Professional Documents
Culture Documents
TECHNICAL SUBMITTAL
EXHAUST ERW BLACK PIPES
Project Name : CONSTRUCTION OF TERMINAL
SEWAGE PUMPING STATION AT DOHA
NORTH STW PACKAGE 3 –C823/3
Consultant : KHATIB & ALAMI
Main Contractor : AL JABER ENGINEERING
Client : ASHGHAL
Make/ Origin
SURYA – INDIA
Local Supplier
PETROFAC QATAR W.L.L
Office Address : 1st Floor, PETRO‐Q Building, C‐Ring Road, Doha Po Box No.: 4404
Contact No.: +974 4033 8888 ; Fax No.: +974 4033 8899
Website: www.petro‐q.com
Email: sales@petro‐q.com
INDEX
Sl.No Documents
1 Listed in PVL
2 Scope of Work
3 BOQ reference/ Specification section/ Specific reference drawing
4 Technical data sheet
5 Company profile
6 Organization Chart showing Quality Department
7 Compliance statement
8 Valid CR copy/ company ID
9 Material Catalog and data sheet
10 country of Origin
11 Test Report
12 Sample with material, company and country details
13 spares
14 warranty
15 Valid ISO and other management certificates (9001, 14001 & 18001)
copy of Valid Certificate/Approval of the firm (manufacturer/Supplier)from
16
concerned governmental department
17 List of Projects (completed and ongoing)/ copy of approval
18 Copy of previous ASHGHAL approval
1. Listed in PVL
2. Scope of works
SUPPLY OF ERW PIPES AS PER ASTM A53 Gr. B SCH40
3. BOQ reference/ Specification section/ Specific
reference drawing
4. Technical data sheet
•'(·,~~
ON Desi9na10r 0\11~ D.iameler Sdledule r-Io WaQTh!cl<.ness Massofl'llilnendPipe _Tesi Pr...ure Pieces/
GrndeA GradaS bundle
Inch I mm lflCI> mm ~· I 1b1!1 Mpa Mpa
·~ 15 u.:84<] 21.3 •o 1.111!1 rr - 1.17 08! 4:8 •4.
II(,) 20
25
.,315
I 2 ).7
I,•0511
u
40
4l)
I 1.113
1.133
!7
;a·
161!
- ~51)
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I 4.8
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516
549
5.74
11.29
. 13.57
5.ll0.
7_58
91l
172
153
- 1•.0
172
112
. 1&;3
I
18
14
12
{ 100 4.500 1 114.3 40 I 0237 6.02 16.07 10.80 13.1 15.2 1 10
t: i\di 141..3 41 ' 1.55 .2 r,s .i ' 1
( 1: I 1s !.3 41 I 7.11 2 1).5 I I 7
-~ ..l. 1,6; 21 M 41 '-18 .2 .2
10 1o.1so I 21s.o 20 I o.2so 6.35 41,75 26.0 5.8 s.a I -
10
12
i300 to.: ;o
12.7 ;o I
mo
323.8
40
20 I~
.9:27
6.35
60.29 . I 40;52
49.7 1 1 33.4t
8.4
49
9.9
5.7 I
--
-'~ JOQ I 12.7 jQ 123.8 ao 0,330 . 8;38 ' 65,18 43,81 &4' 7,5-
-
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JOQ
.300 .
12.750 I
12.760
!23.8
m.a.
SID
40
I 0.375
0.4!18
9.52
J0.3\
73.78
19.70
49.61
• 53.57.
