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DOHA

CONVENTION
CENTER &
TOWER
PROJECT

Method Statement
For Installation of
Fan Coil Unit (FCU)

21.7.2011 00 SALIM BASBOUS PEDRO WILSON JUN IGROS GABRIEL RYAN


AMIN WAHAB
REVIEWED BY: PREPARED BY: PREPARED BY: APPROVED BY:
DATE REV. ETA-DEBBAS JV ETA-DEBBAS ETA-DEBBAS JV ETA-DEBBAS JV
CONSTRUCTION HSE QAQC PROJECT
DEPARTMENT DEPARTMENT DEPARTMENT DIRECTORATE

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
Page 1
DOHA
CONVENTION
CENTER &
TOWER
PROJECT

Table of Contents
SN DESCRIPTION PAGE

1 Front Page 1
2 Table of Contents 2
3 Purpose 3
4 Scope 3
5 Definition 3
6 Reference Documents 4
7 Tools & Equipments 4
8 Manpower 5
9 Responsibilities 5
10 Material Inspection / Storage 6
11 Construction Sequence and Methodology 6
12 Inspection / Testing (For Equipment Installation) 7
13 Health, Safety and Environment 8
14 QC Approval Report Requirements 9
15 Attachments
15.1 Risk Assessment
15.2 Inspection and Test Plan
15.3 Inspection Check List

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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DOHA
CONVENTION
CENTER &
TOWER
PROJECT
3.0 Purpose :

The purpose of this Method Statement is to describe the details used and controls to
be carried out for the installation of Fan Coil Unit (FCU) Ceiling mounted and
accessories to ensure that it complies with Project requirements,Project
Specifications (Section 23-8101 ) and standards.

4.0 Scope :

This Method Statement is applicable to all Fan Coil Unit (FCU) Ceiling mounted and
accessories for at Doha Convention Center & Tower Project.
Manpower and Equipments shall be organized to meet the schedule as per approved
Construction program.

5.0 Definition :

5.1 “Abbreviation “

QAQC - Quality Assurance Quality Control


MS - Method Statement
MEP - Mechanical, Electrical, Plumbing
RFIA - Request for Inspection & Approval
MIR - Materials Inspection Request
ITP - Inspection and Test Plan
TBT - Tool Box Talk

5.2 “Approved” or “Approval”


“Approved” or “Approvals” means approved in writing by the applicable Engineers
Assistant acting within the scope of their delegate authority.

5.3 “Shop Drawings”


“Shop Drawings” means drawings produced where the contract designs drawings
require expressing in more basic form to facilitate construction.

5.4 “Final Inspection”


“Final Inspection” means the inspection of the records of works at completion or at
completion of pre-determined elements to ensure that all previous inspections and
tests have been satisfactorily carried out and properly recorded.

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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DOHA
CONVENTION
CENTER &
TOWER
PROJECT
5.5 “Materials”
“Materials” means all items covering the materials or equipments delivered to site
that must be incorporated in the project.

5.6 “Method Statements”

“Method Statements” means a technical document to be read in conjunction with


the drawings, specification, standards and codes of practice, technical data sheets,
schedules, work instructions and any other technical document related to a
particular work.

6.0 Reference Documents – Specifications, Drawings, Submittal :

6.1 Sixco Construct / Midmac Project Quality Plan


6.2 Project Specification - Section 23 8101
6.3 Approved Shop Drawings
6.4 Approved Material Submittal
6.5 Manufacturer’s Instruction

7.0 Tools and Equipments :

7.1 Hack saw / Tube cutter


7.2 Electric drill with bits and Grinder
7.3 Open and box type wrench /spanners set
7.4 Chalk line / marking pen
7.5 Measuring Tape
7.6 Ball Hammer and cold chisel
7.7 Screw Driver set
7.8 Level Bar
7.9 Plumb Bob
7.10 Tin Snips / Scissors
7.11 Battery Drill Machine
7.12 Riveter
7.13 Step Ladders / Movable Scaffolding
7.14 Fan Coil Unit (FCU) Ceiling Mounted

