sub-systems and components (if require):
• Fire water
• Fire Water Hydrant
• Hose Reel (c/w pressure regulator)
• Underground fire water network
• Carbon dioxide Portable 6kg size
• Dry chemical Portable 10kg size
• Smoke detector
• Heat Detector
• Fire Blanket
• First Aid Box
• Emergency Eye shower
10. The engineering activities and the corresponding deliverables shall include but not
limited to the following:
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iii. Firewater supply system and Firewater Distribution/ fire water network
P&IDs;
iv. Fire and Safety Equipment Layout/drawings for fixed firefighting system,
portable firefighting equipment and fire alarm, smoke detector.
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s) CONTRACTOR shall confirm all process instrumentation and controls including the
interlocking systems are in place and tuned properly.
t) CONTRACTOR shall provide VENDOR engineers for COMMISSIONING and Start Up
of the individual Equipment or package. (if any)
u) CONTRACTOR shall maximize the involvement of personnel from PMT during
PRECOMMISSIONING, COMMISSIONING and Start Up with full supervision from
CONTRACTOR. This however, shall not relieve CONTRACTOR from its contractual
responsibility.
v) At the end of the COMMISSIONING and Start Up, CONTRACTOR shall provide a
COMMISSIONING Report detailing the sequence of activities, changes made to
approved procedures, problem areas and remedial measures, test records, process
flow and records (pressure, temperature and flow rate). The report shall be
supplemented by drawings and photographs.
w) The integrated FACILITIES PERFORMANCE TEST shall proceed after initial operation
of the WORK has achieved the stable operations and test run on each
Equipment/package/System has been completed.
x) CONTRACTOR shall ensure that each test run is conducted in accordance with a
specific procedure to be established at the COMMISSIONING preparation stage.
CONTRACTOR shall conduct Equipment, Systems and/or FACILITIES test runs to
prove their reliability and stability. CONTRACTOR shall ensure VENDORs’ involvement
wherever applicable as per PCIHBV requirement.
y) CONTRACTOR shall conduct PERFORMANCE TEST in 72 hours uninterrupted and
maintain continuous operation at design capacities. In the case of interruption of the
PERFORMANCE TEST due to any reason whatsoever, the PERFORMANCE TEST
shall be reset / re-started. The reset / re-started of the PERFORMANCE TEST shall be
clearly described in PERFORMANCE TEST procedures and agreed by both parties.
CONTRACTOR shall submit the PERFORMANCE TEST report to PCIHBV for approval
and acceptance.
z) After the successful of PERFORMANCE TEST, demonstration of reliable operation of
plant and achievement of system completion or provisional acceptance,
CONTRACTOR shall retain key commissioning personnel in CONTRACTOR’s
commissioning team, who have full knowledge of the operation and maintenance of
work, and assist PMT or related authority for their operation work after provisional
acceptance at no cost to PMT for two (2) weeks.
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PRECOMMISSIONING Activities
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conditions to familiarise with the WORKSITE and the other PMT facilities/ projects, which
are associated with the Scope of Work.
At the WORKSITE, CONTRACTOR shall erect a painted wooden notice board giving the
following information:
1) PMT Name,
2) CONTRACT Title,
3) CONTRACT No.,
4) Consultant Name,
5) Main CONTRACTOR Name,
6) Sub-Contractors Name,
7) Site Location Name,
8) Additional information as directed by PMT.
Information shall be stated in English. Notice boards shall be self-supporting and have a
minimum size of 2m x 2m.
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12.7.6 Clean-Up
CONTRACTOR shall clean-up the WORKSITE and any additional areas used in any
phase of the WORK in a manner satisfactory to PMT, all landowners, tenants, and any
authority having jurisdiction.
13.0 PROCUREMENT
General
Procurement includes all activities to perform purchasing, expediting, inspection, quality
assurance, storing, transportation, insurance, payment, importation, tax exemption
application, customs clearance and related services required for the equipment,
materials and completed of the WORK.
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The CONTRACTOR shall prepare bid requests, bid evaluations, requisitions and
purchase orders in all disciplines for all GOODS. The CONTRACTOR shall review, revise
and accept vendor data in all disciplines in respect of the GOODS, concurrent with PMT
review and acceptance.
PMT acceptance of VENDORS/SUBCONTRACTORS shall be required prior to issuance
of Request for Quotation (RFQ). This requirement is not limited to only those items noted
on the equipment list. Any changes or substitutions shall be approved by PMT.
The CONTRACTOR shall provide to PMT copies of un-priced purchase orders placed by
the CONTRACTOR for the procurement of GOODS and services.