I 7.3
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8.5
. 9.2
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14.000 I I -
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14 350 355.6 10 6.35 54.69 36.75 4.4 5.2
14 ;oo 14.1100 .SbS.ti- au I HZ 81!~ . !><,ti, 6Ji (,1 ! -
14
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350
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9
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"'41 10 I 4 i.4 30 I 5 l.5: 17 6 I 5. 6, -
IE 10 4 l.4 40 0 so 8 l5 7. -
Tolerances
Outslde Ojameter Pjpe Slze upto & including_ ON 40 +/- 0.4 mm or00
Pipe size ON 50 or larger +1- 1%0100
Thickness - 12.5% (max) I+ Not spedfied
Weighl +/-10%
Testing
Online NOT For Pipes NPS 2 (ON 50) ex larget
Weld seam.ol each pipe shaU be .tesled by Eddy Current Test
Bend Test For pipes upto & Including 0~ 50
Bending angle go•
Bending radius 12 times to ll1e 00 of Tube (no crack In body & weld)
Flalt!ntng (0' & 90') For pipes over ON 50
1, Flatten upto 213 or 00 lor ductlf!IY or weld
2. Flatten upto 1/3 or 00 fOf ductility or steel
3. Full Flattening for testing of lamination or Unsound matenal
Mechanical Proper1ies
Gra®A Grade B
Ytetc Strength 205 Mpa (Min) 240 Mpa (Min)
Tensile Strengll1 330 Mpa (Min) 415 Mpa (Min)
Eloogafion As per ASTM A-53
Galvaniz.lng (As per ASTM A-53 wlth test method ASTM A 90/A90M)
Minimum of any surface of specimen OAOO Kg/Mtf(SS mlctons approX)
Average or one spe!:!nnen 0.490 Kg1Mtr17o m1croos approx)
AVelaQe of two specimen 0.550 KgiMtrTr9 microns approx)
@ M_arllng: Online stenciling as pedte standard & client requirements.
5. Company profile
From the CEO's Desk
Dear Customers & Partners,
As Chief Executive, it is my personal ambition for Petrofac Qatar W.L.L (PETRO-Q) to be recognized as the
"No 1 Supplier of Engineering Products & Services in Qatar", not only for our exceptional services and customer
relationships, but also for delivering our commercial objectives in a responsible and sustainable way.
I am pleased with the progress we have made so far & will continue to strive to set us apart from our
competitors and to meet the expectations of our stakeholders - Customers, Partners, Investors and Employees.
We are committed to be "Your Reliable Partner", by offering High Quality Engineering Products and Services
catering to diversified Industry requirements.
"We derive great satisfaction by delivering solutions to our clients toughest challenges,
by staying committed & taking innovative approach"
About Us
Petrofac Qatar W.L.L (PETRO-Q) is a Qatar based Company catering to the needs of the Oil & Gas,
Petrochemicals, Infrastructure and Construction Industries.
At PETRO-Q, we offer Engineering equipments, supplies and value added services with the help of
world-renowned & approved brands and a team of professionally qualified & dedicated individuals.
PETRO-Q’s state-of-the-art Stocking, Testing & Repair facilities enables us to meet our clients urgent &
shut down requirements effectively. Today, we are a preferred vendor for all the local and International Oil
& Gas and Construction companies in Qatar.
75+ $10 10 22
Global Partners Million Inventory Business Units Years of Expertise
The Board Of Directors
Mr. Ibrahim Abdulla Al Emadi Mr. Xavi Thekkath Dr. Rony Paul Thekkanath
Chairman Managing Director Chief Executive Officer
Mr. Ibrahim Abdulla Al Emadi, our Xavi, a true visionary entrepreneur Dr. Rony Paul, a founder member
Chairman holds a dignitary position with tremendous experience for of Petrofac Qatar, has a proven
in Qatar Telecom Company (Qtel} & more than 40 years in the Middle track record of successfully
has been part of Qtel for more than East market, particularly in the Oil & managing a host of diversified
20 years. Mr. Al Emadi is a highly Gas Sector. Mr. Xavi has been the business ventures over the past
educated and enterprising prime source of inspiration & twenty years. Dr. Rony, an
personality who is regarded as a energy for the team. Under his able engineer by profession, is a
leading businessman in the State leadership, the company has been friendly person with simple &
of Qatar. As a respected member of consistently growing strongly & practical business approach. His
the Qatar business community, he steadily over the years. Mr. Xavi dedication & passion has been the
steers the company towards its serves as the Chairman & member major factor in the company's
success with his outstanding of Director Board in several leading growth & success. It is the unique
business acumen. His strong businesses across the GCC region. combination of his interpersonal
support & noble vision has helped His vast business expertise management skills, hands-on
the company to achieve an organic coupled with rich experience has business knowledge & creative
growth even during the times of played a pivotal role in lifting up strategies that has led the
global economic downturn the organization into an enviably company from a small trading
leading business group. outfit two decade ago to a major
corporate entity in the country
today.