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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DOHA
CONVENTION
CENTER &
TOWER
PROJECT
8.0 Manpower :

8.1 Staff :

8.1.1 Construction Manager


8.1.2 Site Engineer
8.1.3 Supervisor
8.1.4 QAQC Engineer / Inspector
8.1.5 Quantity Surveyor
8.1.6 Safety Officer

8.2 Labour :

8.2.1 Foreman
8.2.2 Trade workers
8.2.3 Helpers / Labours
8.2.4 Drivers

9.0 Responsibilities :

9.1 The Project Manager shall be responsible for the overall construction,
site coordination, site activities and implementation this method statement.
9.2 The Construction Manager, Site Engineers, Supervisors and Foremen
shall implement and execute this Method Statement.
9.3 The Material Controller shall be responsible for receiving all materials on
site warehouse.
9.4 Site Engineer / Supervisor shall check all the materials as per approved
material submittal & manufacturer’s recommendation prior to installation
and shall be responsible for the execution as per approved shop drawings.
9.5 Safety Officer shall ensure that appropriate / necessary measures are in
Place at work location to avoid any unexpected accidents / events.
9.6 QAQC Engineer / Inspector shall be responsible for carrying out
inspections for the materials delivered on site. He shall document such
inspections.

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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DOHA
CONVENTION
CENTER &
TOWER
PROJECT
9.7 QAQC Engineer / Inspector shall monitor the installation activities
progressively and shall record all deviation from specification in a form of
snags list or non-conformance notification.
10.0 Material Inspection / Storage :

10.1 All materials and/or equipments received or purchased shall be inspected


and approved by Supervision Consultant before using on site. Materials shall
be stored in a safe, secured and tidy manner in appropriate condition to
prevent deterioration or damage. All major MEP equipments shall be
appropriately covered and protected from weathering ill effects, open
sunshine, sand storm, and other such vagaries peculiar to the region. Items
shall be stored for ease of access / handling / stock verification/ inspection/
checking by the main contractor / supervision consultant representative if
and when required.

10.2 Manufacturer’s recommendation for storage criteria should be followed


where applicable to avoid damage to product quality. The storage areas
shall be laid out to ensure ease of handling, retrieval and to avoid damage to
materials which must be properly stacked in accordance with
manufacturer’s recommendation. Routine checks shall be carried out to
ensure that this rotation is maintained.

11.0 Construction Sequence and Methodology :

11.1 Preparation before Installation :

11.1.1 Ensure that all Drawings for Installation are latest approved and
properly coordinated with other services
11.1.2 Check if work location / area are ready for the installation of Fan Coil
Unit Ceiling mounted and accessories.
11.1.3 Before starting the work, check that all Safety precautions are in place.
11.1.4 Ensure that all the provisions, openings, height levels required are
properly coordinated to Civil Construction and Electrical services
which shall be checked by Site Mechanical Engineer, Supervisor and
Foreman.

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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CONVENTION
CENTER &
TOWER
PROJECT
11.2 Installation Procedure :