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5) CONTRACTOR shall, within thirty (30) calendar days from the date of
PROVISIONAL ACCEPTANCE Certificate for the WORK, submit to PMT a Work
Closure Certificate stating outstanding punch-list items and billings under the
CONTRACT for PMT’s approval. Such items may include outstanding billing or
payment of CONTRACT PRICE, Change Order, reimbursable and other charges.
CONTRACTOR shall expeditiously resolve whatever outstanding punch-list items,
billings and any other obligations under the CONTRACT.
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1) Non-Critical Punch-list;
2) Record of site modifications in “AFC” drawings and documents (Red-Line mark-up);
15.0 WARRANTY
15.1 The Warranty Period shall be effective from the date of PROVISIONAL ACCEPTANCE
Certificate for a period of twelve (12) months and shall be as per Article 52 – Warranty
Period.
15.2 For the fulfilment of CONTRACTOR obligations throughout the Warranty Period,
CONTRACTOR shall:
15.2.1 Submit for PMT review the proposed warranty team and warranty procedure two
(2) weeks prior to the start of the Final Inspection.
15.3 Within thirty (30) days from the end of the Warranty Period of the WORK and after all
repairs, rectifications, replacements and making good thereto have been carried out in
accordance with CONTRACT, and all requirements of the CONTRACT have been
satisfactorily met, CONTRACTOR shall issue the Contract Closure Certificate.
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or otherwise inform CONTRACTOR in writing of PMT’s reasons for not accepting the
WORK. CONTRACTOR shall continue in this fashion until all deficiencies have been
corrected to PMT’s satisfaction and a FINAL ACCEPTANCE Certificate has been issued.
17.0 DEMOBILIZATION
17.1 Upon the PROVISIONAL ACCEPTANCE of WORK by PMT, CONTRACTOR shall
demobilise, which shall include, but not limited to:
1) Dismantling and removal of all temporary facilities (Site Office, Workshop, Stores,
Camp accommodation etc.) and utility systems;
2) Removals of all balance CONTRACTOR Equipment, Machinery, Tools, Rigging,
Cranes, Scaffolding etc. from WORKSITE;
3) Hand over all surplus equipment and material to PMT wherever applicable (i.e. PMT
Free Issue Material);
4) Reinstatement of the areas of temporary facilities to a clean and tidy condition to the
satisfaction of PMT;
5) Reinstatement of any damaged facilities (such as existing infrastructures, etc.)
caused by CONTRACTOR during execution of the WORK.
17.2 CONTRACTOR is required to mobilise required personnel, equipment and facilities to
perform the Warranty Work at WORKSITE during Warranty Period.
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2) Hard copies shall be properly labelled, bounded with 3-ring hard-cover files
with complete documentation index in each volume, in addition to the index
of the respective volume.
3) Draft of Main Table of Content (MTOC) and Volume Table of Content (VTOC)
shall be made available three (3) months after mobilization to site, or after all
POs has been issued, whichever is later.
4) CONTRACTOR shall submit As-Built of all drawings and the As-Built 3D
PDMS model before handover to PMT. These As-Built shall be re-viewed with
CONTRACTORS discipline engineers before they are issued as final to PMT.
5) CONTRACTOR shall also be responsible for providing manuals and other
training aids such as videos for operations & maintenance training where
applicable in dual language i.e. English and Arabic.
6) Unpriced purchase orders for all other items and bulk items shall be included
in final documentation.
7) The above purchase orders shall not be subject to any review, audit or
reimbursement and shall be submitted for PMT’s future reference only.
8) Electronic copies shall be on CD or DVD with labels and List of Contents.
9) The Final Project Documentation shall include, but not limited to, the
following:
As-Built Documents and Drawing (ACAD and PDF),
Construction Documentation and Records,
FIELD TEST Records.
Coring Test Records
17.3.2 Purchase orders for all bulk items will be included in final documentation.
17.3.3 The above purchase orders shall not be subject to any review, audit or
reimbursement and shall be submitted for PMT future reference only.
17.3.4 FINAL ACCEPTANCE Certificate shall be issued by PMT, only after Handover
of complete Final Documentation by CONTRACTOR to PMT satisfaction and
completion of Warranty Period.
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APPENDIX A
FURNITURE
4 Sofa 2 NO
5 Locker 10 NO
NETWORK IT Equipment's
Estimated
No Item Unit
Quantity
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Quantity
Estimated
No Item Unit
Quantity
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Estimated
No Item Unit
Quantity
PAGA system
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END OF EXHIBIT I
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