Our Milestones
Secured a Multi
Million Dollar
Contract from
Rasgas for
Supply of Process
Equipments
Expanded our Restructured the
Established as a Started Stocking Piping Product Organization Expanded to a
Supplier of Materials to address the Portfolio in Process, by Setting up 20,000 Sq.m
Piping Products to Urgent & Shutdown Electrical & Specific Warehouse to Meet
the Oil & Gas requirements. Instrumentation Product Divisions the Growing Market
Industry. Areas. with Industry focus. Demands.
Certified as an ISO
Registered as a Vendor with Secured a huge Order 9001 Company for Launched
Qatar Petroleum, the State from Qatar Petroleum for Maintaining State-Of-The-Art ERP
Oil Company. Supply of Piping Quality Standard System, further
Package. Procedures Improving
Signed up Agency Operational Efficiency.
Agreements with Various Diversified further into
Leading Manufactures Infrastructure &
of Oil Field Equipments. Construction
Material Supplies.
Established Energy
Storage Division
Supplied the Solar Secured Major
System Contract for the Warehouse
Package for Qatar Supply of Storage Facility
Petroleum Dewatering Pumps Expansion.
Wellhead SCADA from ASHGHAL
Project. Awarded “Best
Successfully
Successfully Engineering
Participated in
Secured the IMS Executed the Products and
Project Qatar 2013
Certification which Supply of Major Service Provider
Exhibition.
Secured TRACE includes ISO Valves Package –Petrochemicals
Certification for 9001:2015, for Qatargas WRR & Oil and Gas-
Received the Best
Ethical Business ISO14001:2015, Project. Qatar” from
Distributor Award
Practice Set up. OHSAS 18001:2007. International
from Sulzer.
Finance
Closed a Major
Deal with Awarded the Won a Major Secured Major Supply Successfully
ASHGHAL for First Chilled Piping Package Packages for Doha Participated in
Supply of Valves & Water Plant Order for Qatar Metro Projects Project Qatar
Pumps Package System Project. Steel EF5 2018 Exhibition.
for a STP Project. Project. Major Valves
Package for Celebrated 20
Moved to PETRO-Q KAHRAMAA’s Mega years of
Corporate Reservoir Project. Successful
Headquarters Business
Building. Signed 3 years Excellence &
Contract for OCTG Rebranded to
GRE Lining Services PETRO-Q.
from Qatar
Petroleum.
Core Values
We believe that our continued success is built upon our core values.
Proud to Outperform
We are a professionally managed company striving to achieve exceptional results through
innovative business strategies, passionate work culture & unwavering commitment towards
our customers.
Technology Backed
Technology had always been a priority at PETRO-Q. A professionally qualified team manages
the State-of-the-art ERP systems which has been tailor made to match the business process
of our company. The ERP System helps us to plan, implement, monitor and manage the
overall business activities effectively.
We are an ISO 9001, ISO 14001, OHSAS 18001 & Trace Certified Company with certifications from the
Bureau Veritas Certification. It is our policy to supply and provide products and services that meet the
specifications and requirements of the clients, strictly complying with relevant standards and with
complete traceability.
Quality
At PETRO-Q , we are committed to quality. We ensure that all the products and services we provide
comply with industry’s best quality practices and meet our customers’ expectations.