11.2.1 All Fan Coil Unit ( FCU) Ceiling mounted equipment shall be installed
as per approved shop drawing, Material submittal approval and
Manufacturer’s instruction.
11.2.2 Mark/ lay out the Fan Coil Unit (FCU) mounted on the ceiling as per
approved shop drawings.
11.2.3 Installed approved Supports, Anchor fastener as per Material
Submittal approval.
11.2.4 Installation should be as per manufacturer’s instruction.
11.2.5 All Fan Coil Unit ( FCU ) ceiling mounted units slope of the condensate
drain pan shall be in the direction of condensate drain pipe
connection. Ensure that the ceiling mounted units are levelled to
ensure the condensate drain pan slope flows sufficiently to
condensate drain pipe.
11.2.6 Completion of piping connection and valves packages as per approved
shop drawings and manufacturer’s instruction.
11.2.7 Ensure that all valves, strainers, drain cock are installed correctly as
per approved shop drawing shown direction of flow.
11.2.8 Permanent access doors with sufficient clearances to be provided for
servicing and maintenance as per approved shop drawing and
Manufacturer’s instruction.
11.2.9 Provide anti vibration mounts for Fan Coil Units ( FCU ) ceiling hung.
11.2.10 Provide flexible connection at all pipes,ducts,conduits etc. Connecting
to Fan coil units.
11.2.11 Ensure the provision for maintenance cleaning of U –trap / strainer.
11,2.12 Provide protection cover to all FCU equipment installed during the
remainder of construction period.
11.2.13 Prior to False ceiling closure, all equipment installed shall be
identified and as approved by the Consultant.

12.0 Inspection and Testing ( For Equipment Installation ) :

12.1 After completion of the work, The Site Engineer & Supervisor who perform an
activity are required to raise an RFIA with complete attachment &
information regarding the scope of inspection, including necessary drawings

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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DOHA
CONVENTION
CENTER &
TOWER
PROJECT
highlighted to show the scope of inspection. He shall systematically check
and inspect their work. The inspection shall be performed according to
typical checklist and approved Inspection and Test Plans (ITP) which shall also
be attached to the RFIA.

12.2 After Site Engineer & Supervisor completed their inspection and testing , RFIA
shall be submitted to QAQC Department who shall check and process the
documents to have completed work inspected by Supervision Consultant for
their approval.

12.3 Testing / Run test of the equipment installed shall be as per manufacturer’s
instruction and / or witnessing by the consultant prior for final approval.

Note: RFIA must be processed and submitted to Supervision Consultant 24 hours


before the actual inspection and/or witnessing.

13.0 Health, Safety and Environment

Safety of all personnel and equipment is the highest priority of ETA-Debbas JV during
the execution of the Works.

13.1 Personnel Protective Equipment

13.1.1 Safety Helmet


13.1.2 Safety Goggles
13.1.3 Face shield (during grinding)
13.1.4 Safety shoes
13.1.5 Safety Gloves
13.1.6 Coverall (as protective clothing)
13.1.7 Ear plug protection
13.1.8 Full Body Harness ( When working at height)
13.1.9 Respiratory Mask ( if required )

13.2 Tool Box Talk (TBT) :

13.2.1 Safety Tool Box Talk / start shall be given by the Site supervisor /
Safety officer every week and/or as deemed necessary.
13.2.2 Safety tool Box Talk / start shall brief the task / subject and shall be
given in languages understandable by multinational workforce.
13.2.3 Safety Tool Box Talk / start attendance shall be recorded on a sheet
and signed by attendees.
Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted
DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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DOHA
CONVENTION
CENTER &
TOWER
PROJECT

13.3 Material Safety Data Sheet (MSDS)

13.3.1 All materials shall be identified and all MSDS should be read and
understood before use.

13.4 Housekeeping

13.4.1 Housekeeping shall be maintained by all personnel working at site.


Housekeeping for fabrication and installation shall be as per project
safety plan and ETA-Debbas Safety Manual.

13.5 Signage

13.5.1 All necessary safety warning and caution signs shall be displayed at
work locations.

13.6 Environment

13.6.1 All materials shall be kept by the storekeeper and a copy given to HSE
Dept. The MSDS shall be followed as per Qatar labour law. Waste
Disposal shall be segregated and disposed by a Certified
Subcontractor and send it to the municipality stockyard for COSH
material as per Qatar law.

14.0 QC Approval Report Requirements :

14.1 Material Inspection Report (MIR)- Form


14.2 Request for Inspection and Approval (RFIA) - Form

Method Statement – Installation of Fan Coil Unit (FCU) Ceiling Mounted


DOCUMENT NUMBER: ED-M-M-M-A-GN-0018
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