Environment
We share a personal and professional commitment to protect our environment, therefore we endeavor to
process our activities in a sustainable way to minimize the impact on Earth.
Business Ethics
We never compromise on honesty or engage in any unethical behavior with our customers or partners .
We are consistent, honest and always hold ourselves to the highest standards to keep our promises.
Our Team
We create an atmosphere that motivates & inspires the team, enabling them to deliver effectively to our clients.
All our achievements and accomplishments would not have been possible without our highly motivated
employees who strive towards attaining our shared values and objectives.
Upstream Metals
Downstream
Infrastructure
Power Stadiums
Water Buildings
Transport
Our Clients
Petrofac Qatar W.L.L.
PETRO-Q Building
P.O.Box:4404
C-Ring Road, Doha-Qatar
6. Organization Chart showing Quality Department
7. Compliance statement
COMPLIANCE STATEMENT
F. Exhaust System
(i) Exhaust pipes shall be of Schedule 40 Comply We offer ERW pipe as per
black steel and of adequate size to ensure ASTM A53 Gr. B Sch40 which
that back pressure does not exceed the can withstand the exhaust
value specified by the manufacturer pressure.
(iii) Exhaust pipes shall be adequately lagged Noted Insulation of the exhaust
with 75 mm thick (minimum) rock wool pipes are with contractor’s
covered with aluminium sheaths of scope
minimum thickness 1.5 mm so that to take
care of exhaust gas temperature in pipes
exceeding 500 0C. When exhaust pipes
pass through walls or roof a suitable
weatherproof sleeve or thimble shall be
provided to isolate exhaust pipe from the
building. A silencer of heavy duty
residential type shall be provided in the
exhaust system and it shall also be lagged.
The operation of casting the sleeves in the
concrete, if required, will be carried out by
a civil contractor
(iv) Exhaust pipes and silencers shall be Noted Contractor’s Scope
supported from the ceiling by special
vibration isolating hangers and the pipe
shall be slanted away from the engine and
a condensate trap fitted at the lowest
points. Approved rain caps shall be
installed at the discharge end of the
exhaust pipes on the roof.
8. Valid CR copy/ company ID
><Bar Code
**33017
5000065318 ﺭﻗﻢ ﺍﻟﺘﺴﺠﻴﻞ ﺍﻟﻀﺮﻳﺒﻲ: 33017 ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻯ:
ﺑﻴﺘﺮﻭ ﻛﻴﻮ ﺍﻟﺴﻤﺔ ﺍﻟﺘﺠﺎﺭﻳﺔ: ﺑﺘﺮﻭ ﻓﺎﻙ ﻗﻄﺮ ﺍﻷﺳﻢ ﺍﻟﺘﺠﺎﺭﻯ:
23/11/2021 ﺗﺎﺭﻳﺦ ﺍﻧﺘﻬﺎﺀ ﺍﻟﺴﺠﻞ: 28/05/2006 ﺗﺎﺭﻳﺦ ﺍﻧﺸﺎﺀ ﺍﻟﺴﺠﻞ:
2000000 ﺭﺍﺱ ﺍﻟﻤﺎﻝ: ﺷﺮﻛﺔ ﺫﺍﺕ ﻣﺴﺌﻮﻟﻴﺔ ﻣﺤﺪﻭﺩﺓ ﺍﻟﺸﻜﻞ ﺍﻟﻘﺎﻧﻮﻧﻰ:
ﻗﻄﺮ ﺟﻨﺴﻴﺔ ﺍﻟﻤﻨﺸﺄﺓ: ﻧﺸﻂ ﺣﺎﻟﺔ ﺍﻟﺴﺠﻞ:
0 ﻋﺪﺩ ﺍﻟﻔﺮﻭﻉ:
ﻣﻌﻠﻮﻣﺎﺕ ﺍﻻﺗﺼﺎﻝ
+974 ﺃﺭﻗﺎﻡ ﺍﻻﺗﺼﺎﻝ: ﺻﻨﺪﻭﻕ ﺍﻟﺒﺮﻳﺪ:
ﺍﻟﺸﺮﻛﺎﺀ
Page 1 of 2
ﺭﻗﻢ ﺍﻟﺴﺠﻞ 33017 :
ﺗﺸﻬﺪ ﻏﺮﻓﺔ ﺗﺠﺎﺭﺓ ﻭ ﺻﻨﺎﻋﺔ ﻗﻄﺮ ﺑﺎﻥ ﺍﻟﻤﻨﺸﺎﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺍﻋﻼﻩ ﺳﺠﻠﺖ ﻟﺪﻳﻨﺎ
Qatar Chamber certifies that the above mentioned establishment has been registered
><Bar Code
ﺍﻷﻧﺸﻄﺔ ﺍﻟﺘﺠﺎﺭﻳﺔ
Page 2 of 2
ﺭﻗﻢ ﺍﻟﺴﺠﻞ 33017 :
ﺗﺸﻬﺪ ﻏﺮﻓﺔ ﺗﺠﺎﺭﺓ ﻭ ﺻﻨﺎﻋﺔ ﻗﻄﺮ ﺑﺎﻥ ﺍﻟﻤﻨﺸﺎﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺍﻋﻼﻩ ﺳﺠﻠﺖ ﻟﺪﻳﻨﺎ
Qatar Chamber certifies that the above mentioned establishment has been registered
9. Material Catalog and data sheet
10. Country of Origin
11. Test Report
12. Sample with material, company and country details
13. Spares
14. Warranty
15. Valid ISO and other management certificates (9001,
14001 & 18001)
MANAGEMENT SYSTEM
CERTIFICATE
Certificate No: Initial certification date: Valid:
70121-2010-AQ-IND-RvA 22, January, 2010 22, January, 2019 - 21, January, 2022
Sivadasan Madiyath
Management Representative
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
ACCREDITED UNIT: DNV GL Business Assurance B.V., ZWOLSEWEG 1, 2994 LB, BARENDRECHT, NETHERLANDS. TEL:+31102922689.
assurance.dnvgl.com
16. Copy of Valid Certificate/Approval of the firm
(manufacturer/Supplier)from concerned governmental
department
17. List of Projects (completed and ongoing)/ copy of
approval
18. Copy of previous ASHGHAL approval
17/06/2021 12:49:21 PM
2021/0016402/5
PWA.VPC.M15.258
Subject: Approval of Chilled Water Pipes as Manufactured by Messrs. SURYA in Their Factory
Located in India
Dear Sir,
The Vendors Prequalification Committee (VPC) refers to the application submitted with PWA
Reference 2020/0042688/1, and your request to include Messrs. SURYA as an Ashghal approved
manufacturer for Chilled Water Pipes. Following our general evaluation process, the Committee
has decided to approve the concerned material to be used for Ashghal Buildings future projects.
The committee’s approval is valid for a period of three (3) years from the date of this letter, and it
will be subject to the Authority’s review at any time throughout this period.
Kindly note that it is the Vendor’s responsibility to apply for the renewal three (3) months prior to
the expiry date, otherwise the manufacturer will be removed from the Approved List.
The quality and performance of SURYA as an Approved Manufacturer shall be closely monitored
by the Authority at all times to ensure that the required standards are maintained. If it is found by
the Authority at any time that the quality and performance is failing to meet the expected
standards, then the committee reserves the right to withdraw their Approval. It is also the
company’s responsibility to ensure full compliance of the requirements of the latest version of
Qatar Construction Specifications (QCS) as well as the relevant project specification requirements
of any particular project. This approval shall not be interpreted as a guarantee for providing
materials or services for any ASHGHAL projects and the Authority shall not be held responsible nor
accept any liability for Manufacturer / Supplier / Subcontractor losses, expenses, damages to
reputation or any other damages whatsoever arising out of or in relation to taking part in the
authority prequalification procedure.
Best Regards,